CAIROMATIC

CLIENT
Suez Canal Authority

CATHODIC PROTECTION

PROJECT TITLE
The Design, Supply & Installation of an impressed current cathodic protection system for steel siphons carrying high tension cables and crossing Suez Canal at Searabyom. The Design, Supply & Installation of offshore gas pipeline

LOCATION
Serabyom Ismailleya Governorate Egypt

WEPCO - Egypt

Abu Qir Alexandria Governorate Egypt Mex Alexandria Governorate Egypt 1st line: Cairo North Sabteya 2nd line: Cairo East Heliopolis Maadeya Abu Qir Alexandria Governorate Egypt

Ameria Petroleum Company

The Design, Supply & installation of the cathodic protection system protecting a crude pipeline. Design, supply & installation of the cathodic protection system 2 oil filled steel pipelines carrying high tension cables. Installation, commissioning and startup of all equipment related to a new offshore antifouling system for the plant water intake pipeline. Design, supply & installation of the cathodic protection system protecting the pipelines Design, supply & installation of the cathodic protection system to protect 2 water intake pipelines within Noebaa desalination plant. Design, supply & installation of the cathodic protection system to protect the main gas pipeline within El Amal gas separation plant. Design, supply & installation of the cathodic protection system to protect the main gas pipeline within Gama project. Design, supply & installation of the cathodic protection system to protect the harbor dock & submersible steel structures.

The Egyptian Electrical Authority

WEPCO _ Alexandria

Ras Sidr City Council

Ras Sidr City South Sinai Governorate Egypt Nwebaa City North Sinai Governorate Egypt

Nwebaa City Council - North Sinai

GPC - Egypt

Ras El Deeb Red Sea Governorate Egypt

GPC - Egypt

Ras Shokeir Red Sea Governorate Egypt

New Damietta Harbor - Egypt

New Damietta Harbor Damietta Governorate Egypt

IMC Egypt

Design, supply & installation of the

Abu Tartour

CAIROMATIC
CLIENT PROJECT TITLE
cathodic protection system to protect 12 separate vertical well casing within the New Valley Phosphate Project. Suez Canal Authority Design, supply and supervision of the installation of the cathodic protection system to protect 01 steel siphon crossing the Suez Canal at km 46.200 Design, supply and supervision the installation of the cathodic protection system to protect 02 siphons crossing the Suez Canal near Port Said. Design, supply and supervision the installation of the cathodic protection system to protect 01 siphon crossing the Suez Canal near Port Said. Design, supply and supervision the installation of the cathodic protection system to protect 02 siphons crossing the Suez Canal at km 136 & km 149 near Suez. Design, supply and supervision the installation of the cathodic protection system to protect 01 siphon crossing the Suez Canal near Port Said. Design, supply and installation of the cathodic protection system to protect the offshore sea pipeline at Ras Ghareb. Design, supply and installation of the cathodic protection system to protect the external surface of 02 steel crude oil storage tanks within Tanta Refinery Plant. Design, supply and supervision the installation of the cathodic protection system for Sheikh Zayed bond siphon. Design, supply and installation of the cathodic protection system for 2 lifting stations.

CATHODIC PROTECTION

LOCATION
New Valley Governorate Egypt

Kantara Ismailleya Governorate Egypt

Suez Canal Authority

Reswa Port Said Governorate Egypt

Suez Canal Authority

Port Said Governorate Egypt

Suez Canal Authority

Suez Governorate Egypt

Suez Canal Authority

Reswa Port Said Governorate Egypt

GPC - Egypt

Ras Ghareb City Red Sea Governorate Egypt

Tanta Refinery

Tanta City Gharbeyia Governorate Egypt

Suez Canal Authority

Defreswar Kantara Ismailleya Governorate Egypt Nakrah Valley Aswan Governorate Egypt

Agricultural Development Organization

CAIROMATIC
CLIENT PROJECT TITLE

CATHODIC PROTECTION

LOCATION

Suez Canal Authority

Design, supply and supervision the installation of the cathodic protection system to protect 02 siphons crossing the Suez Canal at km 4,5 near Port Said. Design, supply & supervision the installation of the cathodic protection system within the thermal condensing plant. Design, supply & supervision the installation of the cathodic protection system of the citys pipeline. Design, supply and supervision the installation of the cathodic protection system of the principal lines siphons crossing the Suez Canal. Design, supply and supervise the installation of the cathodic protection system of maritime line & metallic curtains - electric station of Oyoun Moussa.

