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INPUT DATA Fluid Description Fluid Type Design Pressure [P] Design Temperature [T] Operating Pressure Operating Temperature Pipe Material Non Standard Pipe Material Allowable Stress of non std material Minimum Yield Strength Pipe Diameter [DN] User Defined Outside Diameter [UOD] Pipe Schedule Pipe Thickness Corrosion/Erosion Allowance [CA] Mechanical Allowance [MA] Threading/Grooving Allowance [TA] Mill Tolerance Pipe Manufacturing Method OUTPUT pD for Hazard Level Hazard Level Fluid Type Piping Class Class Design Factor [M] Weld Joint Factor [e] Allowable Stress at design Temp [f] Pipe OD [D] Summation of Allowances [G] Pipe Thickness Calculation Pressure Design Wall Thickness [tf] Required Wall Thickness [tm] Actual Pipe Thickness [t] Pipe Manufacturing Undertolerance Nominal Wall Thickness [tn] Pipe Thickness Adequate?

Cooling Water NHL 2 100 MPa C MPa 0 C

0

M-001 Piping Design Criteria (AS4343 Fluid Classification) M-001 Piping Design Criteria M-001 Piping Design Criteria

A53 Gr B MPa MPa 250 mm 20 mm 1.5 mm 0 mm 0 mm 12.5 % Seamless, Hydro

Parsons spec AA (Leave Blank if std material selected) (Leave Blank if std material selected) (Leave Blank if std material selected) (Leave Blank if std pipe size selected) Parsons Spec AA (Leave Blank if std pipe thk selected) Parsons Spec AA

M-001 Piping Design Criteria

500 D 4 3 0.7 1 146 273.1 1.5 MPa mm mm

(AS4343 Table 1) (AS4343 Table 1) (AS4343 Table 3) (AS4041 Table 1.4) (AS4041 Table 3.12.3) (AS4041 Table 3.12.2)

(AS4041 Clause 3.13)

2.65 4.15 6.35 0.79 4.94 YES

mm mm mm mm mm

(AS4041 Equation 3.14.3(1)) (AS4041 Equation 3.14.1) (ASME B36.10 CS, ASME B36.19 SS) (12.5% of Actual Pipe Thickness [t]) (AS4041 Clause 3.14.2)

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OUTPUT Continued Examination and Testing Visual Hydrostatic Test Pneumatic Test Initial Service Leak Test Penetrant in lieu of Hydrostatic Test Longitudinal Butt Weld (Note 1) Magnetic Particle Radiographic Test Ultrasonic Test Circumferential Butt Weld (Note 1) Magnetic Particle Radiographic Test Ultrasonic Test Circumferential Fillet Weld (Note 1) Magnetic Particle

100% YES In lieu of Hydro Permitted In lieu of Hydro Class "1" -NA-NA-NA-

(AS4041 Table 1.3 Item 4.1) For Class 3 Pipe Pneumatic and In. service leak test shall be performed in lieu of Hydro test

Class "2A" or "2P" -NA-NA-NA-

-NA-NA-NA-

-NA-NA-NA-

-NA-

-NA-

Hydrostatic Test Minimum Yield Strength Phmax

240 8.79

MPa MPa

(AS4041 Equation U1.2(1))

For steam and water piping associated with steam boilers (Note 2) Hydrostatic test pressure [Phcalc] -NAMPa (AS4041 Equation U2.1(1)) For Ferrous piping (Note 3) Hydrostatic test pressure [Phcalc] Hydrostatic Test Pressure [Ptest] Hold time

2.73 2.73 15

MPa MPa min

(AS4041 Equation U2.2(1), (2) & U3(1)) (Minimum of Phcalc & Ptest) (AS4041 Table 6.7.3)

Recommended max pipe support (Note 4) for H2O pipe for Steam/Air pipe

7 9

m m

(AS4041 Table 3.28.2) (AS4041 Table 3.28.2)

