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technique
Welding machines and welding accessories Catalogue 01/2010
Schweikraft welding devices

Quality at an economical price
Our goal is to satisfy your wishes!

For over 25 years we have been committed to developing, designing and manufacturing Schweikraft products. Anyone of our products distinguishes itself by quality, accuracy, durability and consistent value. Our knowledge and the knowledge of our customers serves to constantly advance and improve our products.
Products
You're looking for a functional machine offering comprehensive features at an economical price? Then Schweikraft welding devices are the ones for you. Our machines are convincing by outstanding quality, accurate manufacturing and offer an optimum price/performance ratio.
Distribution
Schweikraft welding devices are only available at specialized dealers. There is a comprehensive network of specialized dealers at your disposal offering you advice and support.
Trainings
The success of using our products is mainly determined by passing the technical knowledge on to the sales and service employees by consequent internal training measures. This qualification also includes customers performing workshops at our facility or training measures on site.
After-Sales-Service
If service is required trained specialized dealers on site respectively our experienced after-sales-service department is at your disposal. If necessary our comprehensive spare parts storage offers supply at short notice. Our service guarantees you consistent value of your Schweikraft welding device for many years. If your device is failing and we are not able to repair it immediately you have the possibility to loan a device from many of our sales partners.
Quality
Schweikraft products are subject to our strict controls in production and final inspections. The use of best materials, outstanding welding properties as well as easiest operation for the user will give you the certainty to purchase a product, which satisfies the highest quality requirements. The manufacturing is accompanied by thorough individual checks. Finally a 100% performance and function check takes place, where the manufactured devices are being thouroughly tested. This way, we are convinced to be able to offer you the best possible quality.
Presentation service
Please be convinced of the quality and good welding results during a welding presentation on site. A team of application engineers is available, who will be glad to visit you at your premises to explain and present the welding device. Of course, you will be able to weld and try out our device yourself.
Comprehensive warranty
A warranty of 3 years for all Schweikraft PRO-MAG and PRO-MIG welding devices as well as a warranty of 5 years for the main transformer of the PRO-MAG and PRO-MIG devices according to our warranty conditions. The proper handling, treatment and use of our devices according to our operating instructions is the precondition to grant a warranty. Wear parts and consumables are not subject to the warranty. The legal warranty regulations according to our general terms and conditions remain unaffected hereby. Our warranty conditions are joint to the machine.
Test service
If you need a number of welding devices we will furthermore offer you the possibility to test one or several welding devices in your application environment on site over a longer period of time. Do not hesitate to contact us!
Production
All our products are continuously further developed. The majority of the Schweikraft welding devices is developed designed and produced by the company REHM GmbH at Uhingen, one of the newest and most modern company for welding devices in Germany.
Table of contents
MIG-MAG EASY-MAG 190 . . . . . . . . . . . . . . . . . . . . . . .7 EASY-MAG 210 . . . . . . . . . . . . . . . . . . . . . . .7 EASY-MAG 250-4 . . . . . . . . . . . . . . . . . . . . .7
Electrode inverter EASY-STICK 145 . . . . . . . . . . . . . . . . . . . . .62 EASY-STICK 185 . . . . . . . . . . . . . . . . . . . . .62 Accessories EASY-STICK . . . . . . . . . . . . . .63
PRO-MAG 180 . . . . . . . . . . . . . . . . . . . . .8-10 PRO-MAG 200 AM . . . . . . . . . . . . . . . . .8-10 PRO-MAG 250 . . . . . . . . . . . . . . . . . . . . .8-10 Accessories PRO-MAG . . . . . . . . . . . . .10-12
EASY-STICK 200 CEL Digital . . . . . . . . .64-66 EASY-STICK 250 Digital . . . . . . . . . . . .64-66 EASY-STICK 320 Digital . . . . . . . . . . . .64-66 Accessories EASY-STICK Digital . . . . . .67-68 PRO-STICK 130 . . . . . . . . . . . . . . . . . . . .70-71 PRO-STICK 140 . . . . . . . . . . . . . . . . . . .70-71 PRO-STICK 130 SET . . . . . . . . . . . . . . . .70-71 PRO-STICK 140 SET . . . . . . . . . . . . . . . .70-71 PRO-STICK 170 . . . . . . . . . . . . . . . . . . .72-73 PRO-STICK 170 SET . . . . . . . . . . . . . . . .72-73 PRO-STICK 170 DC . . . . . . . . . . . . . . . . .72-73 PRO-STICK 170 DC TIG SET . . . . . . . . . .72-73 Accessories PRO-STICK . . . . . . . . . . . . .73-74 PLASMA cutting device PRO-CUT Tornado . . . . . . . . . . . . . . . . .76-77 PRO-CUT 35 S . . . . . . . . . . . . . . . . . . . .76-77 PRO-CUT 70 . . . . . . . . . . . . . . . . . . . . . .76-77 PRO-CUT 90 . . . . . . . . . . . . . . . . . . . . .76-77 PRO-CUT 120 . . . . . . . . . . . . . . . . . . . . .76-77 Accessories PRO-CUT . . . . . . . . . . . . . .78-79
PRO MIG PRO-MIG 230-2 AM . . . . . . . . . . . . . . . .14-18 PRO-MIG 230-4 AM . . . . . . . . . . . . . . . .14-18 PRO-MIG 280-4 . . . . . . . . . . . . . . . . . . .14-18 PRO-MIG 310-4 . . . . . . . . . . . . . . . . . . .14-18 PRO-MIG 300-4 . . . . . . . . . . . . . . . . . . .14-18 PRO-MIG 350-4 W . . . . . . . . . . . . . . . . .14-18 PRO-MIG 450-4 WS . . . . . . . . . . . . . . . .14-18 Accessories PRO-MIG . . . . . . . . . . . . . .19-21
PRO ARC PRO-ARC 300-4 . . . . . . . . . . . . . . . . . . .23-28 PRO-ARC 450-4 WS . . . . . . . . . . . . . . .23-28 Accessories PRO-ARC . . . . . . . . . . . . .28-32
MIG-MAG pulse PRO-PULS 440-4 WS . . . . . . . . . . . . . .34-36 Accessories PRO-PULS . . . . . . . . . . . .36-38 Electrochemical metal working CLEANO 1 . . . . . . . . . . . . . . . . . . . . . . . . . .81 CLEANO RS . . . . . . . . . . . . . . . . . . . . . . . . .81 Coal stamp . . . . . . . . . . . . . . . . . . . . . .82-84 Cleaning pin . . . . . . . . . . . . . . . . . . . . .82-84 Measuring cable . . . . . . . . . . . . . . . . .82-84 Cleaning and marking felts . . . . . . . . .82-84 Aramide band . . . . . . . . . . . . . . . . . . .82-84 Electrolytes . . . . . . . . . . . . . . . . . . . . .82-84 Conservates . . . . . . . . . . . . . . . . . . . . .82-84 Long-term templates . . . . . . . . . . . . . .82-84 Short-term templates . . . . . . . . . . . . .82-84 Label printer . . . . . . . . . . . . . . . . . . . .82-84 Electrode grinding device ESG 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86 Welding accessories Welding safety helmets, Welding googles, etc. . . . . . . . . . . . . .88-96 Welding regulator, spray for nozzles, electrode holders, etc. . . . . . . . . . . . .94-96
Multi-functional inverter KOMBI 160 . . . . . . . . . . . . . . . . . . . . . .40-42 KOMBI 160 HF . . . . . . . . . . . . . . . . . . .40-42 Accessories KOMBI . . . . . . . . . . . . . . . . . .42
Inverter TIG welding machines EASY-TIG 200 HF . . . . . . . . . . . . . . . . . . . .44 Accessories EASY-TIG 200 HF . . . . . . . . . .45 PRO-TIG 170 DC . . . . . . . . . . . . . . . . . .46-47 PRO-TIG 170 DC TIG SET . . . . . . . . . . . .46-47 Accessories PRO-TIG . . . . . . . . . . . . . .47-48 PRO-TIG 170 DC Digital . . . . . . . . . . . . .50-53 PRO-TIG 170 AC/DC Digital . . . . . . . . . .50-53 PRO-TIG 210 AC/DC Digital . . . . . . . . .50-53 PRO-TIG 170 DC Digital TIG SET . . . . . .50-53 PRO-TIG 170 AC/DC Digital TIG SET . . . . .50-53 PRO-TIG 210 AC/DC Digital TIG SET . . . . .50-53 Water cooling device RWK 1000 . . . . . . . .54 Accessories PRO-TIG Digital . . . . . . . . .53-55
Industrial gases . . . . . . . . . . . . . . . . . . . . .97 Welding wire . . . . . . . . . . . . . . . . . . .98-100 Welding rods . . . . . . . . . . . . . . . . . . .101-102 Stick electrodes . . . . . . . . . . . . . . . .103-105 Autogenous technique . . . . . . . . . . .106-107
New PRO-TIG 280 AC/DC . . . . . . . . . . . . . .56-59 New PRO-TIG 350 AC/DC . . . . . . . . . . . . . . .56-59
Welding clamps, angle magnets Metall corner clamps . . . . .New . . . . . . .108-111
Accessories PRO-TIG AC/DC . . . . . . . .59-60
MIG-MAG inert gas welding devices Information
The welding processes, materials and advantages of the individual techniques.
MIG-MAG welding-Inert* gas metal-active gas metal (*Inert = poor activity)

