A Presentation

by

JASMINO POLYMERTECH PVT. LTD.

COMPANY INFORMATION
Name Address : Jasmino Polymertech Pvt Ltd. : L-61, MIDC, Taloja, Dist: Raigad. Maharashtra Pin : 410208 : 022 - 27402533, 27412795.

Telephone

Fax
E-mail

: 022 27402436
: info@jasmino.co.in : jaspol2000@hotmail.com

Website

: www.jasmino.co.in

OUR ASSOCIATE CONCERNS

Jasmino Polymers Jasmino Elastomers Corrosion Resistance Enterpirse

KEY PERSONS

RAMANI SESHADRI- Managing Director

B.Sc. (Hons), LPRI (Lond) Over 30 years experience as iindustrialist running medium scale industry specialising in manufacture of chemical process equipment and anticorrosion linings.

S. BALACHANDRAN Director Finance

Chartered Accountant Over 23 years experience and well versed in all aspects of Finance, Law and Commerce.

K. ARUNACHALAM Director

Mechanical Engineer (Lond) Over 30 years experience in senior management level in a leading multi-national.

A. SUBRAHMANYA Technical Director

Mechanical Engineer Over 40 years experience in Business Development and Quality Management in Engineering Industry.

D.R. KULKARNI G.M. Projects

Mechanical & Electrical Engineer Over 35 years Experience in Fabrication of Heavy Engineering Equipment, both at works & at project sites.

DINESH KSHIRSAGAR Vice President

M.Tech Over 15 years experience in Senior Management Level in Business Administration & Project Management.

Deepak Shah Sr. General Manager

Rubber Technologist Over 40 years experience in Rubber Lining, Mfgr. Rubber Sheets & Rubber Hoses.

J. P. Pachori General Manager Marketing

Mechanical Engineer Over 32 years experience in Design, Marketing, Project and Production Management in Engineering Industry.

ORGANISATION CHART :

BOARD OF DIRECTORS

TECHNICAL DIRECTOR

VICE -PRSIDENT

GENERAL MANAGER PROJECT

SR. GENERAL MANAGER RUBBER DIV.

GENERAL MANAGER MARKETING

QC
MANAGER (FABRICATION))

PROJECT MANAGER (FABRICATION)

QC MANAGER (RUBBER LININGS)

PROJECT MANAGER (RUBBER LININGS)

MATERIALS MANAGER

COMMERCIAL MANAGER

SALES & MKT MANAGER

QC ENGINEERS

PRODUCTION & MAINTANANCE ENGINEERS

QC ENGINEERS

PRODUCTION & MAINTANANCE ENGINEERS

PURCHASE

OFFICER

ACCOUNTS OFFICERS

SALES EXECUTIVE

SKILLED WORKERS

SKILLED WORKERS

STORE KEEPER

REGISTRATION WITH STATUTORY BODIES

Indian Companys Act 1956

Indian Factories Act 1948 Maharashtra Pollution Control Board (MPCB)

National Small Industries Corpn.Limited (NSIC)

Directorate of Industries Govt of Maharashtra Joint Director General of Foreign Trade
Cont.

Regional Provident Fund Commissioner Employees State Insurance Corp. (ESIC) Central Excise Department Service Tax Department

Value Added Tax (VAT)

Central Sales Tax (CST)

SERVICES OFFERED

A) DESIGN, MANUFACTURE & SUPPLY OF CHEMICAL PROCESS EQUIPMENT B) SPECIALIZED ANTI-CORROSIVE LININGS C) MANUFACTURE & SUPPLY OF INDUSTRIAL RUBBER PRODUCTS

A ) DESIGN, MANUFACTURE&SUPPLY OF CHEMICAL PROCESS EQUIPMENT

High/Low pressure Vessels in MS/SS & Boiler Quality

Reaction Vessels & Various vessels like cation / anion exchangers, mixed beds DGT etc for DM plants in MS/MSRL/SS Nutsche Filters in MS/SS & ANF Filters Dryers in MS/SS

Heat Exchangers in MS /SS

Cont

Cartridge Filters/Basket Filters, Drum Filters, Leaf Filters in SS,MS

Condensors & Receivers in MS/SS

Screw Conveyors in SS/MS Storage tanks in MS/SS/MSRL/SM-PVC/MS-FRP Design manufacture,erection commissioning of Air pollution equipment including blowers, scrubbers, bag filters cyclones etc in MS Rubber Lined and also in PVC/PP/FRP & other specialised lining Columns in MS/SS

