Lean Management

16) TAKT TIME is

a German word for rhythm which is equal to Available time / Customer demand Total Time/ Output Throughput time/Cycle time None of above

17) KANBAN is a material Replenishment system which is represented by means of signal in the form of Card Two Bin Fax All of above 19) Prioiritise Plan Prepare Process The word P in PDCA By Dr.Deming stands for:

20) Which of the following given below is not a form of Kaizen: Gemba Kaizen Kobetshu Kaizen Point Kaizen Hosin Kanri Kaizen 21) 22) Which of the following statement is True Lean is about Japanese Culture Lean is about cutting costs Lean is about elimination of Wastes Lean is about Manpower Reduction Out of the five Lean principles, which is the last principle Create Flow & Pull Identification of Waste

Specifying Value Continuously Improve

23) The first Step in an Kaizen event Process Mapping Standard Work sheet 5S Audit Scope sheet 24) Non Value added activities during Kaizen event is identified through Process Mapping Standard work sheet & Time observation 5S audit All of the above 25) Value stream Mapping During Kaizen event identifies: Value added activities Non-Value added activities Total Cycle time Value added to non-Value added ratio 26) S0 activity in 5S stands for: Sorting Simplify Scraping obvious waste Standardize 27) Waste is defined as: Anything that consumes resources Anything that requires resources but doesnt adds value Anything that requires resources but doesnt adds value from Customers perspective Scrap 28) According to Toyota Production system Waste is categorized in : 9 Forms 5 Forms 7 Forms None of above 29) We have Inventory in our factory because of: Long Set up times Poor Quality Late Delivery

All of above 30) PULL in a Stream is created by means of Kanban FIFO Visual Control All of above 31) PDM Stands for Policy Development Matrix Policy Deployment Matrix Policy demanding Matrix None of the above 32) PDPR Stands for Program development progress review Policy Deployment progress review Policy Deployment Program review None of above 33) LDMS stands for Local data management system Lean daily monitoring system Lean data monitoring system Lean daily management system 34) Benefits associated with Cellular Manufacturing includes: WIP Reduction Space Utilization Lead Time reduction All of the above 35) 5S philosophy focuses on Simplifying the work environment Reducing Waste Improving Quality & safety All of the above 36) The objectives of Lean manufacturing is High Quality Low Cost Safe & Pleasant working environment All of the above

37) TPM Stands for Total Productive Maintenance Total Preventive Maintenance Total periodical maintenance Total program maintenance 38) Overall Equipment Effectiveness measures Availability Performance efficiency Quality rate of equipment All of above 39) Lean productivity index(LPI) is a consistent method to measure Kaizen effectiveness Lean implementation effectiveness Lean performance Productivity 40) Transition Tree is an Implementation Tool Statistical Tool Logical tool Analytical tool 41) Which of the following are the pillars of Lean Continuous improvement Respect of people Only1 Both 1& 2