MIG/MAG welding is the most commonly used welding process in the world. This results from the various possibilities of use, no cleaning from slag, the simple penetrations welding and the deep fusion penetration. The simple use in any welding position makes this process even more interesting, especially from the economical point of view. The MIG/MAG process is a mechanical inert gas arc welding, where the arcing takes place between the live wire electrode and the workpiece in a controlled atmosphere (= active or inert gases such as mixed gases). The mechanical feed wire serves as electrode which melts off in its own arc. The MAG process Appropriate for steel, unalloyed, low-alloyed and high-alloyed source material and is therefore perfect to be used in production and for repair welding. It is applied for a sheet thickness of more than 0.6 mm. The MIG process Contrary to the MAG process, the MIG and the new MIG soldering process are used for aluminum and copper materials by adding inert (= poor activity) gases such as argon. Using this process you may weld wall thicknesses of more than 2.0 mm (MIG soldering from 0.5 mm on). The MIG-MAG welding process is a very manifold welding process but with the limitation that the workplace needs to be protected against draft and humidity, in order to maintain the inert gas effect when the welding process is performed outdoors.
It is recommended to use a pulsed current source or the TIG method for thinner materials.
TIG welding-tungsten inert* gas (*inert = poor activity)

For TIG welding, an arc is drawn between a non-melting tungsten electrode and the workpiece. Pure argon is used as inert gas-a rare gas which cannot be combined with any element and therefore alsoprevents from reactions of weld metal. The additional wire is fed by hand (manual welding) or mechanically (automatic welding). But there are also weldings which may be performed without additional material. It depends on the applied material if direct current or alternating current is used. The main advantage of the TIG welding is in the large range of materials which can be welded. Materials of no more thickness than 0.3 mm (automated) such as alloyed steels, high alloyed steels, aluminum, magnesium, copper as well as their alloys, unalloyed steels, nickel, gold, silver, titanium and many more are weldable. Usable to weld any material thicknesses and to work the root of seams of thicker cross sections. With the TIG process you achieve the best results compared to other welding processes due to the non-porous welding with a very high tensile strength. AC welding: For welding light metals. On the tungsten electrode a semi-spherical cap is formed and the arc alternates at high frequency from the negative to the positive pole. DC welding: For welding alloyed steels and non-ferrous metals. The tungsten electrode is grinded to a pointed shape. The arcing is stable. HF strike = contactless strike Lift arc strike = contact strike
Welding with electrodes

The welding with electrodes is a simple welding method by allowing to weld almost any metals. This process may also be used outdoors or even under water without any problems. For welding with electrodes the arc length is manually setthe electrode distance is determined by the length of the arc. You mainly weld with DC; e.g. rutile electrodes may easily be welded with negative DC; alkaline electrodes are welded with positive DC. The electrode is an arc carrier and additional material. It is composed of an alloyed or unalloyed core wire and a casing. The casing protects the melting bath against harmful atmospheric oxygen and stabilizes the arcing. Additionally a slag is produced which protects and forms the weld. For the electrodes you distinguish rutile or alkaline electrodes according to the thickness of the casing. Rutile electrodes are weldable more easily and have a good flat seam. Furthermore, it is easy to remove the slag. Please note, that a lot of electrodes need to be retired after long storage, as they accumulate the humidity of the atmosphere. Otherwise electrode welding is a common easy to use welding method.
The plasma arc cutting

The plasma arc cutting was originally only used where the flame cutting and its process variants offered no or poor results. This applies above all for high-alloyed steels, cast iron, light metal and non-ferrous heavy metal. The technical further development of the plasma arc cutting in the past years as well as the increase of the cutting speed have led to the fact that for cutting of thin-walled workpieces (about 0.5 to 20 mm) even of unalloyed or low-alloyed steel, the plasma arc cutting is used more often. Due to the fact, that there is only external heat supply, the energy content of the plasma jet is reduced when it penetrates the workpiece. This leads to a cutting gap which tapers with the distance to the workpiece surface. The plasma gas is led into the space between electrode and nozzle under pressure. To commission a plasma torch, a pilot arc needs to be struck by means of a high frequency discharge. It is arcing at low power between the nozzle the electrode transfers the cutting gas to the plasma state due to thermal dissociation and ionization.
In any case, the plasma producing medium is of important influence for the quality and economic effectiveness. This may be compressed air or a gas mixture. When using compressed air, please make sure to use absolutely pure compressed air.
The plasma arc cutting is especially appropriated for steel, CrNi or aluminum sheet metal.
MIG soldering-for new fields of application, new materials and new regulations, especially in the automotive sector.
The trend is to use galvanized thin sheets. They are processed e. g. in the automotive industry, in the construction industry, in the ventilation and air condition technology, in the domestic technique and the furniture industry. Inert gases For arc soldering, argon, I1 or Ar mixtures with additives of CO2 or O2 are generally used. For solder materials with Si- or Sn-contents little active parts of CO2 or O2 are advantageous. They stabilize the arcing, reduce the tendency to form pores, but increase the heat input in the parent metal. For solder materials with Al-contents, Ar-He mixtures without active parts are suitable. N2 additives stabilize the arcing, they effect a wide seam, but may also lead to very considerable pore formation. H2 as inert gas component is suitable to increase the soldering feed speed, but it may also lead to porosity. In order to adjust the inert gas to the soldering tasks, the experiences of the inert gas manufacturers are to be applied.
Why galvanized? Zinc which is applied to steel (electrolytic or by galvanizing) creates a barrier layer which protects from corrosion. Furthermore, zinc provides for a cathodic protective effect. If this zinc layer is damaged, the material will nevertheless be protected from corrosion in an area of 1-2 mm around the damaged area. By this remote protective effect of the zinc, additionally non-coated edges and micro cracks will be protected.
By using filler metals on copper basis (bronze) it is possible to work at low temperatures. Due to the little heat supply, only a little amount of zinc evaporating and component bracing is reduced. The strength values are relatively high and the joint is corrosion-resistant due to the alloying elements, as the filler metal is made of bronze. The micrograph shows that the parent metal is not fuzzed during a MIG process.
1. Werkstck 2. Ltnaht 3. Drahtvorschub 4. Drahtspule 5. Gasdse 6. Kontaktrohr 7. Schutzgas 7 8. Lichtbogen
3 5 6 2
1 8
Surface coatings and pretreatment Sheet metals with zinc coatings and a thickness of up to 15 m may generally be accompanied by arc soldering processes without any problems. For aluminized parent metals, aluminous solders are recommended. Additionally galvanized sheet metals may be coated organically which requires an adaptation of the processing parameters. In order that there would not be a metallurgical interaction between the parent metal and the moistening liquid solder, the contact surface to the solder should be to a large extent metallically blank and free of impurities, which otherwise would lead to pore formation, incomplete fusion, etc.
The seam which is typical for the MIG soldering due to burning down of the CuSi wire
Our recommendation: PRO-MAG 200-2 AM & PRO-MIG 230-2 AM / 230-4 AM synergie