Port Said Governorate Egypt

Nwebaa City Council

Nwebaa City North Sinai Governorate Egypt

Obour Council

Obour City

Suez Canal Authority

Port Said Governorate

The Arabian International Company for Contracting

Sinai Governorate Egypt

CAIROMATIC

CATHODIC PROTECTION

OFSHORE PIPELINES AND SHEET PILES CATHODIC PROTECTION SYSTEM FOR OYOUN MOUSSA ELECTRIC STATION

Client: The Arabian International Company for Contracting.

Location: Oyoun Moussa (180 Km Eastern Cairo) Sinai Governorate Egypt.

Contract Value: US $ 580,000,-Project Duration: 11/1998 5/1999 Project Data: Area 1 pipeline 2800 Mt. ( 2000 Mt. offshore, 800 Mt. onshore) , = 250 mm Area 2 Skimmer wall consists of sheet piles 2650 m2 surface area. Area 3 Out full structure consists of sheet piles 3200 m2 surface area. Project Description: Area 1 Design, supply, and erection of impressed current Cathodic protection system for the 2800mt. pipeline using one rectifier unit, and horizontal Ground bed contains no.10 Ferro - silicon anodes. Design, supply, and erection of the Cathodic protection system for the skimmer wall by using impressed current system containing one rectifying unit, no.12 Ferro silicon anodes Groundbed. Design, supply, and erection of the Cathodic protection system for out full structure which consist, of a number of sheet piles with total external surface area of 3200 m2 by using sacrificial anodes system. Protection system consists of no. 48 Aluminum / indium activated anodes each 58 kgs.

Area 2

Area 3

CAIROMATIC

CATHODIC PROTECTION

CATHODIC PROTECTION SYSTEM FOR EL-SHEKH ZAYED BOND SYPHON

Client: Suez Canal Authority Location: Defreswar - Kantara - Ismailleya Governorate (140 km Eastern Cairo) Egypt Contract Value: US $ 350000,-Project Duration: 10/1995 10/1997 Project Data: No. 04 of pipelines each = 2.1 Mt. and 450 Mt. Length each.

Project Description:
Design, supply and supervision on the installation of El - Sheikh Zayed bond siphon. The siphon crosses Suez Canal and consists of no. 04 parallel pipelines, each 2.1 m diameter, 450 m length. Cathodic protection system is implemented by using impressed current system that contains no. 04 transformer rectifier units each unit impresses DC current through horizontal ground bed, 40 mt length, 2mt. depth and 0.5mt. width. The Ground bed contains no. 10 silicon anodes of 110 Ib. weight. This system is designed to protect external siphon surface. Equi potential bonds between the four pipes was a must to prevent different potential distribution. Potential level 996 mv negatively.

CAIROMATIC

CATHODIC PROTECTION

WATER INTAKE PIPELINE FOR AL- ARISH CORAL BEACH RESORT ANTI - FOULING SYSTEM

Client: EMAC Company For Contracting

Location: Al - Arish city (450 km Eastern Cairo) North Sinai Governorate - Egypt.

