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Approved

Risk Assessment Implementation SheetWork NameProcess Name

The work place A responsibel person of No., and the execution date A responsible person of No. and the execution date A responsible person of No. and the execution date

4.Risk Valuation

Assumption Risk for the countermeasures

Countermeasures

Risk Work Danger or Harm and a possible accident ( As a Existing CounterWork Process Factor NameMac process to an accident, to state Because of A(or Due measures for an NO Accident hineryEquipment to A), do ___B, then, causesX (or Y Happens) Accident Type

T o t a l

Countermeasures to decrease risk

T o t a l

Remarks The next year consideration

ESTOQUE

Coil movimentation TM operating to close to the lifted coil could damage other equipments, hurt others or himself

Heavy Obj

Procedure / Isolation / Daily KYM, PPE use / Crane checklist 12 5 8 25 Aa

Set safety distance for TM / walk always behind lifted coil 12 5 8 25 Aa

Yearly review

PACKING

PACKING

During the movimentation of Forklift from piler to packing area, FL Operator could drop steel sheets, caught other TM.

Caught

Fence / Procedure / FL Operator Training / Daily KYM / FL Checklist / Medicaal check Daily KYM / PPE / Team work / STOP,CALL,WAIT

Paint FL movimentation area on the ground / TL Presence / Orientation 12 5 8 25 Aa 12 5 8 25 Aa

Under study

PACKING

FL

In "Packing waiting area" TM help FL Operator to leave Caught the sheets putting wood on the floor . During this process, TM can get caught by FL or sheets

Ergonomy training / operational procedure / leader for this operation 12 5 8 25 Aa 12 5 8 25 Aa

Studying to eliminate this kind of activities

PILER

Scrapping top sheet after check

T/M standing between pallet and fork lift while removing sheets from piler.

Caught 12 5 8 25 Aa

3r WI - Standing Location Foot Prints 12 5 4 21 Aa

1/19/2012 OnGoing Yearly Review

4th

2011-5th-91

Packing

Level of traffic and no designated foot travel Vehicle area for TM going from operation to drive side, Investigate potential no walk zone between BL1 stacker and pack area

None 12 5 8 25

Investigate potential no walk zone between BL-1 stacker Aa and pack area

5th 12 5 8 25 Aa

List

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2011-5th-77

Stacking Racks

Stack height on KDB racks have no maximum stack height for non shelf storage.

Fall

None 12 5 8 25 Aa

Floor layout being modified, establish safety standard 12 5 8 25 Aa

5th

RECEBIMENT O

Coil Receiveing and Inspection

Checking the coil over ehe truck, TM could fall in to the Fall ground.

Daily KYM, Safety Standard, PPE, Procedure (never alone), TL presence, Periodical medical check Daily KYM / Safety Standard, Procedure / Crane daily checklist / TL presence,orientation

Operational discipline / Lifeline implementation 12 5 4 21 Aa 12 5 4 21 Aa

On going (Dec/2012)

RECEBIMENT O

Coil truck unloading

During coil truck unloading, TM can "presume"that tong Heavy Obj is in the center of the coil and start to hoist but, if it is not correctly positioned, the coil could fall and hurt someone.

Periodical training / TL presence / Discipline 12 5 4 21 Aa 12 5 4 21 Aa

Yearly review

DESCOBINAD OR

Uncoiler Loading coil to coil cart

Coil excessive swing not stopped before loading into cart, possible cart, material or crane equipment damage.

Fly-coming Standard procedure / Fence 12 5 4 21 Aa

Periodical training / TL presence / Discipline

OnGoing Yearly Review 12 5 4 21 Aa

ESTOQUE

Check coil for KURADASHI

When TM is check wich coil he needs to take to production, he need to check label information. Walking between coil, he can cut himself in the coil edge.

