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Data sheet Nominal size 16, 22, 32 Series 1X Maximum control pressure: pump side 350 bar actuator side 420 bar Maximum flow: 410 l/min
1/20
2 spool block size 32 with secondary valves, hydraulic operation, SAE flanged ports
Secondary valve side of the left 2 spool block showing the arrangement of the valves
4 spool block (Size 22) with secondary valves, hydraulic operation, threaded ports
Table of contents
Content Features Section Function, Symbol and Circuit Features Ordering code Technical Data Operating Curves Unit dimensions Notes on the Selection of the Size and Type of Secondary Valves Plug screws, Cover plates Primary Pressure Relief Valve Secondary Valves Page 1 2 3 4, 5 6 7 bis 10 11 bis 17 18 18 19 19, 20
Features
1 to 4 spools in one high pressure mobile control block Parallel circuit In the 4 spool block, the 4th spool may be in tandem circuit if required Combination and tandem circuits available on enquiry 8 spool variations Counterbalance spool for hydrostatic transmissions Large fine control range for flow control with progressive flow characteristic Spreading of the fine control range by means of remote pressure control systems Return springs or detents which are immersed in oil High pressure carry-over feature when using C port, i.e. separation of by-pass line from tank line Fine tolerance and low clearance control spools, therefore low internal leakage Identical control characteristics from block to block due to close tolerance manufacture Primary pressure relief valve in P supply line Integral secondary pressure relief valves and anti-cavitation check valves
2/20
Bosch Rexroth AG
Section
Spool operated
P B; A T
Model C
Model K
T P XX
C P XX
TC P
Port T on the actuator side (only if By-pass channel is separated port C is not required). from the tank port.
With version K, port C is provided, but plugged with a screw plug. If port C is required, a separating plug must be screwed in between the P and the T channel.
XX
Bosch Rexroth AG
3/20
Function
High pressure mobile control blocks Type MO are directional control valves of monoblock design. They give fine control of the speed and direction of an oil flow. The valves are optionally operated hydraulically, electrohydraulically or, on enquiry, mechanically. They basically consist of the housing (1), control spool (2), with built-in check valves (3) (for spool types 001), operating element (4), return element (5), built on anti-cavitation valves (6) (optional) and built-on secondary pressure relief valves (7) (optional). The 6/3-way valves combine the function of a 4/3-way valves and a 2/2-way valve. In the unoperated condition, the control spool (2) is held in starting position by the return spring or detent (12). In this position the connection from pump to services is closed, the 2/2-way section is open and allows fluid to flow without pressure from P to T. If control spool (2) is moved out of its starting position, the connection from the pump to the services is opened via metering notches and at the same time the 2/2-way section is throttled by means of further similar notches (negative overlap). Pump pressure increases. When the pressure at the service port is reached, the check valve (3) in the spool opens and fluid begins to flow to the serviced unit. As the control spool (2) continues its movement, fluid is gradually fed from the 2/2- way line to the service port (fine control). Spool Stroke The spool stroke is divided into approx. 30% control land overlap and 50% fine control range, while the remaining stroke serves to create the full opening. The overlap and a low spool tolerance serve to reduce internal leakage. Due to the large fine control range, the services can be sensitively controlled. Control Characteristics, Operating Forces Uniform quality of the control characteristics and low operating forces are achieved by optimum design of the metering notches and individual grinding of the control spool to close tolerances. Counterbalance Spool This spool is used for the control of hydrostatic drives on tracked vehicles as a fully automatic motion control device in both directions of operation. Down-hill travel with cavitationfree operation is achieved by controlling the meter-out opening dependent upon the inlet pressure. Easily Serviced Design Primary pressure relief valves (10) are designed as screwin cartridges. Secondary valves (anti-cavitation and/or pressure relief valves) are designed as stacking elements. Primary and secondary pressure relief valves can therefore be interchanged without dismantling the block. Corrosion of the return elements is prevented, as the return springs (11) and detents (12) are oil immersed. In order to remove the control spool, only one cover need be removed per spool. In valves with mechanical operation, cover (8) is removed and for hydraulic operation, cover (9) is removed. Notes on setting the primary and secondary pressure relief valves The setting of the stated pressure values is made as follows: direct operated pressure relief valves at a flow of 2 to 3l/min pilot operated pressure relief valves at a flow of 10 l/min.