The advantages of the MIG soldering process at a glance:
What is MIG soldering? The term MIG soldering means a hard soldering process for galvanized and coated thin steel sheets as well as higher-strength steel plates. Contrary to traditional inert gas arc welding (about 1600C) for MIG soldering parent metal is not melted, but a hard soldered joint of the workpiece is produced by using thin solder wire (generally filler metal on copper basis) having a low melting point of about 1000C. Zinc already starts to vaporize at about 480C. This means that in traditional welding processes a large part of the surface of the zinc layer would burn. The evaporating zinc as well as oxides then lead to pore formation, cracks and lacks of fusion.
Filler metals and accessory agents For arc soldering mainly the wire electrodes and welding rods ML CuSi3 and ML CuAl8 are used. In Germany the ML CuSi3 is traditionally preferred whereas in other countries the alloy ML CuAl8 is used for similar purposes. ML CuAl8 is used for MIG soldering of stainless steels as well as for joints where the optical appearance of the joint surface is important. This is of high importance for instance in the furniture industry.
No corrosion of the soldered seam Minimum weld splashes Simple reworking of the soldered seam Low working temperature Little component bracing Reduced texture modification for high-strength steel sheets Capillary effect of the solder, therefore 1/3 higher strength for round-hole and long-hole soldering Less melting loss of the coating Cathodic protective effect of the parent metal in the direct seam area (zinc) Protection against corrosion without subsequent processing Optimum control to maintain the sheet thickness
MIG / MAG
The parent metal will not be fuzzed
MIG-MAG welding devices

New
EASY-MAG
EASY-MAG 190 EASY-MAG 210 EASY-MAG 250-4
PRO-MAG
PRO-MAG 180-2 PRO-MAG 200-2 AM PRO-MAG 250-2
SCHWEISSKRAFT EASY-MAG-the basic model of the MIG-MAG inert gas welding devices
Cost-efficient inert gas welding devices for do-it-yourselfers For welding of steel and stainless steel Easy-to-use and adjust The smooth and stable arc guarantees welding results with low production of spatters Infinitely variable wire feed Robust undercarriage with castors for easy transportation Handy fixture for gaz bottles S-sign: approved for welding at narrow welding spaces with increased electrical danger EASY-MAG 190 and EASY-MAG 210 With 2-roll wire feed EASY-MAG 250-4 With 4-roll wire feed EASY-MAG 210 Suitable for 230 V and 400 V operation Quality Made in Europe Process MIG / MAG Sheet metal thickness 1.0-10 mm (MAG) 1.0-8 mm (MAG)
New
Parent metals Constructional steels CrNi steels ferritic / austenitic Duplex steels Typical applications Repairs/maintenance of bodyworks Agriculture Tack weldings
EASY-MAG 190 (similar Fig.)
EASY-MAG 250-4 (similar Fig.)
EASY-MAG 210 (similar Fig.)
Model Item No
EASY-MAG
190 108 0191
210 108 0211
250-4 108 0251
Technical data Wire- Wire feed Power supply Setting range Operating time (ED) 100% Switching stages Open-circuit voltage Fuse protection (slow-blow) Type of cooling Torch cooling Protective system Insulation class Weight Dimensions L/W/H Welding torch
mm V A A V A
kg mm
0.6-1.0 2 roll 400 30-190 80 7 23-39 16 AF Gas IP 21 H 37 760 x 390 x 630 SMB 15 / 3m
0.6-1.0 2 roll 230 / 400 30-140 / 140-200 70 9 24-51 16 AF Gas IP 21 H 39 760 x 390 x 630 SMB 15 / 3m
0.6-1.2 4 roll 400 30-250 140 10 16-35 16 AF Gas IP 21 H 66 840 x 410 x 680 SMB 25 / 3m
Scope of delivery EASY-MAG 190/210: Welding torch SMB 15 / 3m Ground cable 2m Pressure regulator
Scope of delivery EASY-MAG 250-4: Welding torch SMB 25 / 3m Ground cable 2m Pressure regulator
The right to make technical modifications is reserved. Additional equipment for the illustrated devices are available at additional cost. Schweikraft devices are supplied with the S-sign according to the standard EN 60 974-1.
MIG / MAG
MIG-MAG inert gas welding devices
Made in Germany
SCHWEISSKRAFT PRO-MAG-standard welding devices for thin plate welding Professional quality at low prices
The serial 2-cycle function- and 4-cycle function for short tack seams or long welds. This way, fatigue-proof working for all welding tasks is guaranteed. With the integrated position and interval control, optically faultless spot weldings and slot welds or equal, reproducible tack welds are no longer a challenge. The infeed automatic automatically adapts the wire speed at a wide range using the switch to reduce or increase the capacity, so that continuous readjusting is being omitted. An integrated creep-in and ignition automatic provides for rapid and safety igniting of the arc. The permanent monitoring of the mains voltage with rectifying in case of fluctuations, ensures a smooth and equal arc providing optimum welding results. When finishing the welding process, the free burning automatic provides for a constant wire end length at which the sticking of the wire on the workpiece or on the power nozzle is being avoided safely. (Individually adaptable) Individually adjustable post gas time, which automatically adapts the post gas flow to the corresponding stage. Therefore, after finishing the welding process the melting bath will be protected until solidification. The safety forced switch-off prevents from unintentional igniting and unwinding of the welding wire during the 4-cycle operation as well as from the resulting fire risk thereby. The interweaving automatic automatically increases the rate of feed when threading-up the wire.
Process MIG / MAG MIG soldering (PRO-MAG 200-2 AM) Sheet metal thickness from 0.8 mm on (MAG) Aluminum from 2.0 mm on (MIG) MIG soldering from 0.6 mm on Parent metals Constructional steels CrNi steels ferritic / austenitic Duplex steels Galvanized, pretreated steels (MIG soldering) Typical applications Repairs/maintenance of bodywork Car workshop / steel building Agriculture Training Tack weldings
PRO-MAG 250-2 PRO-MAG 200-2 AM PRO-MAG 180-2

