t r ansm ission P art s

Complaints
Burnt brakes/clutches Poor line rise/soft shifts Delayed engagements Slips & flares TCC apply/release problems TCC codes

Part Summar y
Cause
Loss of oil pressure due to worn components in critical oil circuits.

Correction
Zip Kit seals critical pressure losses.

Zip Kit
Part No.

Aisin AW 60-41SN (AF-17)

Checkball Kit (12 Small & 1 Large) Solenoid O-Rings (3 Small)

aw60-41sn-ZIP

C1 Damper Piston Bore Valve & Sleeve Kit

Contains the Following

Boost Valve & Sleeve Kit Valve Sleeve Shims (3) 1 extra Accumulator Control Valve & Sleeve Kit Valve Sleeve B1 Modulator Valve & Sleeve Kit Valve Sleeve Retaining Pin 1-2/2-3 Shift Valve, Solenoid B1 Modulator Valve & Neutral Relay Valve O-Ringed End Plug Kit End Plugs, Medium (4) O-Rings, Medium (6) 2 extra 3-4 Shift Valve O-Ringed End Plug Kit End Plug, Large O-Rings, Large (2) 1 extra Solenoid O-Rings O-Rings, Small (3) 1 extra TCC Control Valve & Sleeve Kit Valve Sleeve Retaining Pin Lockup Relay Valve & Sleeve Kit Valve Sleeve C1 Damper Piston Bore Valve & Sleeve Kit Sleeve Valve Springs (2) O-Rings, Large (3) 1 extra C1 Control Valve & Sleeve Kit Valve Sleeve Secondary Regulator Valve O-Ringed End Plug Kit End Plug O-Rings, Large (2) 1 extra Checkball Kit Checkballs, Small .218" dia. (12) Checkball, Large .250" dia.
2012 Sonnax Industries, Inc.

Boost Valve & Sleeve Kit (Includes 3 Shims)

TCC Control Valve & Sleeve Kit

Secondary Regulator Valve O-Ringed End Plug Kit

Accumulator Control Valve & Sleeve Kit

Lockup Relay Valve & Sleeve Kit

3-4 Shift Valve O-Ringed End Plug Kit (Large) 1-2/2-3 Shift Valve, Solenoid B1 Modulator Valve & Neutral Relay Valve O-Ringed End Plug Kit (Medium)

B1 Modulator Valve & Sleeve Kit

C1 Control Valve & Sleeve Kit

Sonnax Zip Kit AW60-41SN-ZIP targets the root cause of multiple complaints by sealing the critical circuit pressure losses in the Aisin AW 60-41SN (AF-17) valve body. The kit contains uniquely designed parts to prevent the loss of pressures within the main line, clutch apply control and lockup control circuits. The kit also seals multiple circuits known to suffer from end plug leakage or poor checkball sealing. No special tools are required for installing these parts. The Zip Kit quick guide provides clear and easy instructions on one sheet to get the unit sealed up and back on the road fast. In addition to general rebuilding tips and technical information, the technical booklet included in this kit contains vacuum testing information and locations at other key areas of the valve body.
NOTE: This Zip Kit AW60-41SN-ZIP is designed for 60-41SN (AF-17) applications only. A separate Zip Kit AW60-40LE-ZIP is available for 60-40LE (AF-13) applications. See page 2 for valve body identification.

Features & Benefits Drop-in solutions install quickly with no special tools required Uniquely designed parts address root causes of valve body complaints by sealing critical pressure circuits Detailed technical booklet included with in-depth rebuild and inspection tips for comprehensive valve body repair

AW60-41SN-ZIP09-26-12 Page 1

800-843-2600 802-463-9722 F: 802-463-4059 www.sonnax.com

T r ansm ission Part s

zip kit aw60-41sn-zip

Part Summar y

Valve Body Identification

60-41SN (AF-17) Valve Body: Use this kit.
Has a Number 2 Rear Control Body

Has a Long TCC Solenoid 60-41SN (AF-17) Valve Body 60-41SN (AF-17) Valve Body

60-40LE (AF-13) Valve Body: Use AW60-40LE-ZIP kit.

No Number 2 Rear Control Body

Has a Short TCC Solenoid 60-40LE (AF-13) Valve Body 60-40LE (AF-13) Valve Body

2012 Sonnax Industries, Inc. 800-843-2600 802-463-9722 F: 802-463-4059 www.sonnax.com

AW60-41SN-ZIP09-26-12 Page 2