The 4th spool of a 4-spool block can be arranged in tandem circuit if required. In this model, the pump port to the 4th spool is blocked when the free by-pass of the previous spools is closed when one of these is operated.
B2 A2 a2
B4 A4
b2
B1 A1 a1 b1
4/20
Bosch Rexroth AG
Ordering Code
Control block versions which can be derived from the shaded ordering variants are available on the short term.
Number of spools Size 16 Size 22 Size 32 Series 10 to19 19 (10 to 19: externally interchangeable) Without primary pressure relief valve With primary pressure relief valve, pilot operated = 1 bis 4 = 16 = 22 = 32 = 1X = D000 = D + press. in bar =P =B =T
1st spool
MO
1X
2nd spool
A2 A2
3rd spool
A2
4th spool
A2
Parallel circuit Tandem circuit (only with 4-spool block for the 4th spool axis) Tandem circuit (MO16 3-spool block for all spool axes) Combination circuit available on enquiry Symbols
A 2 P B 0 T 1
A B 0 P T 1
= 001
= 009
A 2 P A 2 P A 2 P
B 0 T B 0 T B 0 T 1 1 1
B 0 1
= 002
2 P
A
T
B 0 1
= 003
2 P A
= 026
T B 0 1
= 005
2 P
= 007
Spool return Spool return to neutral position by spring Operation mode Hydraulic operation, standard Electro-hydraulic operation (on request!) Secondary valves 1) Pressure relief and anti-cavitation valve, direct operated, size 16 Pressure relief and anti-cavitation valve, pilot operated, size 32 Pressure relief valve, direct operated size 16 Pressure relief valve, direct operated size 22 Cross-line relief valve and anti-cavitation valve (size 16/22 + E; size 32 + S) Anti-cavitation valve, size 16 Anti-cavitation valve, size 22 Pressure relief valve, direct operated, size 16 and anti-cavitation valve, size 16 Pressure relief valve, direct operated, size 16 and anti-cavitation valve, size 22 Cover plate for secondary valve mounting face, size 16 Cover plate for secondary valve mounting face, size 22 Without secondary valves MO-16 MO-22
= A2 =H =W MO-32 = H = F = A = R = K 2) =E =S = G = T =P =U =Z
1)
Secondary valves of various sizes cannot be used individually on MO-22 and 32, they must be used in pairs per spool. The use of secondary valves Types T, R, S and cover plate U on adjacent spools in size MO-22 is not possible. As an aid to deciding which secondary valves should (and can) be used, please see page18.
2)
= applicable
Bosch Rexroth AG
5/20
Ordering Code *
Further details in clear text M = V= NBR seals, suitable for use with mineral oils (HL, HLP) to DIN 51524 FKM seals, suitable for use with phosphate ester (HFD-R)
Designation of mounting position from horizontal. This is necessary for hydraulic operation only, and determines the position of the air bleed. 1= 2=
A2 B2 B1 A1 B2 B1
3=
A2
A1
Tank port T on secondary valve side 2) Tank port T on service port side (not possible for models C) 2) Pump port P on secondary valve side 2) Pump port P on service port side 2) P G 3/4 SAE 1/2 SAE 3/4 G1 SAE 3/4 SAE 1 SAE 1 1/4 A, B, C G 3/4 SAE 1/2 SAE 1/2 G1 SAE 3/4 SAE 3/4 SAE 1 1/4 T G1 SAE 3/4 SAE 3/4 G 1 1/4 SAE 1 SAE 1 SAE 1 1/2 L G 1/4 G 1/4 G 1/4 G 3/8 G 3/8 G 3/8 G 1/2 a, b, X G 1/4 G 1/4 G 1/4 G 1/4 G 1/4 G 1/4 G 1/4
with tank port T with tank port T and pressure carry over port C for downstream actuators (not possible for tank port on V side) with tank port and variable pressure carry over port C for downstream actuators (pressure port C closed by locking screw)
1)
Preferred Type with SAE flanges, 6000 PSI rating except size 32 port T 3000 PSI 2) See pages 11, 12, 13
6/20
Bosch Rexroth AG
Technical Data (For operation outside these parameters, please consult us!)