MIG soldering
Easy operation
Indicator light OPERATION
Indicator light TEMPERATURE
Control knob for position and interval time (in seconds)
Function selector switch operational mode (2-cycle, 4-cycle, position or interval)
Control knob for speed of wire feed
Stage switch
Powerful wire feed
Solid carriage
High-dynamically throttle system provides an extra smooth, stable and high-dynamic arc and allows optimum low-spatter welding results for steel, stainless steel and aluminum.
High-performance transformer with high-quality double-insulated enameled copper wire with the insulation class H Coiled and insulated in layers with additional vacuum impregnation With thermal sensor protected against overload
PRO-MAG 200-2 AM-the combined device for MIG soldering and MIG/MAG welding
Particularly bodywork companies need to adapt their repair methods to the continuous changes. Body works made of fully galvanized, partially high-strength steel must not be conventionally welded after an accident damage, since this way the crash properties which the manufacturer has intentionally induced will get lost. Different automotive manufacturers already instruct the MIG soldering for repairs. The PRO-MAG 200 AM is the specially designed combined system for MIG-MAG thin plate welding and MIG soldering. In order to perform MIG soldering with the system, the MIG soldering welding torch conversion kit is additionally required.
The parent metal will not be fuzzed
MIG soldering for the automotive industry The Advantages of the MIG soldering
No corrosion of the soldering seam Minimum welding splashes Simple retreatment of the soldering seam Low working temperature Reduced structural transformation for high-strength steel plates Capillary effect of the solder, therefore 1/3 higher strength for round-hole and long-hole soldering Less warping Less melting loss of the coating Cathodic protective effect of the parent metal in the direct seam area (zinc) Protection against corrosion without subsequent processing Optimum control to maintain the sheet thickness

The seam which is typical for the MIG soldering due to burning down the CuSi wire
MIG / MAG
Stable guide rolls for easy maneuvering
Made in Germany
Series PRO-MAG
MIG soldering Modell PRO-MAG Item No plus VAT Recommended welding torch kit Item No Technical data Wire steel/stainless steel mm Wire aluminum mm Wire feed m/min Drive Mains supply V Seting range A Operating time (ED) for Imax. (10 min.) % Welding current at 100% ED A Switching stages Open-circuit voltage V Continuous power at 100% ED Fuse protection (slow-blow) cos phi Type of cooling Torch cooling Protective system Insulation class Weight Dimensions L/W/H kVA A 180-2 108 0118 1'079.00 15/25 109 1510 200-2 108 0120 1'179.00 15/25 109 1510 250-2 108 0125 1'359.00 25/35 109 2510
0.6-0.8 1.0 0.3-20 2 rolls 230/400 30-140/50-180 25% / 25% 95 / 100 6/6 21-35 / 23-39 2.1/2.4 16 AF Gas IP 21 H 45
0.6-1.0 1.0 0.3-20 2 rolls 400 25-200A 30% 100 8 14-321 2.3 16 0.98 AF Gas IP 21 H 52 760 x 320 x 580
0.8-1.2 1.0-1.2 0.3-20 2 rolls 400 35-250A 30% 125 10 6-35 3.1 16 AF Gas IP 21 H 55
MIG soldering
kg mm
Standard equipment: 2-roll drive, 2/4-cycle point/interval control, mains cable with plug 5m, central connection system Binzel, operation and temperature display, without welding torch, without ground cable, without pressure regulator (accessories)
Accessories-welding torch kits

consisting of: welding torch 4m, ground cable (Grca), 315 bar argon/CO2 pressure regulator (Pressreg) Item No 109 1510 109 2510 109 3610 Designation welding torch kit 15/25 welding torch kit 25/35 welding torch kit 36/70 SMB 15/4m gas-cooled, Grca 25mm 4m, Pressreg SMB 25/4m gas-cooled, Grca 35mm 4m, Pressreg SMB 36/4m gas-cooled, Grca 70mm 4m, Pressreg
*The prices for welding torch kit are only valid when a welding deviceis purchased
Welding torch kit
Kit of wearing parts welding torch

Item No 109 1500 Designation Kit of wearing parts SMB 15 consisting of: 1 x gas nozzle support, 3 x retaining spring , each 3 x power nozzle 0.6/0.8 mm 3 x gas nozzle conical, 1 x gas nozzle cylindrical size 12, sorting box large Kit of wearing parts SMB 25 consisting of: 3 x retaining spring, 2 x blast connection, each 5 x power nozzle 0.6/ 0.8 mm 2 x gas nozzle conical, 1 x gas nozzle cylindrical size 12, sorting box large Kit of wearing parts SMB 36 consisting of: 2 x blast connection M6, 3 x gas distributor brown, each 5 x power nozzle 0.8/1.0/1.2 mm 4 x gas nozzle conical, 1 x gas nozzle cylin drical, sorting box large
109 2500
109 3600
Kit of wearing parts
Wire transport roller

Item No 101 2108 01 2110 101 2112 Designation Wire transport roller 0.6/0.8 mm (PRO-MAG 160-250) Wire transport roller 0.8/1.0 mm (PRO-MAG 160-250) Wire transport roller 1.0/1.2 mm (PRO-MAG 160-250)
10
SMB 15 gas-cooled PRO-MAG 180-2200-2
SMB 25 gas-cooled PRO-MAG 250-2
Item No 109 1503 109 1504 109 1505 109 1513
Designation SMB 15 / 3 m with Pushbutton SMB 15 / 4 m with Pushbutton SMB 15 / 5 m with Pushbutton SMB 15 / 3 m for aluminum
Item No 109 2503 109 2504 109 2505 109 2513
Designation SMB 25 / 3 m with Pushbutton SMB 25 / 4 m with Pushbutton SMB 25 / 5 m with Pushbutton SMB 25 / 3 m for aluminum
No. Designation PU Item No. 1 Neck of torch SMB 15109 1530 2 Gas nozzle support 10 109 1531 3 Retaining spring 10 109 1535 4 Power nozzle M6 0.6mm/25mm 10 109 1540 0.8mm/25mm 10 109 1542 1.mm/25mm 10 109 1544 Power nozzle Al 1.0mm/25mm 10 109 1547 5 Gas nozzle conical 12.0/53 mm 10 109 1550 Gas nozzle cylindrical 16.0 mm 10 109 1554 Spot-gas nozzle 10 109 1552 6 Spacer 10 109 1591 7 Spacer black 10 109 1588 8 Handle shell red 109 1517 9 Pressur pushbutton 109 1518 10 Screw handle shell 10 109 1590 11 Ring 109 1592 12 Antikink spring 109 1587 13 Antiking machine-sided 109 1586 14 Terminal nut 1 109 1581 15 Screw terminal nut 10 109 1589 16 Main plug solid pins 109 1582 Kit of wearing parts SMB 15 109 1500 For guide spirals/Teflon core refer to page 12
No. Designation PU Item No. 1 Neck of torch SMB 25 109 2530 2 Retaining spring 10 109 2535 3 Blast connection 10 109 2560 4 Power nozzle M6 0.8mm/28mm 10 109 2542 1.mm/28mm 10 109 2544 1.2mm/28mm 10 109 2546 Power nozzle Al 1.0mm/28mm 10 109 2548 1.2mm/28mm 10 109 109 2549 5 Gas nozzle conical 14.5/57 mm 10 109 2550 Gas nozzle cylindrical 18.0 mm 10 109 2554 Spot-gas nozzle 10 109 2552 6 Spacer black 10 109 1588 7 Handle shell red 109 1517 8 Pushbutton 109 1518 9 Screw handle shell 10 109 1590 10 Ring 109 1592 11 Antikink spring 109 2561 12 Antikink machine-sided 109 1586 13 Terminal nut 1 109 1581 14 Screw terminal nut 10 109 1589 15 Main plug solid pins 109 1582 Kit of wearing parts SMB 25 109 2500 For guide spirals/Teflon core refer to page 12
Technical data: Charge: 180 A CO2 / 150 A mixed gas ED 60 % Wire : 0.6-1.0 mm
11
MIG / MAG
Accessories MIG-MAG welding torch
Guide spirals, Teflon cores and PA cores