Contract Value: US $ 290.000.-Project Duration: 5/1999 11/1999 Project Data: Intake pipeline

= 1.5 m, Q = 506 m3/hr

Project Description: Design, supply and installation for Anti-Fouling system using one rectifier unit 40V, 30A and one head unit consisting of no. 15 copper anodes each weighing 30 kgs and no. 15 aluminum anodes each weighting 5.5 kgs. This system is capable to avoid the fouling phenomena inside pipeline. The anode units are constructed on the intake and connect the copper and aluminum to the positive side of the rectifier unit and the negative side is connected to pipeline. Quantity of water passing inside pipeline starting from the head units. The system discharges cupric ions into the water, which prevents settlement of organisms and the development of fouling. Additionally, the dissolved aluminum forms a hydroxide floc, which is carried through the system. Aluminum ions are incorporated into the surface films, modifying them into a stable and protective form, thus mitigating the corrosion process in ferrous seawater systems.

CAIROMATIC

CATHODIC PROTECTION

CATHODIC PROTECTION SYSTEM OF NO. 20 SIPHONS UNDER SUEZ CANAL

Client: Suez Canal Authority

Location: Under Suez Canal - Different locations Egypt.

Contract Value: US $ 5,000,000,-Projects duration: From 1993 - 1998 Project Data: Pipe line siphons under Suez Canal each 450 Mt. Length, = 400 mm Project Description: Design, supply and installation of Cathodic protection system of no. 20 pipeline siphons each 450 Mt. length and 400 mm diameter by using impressed current systems. Each system consists of one Rectifier unit and no. 02 platen titanium anodes. This kind of anodes is used effectively in both fresh water and sea water applications such as off-shore structures. Platinum has excellent corrosion resistance, low consumption rate and high performance to avoid corrosion along the system lifetime. Transformer Rectifier unit was built to maintain protection level constant automatically reference to silver / silver chloride half cell to over-come tidal water level effect. Protection level was mentioned at level of 1000 mv negatively.

CAIROMATIC

CATHODIC PROTECTION

CATHODIC PROTECTION SYSTEM OF THE OFFSHORE SEA PIPELINE AT RAS GHAREB

Client: G.P.C Egypt Location: Ras Ghareb city Red Sea Governorate 350 km Eastern Cairo Contract Value: US $ 385,000,-Project Duration: 6/1995 12/1995 Project Data: Offshore pipe line = 30 inch, 8km. length Project Description: Design, supply and installation of cathodic protection system for off shore pipeline by using sacrificial Aluminum anodes. Each anode is fabricated as bracelet to ease connection to pipeline. Anode assembly consisting of no. 06 segments each weighing 25 Kgs. Pipeline is protected by using no. 80 anodes. The distance between each two anodes 100 Mt. the Cathodic protection level registered - 1.0 volt. LLOYDs register acted as third party covering design approval as well as reviewing commissioning reports. Number and size of anode calculated to match the concrete negative Jacket as well as maintain fair potential distribution. The anodes have excellent corrosion resistance, suitable consumption rate and high performance to avoid corrosion along the system lifetime.

CAIROMATIC

CATHODIC PROTECTION

CATHODIC PROTECTION SYSTEM OF INTERNAL SURFACES AND THE BOTTOMS OF THE THERMAL CONDENSATION PLANT TANKS
Client: Nwebaa City Council

Location: Nwebaa City (550 Km eastern Cairo) Sinai Governorate Egypt.

Contract Value: US $ 180,000,-Project Duration: 3/1994 9/1994 Project Data: No.04 Tanks = 13 Mt., 9 Mt. height Project Description: Execute the design, supply and installation of Cathodic protection system for tanks using two separate systems. The first system for external tank protection using no. 09 magnesium anodes distributed around tank base. The second system consist of using aluminum anodes as sacrificial anodes to protect the internal surface of tanks, no. 08 anodes used for each tank each anode weight 22 kgs. Protection level registered 0.95 V for external surface reference to Cu/CuSo4 and 0.99 V for internal surfaces reference to silver / silver chloride half cell.