B) SPECIALIZED ANTI-CORROSIVE LININGS Specialists in various types of rubber lining such as Natural, Ebonite, Duplex, Triflex & various synthetic rubber lining. Rubber Lining with pre-vulcanized sheets for special purposes. (Cold Bonding) Various other anti-corrosive linings in PVC/PP/FRP/PVDF/PTFE Specialized Rubber Gaskets of various sizes & dimensions.

C) MANUFACTURE & SUPPLY OF INDUSTRIAL RUBBER PRODUCTS

Calendar Rubber Items - Vulcanized Rubber Sheets in Natural & Synthetic Rubbers/Rubber Coated Fabrics Specialized Moulded & Extruded items in all Synthetic as well as Natural Rubbers. Rubber Rollers - Various types of Synthetic, Natural & Ebonite Rubber Rollers

INFRASTRUCTURE AT TALOJA WORKS

AREA

Total Built-up Area: 70,000 Sq.Ft. Open Area for Storage: 20,000 Sq.Ft.

Material Handling Facilities

1. 2. 3. E.O.T. Crane E.O.T. Crane E.O.T. Cranes 40 Ton capacity. 1 No. 12 Ton capacity. 1 No. 10 Ton capacity. 2 Nos. 5 & 10 Ton capacity

4. Chain Pulley Arrangements

5.

Motorised Pulley

2 Nos.

POWER & WATER

POWER

WATER

H.T. power supply from MSEB Connected Load 450 KW Alternate Power Diesel Generator Set 100 KVA

Under ground storage tank 15000 Liters

Source of Water MIDC supply & In house Bore well with D.M. Water Treatment Plant

Plants & Machineries For Fabrication

4 Mtr. Dia., 16 mm thick Hydraulic Press Machine of 200 MT Cap. Plate Bending M/c. 2.5 M wide x 30 mm thk. Plate Bending M/c 2 M wide x 12 mm thk

1 No. 1 No. 1 No.

Radial Drilling Machine HR 65 mm thick capacity

Heavy.duty Lathe 20 HOC & 20 Ft. Bed length 1 No.

1 No.

Lathe Machine 9 HOC & 7 Ft. Bed length Kirloskar Make 1 No. Air Compressors 200 CFM 40 HP Motor Power Hack-saw cutting machine 200 dia. Oven 0 to 4000 C For Electrode Baking 1 No. 2 Nos. 3 Nos.

Welding Equipments

600 Amps capacity welding Rectifier Memco Make

2 Nos.

400 Amps capacity Welding Rectifier Memco Make

400 Amps capacity Welding Rectifier Easeweld HF unit for TIG welding Easeweld make

5 Nos.
5 Nos. 2 No.

HF unit Assembled TIG Welding

Plasma Cutting set, 25mm plate thick (Stainless steel) 400 Amps capacity welding RectifierAdvance Power Make

1 No.
1 No. 1 No.

Welding Transformers

2 Nos.

All other tools, fixtures and tackles for machining & fabrication.

Fabrication Testing Facilities

Following test facilities are available in house and are being carried out presently in our factory.

Radiography viewing equipment with analysis of welding defects. Densitometer Hydro testing with various pressure gauges. Pneumatic Test of Equipment D.P. Test

OUTSOURCED ACTIVITIES
The following activities are outsourced to reputed & pre-qualified vendors/laboratories, which are situated in the proximity of Taloja Industrial Estate: DESIGN: In collaboration with our associate consultants M/s. Ankita Engineer Consultants. Software used Autocad 2006, Pvelite 2007 PRODUCTION: 1) Dish End of over 16mm thickness and 4 mtr dia. 2) Heat Treatment / Stress Relieving 3) Heavy machining / Radial drilling TESTING 1) 2) 3) 4) Radiography of weld joints Ultrasonic Test Various testing of raw material Specialized Testing of Rubber Compound

Plant & Machinery For Rubber Lining :