Item No Designation Guide spirals with support nipple and O-ring Blue, insulated 1.5/4.5; for wire1) 0.6-0.8; SMB 15-36 105 1573 3.0 m 105 1574 4.0 m 105 1575 5.0 m Red, insulated 2.0/4.5; for wire1) 1.0-1.2; SMB 15-36 105 2576 3.0 m 105 2577 4.0 m 105 2578 5.0 m Uninsulated, 2.0/4.5; for wire1) 1.0-1.2; SMB 400 105 4073 3.0 m 105 4074 4.0 m 105 4075 5.0 m Uninsulated, 2.5/4.5; for wire1) 1.6; SMB 400 105 4076 3.0 m 105 4077 4.0 m 105 4078 5.0 m Teflon cores with support nipples and O-ring Blue, 1.5/4.0; for wire1) 0.8-1.0; SMB 25-36 105 1593 3.0 m 105 1594 4.0 m 105 1595 5.0 m Red, 2.0/4.0; for wire1) 1.0-1.2; MB 25-36 105 2590 3.0 m 105 2591 4.0 m 105 2592 5.0 m Yellow, 2.7/4.7; for wire2) 1.6; SMB 400 105 3666 3.0 m 105 3667 4.0 m 105 3668 5.0 m PA cores with support nipples and O-ring Grey, 2.0/4.0; for wire1) 1.0-1.2; MB 25-36 105 2583 3.0 m 105 2584 4.0 m 105 2585 5.0 m Grey, 2.9/4.7; for wire1) 2.4; SMB 400 105 2586 4.0 m
MIG soldering accessories
MIG soldering welding torch conversion kit B 15 / 4 m for wire 0.8 mm Consisting of 10 x power nozzle 0.8 mm and Teflon core blue 0.8-1.0 mm, 4 m Item No 109 1521; MIG soldering welding torch conversion kit B 15 / 4 m for wire 1.0 mm Consisting of 10 x power nozzle 1,0 mm and Teflon core red 1.0-1.2 mm, 4 m Item No 109 1522;
Welding wire CuSi 3, small coil D200, 5 kg 0.8 mm Item No. 113 1620; 1.0 mm Item No. 113 1619; Welding wire CuSi 3, basket coil K300, 15 kg 0.8 mm Item No. 113 1625; 1.0 mm Item No. 113 1624; Welding wire CuSi 8, small coil D200, 5 kg 0.8 mm Item No. 113 1630; 1.0 mm Item No. 113 1629; Welding wire CuAl 8, basket coil K300, 15 kg 0.8 mm Item No. 113 1635; 1.0 mm Item No. 113 1634; (other welding wires, e.g. SG 2, aluminum, stainless steel available upon request)
Combined cores with support nipples, O-ring and brass spiral Red, 2.0/4.0; for wire1) 1.0-1.2; MB 25-36 105 2593 3.5 m 105 2594 4.5 m 105 2595 5.5 m
Inert gas argon Steel cylinder seamless, complete incl. valve for steel cylinders, with thread according to DIN 477, top cap DIN 4667 and refill New cylinder 10 l, item No. 174 1012; New cylinder 20 l, item No. 174 1021; Refill 10 l, item No. 174 1013 Refill 20 l, item No. 174 1023
Coal Teflon core with support nipple, O-ring and brass spiral 2.0-4.0 for wire2) 1.0-1.2; MB 25-36 105 2596 3.0 m 105 2597 4.0 m 105 2598 5.0 m Coal Teflon core with support nipple, O-ring and brass spiral 2.7/4.7 for wire2) 1.6; SMB 400 105 2599 4.0 m
105 1583 105 1596 105 1598 105 1599
O-ring 3.5x1.5 (PU 20 pcs.) Support nipple 4 mm (PU 20 pcs.)

HN for F.-spiral uninsulated 1.5/4.0 (PU 20) HN for F.-spiral uninsulated 2.0-2.5/4.0 (PU 20)
105 1597 105 1524 105 6081

1)
Conductor brass 4 mm Brass spiral ready-made 200 mm Guide nipple, ROBO PA core
MIG/MAG special welding tongs For cutting, time-saving clearing and drawing off the inert gas nozzle ( 15-18 mm), loosening and tightening the power nozzle Item No 107 2000;
Applicable for metal inert gas welding of unalloyed and low-alloyed steels according to DIN 8555 and DIN 8559. 2) Applicable for the metal inert gas welding of aluminum according to DIN 1732, copper/copper alloys according to DIN 1733 and nickel/nickel alloys according to DIN 1736 as well as for the metal inert gas welding of stainless and heat-resisting steels according to DIN 8556.
3)
Basket coil adapter, One-piece, pluggable Item No 111 0001;
Applicable up to max. 150C.
12
PRO-MIG synergie
PRO-MIG 230-2 AM synergie PRO-MIG 230-4 AM synergie PRO-MIG 280-4 synergie PRO-MIG 310-4 synergie PRO-MIG 300-4 synergie PRO-MIG 350-4 W synergie PRO-MIG 450-4 WS synergie
13
MIG / MAG
The new intelligent welding device generation made by SCHWEISSKRAFT
Made in Germany
PRO-MIG synergie-protective gas devices with step switching

Best welding results and easy operation thanks to self-adjustment and intelligent process control IWC
IWC controls the whole system by superordinated function
The arc length is not only controlled by the measuring of the arc tension and the welding current, but additionally by the digital detection of the wire feed speed. During the whole striking and arc process, the droplet transfer is continuously monitored and digitally controlled as for most modern pulsed current sources The setting of the correct welding parameters is simple and safe thanks to the integrated welding parameter database DCC and the comfortable operating concept SMI The integrated microprocessor rapidly and very efficiently compensates changes and is holding the arc length significantly constant.
SDI technologyautomatic throttle matching SDI increases the economic efficiency: Since the heat input compared to common multiple compact switching of MIG-MAG systems can be better controlled and the spatter production of the mixed arc is considerably reduced apparently less retreatment is required. This way, the welding properties can be adapted even more perfectly to the welding conditions, e.g. in predicaments when the seam is being welded vertically upwards, when welding overhead or when welding with a long stick-out at places which are difficult to access. Due to the SDI technology, the PRO-MIG disposes of outstanding striking properties and a high-stable arc. The throttle effect will at this be optimized by the integrated process control. This way, the spatter production will be reduced to a minimum.
PRO-MIG 450-4 WS synergie
14
The self adjustment DCC: Three simple steps-there you go...

