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Polyethylene
Low pressure process for polymerisation of ethylene gas into polyethylene (HDPE, LLDPE), similar for PP but propylene is monomer.
Macromolecules
A polymer molecule is like a very long and thin chain consisting of many links (repeating units)
Example: In polyethylene the link is ethylene. The number of links can be 10.000-100.000 and the chain length 1-10 m (thickness of plastic bag 30 m)
JJ
Stacked lamellae
E-modulus/ hardness
Crystalline polymer
brittle
tough
Tg
Tm Temperature
Temperature
Tg Tc Tm
Weak (but
increase with chain length)
Process Schematic
Hollow
Tri-lobal
Bi-component
The extruder
Extruder
Spinneret
Spinneret
Spinneret
Top rollers
Melt draw
Middle rollers (heated) Bottom rollers (heated) Take off roller
V0
V2
V1
Task
Given: PP is fed from extruder at 230C. Gear pump speed is 10 rpm and its specific output is 2.4 cm3/revolution. Spinneret has 48 holes with exit diameter of 0.6 mm. Winding speed is 370 m/minute. Questions:
V1
V0
What is the filament linear density in units of dtex (=g/10000m)? What is the fiber diameter? What is the melt draw ratio?
Sheath-core
Sheath-sheath-core
V1
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Segmented pie
The fibers act as building blocks in refined textile materials, e.g. in clothing, technical textiles and medical applications, where they increase the technically added value.
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Tm
Liquid
Solid
Heat energy Q
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PCM in cloths
How it is supposed to work
Hard work, PCM melts, energy is absorbed as latent heat Cooling effect
Bi-component PCM-fibers
WO/2009/031946
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Melting
100 80 Fireman 60
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Continous filaments
38 mm staples
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100 nm
% Conductive filler
Source: R. B. Rosner, Compliance Engineering Magazine, (2001).
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Conductivity of CPCs
N-MWNT/PE () CB/PP ()
CB/PE (o)
H-MWNT/PE ( )
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6% CB/PE ()
4% CB/PP () 4% CB/PE () 6% H-MWNT/PE ()
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Piezoelectric effect
+ +
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Conductive sheath/core
PVDF
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Response in tension
Measured characteristics:
g31 0.3 V/m/Pa (field strength in radial direction as result of axial stress) Commercial films: g31=0.2 V/m/Pa
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