1. Rubber Kneader Machine 35 liters capacity. 2. 16'' x 42" Rubber Mixing Mill 3. 14 x 36 Rubber Mixing Mill 4. 17x 50 Calendaring M/c for doubling & continuous sheeting 5. Laboratory Mixing Mill 6 Hydraulic Press 7. ELGI make screw type Air compressors 7 kg pressure 8. Shot blasting units 9. Boiler 600 kg Pressure (Thermax Make) 10. Boiler 400 kg Pressure (MAE make ) 11 . Vulcanizers : a) 4 mtr. dia x 8 mtr. Long b) 2.2 mtr. dia x 9 mtr. Long c) 0.720 mtr. dia x 4.2 mtr. Long

1 1 1 1 1 1 2 5 1 1 1 1 1

No. No. No. No. No. No. Nos. Sets No. No. No. No. No.

All other accessories used in the process of mixing, compounding and rubber lining.

Rubber Lining Testing Facilities / Equipment

Tensile Tester for tensile elongation High Voltage Spark testers Rubber Hardness testers Shore A & Shore D Muffle furnace tester for filler content Ovens for aging test Thickness testers for rubber / FRP lining Thickness Tester for Rubber Sheet - Vernier Caliper Thickness testers for painting DFT - Magnetic meter & Electronic meter Equipment for Bonding / Peel off test for lining / painting Equipment / Chemicals for bleed resistance Blasting Comparator for surface checking as per Swedish Code

1 No. 10 Sets 4 Nos.

SL. NO.

CLIENT NAME AQUATECH SYSTEMS (ASIA) PVT. LTD. PUNE BARC BHEL BPCL

SL. NO. 28 29 30 31 HIKAL LTD. IPCL

CLIENT NAME

Some of our Esteemed Clients

1 2 3 4

ION EXCHANGE (I). LTD. IPCA LABORATORIES LTD.

5
6 7 8 9

BHAGIRATHI CHEM & IND. LTD.

BHOPAL GELATINES LTD. BATLIBOI ENVIRONMENTAL ENGG. LTD. CENTURY RAYON DRIPLEX WATER ENNG. LTD.

32
33 34 35 36 37

IGPL
IOCL KIRLOSKAR BROTHERS LTD. LONA INDUSTRIES LTD. L & T LTD. LLOYDS STEEL LTD.

10 SYNGENTA INDIA LTD

11 DOSHION LTD.
12 EXCEL SIOR DES. & PROJ. P. LTD. 13 EXON LABORATORIES LTD. 14 EXIDE INDUSTRIES LTD. 15 FLOAT GLASS (INDIA) LTD. 16 FINOLEX INDUSTRIES LTD. 17 FLAT PRODUCTS & EQPT. LTD. 18 GALAXY CHEMICALS LTD.

38
39 40 41 42 43 44 45

NISHOTECH SYSTEMS PVT. LTD.

NTPC IVRCL ONGC OSWAL CHEM & FERT. LTD. PSL HOLDINGS LTD. RCF LTD. RELIANCE INDUSTRIES LTD.

19 GEMAN REMEDIES LTD.

20 GLAXO LABORATORIES LTD. 21 GODREJ & BOYCE MFG. CO. LTD 22 GRAUER & WEIL LTD. 23 GHCL 24 GLOBAL COMPOSITES & STRUCTURAL LTD. 25 HINDUSTAN LEVER LTD. 26 HINDUSTAN DORROLIVER LTD 27 HINDUSTAN ORGANIC CHEMICALS LTD.

46
47 48 49 50 51 52 53 54

SAJJAN CHEMICALS LTD.

SUDARSHAN CHEMICALS LTD. TATA ELECTRIC CO. THERMAX LTD. TATA PROJECTS LTD. ULTRA DRYTECH LTD. UNIQUE SUGARS LTD. VA-TECH WABAG LTD. WALCHANDNAGAR IND. LTD.