Cut

Daily KYM / PPE / Orientation 6 5 4 15 Bb

Use protection (change PPE) 6 5 4 15 Bb

Under study

List

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PACKING PACKING During REWORK activity, TM have to handle sheets and Cut can get cut or caught Daily KYM / PPE / Team work / STOP,CALL,WAIT 6 5 4 15 Bb Ergonomy training / operational procedure / leader for this operation 6 5 4 15 Bb Studying to eliminate this kind of activities

RECEBIMENT O

Coil Receiveing

Coil truck receiveing area is also TTSB facilities access Vehicle for pedestrian. Does not exists man machine separation

Daily KYM, Safety Standard, Sinalization 6 5 8 19 Ab

Add speed sign / Plate: Watchout : Pedestrian / Drivers waiting area / Operational discipline 6 5 8 19 Ab

On going yearly review

PACKING

PACKING

Packing TM could cut himself during packing operation

Cut

Daily KYM / PPE / Procedure / 6 5 8 19 Ab

Periodical training / TL presence / Discipline 6 5 8 19 Ab

Yearly review

BL1

BL1

During BL1 cutting process, sometime, few sheets are Cut defective, so TM have to move with bare hands. He can cut himself or others.

Daily KYM / PPE / Team work / STOP,CALL,WAIT 6 5 8 19 Ab

Ergonomy training / operational procedure / leader for this operation 6 5 8 19 Ab

Studying a new kind of pallet / box for this sheets

2011-5th-9

BL3

During a quality check T/M left Sample Other hanging off quality table. T/M can walk by and cut themselves.

none 6 5 8 19 Ab

3R's 6 5 4 15 Bb

5th

List

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28. MATERIAL BL WH STORAGE INVENTORY STORAGE

DUE TO CLOSE PLACEMENT OF BLANK MATERIAL TO EACH OTHER, THE POTENTIAL FOR FORKLIFT TO TIP OVER STACKED BLANK DUE TO THE BLIND SPOT AT THE END OF FORKS

Heavy Obj

FORKLIFT OPS - CBT FORKLIFT 2 5 8 15 Bc

PUT BARRIERS IN PLACE (BACK STOPS) TO PREVENT FORKS OF FORKLIFT TIPPING STACKS OVER 2 5 1 8 Cc

BLANK / MAINT. 3/25/2011

ON GOING NOT COMPLETE

2011-Maint-15

Die Flipping

Unclear WI on consistant movement of die height

Other

Standard Die Loading height but not transfer height

11

Standardize any die movement height in specific Bc WI

4th 2 5 4 11 Bc

List

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This table to be made every process of the work place. To take up all work in every process and to proceed from picking up danger or harm at first. To enter a valuation point and a risk level in the level column. MagnitudeFrequencyProbabilityLevelTheexecution day of countermeasures

List

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Risk Assessment Result List

Risk Valuation Points by risk factor Risk Factor
Points() Number() After Countermeasures Present Difference Number() Number()

Risk Valuation Risk Factor Total Degree of Accident Work Frequency Level of Measures

Fatal Accident

12 6 2 5 4 3 8 4 1 Total Points

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0
Hazards(In terms of work circumstance) Dust Chemicals Laser Hypoxia

Accident with work suspension Accident without work suspensionc Much Frequency

Frequency Little Frequency

Little Efficiency No safety measures

Efficiency Partly depending on man Much Efficiency No depending on man

Risk Factor Accident Degree

Present After Measures Difference Present Caught Heavy Obj Vehicle Fall Hazards (In terms of Safety) Electric High Temp Stumbling Fly-coming Cut Explosion Noise
Heavy Labour

Grave Accident

Accident with work After suspension days Measures

Difference

After Measures Differ0 0 0 0 0 0 ence 1:Hazard except the above(Cutting in the press product etc.), to be evaluated in terms of the Accident Degree.

Accident without work suspension days

Present

Risk Factor Level of measures

Present After Meaures
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Caught

Heavy Obj

Vehicle

Example of countermeasures(In terms of safety) Fall Electric High Temp Stumbling Fly-coming

Cut

Explosion

Countermeasures(In terms of work circumstances) Noise Dust Chemicals Laser Hypoxia Heavy Labour

Little Efficiency
Result

Little Efficiency
Difference

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Middle Efficiency

Present After Meaures Difference Present After Meaures Difference

Much Efficiency

Number by display Display Present

After Measures

Difference

Result

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Risk Assessment Total Result List

Risk Valuation Points by risk factor Risk Factor
Points() Number() After Countermeasures Present Difference Number() Number()

Risk Valuation Risk Factor Total Degree of Accident Work Frequency Level of Measures

Fatal Accident

12 6 2 5 4 3 8 4 1 Total Points

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0
Hazards(In terms of work circumstance) Dust Chemicals Laser Hypoxia

Accident with work suspension Accident without work suspensionc Much Frequency

Frequency Little Frequency

Little Efficiency No safety measures

Efficiency Partly depending on man Much Efficiency No depending on man

Risk Factor Accident Degree

Present After Measures Difference Present Caught Heavy Obj Vehicle Fall Hazards (In terms of Safety) Electric High Temp Stumbling Fly-coming Cut Explosion Noise
Heavy Labour

Grave Accident

Accident with work After suspension days Measures

Difference

After Measures Differ0 0 0 0 0 0 ence 1:Hazard except the above(Cutting in the press product etc.), to be evaluated in terms of the Accident Degree.