General Weight without secondary valves MO-16 Number of spools Hydraulically operated 1 kg 13,5 2 20 3 4 1 25,5 31,5 21,5 MO-22 2 35 3 43,5 4 55 1 39 MO-32 2 64,5 3 87 4 115
Hydraulic Max. operating pres- P / X / C sure at port A/B T L Max. pilot pressure at port Max. flow Hydraulic fluid Hydraulic fluid temperature range Viscosity range a, b p p p p p bar bar bar bar 350 420 30 at zero pressure to tank 30 (Fine control range 8 to 19 bar);) MO-16 l/min 110 MO-22 200 MO-32 410
Mineral oil (HL, HLP) to DIN 51 524, hydraulic fluids HEES to VDMA 24 568 as well as hydraulic fluids as specified in RE 90221.
C mm2/s
20 to +80 10 to 380 Class 20/18/15 2TH6 see RE 64552 4TH5/6 see RE 64555 TH7 see RE 64558
Maximum permitted degree of contamination of the hydraulic fluid cleanliness class according to ISO 4406 (c) Recommended hydraulic pilot control devices
Bosch Rexroth AG
7/20
10 8 6 4 2 0
MO-16
20
40
60
80
100
120
140
Flow in l/min
12
10 8 6 4 2 0
MO-22
T 1 1 1 1 P
50
100
150
200
230
Flow in l/min
12
10 8 6 4 2 0
4 spools
MO-32
100
200
300
400
Flow in l/min
8/20
Bosch Rexroth AG
B 0 1
2 P A 2
Symbol 005
T B 0 1
A T, B T; A1/B1 T
12 10 8 6 4 2 0 40 80 120 160
Flow in l/min
200
240
A 2 P
B 0 T B 0 1 1
Symbol 002
Symbol 003
A1/B1 T
16 14 12 10 8 6 4 2 0 40 80 120
A4/B4 T AB
P A4/B4
P A1/B1
160 200 240
Flow in l/min
Bosch Rexroth AG
9/20
B 0 1
2 P A 2
Symbol 005
T B 0 1
A T, B T;
A1/B1 T
100
150
Flow in l/min
200
250
300
350
400
A 2 P
B 0 T B 0 1 1
Symbol 002
A 2 P
Symbol 003
A1/B1 T AB
A4/B4 T
P A4/B4
P A1/B1
200 250 300 350 400
Flow in l/min
10/20
Bosch Rexroth AG
B 0 1
2 P A 2
Symbol 005
T B 0 1
A T, B T;
20 18 16 14 12 10 8 6 4 2 0 100 200
Flow in l/min
300
400
500
600
650
A 2 P
B 0 T B 0 1 1
Symbol 002
A 2 P
Symbol 003
AB
Flow in l/min
Bosch Rexroth AG
11/20
a
90 73 5
40
4
322 100 85
5
45 52.5 96 6
T a2 A B
2
b2
55
L1
41
14
9.5 95 30 190
44.5 52.5
16 68
No. of spools 1 2 3 4
39
94
L2
L3
a1
b1
73
12/20
Bosch Rexroth AG
a
108 89
b
89
50
T a2 A B
2
b2
65
L1
51
P
11.5 113 37 226 59.5 63
16
68
No. of spools 1 2 3 4
116
L2
L3
a1
b1
Bosch Rexroth AG
13/20
a
130 105
b
105
58
6 1 Hydraulic operation spool H 2 Bleed screw, the position of this screw is dependent on the orientation of the valve block with regard to the horizontal. Tightening torque = 8 Nm 3 Pressure port C for downstream actuators. In this model, the tank port is on the actuator side 4 Tank port T on secondary valve side 5 Tank port T on service port side (not possible in models C) 6 Mounting face for secondary valves (also see pages 14 to 20) 7 Clearance required to remove primary pressure relief valve
57
4
488 164 130
5
68 85 138 6
a2
B
2
b2
85
L1
8 Pump port P on secondary valve side 9 Pump port P on service port side
20
P
13.5 150 44 300 76 85
78 10
No. of spools 1 2 3 4
137
L2
L3
a1
b1
14/20
Bosch Rexroth AG
A
68
38
69 6
L5
38 L6
50
42
12
A, G
49
L1 136 150
L2 137,5 151,5
L3 41 37
L4 42,5 38,5
L5 21 35
L6 38 52
MO-16
MO-22
