Faculty of Science and Engineering Department of Chemical Engineering

Unit Outline

313771 Process Synthesis and Design 312 Semester 2, 2013

Unit study package number: Mode of study: Tuition pattern summary: 313771 Internal Lecture: 2 x 2 Hours Weekly Computer Laboratory: 1 x 1 Hours Weekly This unit does not have a fieldwork component. Credit Value: Pre-requisite units: 25.0 302253 (v.0) Process Heat Transfer 228 or any previous version AND 302257 (v.0) Process Mass Transfer 221 or any previous version AND 313756 (v.0) Process Engineering and Analysis 212 or any previous version OR 307661 (v.0) ChE 212 Process Analysis or any previous version Nil Nil Grade/Mark Information about approved incidental fees can be obtained from our website. Visit f ees.curtin.edu.au/incidental_fees.cfm for details. Name: Phone: Email: Building: Room: Consultation times: Name: Email: Building: Name: Email: Building: Room: Administrative contact: Name: Phone: Email: Building: Room: Ranjeet Utikar +618 9266 9837 R.Utikar@curtin.edu.au 204 432 TBD

Co-requisite units: Anti-requisite units: Result type: Approved incidental fees: Unit coordinator:

Teaching Staff:

Pei Lau Pei.Lau@curtin.edu.au Unknown Abhishek Sharma Abhishek.Sharma@curtin.edu.au 303 210 Ranjeet Utikar +618 9266 9837 R.Utikar@curtin.edu.au 204 432

Learning Management System:

Blackboard (lms.curtin.edu.au)

313771 Process Synthesis and Design 312 Bentley Campus 05 Aug 2013 Department of Chemical Engineering, Faculty of Science and Engineering

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Faculty of Science and Engineering Department of Chemical Engineering

Acknowledgement of Country
We respectfully acknowledge the Indigenous Elders, custodians, their descendants and kin of this land past and present.

Syllabus
Synthesis of chemical processes, systematic consideration of process alternatives; Selection of thermodynamic property package; Reactor simulation and reactor network synthesis; Separator simulation and separation network synthesis; Reactor-separator-recycle network synthesis; Unit and flowsheet optimisation; Heat exchanger network and mass exchanger network synthesis; Control system simulation and synthesis; Batch process scheduling; Applications an case studies in chemical, hydrocarbon and particulate processes.

Introduction
The course describes modern strategies for the design of chemical processes. Scientific approaches to process design will be discussed. Many aspects of process design such as reactor network synthesis, separation network synthesis, reactor recycle networks, heat integration will be discussed. Hands on assignments and project based on HYSYS will be provided.

Unit Learning Outcomes

On successful completion of this unit students can: 1 Apply algorithmic, heuristic and simulation-based methods for the synthesis and design of process flowsheets 2 Simulate, analyse and optimise process flowsheets using suitable software packages 3 Critically assess computer-based solutions to process synthesis and design problems 4 Apply engineering problem-solving, experimentation and system thinking skills 5 Apply teamwork and communications skills to solve engineering problems Graduate Attributes addressed

Curtin's Graduate Attributes

Apply discipline knowledge Communication skills International perspective
(value the perspectives of others)

Thinking skills
(use analytical skills to solve problems)

Information skills
(confidence to investigate new ideas)

Technology skills Cultural understanding

(value the perspectives of others)

Learning how to learn

(apply principles learnt to new situations) (confidence to tackle unfamiliar problems)

Professional Skills
(work independently and as a team) (plan own work)

Find out more about Curtin's Graduate attributes at the Office of Teaching & Learning website: ctl.curtin.edu.au

Learning Activities
Two 2-Hour lectures per week One 1-Hour computer based tutorial per week Plenty of work in assignments and portfolio !

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Faculty of Science and Engineering Department of Chemical Engineering

Learning Resources
Recommended texts
You do not have to purchase the following textbooks but you may like to refer to them. You do not have to purchase the following textbooks but you may like to refer to them. Either Second or Third Edition of Seader WD, JD Seader, DR Lewin, S Widagdo, "Product and Process Design Principles: Synthesis, Analysis and Design", John Wiley and Sons

Assessment
Assessment schedule
Task Portfolio 1 Individual project (x2) 2 Group Project 3 Mentor review 4 5 percent 30 percent 40 percent Value % 25 percent Date Due Week: 6 Day: 1 Time: midnight Week: 10 Day: 1 Time: midnight Week: 15 Day: 1 Time: midnight Week: 2-12 Day: 4 Time: 17:00 - 18:00 Unit Learning Outcome(s) Assessed 1,2,3,4

1,2,3

1,2,3,4,5

4,5

Detailed information on assessment tasks

1. A report on process synthesis aspects of a given chemical process. To be completed in a group of 2 (20 marks). 2. An individual assignment on Hysys based project on simulating separation trains (30 marks) 3. Group mini project (Group of 4 students) (40 marks) 4. Class presentation in a group of two based on Assessment task 1. (10 marks)

Fair assessment through moderation

Moderation describes a quality assurance process to ensure that assessments are appropriate to the learning outcomes, and that student work is evaluated consistently by assessors. Minimum standards for the moderation of assessment are described in the Assessment Manual, available from policies.curtin.edu.au/policies/teachingandlearning.cfm

