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Type of document: MANUAL FOR ERECTION Designation: LUBRICAT TABLE No. of document: DMSR4240.050 R00

Type of document:

MANUAL FOR ERECTION

Designation:

LUBRICAT TABLE

No. of document:

DMSR4240.050

R00 2009.01.15 First issue Hu Jianjun Tao Ying Huang Jiquan 版本Edition 日期 Date 说 明
R00
2009.01.15
First issue
Hu Jianjun
Tao Ying
Huang Jiquan
版本Edition
日期 Date
Notes
Author
Checked
Approved
Hu Jianjun Tao Ying Huang Jiquan 版本Edition 日期 Date 说 明 Notes Author Checked Approved 2009.01.15

2009.01.15

Page 1 of 6

1. 概述 General

1. 概述 General

正确和定期补充或更换润滑油是保证产品正常使用而防止提前损坏的保证,同时减少部件的磨损。

Correct and regular lubrication is the main warranty against untimely production stops and premature wearing of

components.

定期检查润滑油的工作是及其重要,需要引起极大关注。

It is very important to respect lubrication periods and to do them with great attention.

下面的特殊操作需要在实际检查中得以实施:

添加润滑油之前,清理油嘴的油垢;

Clean nipples before a new greasing

清理被堵塞的排油口;

Clean draining plugs before tightening

装配之前所有端盖必须涂有润滑油脂,不带油嘴的轴承座为免维护或不需添加润滑油;

All cover must be apply with grease before mounting. All bearings mounted without nipples don’t require any

maintenance or lubrication.

注意!

在完成任何维护、添加润滑油或修复等工作之前,设备必须是在非工作状态或处于静止状态。

Be careful, before finishing any maintenance, lubrication or repairing operation, that the machine is stopped and

out of working.

特别注意 TAKE CARES!

部分减速机在交货时不提供工作用润滑油,在首次启动前,必须按照相关产品的要求进行加油。

The parts of gearboxes are supplied without working oil. Before the first starting, it will be necessary to fill them.

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2. 表 Table 1: 润滑产品置换表 Lubrication products-Lubricant chart  

2. Table 1: 润滑产品置换表 Lubrication products-Lubricant chart

 

安装及调试设备之前,检查油位或查看油位显示器,然后按照设备的要求进行加油到合适量。

 

Fill oil according to equipment instruction before installation and debugging. Inspect oil digit by oil mark or finger of oil digit.

 

序号

润滑部件 Lubricating points

润滑油类型

技术数据

 

Lubrication products

No.

Lubricant type

Technical data

ARAL

MOBIL

SHELL

BP

TOTAL

 

Spur gear

EP gear lubricant oil (mineral oil)

220mm 2 /s(cst) at 40 o C

Aral Degol BG220 Aral Degol MB220

Mobigear 630

Shell Omala 220

BP Energol

Total Carter

Planetary gears

GR-XP 220

EP220

O

1

Worm gears

 

150mm 2 /s(cst) at 40 o C

Aral Degol BG150

Mobigear 629

Shell Omala EP150 Tivala oil WA-SA

BP Energol

Total Carter

 

SHC629

GR-XP 150

EP150

EP gear lubricant oil (synthetic oil)

460mm 2 /s(cst) at 40 o C

Aral Degol BS150

Mobil Glygole HE 460

 

BP Energol

 

SG-XP 460

 

Hydraulic units

EP hydraulic oil

320mm 2 /s(cst) at 40 o C

Vitam GF32

Mobil DTE 24

Tellus T46

BP Energol HLP32

Azolla ZS32

O

2

Luffing gear

 

Climbing device

460mm 2 /s(cst) at 40 o C

Vitam GF46

Mobil DTE 25

Tellus T37

BP Energol HLP46

Azolla ZS46

 

Running wheels Pulley bearings Chain drives Chain wheels Pivot points

Lithium base

NLGI 2

Aralub HL2 Aralub HLP2 Aral Mehrzweckfett

Mobilux EP2

Alvania R2

BP Energreasel LS2

Total Multis EP2

multi-purpose

Mobylgrease 77

grease

G

1

Antifriction and friction bearings of pulley, gears, drive shaft, motors and generators. General grease lubricating points

 

G

2

Slewing gear wire rope, rack

Adhesive grease

>100mm 2 /s(cst) at 100 o C

Aralub MKA-Z-1

Mobitac 81

Shell malleus GL95 Grease S8327

Energrease LC2

 

Page 3 of 6

3. 表 Table 2 :润滑油表 List of lubrications   润滑点编码 润滑部位 润滑点数量 Qty.