CAIROMATIC

CATHODIC PROTECTION

CATHODIC PROTECTION SYSTEM FOR NO. 12 SEPARATE VERTICAL DEEP WELL CASING WITHIN THE NEW VALLEY PHOSPHATE PROJECT
Client: IMC - Egypt Location: Abo Tartour - New Valley Governorate (900 km South West Cairo ) Egypt Contract Value: US $ 290,000.-Project Duration: 4/1992 10/1993 Project Data: No.12 deep well casing 25 m. Depth, = 400 mm Project Description: Design, supply and installation of no. 12 separate Cathodic protection system using impressed current system. Each system consists of one rectifier and no.04 ferro - silicon anodes to protect external surface of well casing. Aluminum wire anode used to protect both the internal surfaces of well casing and the pump riser sacrificially. The standard 14.5 silicon iron alloy resists a wide variety of aggressive corrosives. This kind of anodes is used for onshore application. One of the major points taken into consideration during system integration, is the prevention of interacting interference between well Jackets.

CAIROMATIC

CATHODIC PROTECTION

CATHODIC PROTECTION SYSTEM TO PROTECT THE HARBOR DOCK AND SUBMERSIBLE STEEL STRUCTURE
Client: New Damietta Harbor.

Location: Damietta City (250 km north Cairo) Dameitta Governorate Egypt.

Contract Value: US $ 345,000.-Project Duration: 3/1991 9/1991 Project Data: Protect Harbor dock and Submersible steel structure. Project Description: Design, supply and installation of impressed current Cathodic protection system For land word side and sea word side of all driven steel structures as well as cells sheet pilling in water and mud Zone using two rectifiers 200 A DC output and 40 Ferro- silicon anodes to protect land word side and no. 12 platinized titanium anodes to protect the harbor dock sea water side of sheet Pilling. This system has proven to operate effectively in fresh, brackish and salt water. The anodes used in this application has low consumption rate and capable to achieve a design life of 20 years or more. Transformer rectifiers were produced with constant voltage automatic control to over come tidal water level changes. Potential level recorded for 24 hours with a level of 1000 mv 100 mv.

CAIROMATIC

CATHODIC PROTECTION

CATHODIC PROTECTION SYSTEM FOR OFFSHORE GAS PIPELINE

Client: WEPCO Company

Location: Abo Qir Alexandria (220 km Western Cairo) Egypt.

Contract Value: US $ 380,000.-Project Duration: 2/1988 8/1988 Project Data: Offshore gas pipeline 3000 m. length, = 250 mm Project Description: Design, supply and installation of Cathodic protection system for offshore gas pipeline by using sacrificial Aluminum anodes. Each anode is fabricated as bracelet to ease the connection to the pipeline. Anode assembly consists of no. 04 segments each weighing 22Kgs. The Pipeline is protected using no. 40 anodes. The distance between each two anodes 75mt. These kinds of anodes are designed for superior performance in a salt-water environment. Anodes dimension, weight and spacing was calculated to operate for 20 years with a very flaty homogenous potential profile. Chathodic protection level ranges between - 990 to mV to 950 mV.

CAIROMATIC

CATHODIC PROTECTION

CATHODIC PROTECTION SYSTEM OF VARIOUS PIPELINES FROM 1970 TO 1985 IN EGYPT FOR PETROLEUM COMPANIES

Client: Petroleum Companies.

Location: Egypt

Contract Value: US $ 8,500,000,--

Project Description: Design, supply and installation of Cathodic protection system for various pipelines from 1970 to 1985 in different sites by using impressed current and sacrificial anodes systems. Pipelines length 360 km approximately with a diameter varying between 250 mm to 400 mm, different type of coatings and different soil conditions. Cathodic protection systems using indium activated aluminum anodes, Zinc anodes, Ferrosilicon anodes and Magnesium anodes. Interference bonding as well as equipotential points are selected and located in a way to prevent Pipe lines from interactive Corrosion. Stray current drain station installed at hot points to stop severe concentrated corrosion action. Each system designed by CAIROMATIC and approved by LLOYDS registered as third party inspector.