Late assessment policy

This ensures that the requirements for submission of assignments and other work to be assessed are fair, transparent, equitable, and that penalties are consistently applied. 1. All assessments which students are required to submit will have a due date and time specified on the Unit Outline. 2. Accepting late submission of assignments or other work will be determined by the unit coordinator or Head of School and will be specified on the Unit Outline. 3. If late submission of assignments or other work is not accepted, students will receive a penalty of 100% after the due date and time ie a zero mark for the late assessment. 4. If late submission of assignments or other work is accepted, students will be penalised by ten percent per calendar day for a late assessment submission (eg a mark equivalent to 10% of the total allocated for the assessment will be deducted from the marked value for every day that the assessment is late). This means that an assignment worth 20 will have two marks deducted per calendar day late. Hence if it was handed in three calendar days late and marked as 12/20, the student would receive 6/20. An assessment more than seven calendar days overdue will not be marked. Work submitted after this time (due date plus seven days) may result in a Fail - Incomplete (F-IN) grade being awarded for the unit.

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Faculty of Science and Engineering Department of Chemical Engineering

Assessment extension
A student must apply for an assessment extension on the Assessment Extension Form, as prescribed by the Academic Registrar. The form is available on the Forms page at http://students.curtin.edu.au/administration. The student will be expected to lodge the form and supporting documentation with the unit coordinator before the assessment date/time or due date/time. An application may be accepted up to five working days after the date or due date of the assessment task where the student is able to provide an acceptable explanation as to why he or she was not able to submit the application prior to the assessment date. An application for an assessment extension will not be accepted after the date of the Board of Examiners' meeting.

Additional assessment information Pass requirements

To pass this unit you must: Achieve a grade/ mark greater than or equal to 5/50 Submit all assessments.

Referencing style
The referencing style for this unit is Chicago. More information can be found on this style from the Library web site: library.curtin.edu.au.

Plagiarism
Plagiarism occurs when work or property of another person is presented as one's own, without appropriate acknowledgement or referencing. Plagiarism is a serious offence. For more information refer to academicintegrity.curtin.edu.au.

Plagiarism monitoring
Work submitted may be subjected to a plagiarism detection process, which may include the use of systems such as 'Turnitin'. For further information, see academicintegrity.curtin.edu.au/students/turnitin.cfm.

Additional information
Enrolment
It is your responsibility to ensure that your enrolment is correct - you can check your enrolment through the eStudent option on OASIS, where you can also print an Enrolment Advice.

Supplementary/Deferred exams
Supplementary and deferred examinations will be held at a date to be advised. Notification to students will be made after the Board of Examiners meeting via the Official Communications Channel (OCC) in OASIS. It is the student's responsibility to check their OASIS account on a weekly basis for official Curtin correspondence. If your results show that you have been awarded a supplementary or deferred exam you should immediately check your OASIS email for details.

Student Rights and Responsibilities

It is the responsibility of every student to be aware of all relevant legislation, policies and procedures relating to their rights and responsibilities as a student. These include: the Student Charter the University's Guiding Ethical Principles the University's policy and statements on plagiarism and academic integrity copyright principles and responsibilities the University's policies on appropriate use of software and computer facilities Information on all these things is available through the University's "Student Rights and Responsibilities website at: students.curtin.edu.au/rights.

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Faculty of Science and Engineering Department of Chemical Engineering

Disability
Students with a disability or medical condition (e.g. mental health condition, chronic illness, physical or sensory disability, learning disability) are encouraged to seek advice from Disability Services www.disability.curtin.edu.au. A Disability Advisor will work with you and liaise with staff to identify strategies to assist you to meet unit (including fieldwork education) and course requirements, where possible. It is important to note that the staff of the university may not be able to meet your needs if they are not informed of your individual circumstances.

Recent unit changes

We welcome feedback as one way to keep improving this unit. Students are encouraged to provide unit feedback through eVALUate, Curtin's online student feedback system (see evaluate.curtin.edu.au/info/). Recent changes to this unit include: Based on the evaluate feedback we received, we have reduced the workload and restructured the assessment tasks. There are four assessment tasks. 1. Portfolio (20 marks): Working in a group of two you should perform a literature search and prepare a 10 page report on given chemical process. 2. Assignment (30 marks): An individual assignment project on simulating separation system using Hysys 3. Miniproject (40 marks): A group project (4 members) on simulating complete flowsheet of a given chemical process. 4. Mentor review (10 marks): Presentation based on portfolio. We have also revised the lecture notes and contents based on the feedback received.

See evaluate.curtin.edu.au to find out when you can eVALUate this unit.

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Faculty of Science and Engineering Department of Chemical Engineering

Program calendar
Program Calendar Semester 2 2013

Week
Orientation 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

Begin Date
29 July 5 August 12 August 19 August 26 August 2 September 9 September 16 September 23 September 30 September 7 October 14 October 21 October

Lecture/ Seminar
Introduction CAPE software Reactor Simulation Reactor-Network synthesis Tuition Free Week Separation Simulation Synthesis of separation trains

Pre-readings

Tutorial/Other

Assessment Due

SSL CH 1,3,6 Ch5 Ch7 Ch7

No Tutorial

Ch 8, 19 Ch 8

Portfolio

Reactor Separator Ch7s Recycle networks Tuition Free Week Optimization Heat exchanger networks Control system synthesis, batch processes Simulation of solids processes Project work Study Week Examinations Examinations Miniproject Ch 24 Ch 9, 10 Ch 11, 12 Assignment 1

13. 14. 15. 16. 17

28 October 4 November 11 November 18 November 25 November

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