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STUDY OF MECHANICAL AND CORROSION PROPERTIES OF DUPLEX STAINLESS STEEL WELDS BY TIG AND ATIG WELDING PROCESS A PROJECT

REPORT Submitted by ARUN KUMAR.S DHARMESH.C.M DINESH KUMAR.M (42009114008) (42009114018) (42009114021)

in partial fulfillment for the award of the degree of BACHELOR OF ENGINEERING


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MECHANICAL ENGINEERING

TAGORE ENGINEERING COLLEGE, CHENNAI-48 ANNA UNIVERSITY: CHENNAI 600025 APRIL 2012
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ANNA UNIVERSITY: CHENNAI 600025 BONAFIDE CERTIFICATE


Certified that this project Study of Mechanical and Corrosion Properties of Duplex Stainless Steel Welds by TIG and ATIG Welding Process is the bonafide work done by ARUN KUMAR.S(42009114008), DHARMESH.C.M (42009114018), DINESH KUMAR.M (42009114021) who carried out the project work under my supervision.

Signature
Dr.G.B.BHASKAR M.Tech., Ph.D Professor and Head, Department of Mechanical Engineering, Tagore Engineering College, Rathinamangalam, Vandalur, Chennai-48.

Signature
Mr.R.Sasidharan Associate Professor, Department of Mechanical Engineering, Tagore Engineering College, Rathinamangalam, Vandalur, Chennai-48.

Submitted for viva-voice examination of Anna University, Chennai held at Tagore Engineering College, Chennai on.

INTERNAL EXAMINER
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EXTERNAL EXAMINER

ACKNOWLEDGEMENT
We take this opportunity to extend our sincere and hearty thanks to our Chairperson Prof.J.Mala M.A., M.Phil., for providing as an opportunity and facilities to propose our course in this institution. We express our gratitude to the Principal Dr.P.Kasinatha Pandian, B.E., M.S, Ph.D., F.I.E., M.I.S.T.E for his constant encouragement and guidance. We express our special thanks to Dr.G.B.Bhaskar, M.Tech, Ph.D Professor and Head, Department of Mechanical Engineering for his valuable guidance to complete our project. We take great pleasure in thanking our Internal guide, Mr.R.Sasidharan, M.E., (Ph.D), Associate Professor, Department of Mechanical Engineering for his motivation and remarkable guidance in success of our project. We extend our since thanks to all teaching and non-teaching staff members of Mechanical Department, Tagore Engineering College, Chennai-48

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ABSTRACT

The aim of the project is to study the Mechanical and Corrosion Properties of Duplex Stainless Steel welds by using Tungsten Inert Gas Welding(TIG) and Activated Tungsten Inert Gas Welding(ATIG) methods . Duplex Stainless Steels possess excellent mechanical properties and high resistance to corrosion due to their composition and structural balance.However,the ferrite- austenite ratio of duplex stainless steel gets affected on welding due to rapid cooling rates associated with the process.Hence, the properties of duplex stainless steel welds varies with respect to the method of welding employed.This study investigates the effects of two welding methods i.e.,Tungsten Inert Gas welding(TIG) and Activated Tungsten Inert Gas weiding(ATIG) on the mechanical and the corrosion behaviour of the welds (hardness,impact, tensile,corrosion testing). The chemical composition of duplex stainless steel welds is found using Optical Emission Spectroscopy (OES) and the microstructure is studied using Metallurgical Microscope. The study is expected to find the optimal welding method to obtain better composition and phase balance in duplex stainless steel welds and henceforth better properties.

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