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Heat Transfer Analysis of Corrugated Plate Heat Exchanger of Different Plate Geometry: A Review
Jogi Nikhil G.1, Assist. Prof. Lawankar Shailendra M.2
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M.Tech student, Assistant Professor, Government College of Engineering, Amravati. Maharashtra, India The entire assembly is held together by the tie bolts. Individual plates are hung from the top carrying bar and are guided by the bottom carrying bar. For single-pass circuiting, hot and cold side fluid connections are usually located on the fixed end cover. Multi-pass circuiting results in fluid connections on both fixed and moveable end covers. The plates are pressed to form troughs at right angles to the direction of flow of the liquid which runs through the channels in the heat exchanger. These troughs are arranged so that they interlink with the other plates which forms the channel with gaps of 1.31.5 mm between the plates.
Abstract Corrugated plate heat exchangers have larger heat transfer surface area and increased turbulence level due to the corrugations. In this study, experimental heat transfer data will obtained for single phase flow (water-to-water) configurations in a corrugated plate heat exchanger for symmetric 45/45, 45/75 chevron angle plates. The effect of variation of chevron angles with other geometric parameter on the heat transfer coefficient will be study. Reynold number ranging from 500 to 2500 and Prandtl number ranging from 3.5 to 6.5 will be taken for given experiment.Based on the experimental data, a correlation will estimate for Nusselt number as a function of Reynolds number, Prandtl number and chevron angle. KeywordsChevron angle, Corrugated plate heat exchangers, Heat transfer coefficient, Nusselt number, Prandtl number, Reynolds number, Single phase flow.
I. INTRODUCTION Plate Heat Exchangers have a number of applications in the pharmaceutical, petrochemical, chemical, power, dairy, food & beverage industry. Recently, plate heat exchangers are commonly used when compared to other types of heat exchangers such as shell and tube type in heat transfer processes because of their compactness, ease of production, sensitivity, easy care after set-up and efficiency.The temperature approach in a plate heat exchangers may be as low as 1 C whereas shell and tube heat exchangers require an approach of 5 C or more. A. Plate Heat Exchanger As shown in Figure 1, the plate heat exchanger is basically a series of individual plates pressed between two heavy end covers. These plates are gasketed, welded or brazed together depending on the application of the heat exchanger. The basic geometry of plates used in plate heat exchanger is shown in figure2.Stainless steel is a commonly used metal for the plates because of its ability to withstand high temperatures, its strength, and its corrosion resistance.
Material required for plate heat exchanger parts : Plate material - 316 stainless steel Gasket material - Nitriale Butadiene Rubber (NBR) Nozzle material - 316 stainless steel
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B. Fluid Flow in Plate Heat Exchanger Figure 2, illustrates the nature of fluid flow through the plate heat exchanger. The primary and secondary fluids flow in opposite directions on either side of the plates. Water flow and circuiting are controlled by the placement of the plate gaskets. By varying the position of the gasket, water can be channelled over a plate or past it. Gaskets are installed in such a way that a gasket failure cannot result in a mixing of the fluids. In addition, the outer circumference of all gaskets is exposed to the atmosphere. As a result, should a leak occur, a visual indication is provided.
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Here, T1 T1 T4 , T2 T2 T3 Where, T1 = Temperature inlet hot side T2 = Temperature outlet hot side T3 = Temperature inlet cold side T4 = Temperature outlet cold side Total Overall Heat Transfer Coefficient [U]:
1 1 1 x Rf U hhs hcs k
Where, hhs=The heat transfer coefficient between the hot medium and the heat transfer surface [W/m2 C] hcs = The heat transfer coefficient between the heat transfer surface and the cold medium[W/m2 C] x = The thickness of the heat transfer surface [m] Rf = The fouling factor [m2 C/W] k = The thermal conductivity of the material separating the medias [W/m C] Heat Transfer Correlation: The heat transfer correlation for a fluid flow past a solid surface is expressed in a dimensionless form is given as: Nu Nu(Re, Pr) Where, Nu= Nusselt number Re=Reynolds number Pr =Prandtl number For fully developed laminar flows, we expected the Nusselt number Nu to be constant however for a turbulent flow it is expressed as:
Nu C1 Re Pr
Where, P = heat load [kW] m = mass flow rate [kg/s] cp = specific heat [kJ/kg C] dt = temperature difference between inlet and outlet on one side [C] h = heat transfer coefficient [W/m2 C] A = heat transfer area [m2] LMTD = log mean temperature difference
Where,C1, & are constants. II. LATERATURE SURVEY Focke W. W. et al. [1] established that the inclination angle between plate corrugations and the overall flow direction is a major parameter in the thermo hydraulic performance of plate heat exchangers.
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