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SKS - TG - C1 7/11/2012 NIL B.Harish S. Rabeek T.G.P Remarks / Reference

CETHAR LIMITED
PROJECT CLIENT CONSULTANT 4 x 300 MW THERMAL POWER PLANT - RAIGARH SKS POWER GENERATION (CHATTISGARH) LIMITED FITCHNER CONSULTING ENGINEERS (INDIA) LIMITED Design calculation for Shear Connection xxxx Input xxxx Calculated values xxxx

Date Revision Prepared by Checked by Approved by

Design Constants

Code: IS 800 : 2007

1. Input Datas: 1.1 Column dimensions: 1.1.1 Depth , 1.1.2 Flange width , 1.1.3 Flange thickness , 1.1.4 Web thickness , 1.1.5 Web depth , 1.2 Beam dimensions: 1.2.1 Depth , 1.2.2 Flange width , 1.2.3 Flange thickness , 1.2.4 Web thickness , 1.2.5 Web depth , 1.3 Column material properties: 1.3.1 Flange yield stress, 1.3.2 Flange ultimate stress, 1.3.3 Web yield stress, 1.3.4 Web ultimate stress, 1.4 Beam material properties: 1.4.1 Flange yield stress, 1.4.2 Flange ultimate stress, 1.4.3 Web yield stress, 1.4.4 Web ultimate stress, 1.5 Partial safety factors: 1.5.1 Resistance goverened by yielding, 1.5.2 Resistance governed by buckling, 1.5.3 Resistance governed by ultimare stress, 1.5.4 Resistance of connection: 1.5.4.1 Bolts - Friction type, 1.5.4.2 Bolts - Bearing type, 1.5.4.3 Welds, fyfb fufb fywb fuwb = = = = 250 N/mm2 415 N/mm2 250 N/mm
2

Dc bfc tfc twc dc

= = = = =

1200 mm 600 mm 36 mm 20 mm 1128 mm

Db bfb tfb twb db

= = = = =

600 mm 210 mm 20.8 mm 12 mm 558.4 mm

fyfc fufc fywc fuwc

= = = =

250 N/mm2 415 N/mm2 250 N/mm

2

From Table 1 for IS 2062 Material

415 N/mm2

From Table 1 for IS 2062 Material

415 N/mm2

m0 m0 m1 mf mb mw mw

= = =

1.1 1.1 1.25

Table 5 Table 5 Table 5

= = = =

1.25 1.25 1.25 (Shop) 1.5 (Field)

Table 5 Table 5 Table 5 Table 5

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1.6 Angle dimensions: 1.6.1 Web angle leg width, 1.6.2 Web angle leg width, 1.6.3 Web angle thickness, 1.6.4 Web angle length, 2. Design forces: 2.1 Factored shear force, 2.2 Factored axial force, 2.3 Factored shear force, 2.4 Factored axial force, 3. Design: 3.1 Weld details: 3.1.1Supported side (Shop weld): 3.1.1.1 Thickness of thinner part, 3.1.1.2 Thickness of thicker part, min( ta, twb) max(ta,twb) a1 a2 a3 = = = = = = 12 16 5 8.4 8 883.76 mm mm mm mm mm N/mm CL 10.5.7.1.1.1 Table 21 Fy Fx Fy Fx = = = = 22 3.5 215820 34335 T T N N From Analysis From Analysis (supported side) (supporting side) ba ba ta La = = = = 150 mm 150 mm 16 mm 550 mm

3.1.1.3 Minimum thickness of weld to be provided,

3.1.1.4 Maximum thickness of weld that can be provided, a4 3.1.1.5 Weld thickness provided, 3.1.1.6 Capacity of the weld, Rw1 3.1.2 Supporting side (Field weld): 3.1.2.1 Thickness of thinner part, 3.1.2.2 Thickness of thicker part, min( ta, twc) max(ta,twc) b1 b2 b3 = fuw x 0.7 x twa 1.732 x mw twa

= = = = = =

16 20 6 11.2 8 883.76

mm mm mm mm mm N/mm CL 10.5.7.1.1.1 Table 21

3.1.2.3 Minimum thickness of weld to be provided,

3.1.2.4 Maximum thickness of weld that can be provided, b4 3.1.2.5 Weld thickness provided, 3.1.1.6 Capacity of the weld, Rw2 = fuw x 0.7 x twa 1.732 x mw twa

3.2 Resultant force - Supported side:(Shop weld) 3.2.1 Vertical force, Ry = Fy / (2 x La) ( 3 x P x e1 ) / L^2 3.2.2 Horizontal force, Rx = + (Fx / ( 4 x Lh)) 3.2.2.1 Eccentricity, 3..2.2.2 Breadth of weld group, 3.2.2.3 Depth of weld group, 3.2.2.4 C.G of the weld groupx = (b^2) / ( (2 x b) + d) ) (from outer edge of the leg) 3.2.3 Resultant force in the supported side, R1 = = Check for weld strength = Rw1 > R1 Hence SAFE sqrt ( Rx2 + Ry2) 404.48 N/mm e1 b d = = = = 136.61 140 558 23.39 mm mm mm mm = 353.71 N/mm Blodget 1966 = 196.2 N/mm

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3.3 Resultant force - Supporting side: (Field weld) 3.3.1 Vertical force, Ry = = Fy / (2 x La) 9 x P x e2 5xL
2

= = e2 R2 = = =

196.2 200.34 156

2

N/mm N/mm mm
2

3.3.2 Horizontal force, Rx 3.3.2.1 Eccentricity,

Blodget 1966

3.3.3 Resulting force in the supporting side,

sqrt ( Rx + Ry ) 280.41 N/mm

Check for weld strength = 4. Design Summary: 4.1 Column size 4.2 Beam size 4.3 Web angle size

Rw2

>

R2

Hence SAFE

: : : :

I 1200 x 600 x 36 x 20 I 600 x 210 x 20.8 x 12 Equal Angle 150 x 150 x 16 & Length =550mm 8mm fillet weld

4.4 Web angle to beam web weld thickness

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