3. Table 2:润滑油表 List of lubrications

 

润滑点编码

润滑部位

润滑点数量 Qty. of lub. points

 

润滑油要求

使用工具

首次充满量 Qty. for 1st

 

润滑油使用频率 Lub. frequency

No. Lub.

Lubricated site

Required lub.

Required tool

首次换油时间

后期换油时间

 

添加油周期

   

1st change

Later change

Add. Lub.

1***

行走减速机- 主减速机 Traveling Gearmotor-Main

2

O

1 ISO VG220 EP2

Pump

23L×2=46 L

100

h

10000

h

24

months

   

or 24 months

 

2***

行走减速机-蜗轮蜗杆减速机 Traveling gearbox-Worm wheel

2

O

1 ISO VG320/460 EP2

Pump

5.5L×2=11 L

100

h

10000

h

24

months

   

or 24 months

 

3***

行走减速机-慢速 Traveling gearbox-Slow

2

O

1 ISO VG320/460 EP2

Pump

6.1L×2=12.2 L

100

h

10000

h

24

months

   

or 24 months

 

4

行走支撑轮轴承 Traveling wheel bearings

8

G

1

Grease

1kg×8=8 kg

 

5000

h

0.5

months

 

pump

or 12 months

 

5

行走挡轮轴承 Traveling block wheel bearings

4

G

1

Grease

0.5kg×4=2 kg

 

5000

h

0.5

months

 

pump

or 12 months

 

6***

料耙行走液压站 Hydraulic unit of rake drive

1

O

2 EP hydraulic oil

Pump

750 L×1=750 L

 

Every 1 years

6

months

7

支撑轮轴承-料耙部分 Traveling wheel bearings-rake part

4

G

1

Grease

1kg×4=4 kg

 

5000

h

0.5

months

 

pump

or 12 months

 

8

行走挡轮轴承-料耙部分 Traveling block wheel bearings-rake part

4

G

1

Grease

0.5kg×4=2 kg

 

5000

h

0.5

months

 

pump

or 12 months

 

9

手动葫芦-料耙变幅 Hand hoist rake luffing

2

G

1 or G 2

Brush

1 kgx2=2 kg

   

6

months

10***

刮板链驱动减速机 Gearbox of chain driving

1

O

1 ISO VG 460

Pump

80 L×1=80 L

400

h

10000

h

24

months

   

or 24 months

 

11***

液力偶合器

1

O

2 EP Hydraulic Oil

Pump

80%

 

10000

h

Check no loose oil

Fluid coupling

ISO VG 320

10.4 L×1=10.4 L

or 5 years

12

链轮轴承-驱动端和张紧端 Sprocket wheel bearings-Drive side and take-up side

4

G

1

Grease

1kg×4=4 kg

 

5000

h

0.5

months

 

pump

or 12 months

 

Page 4 of 6

 
 

13

挡轮轴承-刮板运行 Stop wheel bearings-scraper running

113

G

1

Grease

0.2kg×113=23 kg

 

5000 h or 12 months

6

months

 

pump

 

14

链条润滑-刮板运行 Chain lubrication-scraper running

1

O 1 or O 2 (Recycled oil)

Pump

150 L×1=150 L

Automatic

 

Switch level

lubrication

15***

电缆卷盘齿轮 Gear of cable reel

1

G

1

Brush

2 kg×1=2 kg

   

6

months

Notes:

The lubrication with marker “***”, Choose the oil in accordance with the supplier specifications in supplier manual;

 

IMPOTANT NOTE:

 

The automatic chain lubrication (point No.14) can’t work under -15. In case of this low temperature over 48 hours, the chain must be manually lubricated every 48 hours with the same product as automatic lubrication. The lubrication must be done during 2 complete rotation of the chain.

Recycled oil from gear boxes or hydraulic units can be used. Oil will be filtered before tank filling :filter efficient =60μ

 

Page 5 of 6

4. Lubrication points 12 9 9 11 10 12 1 & 2& 3 7 &

4. Lubrication points

12 9 9 11 10 12 1 & 2& 3 7 & 8 1 &
12
9
9
11
10
12
1
& 2& 3
7 & 8
1 & 2& 3
7 & 8
6
4
4 & 5
13
14
15
7
4 & 5
8
4

Page 6 of 6