..etc

LIST OF MAJOR CONSULTANTS / THIRD PARTY INSPECTION AGENCIES DEALT WITH

SL. No.
01
02 03 04 05 06 07 08 09 10 11 12 13 14

TPIA NTPC BHEL UHDE INDIA LTD. PDIL EIL / CEIL JH & G SGS INDIA LTD. TCE TATA CONSULTANCY ENGG. TPL TATA PROJECTS LTD. LLOYDS BVIS - BUREAU VERITAS INDUSTRIAL SERVICE (I) PVT. LTD. MOTT MACDONALDS PVT. LTD. BAX COUNSEL INSP. BUREAU LRIS

SL. NO. 15 16 17 18 19 20 21 22 23 24 25 26 27 28

TPIA KPGIL KVNOR POWER GAS INDIA LTD. QUEST INTERNATIONAL MN DASTUR & CO. LTD. HINDUSTAN DORRO-LIVER HYUNDAI HEAVY IND. LTD. TUV INDIA LTD. IDEA ICB LTD. NPCIL - NUCLEAR POWER CORPORATION OF INDIA LTD. BARC IQS TOYO ENGG. LELE ASSOCIATES RJ & ASSOCIATES

Major Projects Associated with Local

NTPC : Korba , Singraulli, Ramagundam, Dadri, Talcher, Gandhar, Kahalgaon, Kayamkolam, Faridabad. STPS, Vellore BHEL : Khaperkheda, Jalkeri, Tuticorin, Trichy and Cyprus MSEB : Nashik, Koradi, Bhusaval, and Chandrapur TPS

RSEB : Sakatpura, Kota TPS

BARC : Trombay IRE : Udyogmandal , Cochin

IBSL : Bangalore NFC : Guna Reliance : Patalganga,Hazira, Jamnagar

IFFCO : Phulpur
Gujarat Alkalies & Chemicals Indo-Nippon Ltd.: Vizag Steel Plant Asea Brown Broweries Ltd. (ABB) Cochin Refineries Indian Petro Chemical Ltd Jindal Steel & Power Ltd BHVP : VIZAG Gujarat Heavy Chemical Ltd Indian Rayon & Industries Ltd Heavy Water Board - Baroda NICCO Projects Ltd.

EXPORT PROJECTS ASSOCIATED WITH

APPLEXION / NOVASEP FRANCE ALSTOM GERMANY / ITALY DANCHUNG HUNDAI HEAVY INDUSTRIES KOREA KAWASAKI - JAPAN KREBS U. K. MITSUBISHI HEAVY INDUSTRIES -JAPAN P.T. INDORAMA TECKNIP FRANCE TCI SANMAR CHEMICALS LTD. - EGYPT SUMITOMO CORPORATION - JAPAN THAI ACRYLIC.

Financial Support
We have excellent relations with our Bankers - Bank of Baroda and City Union Bank Ltd - with whom we share a very good rapport built over a period of two decades. Our reputation & high solvency status enable us to enjoy adequate support from our Bankers.

SYSTEMS AND PROCEDURES

Quality Policy
Jasmino Polymertech is committed to supply . quality products & services by aiming to exceed the requirements of our customers & to build a quality system based on employee involvement, providing them training, Communicating to them the companys quality mission & objectivities, assigning individual responsibilities & establish an environment that supports the production & delivery of high quality products & services

Responsibility / Authority Chart

Quality Function
Review

Process
Contract Review / Acceptance.

Responsibility
Tech. Director / Comm. Manager / QA Manager QA Manager / Project Manager

Authority
Director

Review

Design Review / Validation

Tech. Director

Issue of Internal Work Order

Tech. Director / QA Manager

Director

Preparation of Bill of Material

Production Engineer

Project Manager

Cont

Responsibility / Authority Chart

Quality Function Process
Preparation of Indent

Responsibility
Production Engineer

Authority
Project Manager

Vendor Evaluation

Material Procurement

Purchase Officer

Material Mgr / Director

Incoming Material Inspection

Receipt of Material

Store Keeper

Material Mgr

Welder Qualification

Pre-Manufacturing Process

Cont

Responsibility / Authority Chart

Quality Function
Stage-wise Inspection

Process
Manufacturing Process

Responsibility
Production Engineer

Authority
Project Manager

Final Inspection

Project Completion & Product Release

Production Engineer

Project Manager

Post Despatch Follow-up with client

Project Manager

----

SHOP FLOOR QUALITY FUNCTIONS (FABRICATION)

Activity Raw Material Identification Ref. Document Approved Drawings/ Procedure Format IR / MTC

Dished End Preparation

Drawings

Blank Preparation

Dish End Insepction: Dia,Depth,Circumf., S/F,Shape,Ovality, Measurement D.P. Check/ Radiography / U.T

Approved Template / Drawings

IR / Log Book

` ASME Section.V

IR / Log Book

Activity D.P. Check/ Radiography / U.T

Ref. Document Approved Drawings / ASME Section.V

Format IR / Log Book

Shell

Circumference,Dia, Ovality,Length Weld Preparation

Approved Drawings / Templates

IR / Log Book

Back Chip

Drawing / QAP

Log Book

D.P.