1 With a 3/4 SAE - T port, the last spool immediately adja- 1 With a 1 SAE - T port, the last spool immediately adjacent, may only be equipped with the secondary valves H, cent may be equipped with all secondary valves except E, K and cover plate P. K, T, R, S, and cover plate U. 2 With a 1 BSP - T port, the last spool immediately adjacent may be equipped with all secondary valves except K. 2 With a 1 1/4 BSP - T port, the last spool immediately adjacent may be equipped with all secondary valves except K, T and R.
47
48
Bosch Rexroth AG
15/20
L1 170 188
L2 31 49
L3 47 65
MO-22 3 With a 1SAE - P port, the 1st spool immediately adja- Secondary valves of varying sizes cannot be used together cent may be equipped with all secondary valves except on one spool axis, they may only be used in pairs of the same R. size. Secondary valves T, R, S and cover plate U may not be fitted on spools immediately adjacent to one another.
16/20
Bosch Rexroth AG
Unit Dimensions: Secondary valves, sizes16 and 22 for types MO-16 and MO-22 (in mm)
L1 234 262
L2 90 104
L3 42 70
MO-16
MO-22
1 With a 3/4 SAE - T port, the last spool immediately adja- 1 With a 1 SAE - T port, the last spool immediately adjacent, may only be equipped with secondary valves H, E, cent, may be equipped with all secondary valves except K and cover plate P. K, T, R, S, and cover plate U. 2 With a 1BSP - T port, the last spool immediately adjacent may be equipped with all secondary valves except K. 2 With a 1 1/4BSP - T port, the last spool immediately adjacent, may be equipped with all secondary valves except K, T and R.
Bosch Rexroth AG
17/20
Unit Dimensions: Secondary valves, sizes22 and 32 for type MO-32 (in mm)
179 115 179 115
78
1 With a 1 1/2SAE - T port, the last spoolimmediately adjacent may be equipped with all secondary valves except D.
78
18/20
Bosch Rexroth AG
a1
b1
P T
B1 A1
a1
b1
Warning: When changing valve cartridges and plugs, please note the correct tightening toque.
Bosch Rexroth AG
19/20
Secondary Valves (for further technical data, see data sheet RE 64644)
Anti-cavitation valve
Valve size 16 for control block MO-16 MO-22 MO-22 22 MO-32 Ordering code E Cover plate P for secondary valve mounting face S Material no. R900307120 R900305435 R900307121 Designation MHSV16ZB1-1X/M MHSV22ZB1-1X/M
A (B) T
Designation MH1DBN16P2-2X/420VFB
A,B
20/20
Bosch Rexroth AG
Secondary Valves (for further technical data, see data sheet RE 64644)
Cross-line pressure relief valve and anti-cavitation valve (E or S)
Valve size 16 22 16 32 22
1)
max. set pressure in Ordering code bar K + press. in bar E 1) K + press. in bar S 1) 420 420
Sealing rings for secondary valves are included in the supply. Fixing screws must be ordered separately.
Bosch Rexroth AG Mobile Applications Zum Eisengieer 1 97816 Lohr am Main, Germany Phone +49 (0) 93 52 / 18-0 Fax +49 (0) 93 52 / 18-3972 info.brm-mc@boschrexroth.de www.boschrexroth.de
This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.