Accident without work suspension days

Present

Risk Factor Level of measures

Present After Meaures
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Caught

Heavy Obj

Vehicle

Example of countermeasures(In terms of safety) Fall Electric High Temp Stumbling Fly-coming

Cut

Explosion

Countermeasures(In terms of work circumstances) Noise Dust Chemicals Laser Hypoxia Heavy Labour

Little Efficiency
Total Result

Little Efficiency
Difference

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Middle Efficiency

Present After Meaures Difference Present After Meaures Difference

Much Efficiency

Number by display Display Present

After Measures

Difference

Total Result

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Hazard Risk QuotationValuation Standard List (TTC Group)

Risk Factor

Risk Valuation
Risk Factor Total

Point 12 6 2 5 4 3 8 4 1

Risk Factor
Fatal Accident of Death, Losing Sight, and Severing of a hand or a leg

Degree of Accident
Work frequency

Fatal Accident Accident with work suspension Accident without work suspensionc Much Frequency Frequency Little Frequency

To receive the treatment of the medical institution

Degree of Accident Work Frequency Level of Measures

Little Efficiency No safety measures Level of Efficiency Partly depending on man Measures Much Efficiency No depending on man

The medical treatment is required. FrequentDaily ordinary work SometimesInspectionCleaning work and etc. RareFew times a year, Reparing, Maintenace work, etc.
No doubt of an occurrenceNo protective equipment A possible occurrenceTo enter , contact a hazardous area No possibility Difficult to enter a hazardous area

Accident Magnitud e Le velto Hazard Accident Probability

Risk Valuation
Risk Factor Point

Accident Magunitude Approach Frequency

+
Accident Probabilty

Degree of Accident
R i s k F a c t o r 1

Hazard (in terms of Safety) Caught Heavy Obj

Whole body UpperbodyHead (Handing of 100 or more)

Hazard ( in terms of work circumstances )

Fly-coming

Vehicle
Fork Lift (Any speed) Industrial Vehiclesetc. (more than 10km/h at the maximum speed)

Fall

Electric High Temp Stumbling

Electricityactive nearby work for voltage of more than 120V

Cut

Explosion

Noise

Dust

Chemicals

Laser

Hypoxia

Heavy Labour

Risk LevelRisk Factor Total

V a l u a t i o n

12

Whole body Upper-body Head

Height 2 or More

Whole body more than 50%

Whole Whole Artery Blood Body Body Vessel Operation Stop UpperUpper- Dam BodyHead BodyHead age

A part of body HandArmLe g tip of a fingertiptoe

Whole body UpperbodyHead (Handing of 100 or more)

Industrial Vehicles Examination Vehicles etc (Less than 10km/h at the maximum speed)

Electricityactive nearby A part of body work for voltage more than 20% of more than HandArmLeg HandArmLeg Heavy Damage less than 25V to less 50% than 120V

Influence in operation

Noisy Work Place more than B

Organic chemical 1 Special chemila Special control Dust work place materials A part of Special chemical 2) Poison, Corrosion Organic chemical Specialchemical exculing the above Leadthe deleterious substances the other possible poisoning substances

Class

Hypoxia work place

1925point s

1018points

69points

Class B

Angle of Humerus over 90degrees Upper-body Bending Forward over 30degrees

R i s k L e v e l

R a n k

R a n k

R a n k C

Exclusion of low thrust

Handling of Less than 100kg Including contact with the carne

The max.speed depends on the vehicles spec.