Drawing / QAP

Log Book

Weld

Drawing / QAP

Log Book

Cont

Activity

Ref. Document

Format

D.P. / Radiography
Nozzle Set ups

Drawing / QAP
Drawing / QAP

Log Book / I.R.

Log Book

Weld Preparation Orientaion Final Dimensions Insp Hydrostatic Test

Drawing / QAP Drawing / QAP Drawing / QAP Drawing / Procedure

Log Book Log Book Log Book I.R.

Released for Painting

Painting Painting Specification I.R.

PROCEDURE FOR RAW MATERIAL IDENTIFICATION

1. Visual :Surface Check for pitting, scale, dent, visible lamination

2. Mill Mark / Mfg Marking

:Grade Plate No. Heat No.

Manufacturer Name/ Logo / Stamp 3. These marks are to be co-related with Manufacturers Certificate 4. In the absence of either mill mark / certificate or in doubt about the authenticity of the material, complete mechanical & chemical properties are to be carried out as follows:
Cont

Mark the sample as per the specification requirement. (ASTM or BIS) Stamp the markings for identification Send the sample to any NABL approved Lab. Witness the tests (Mechanical) Receive the completed Test Reports If the results are meeting the specification requirement, accept the material with Approval Stamp Issue Acceptance Report

PROCESS QUALITY RUBBER LINING PROCESS Rubber Sheet Compound Check QUALITY CHECK Bleeding, Tensile Elongation, Hardness

FORMAT OF RECORDS
Inspection Report/ Log Book

Surface preparation by blasting (copper slag)

Surface - clean without oil & rust /scale. Surface to be of SA -2.5 fining Visual Inspection

Shop Log Book

Clean with Dry Air

Log Book

Clean by Solvent

Visual Inspection

Log Book

Applying Bonding Agent

Check manufacture certificate of bonding agent for batch & manufacturing date

Log Book

Cont

PROCESS

QUALITY CHECK

FORMAT OF RECORDS Log Book

Drying Time 4 to 6 hours

Check timing

Apply rubber soluions in three layers

Check dry time of 4-6 hours between layers

Log Book

Unvulcanised rubber sheet checking

Spark test for continuity & thickness check

Log Book

Rubber sheet fixing.

Visual Check

Cont

PROCESS

QUALITY CHECK

FORMAT OF RECORDS Log Book

Curing / Vulcanizing

Check steam pressure, Temparature at boiler (160 to 1700 C

Finishing

Visual check Hardness testing Spar testing Thickness Test

I.R.

Painting

Inspect the painting as per client specification for type of paint, colour, thickness etc.

I.R.

LIST OF DOCUMENTS FORMING PART OF THE SYSTEM

1. CONTRACT REVIEW 2. CHECK LIST OF P.O. 3. INTERNAL WORK ORDER 4. BILL OF MATERIAL 5. MATERIAL REQUISITION FORM 6. PLATE LAYOUTS (MATERIALS) 7. MATERIAL ISSUE NOTE 8. PURCHASE ORDER 9. VENDOR EVALUATION 10.LIST OF APPROVED VENDORS 11. LIST OF QUALIFIED WELDERS 12. INSPECTION REPORTS

LIST OF DETAILED PROCEDURES

1. Procedure For Fabrication of Vessels with Dished Ends 2. Procedure For Pipe Fabrication 3. Procedure For Rubber Lining 4. Inspection Procedure For D.P. Test 5. Inspection Procedure For Hydrostatic Test 6. Inspection Procedure For Visual Check Of Weld Joints

APPRECIATIONS

PHOTO GALLARY

Admin Office

Testing Lab

Shot Blasting Booth with Dust collecting systems

Calendering Process

Rubber Lined Vessels

Rubber Lining Spark Test

Rubber Lined Tanks Under Testing

Rubber Lining Area