Only select the material and the wire thickness. The machine will indicate the weldable material thickness-and there you go. The adjustment of the other welding parameters is performed by our new PRO-MIG synergie on the basis of the preset Synergie characteristic curves and the DCC itself. The wire speed and the other important parameters are automatically optimized for the programmed materials steel, stainless steel and aluminum and for the different diameters of wire electrodes and types of gas depending on the voltage level.
Standard equipment for all PRO-MIG types
1st Step Selecting material and wire diameter
2nd Step Selecting display Material thickness 3rd Step Press the welding torch key and select the material thickness to be welded by pressing the stage switch. The digital display (A) indicates the material thickness in mm.
DMC technologydigital motor control Thanks to the DMC arc length changes e.g. due to voltage fluctuations and resistances in the hose package are rapidly and efficiently rectified. Besides the measuring of the arc voltage, also the infeed speed is directly entered at the feed motor with the incremental transducer. With the DMC changes of the arc length are early detected and corrected. The DMC is a guarantor for constant wire feed speeds independent from the temperature of the feed motor or of the soiling of the hose package.
DCC technologyself-adjustment of the welding parameter according to the material thickness. All corresponding welding parameters are automatically selected with optimum parameter defaults. The comprehensive, integrated welding parameter database (DCC) comprises the knowledge of experienced experts. With the combination of material, wire diameter and voltage levels, all synergie parameters are preset which are necessary for a successful welding process, using the database. During the welding process the actual values are continuously matched with these process parameters and, if required, they are corrected as quick as a flash. All parameters which are necessary for perfect welding (higher than 900) will be selected by the DCC according to the corresponding requirements of the machine.
SMI technologyA mere child's play and for sure no more faulty operation: The SMI allows rapid and safe setting of the correct welding parameters and easiest operation at the same time selecting material, setting material thickness welding.
PRO-MIG 280-4 WS synergie
15
MIG / MAG
Made in Germany
PRO-MIG synergie-longest switch-on time, easiest operation and best welding result at maximum reliability
Arguments Intelligent, superordinated IWC control Electronic throttle adjustment SDI for an even better striking process Synergie operation DCC by the integrated database with preset characteristic curves Special MIG soldering characteristic curves (230 AM) Special aluminum characteristic curves in addition for PRO-MIG 230-4 AM, 300-4 up to 450-4 WS Wire interweaving automatic, without current and gas, with quick motion Feed automatic Creep-in automatic for safe striking Hold function Permanent monitoring of the supply voltage for a smooth arc Wire re-burning automatic for constant wire length ends and free arcing time, individually adaptable Post gas flow time individually adaptable CE- and S-sign 2 large guide rolls and fixed castors Equipment characteristics: 2- or 4-roll wire feed, powerful and digitally controlled with real-time monitoring Clearly arranged control panel Two easily readable digital display incl. hold function for welding voltage, welding current and weldable material thickness Overheating display Easy exchange of the wire coil Replacement of wire transport rolls without tools Ergonomic design, housing according to IP 23 for welding outdoors. Easy-to-maneuver due to robust chassis with large wheels Operational modes 2-cycle operation 4-cycle operation Dotting Synergie operation Manual operation Process MIG-MAG MIG soldering (PRO-MIG 230 AM synergie) Sheet metal thickness From 0.5 mm on (MAG) Aluminum from 0.8 mm on (MIG) MIG soldering from 0.5 mm on Parent metals Constructional steels, un-, low-alloyed materials CrNi steels ferritic / austenitic Duplex steels Aluminum (MIG) Galvanized, pretreated steels (MIG soldering) Typical applications Plant engineering, container, machine, steel construction Overhaul / Repair Automotive and supply industry Vehicle manufacturing / Construction machines Rail car construction Shipbuilding
Safety compulsory stop in the 4-cycle operation to prevent the wire from unintended uncoiling Adjustable parameters Temperature-controlled ventilator and water Point/interval time pump with stand-by switching for little noise Welding capacity emission Thermal safety switch Programs / characteristic curves Fe/CrNi Alu Synergie operation DCC 0.6 0.8 1.0 1.2 0.8 1.0 1.2 PRO-MIG 230-2 AM PRO-MIG 230-4 AM PRO-MIG 280-4 PRO-MIG 310-4 PRO-MIG 300-4 PRO-MIG 350-4 W PRO-MIG 450-4 WS
CuSi 0.8 1.0
Fig. on the left Synergie program selection PRO-MIG 230-4 AM
Operational controls
Rotary switch for wire speed and length correction of the arc
Digital display for welding voltage incl. hold function
Rough stage switch
Digital display for welding current and material thickness
Fine stage switch
Operational modes material thickness display, 2-cycle, 4-cycle, dotting, interval
Setting the point and interval time
16
Synergie program selection: material / wire diameter program and manual operation e.g. for aluminum welding
PRO-MIG synergie 230-2 AM up to 310-4 Compact model with chassis spacer, guide rolls and largely dimensioned fixed castors
PRO-MIG synergie 300-4 up to 350-4 W Industry model for up to 50 l gas cylinders, chassis spacers, guide rolls and largely dimensioned fixed castors. Gas-cooled and water-cooled type available
PRO-MIG synergie 450-4 WS WS type with water cooling and separately removable wire feed box
MIG soldering with the PRO-MIG

Perfect for the automotive industryWelding from sensational 15 A on The PRO-MIG 230-4 AM and 230-2 AM are in particular appropriate to be used in the thin plate processing from sensational 15 A welding current on. The special Synergie programs for MIG/MAG welding and MIG soldering of galvanized and aluminized bodywork steel sheets are making it furthermore a perfect device for motor vehicle workshops.
Unique in this class:

Universal for all PRO-MIG types: Revolutionary IWC operating concept Contrary to the other suppliers you will get the advantages of the intelligent operating concept from the smallest up to the largest system. Digital volts and amperes display with hold function of the used parameters Perfect for certification welding works to transfer the welding data. The used parameters will remain saved until the following operation and will then be displayed. Automatic setting of the welding parameters according to the material thickness Rapid, simple and safe thanks to the database support
The PRO-MIG 230-4 AM with its powerful 4-roll drive and the additional Synergie characteristic curves for welding aluminum materials is a real all-rounder. Anyone who needs to weld thin wires should not do without this 4-roll drive. This way, fine welding works on thin steel sheets can be performed even more process-safe.
Particularly high duty cycle
PRO-MIG 300-4 synergie

Best cost-performance ratio Most modern technology and maximum equipment
MIG / MAG
Made in Germany
Compact line PRO-MIG synergie, gas-cooled

Model range Item No PRO-MIG synergie MIG soldering 230-2 AM 108 1025 15/25 109 1510 MIG soldering 230-4 AM 280-4 108 1024 108 1028 15/25 109 1510 25/35 109 2510 310-4 108 1031 25/35 109 2510
Recommended welding torch kit Item No Technical data Wire steel/stainless steel* mm Wire aluminum* mm Wire CuSi* mm Wire feed m/min Setting range [A] Operating time at lmax. 20 C (40 C) [%] Welding current at 100% ED (40 C) [A] Open-circuit voltage [V] Switching stages Wire feed devices Current supply [V] Continuous power at 100% ED [kVA] Fuse protection (slow-blow) [A] Power ratio [cos phi] Insulation class Type of cooling Torch cooling Protective system Weight [kg] Dimensions L/W/H [mm]
*weldable materials, supported with program
0.6-1.0 0.-1. 0.3-20 15-230 40 150 15-37 10 2-roll 400 4,9 16 0.96 H AF Gas IP 21 68
0.6-1.0 0.8-1.2 0.8 0.-1. 0.3-20 0.3-200,3-20 15- 230 35-280 40 40 150 180 15-37 17-37 10 10 4-roll 4-roll 400 400 4,9 6,3 16 16 0.96 0.96 H H AF AF Gas Gas Gas IP 21 IP 21 68 72 800 x 320 x 620
0.8-1.2 - 1.0 35-300 40 210 17-40 12 4-roll 400 6,6 32 0.96 H AF IP 21 78
Industry line PRO-MIG synergie, gas- and water-cooled