3

Pipe support span based on calculation - for H2O (density 1000 kg/m ) Span based on Bending stress 7.45 m L = SQRT( 12 M / w) L=(2.5mm*384EI/w)0.25 Span based on Deflection 9.44 m
Pipe support span based on calculation - for Steam/Air pipe (density 1.25 kg/m 3)

Span based on Bending stress Span based on Deflection

12.63 12.30

m m

L = SQRT( 12 M / w) L=(2.5mm*384EI/w)0.25

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OUTPUT Continued Welded Branch Connection Minimum included angle External non-integral reinforcement Partial penetration/fillet weld Pipe Joint Butt weld Partial penetration butt weld Socket weld Sleeve weld Bell and spigot joint Threaded joint Flanged Caulked Soldered Brazed Bend Mitre Cut and shut Wrinkle Ovality Flange Calculation User Defined Flange Material Flange Material - Forging Flange Material - Casting Flange Material - Plate Flange Class

45 Permitted Permitted

(AS4041 Table 1.5 Item 2.7) (AS4041 Table 1.5 Item 2.7) (Note 5) (AS4041 Table 1.5 Item 2.7) (Note 6)

Permitted Permitted Permitted Permitted Permitted Permitted Permitted Permitted Not Permitted Permitted

(AS4041 Table 1.5 Item 2.8) (AS4041 Table 1.5 Item 2.8) (AS4041 Table 1.5 Item 2.8) (AS4041 Table 1.5 Item 2.8) (AS4041 Table 1.5 Item 2.8) (AS4041 Table 1.5 Item 2.8) (AS4041 Table 1.5 Item 2.8) (AS4041 Table 1.5 Item 2.8) (AS4041 Table 1.5 Item 2.8) (AS4041 Table 1.5 Item 2.8)

Permitted Permitted Permitted <=12%

(AS4041 Table 1.5 Item 2.9) (AS4041 Table 1.5 Item 2.9) (AS4041 Table 1.5 Item 2.9) (AS4041 Table 1.5 Item 2.9)

(Leave Blank if flg mat = pipe mat)

A105 A216 Gr WCB A515 Gr 70 300

(ASME B16.5 Table 1A) (ASME B16.5 Table 1A) (ASME B16.5 Table 1A) (ASME B16.5 Table 2-1.1) (AS4041 Clause 1.2 (c, e))

FABRICATION No Specific Fabrication Inspection specified

Notes
1. This calculation only considers materials A1, A2 and K as described in Table 2.1 AS4037 - 1999 If Radiographic and Ultrasonic Test are suggested, either can be performed. 2. Input Fluid as STEAM or WATER in cell L12, if the case is so 3. Only Ferrous piping included in this Calculation 4. Table 3.28.2 doesnot indicate value for DN90, DN125 & DN550 so spacing of DN80, DN100 & DN500

are considered as conservative calculation

5. For Class 1 piping, Not permitted without detailed analysis 6. For Class 1 or 2A piping, Not permitted without detailed analysis

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Revision # Date P1 6-Sep-06 P2 7-Sep-06 P3 9-Sep-06 P4 12-Sep-06 P5 15-Sep-06 P6 18-Sep-06 P7 P8 P9 P10 P11 P12 2-Nov-06 30-Nov-06 8-Mar-07 dont know 13-May-08 16-Jul-08 0 17-Nov-08

Reason for Revision Added Stainless Steel 10S, 40S and 80S thickness Updated Typo error in Flange Material for SS304L and SS316L Added flexibility to select the Pipe OD as required by the project Updated Equation error in finding the Pressure Class Changed the format to show date as dd-mmm-yy and Added a field to show EWR below the Project Num Added flexibility to select User Defined Flange material Added space for User to write notes at the end of the calculation Added pD selection if it is less than 10 Added Material API 5L GrX42 Updated Allowable strength of API 5L GrB, A106 GrB and A 53 GrB as per AS4041 2006 Changed the template to cater for Organisation M Updated calculation of pD to select minimum value Updated Fabrication note on the end of Page 3 to take into consideration Hazard Level C along with A a Added table for Weld joint factor 3.12.2 as per AS4041-2006

w EWR below the Project Number

AS4041 2006

Hazard Level C along with A and B