Height Less than 2

Electricityactive nearyby work for less than 25V

A part of body Less than 20% more than 50

Suture

No influence in operation

Less than Class R

Supplement

1:Hazard exept the above(Cutting in the press product etc.) to be evaluated in terms of the Accident Degree.
H i g h R i s k L o w R i s k

R i s k

F a c t o r

Work Frequency ( in terms of Safety )

Much Middle Little 5 4 3

Work Frequency (in terms of work circumstances)

The accumulated hours per worker

More than once a week

Once a month Once a year

More than 150minutes a week

30minutes to 150minutes a week

More than 10 times a day Once a week

R i s k

Less than 30minutes a week

Level of measures
Little Efficiency
R i s k F a c t o r

Work Frequency ( in terms of Safety )

Caught
No measures for isolation
(No fixed type guard protective fence fixed cover

Work Frequency (in terms of work circumstances)

Fly-coming Cut Explosion
W/O Firefighting Equipment

Heavy Obj
No countermeasure s for isolation and saparation

Vehicle
No countermeasure s for isolation and separation

Fall
No equipment for going upand down No scaffolding

Electric High Temp Stumbling

Contact prevention equipment to charge part Electric equipment without it No countermeasure s for isolation and separation A difference in Level

Noise

Dust

Chemicals

Laser

Hypoxia

Heavy Labour

No Useful No Useful Countermea Countermea sures sures

No effective No effective No effective No effecive countermeasure No effective countermeasure countermeasure countermeasure s countermeasures s s s Control Control Control Beyond the Existence of Division Division Division standard open space in part)

C o n t e n t s

No Useful Countermea sures

Middle Efficiency

Fixed type guard Detachable fixed cover) Necessary for manual operation to remove the remaining pressure. Light curtain Ray-type safety equipment) with a interlock Solenoid mastering valve

Going up-anddown equipmentTh e stairsthe Separation No fixed ladder) from a person countermeasure A work Division s for isolation scaffolding line display and separation Measures of a safety belt (Safety bar and wire) Going up-anddown equipment The stairsthe fixed ladder) Floor of height work Fall prevention fence, etc.)

Power supply switchgear without a interlock

No With Handrail countermeasure Clear Sign of Separation with s for isolation the difference in Person and separation Level

With Fences

With Manual Firefighting Equipjment

Countermeasur Countermeasur es for es for exhaust interception of equipment and a sound and etc, etc. but dust leaks. Control Control Division Division

With a fence and etc.

D e g r e e

D e g r e e

D e g r e e

D e g r e e

D e g r e e

D e g r e e

Isolation from a person Fixed fence Division line fence Chains

Isolation from a person Fixed fence Division line fence Chains

Much Efficiency

Power supply switchgear with a door interlock Electrick shock prevention cover at the charge part

Isolation from a person Fixed fence Division line fence No difference in Separation with Level Person

Fences with Interlock

Countermeasures Countermeasur Countermeasur Countermeasur of a fence for es for a fence es of a fence for With a fence es of a With Automatic inhalation, and no an absorbing dust, and No and etc. ventilator Firefighting leak of chemical sound and etc. leak of dust equipped with a Equipment substance Control Control interlock Less than the Control Division Division Division standard

With Auxiliary Equipments

R e s u l t

Valuation Standard List

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Risk Assessment Entry Sheet on Site

Work Name
CurrentSituation

EntryDDMMYY

No.

Process
ImprovementMeasures

No.

Facilities

Hazard-Risk)
TypeSketchDescription

Safety Protection

(Protective measure)

Safety Protection

PointsBookNo ManualNo

To state Because of A(or Due to A), do _____B, then, causes X(or Y happens)

Hazard Caught Stumbling Noise

R i s k F a ctor

NoteThe sign of to be applied to the corresponding place on the site. Heavy Obj Fly-coming Dust
Points

Vehicle Cut Chemicals

R i s k F a ctor Much Frequency Frequency Little Frequency

Fall

Electric Explosion Laser

R i s k F a ctor Points

High Tmp Hypoxia Heavy Labour

Contents of the risk Degree of Accident a Degree of Accident b Degree of Accident a Degree of Accident b Degree of Accident c Rank Indicaiton Aa Ab Ba Bb Bc Cc

Degree of Accident
Grave Accident(a) W/ work suspention days W/O work suspention days

Work Efficiency Level of Measure

Points
Valuation Points Rank 1925 points 1018 points 69 points

12 6 2

5 4 3

Little Efficiency Efficiency Much Efficiency

8 4 1

A
B C

Degree of Accident c