Model range Item No PRO-MIG synergie 300-4 108 1030 25/35 109 2510 350-4 W 108 1036 400/50 109 4010 450-4 WS 108 1045 400/50 109 4010
Recommended welding torch kit Item No Technical data Wire steel/stainless steel* mm Wire aluminum* mm Wire feed* m/min Setting range [A] Operating time at lmax. 20 C (40 C) [%] Welding current at 100% ED (40 C) [A] Open-circuit voltage [V] Switching stages Wire feed devices Current supply [V] Endrance at 100% ED [kVA] Fuse protection (slow-blow) [A] Power factor [cos phi] Insulation class Type of cooling Torch cooling Protective system Weight [kg] Dimensions L/W/H mm
0.8-1.2 0.8-1.6 1.0- 1.2 1.0 0.3-20 0.3-20 40-300 40-350 50 50 210 260 17-42 18-43 12 20 4-roll 4-roll 400 400 6,9 9,6 32 32 0.96 0.97 H H AF AF Gas Gas/Water IP 23 IP 23 110 120 1040 x 560 x 850
0.8-1.6 1.2-1.0- 1,2 0.3-20 45-450 50 320 18-51 20 4-roll 400 12,7 32 0.96 H AF Gas/Water IP 23 137 1040 560 1400
*weldable materials, supported with program The right to make technical modifications is reserved. Additional equipment for the illustrated devices are available at additional cost. Schweikraft devices are supplied with the S-sign according to the standard EN 60 974-1.
Standard equipment: multiple switch control, gas-cooled MIG-MAG welding devices; 4-roll drive, 2/4-cycle point/interval control, SMC, mains cable with plug 5m, box type (S) without intermediate hose package, central connection system Binzel, digital display for welding voltage, welding current and material thickness, operating and temperature display, without welding torch, without ground cable, without pressure regulator (accessories)
PRO-MIG synergie 450-4 WS Type with separate detachable wire feed box
18
Equipment options PRO-MIG synergie

Item No 103 4004 103 3667 Designation Air filter attachment PRO-MIG 300-4 AM to 450-4 complete Driving car for feed box
Air filter attachment
consisting of: welding torch 4m, ground cable (Grca), 315 bar argon/CO2 pressure regulator (Pressreg) Item No 109 1510 109 2510 109 3610 109 4010 109 4011 Designation welding torch kit 15/25 SMB 15/4m gas-cooled, Grca 25mm 4m, Pressreg welding torch kit 25/35 SMB 25/4m gas-cooled, Grca 35mm 4m, Pressreg welding torch kit 36/70 SMB 36/4m gas-cooled, Grca 70mm 4m, Pressreg welding torch kit 400/50 SMB 400/4m gas-cooled, Grca 50mm 4m, Pressreg welding torch kit 400/70 SMB 400/4m gas-cooled, Grca 70mm 4m, Pressreg
*The prices for welding torch kit are only valid when a welding device is purchased

Item No. 109 1500 Designation Kit of wearing parts SMB 15 consisting of: 1 x gas nozzle support, 3 x retaining spring , 3 x power nozzle 0.6/0.8 mm each 3 x gas nozzle conical, 1 x gas nozzle cylindrical size 12, sorting box large 109 2500 Kit of wearing parts SMB 25 26.90 consisting of: 3 x retaining spring, 2 x blast connection, 5 x power nozzle 0.6/ 0.8 mm each 2 x gas nozzle conical, 1 x gas nozzle cylindrical size 12, sorting box large 109 3600 Kit of wearing parts SMB 36 consisting of: 2 x blast connection M6, 3 x gas distributor brown, 5 x power nozzle 0.8/1.0/1.2 mm each, 4 x gas nozzle conical, 1 x gas nozzle cylindrical, sorting box large 109 4000 Kit of wearing parts SMB 400 consisting of: 2 x ring, 2 x blast connection M8, 3 x gas distributor brown highly refractory, 5 x power nozzle 1.0 mm, 10 x power nozzle 1.2 mm, 4 x gas nozzle conical, 1 x gas nozzle cylindrical, sorting box large
Intermediate hose packages PRO-MIG 350-4 W / 450-4 WS

Item No 101 0235 101 0236 101 0237 Designation Interhose pluggable 1.4 m length Interhose pluggable 5.0 m length Interhose pluggable 10.0 m length
Wire transport roller 2-roll wire feed

Item No 101 3706 101 3708 101 3710 Designation Wire transport roller 0.6/0.8 mm for 2-roll drive Wire transport roller 0.8/1.0 mm for 2-roll drive Wire transport roller 1.0/1.2 mm for 2-roll drive
Wire transport roller 4-roll wire feed

Item No 103 3600 103 3601 103 3602 103 3603 103 3604 103 3612 103 3616 103 3618 Designation Pair of transport rollers solid wire with toothed ring 0.6 mm Pair of transport rollers solid wire with toothed ring 0.8 mm Pair of transport rollers solid wire with toothed ring 1.0 mm Pair of transport rollers solid wire with toothed ring 1.2 mm Pair of transport rollers solid wire with toothed ring 1.6 mm Pair of transport rollers tubular wire with toothed ring 1.2 mm Pair of transport rollers tubular wire with toothed ring 1.6 mm Pair of transport rollers tubular wire with toothed ring 1.8 mm up to 2.4 mm
Pair of transport rollers with toothed ring
19
MIG / MAG
Accessories-welding torch kits
SMB 15 gas-cooled for PRO-MIG 230-2 AM / 230-4 AM
SMB 25 gas-cooled for PRO-MIG 280-4 / 310-4 / 300-4
Item No. 109 1503 109 1504 109 1505 109 1513
Designation SMB 15 / 3 m with pushbutton SMB 15 / 4 m with pushbutton SMB 15 / 5 m with pushbutton SMB 15 / 3 m for aluminum PU 10 Item No. 109 1531
Item No. 109 2503 109 2504 109 2505 109 2513
Designation SMB 25 / 3 m with pushbutton SMB 25 / 4 m with pushbutton SMB 25 / 5 m with pushbutton SMB 25 / 3 m for aluminum PU
No. Designation 1 Neck of torch SMB 15 109 1530 2 Gas nozzle support 3 Retaining spring 10109 1535 4 Power nozzle M6 0.6mm/25mm 0.8mm/25mm 1.mm/25mm 5
6 7 8 9 10 11 12 13 14 15 16
10 109 1540 10 109 1542 10 109 1544 Power nozzle aluminum 1.0mm/25mm10 109 1547 Gas nozzle conical 12.0/53 mm 10 109 1550 Gas nozzle cylindrical 16.0 mm 10 109 1554 Spot-gas nozzle 10 109 1552 Spacer 10 109 1591 Spacer black 10 109 1588 Handle shell red 109 1517 Pushbutton 109 1518 Screw handle shell 10 109 1590 Ring 1091592 Antikink spring 1091587 Antikink machine-sided 109 1586 Terminal nut 1 109 1581 Screw terminal nut 10 109 1589 Main plug solid pins 109 1582 Kit of wearing parts SMB 15 109 1500 For guide spirals/Teflon core refer to page 12
Item No. 109 2530 10 109 2535 10 109 2560 10 109 2542 10 109 2544 10 109 2546 Power nozzle aluminum 1.0mm/28mm 10 109 2548 1.2mm/28mm 10 109 2549 5 Gas nozzle conical 14.5/57 mm 10 109 2550 Gas nozzle cylindrical 18.0 mm 10 109 2554 Spot-gas nozzle 10 109 2552 6 Spacer black 10 109 1588 7 Handle shell red 109 1517 8 Pushbutton 109 1518 9 Screw handle shell 10 109 1590 10 Ring 109 1592 11 Antikink spring 109 2561 12 Antikink machine-sided 109 1586 13 Terminal nut 1 109 1581 14 Screw terminal nut 10 109 1589 15 Main plug solid pins 109 1582 Kit of wearing parts SMB 25 109 2500 For guide spirals/Teflon core refer to page 12
No. Designation 1 Neck of torch SMB 25 2 Retaining spring 3 Blast connection 4 Power nozzle M6 0.8mm/28mm 1.mm/28mm 1.2mm/28mm
20
SMB 36 gas-cooled for PRO-MIG 280-4 / 310-4 / 300-4
SMB 400 water-cooled for PRO-MIG 350-4 W / 450-4 WS
Item No. 109 3603 109 3604 109 3605 109 3613 No. 1 2 3 4
Designation SMB 36 / 3 m with pushbutton SMB 36 / 4 m with pushbutton SMB 36 / 5 m with pushbutton SMB 36 / 3 m for aluminum
Item No. 109 4003 109 4004 109 4005 109 4013
Designation SMB 400 / 3 m with pushbutton SMB 400 / 4 m with pushbutton SMB 400 / 5 m with pushbutton SMB 400 / 3 m for aluminum
7 8 9 10 11 12 13 14 15
Designation PU Item No. Neck of torch SMB 36 109 3630 Blast connection M6/ 28 mm 10 109 3660 Gas distributor brown S 10 109 3661 Power nozzle M6 0.8mm/28mm 10 109 2542 1.mm/28mm 10 109 2544 1.2mm/28mm 10 109 2546 Power nozzle aluminum 1.0mm/28mm10 109 2548 1.2mm/28mm 10 109 2549 Gas nozzle conical 16,0-84 mm 10 109 3650 Gas nozzle cylindrical 19.0 mm 10 109 3651 Gas nozzle cylindrical 10 109 3654 Handle shell red 109 1517 Pushbutton 109 1518 Screw pushbutton 10 109 1590 Ring 109 1592 Antikink spring 109 2561 Antikink machine-sided 109 1586 Terminal nut 1 109 1581 Screw terminal nut 10 109 1589 Main plug solid pins 109 1582 Kit of wearing parts SMB 36 109 3600 For guide spirals/Teflon core refer to page 12
No. Designation PU Item No. 1 Neck of torch SMB 400 109 4030 2 Ring 10 109 4031 3 Blast connection M8/25 mm 10 109 4060 4 Gas distributor brown highly refractory 10 109 4061 5 Power nozzle M8 0.8mm/30mm 10 109 4042 1.0mm/30mm 10 109 4044 1.2mm/30mm 10 109 4046 Power nozzle aluminum 1.0mm/30mm10 109 4048 1.2mm/30mm 10 109 4049 6 Gas nozzle conical 16.0/84 mm 10 109 2650 Gas nozzle cylindrical 19.0 mm 10 109 2654 Spot-gas nozzle 109 2652 7 Handle shell red 109 1517 8 Pushbutton 109 1518 9 Screw handle shell 10 109 1590 10 Ring 109 1592 11 Antikink spring 109 2433 Socket joint 109 2562 12 Antikink machine-sided complete 109 2434 13 Terminal nut 1 109 1581 14 Screw terminal nut 10 109 1589 15 Main plug solid pins 109 4082 Kit of wearing parts SMB 400109 4000 For guide spirals/Teflon core refer to page 12
21
MIG / MAG
PRO-ARC
PRO-ARC 300-4 PRO-ARC 450-4 WS
22
PRO-ARC-infinitely variable MIG-MAG protective gas welding devices The link between MIG-MAG devices with step switching and infinitely variable impulsed current sources including innovative IWC control
The arc length will not be controlled by measuring the arc voltage and the welding current, but also with the digital entering of the wire rate of feed. During the whole striking and arc process, the droping transfer is continuously monitored and digitally controlled as for most modern pulsed current sources The setting of the correct welding parameters is simple and safe thanks to the integrated welding parameter database DCC and the comfortable operating concept SMI The integrated microprocessor rapidly and efficiently compensates changes and holds the arc length significantly constant. The IWC controls superordinated the whole system
SDI technologyinfinitely variable adjustable throttle match SDI increases the economic efficiency: Since the heat input towards common continuously variable MIG-MAG systems can be better controlled and the spatter formation of the mixed arc is considerably reduced, there will be apparently less retreatment. Due to the electronic, characteristic curve controlled throttle drive, the arc will be perfectly optimized during the striking and welding phase. Using the adjustment controller, the characteristic of the arc can in addition be manually set harder or smoother. This way the arc can perfectly adapted for welding in tight spots (when a welded seam is being welded vertically upwards or overhead, for long stick-outs).
DCC technologyautomatic setting of the welding parameter according to the material thickness. All corresponding welding parameters are automatically selected namely with optimum parameter defaults. The comprehensive, integrated welding parameter database (DCC) comprises the knowledge of experienced experts. With the combination of material, wire diameter and voltage levels, all Synergie parameters are preset from the database. During the welding, the actual values are continuously matched with these process parameters and, if required, they are corrected quick as a flash. All parameters which are necessary for perfect welding (higher than 4500) will be selected by the DCC according to the corresponding requirements of the machine.
DMC technologydigital motor control Arc length changes e.g. due to voltage fluctuations and resistances in the hose package are rapidly and efficiently compensated thanks to the DMC. Besides the measuring of the arc voltage, also the infeed speed is directly entered at the feed motor over the incremental transducer. With the DMC changes of the arc length are detected and corrected contemporary. The DMC is a granter for constant wire feed speeds independent from the temperature of the feed motor or of the soiling of the hose package.
SMI technologyA mere child's play and for sure no more faulty operation: The SMI allows a rapid and safe setting of the correct welding parameters with easiest operation at the same time selecting material, setting material thickness welding.
23
MIG / MAG
Made in Germany
SCHWEISSKRAFT PRO-ARC-The new continuously variable MIG-MAG generation. Adjustable down to the last tenth for even more precise welding results
SCHWEISSKRAFT for MIG/MAG inert gas welding is closing the gap between conventional, multiple contact switched MIGMAG current sources and most modern pulse current sources. The advantages at a glance: 4-roll wire feed tachometric control JOB operation with JOB manager (optionally) Automatic throttle compensation (SDI) SDI adjustment controller Synergie operation over integrated database with 4500 preset characteristic curves Special MIG soldering characteristic curves Special aluminum characteristic curves Wire interweaving automatic, free of current and gas, with rapid feed Feed automatic for wire speed adaptation Creep-in automatic for safe striking Hold function Permanent power monitor circuit Several remote control options Wire re-burning automatic for constant wire length ends and free arcing time, individually adaptable Safety compulsory stop in the 4-cycle operation to prevent against unintended wire uncoiling Temperature-controlled ventilator with stand-by switching and water pump Gas control function Suitable for generator Thermal safety switch The new PRO-ARC welding devices are robust and easy-to-operate as a sequence switching device-however they are continuously variable as an pulse current source. Process MIG-MAG continuously variable MIG soldering continuously variable Automatable Sheet metal thickness from 0.5 mm on (MAG) Aluminum from 0.8 mm on (MIG) MIG soldering from 0.5 mm on Parent metals Constructional steels, un-, low-alloyed materials CrNi steels ferritic / austenitic Duplex steels Copper (MIG) Aluminum (MIG) Galvanized, pretreated steels (MIG soldering) Typical applications Certified production of quality-tested standard parts Plant-, container-, machine-, steel construction Overhaul / Repair Automotive and supply industry Vehicle manufacturing / Construction machines Rail car construction Shipbuilding
Equipment characteristics: Clearly arranged control panel Two easily readable digital displays for welding voltage, welding current incl. hold function and weldable material thickness Overheating display Silent operation due to optimized housing structure and stand-by switching of the ventilator Easy replacement of the wire coil Replacement of wire transport rolls without tools Ergonomic design, housing according to IP 23 for welding outdoors. Adjustable parameters Starting current Withdrawal time Withdrawal current Post flow times for ventilator and water pump Creep-in speed Idle burning time Gas pre flow time Gas post flow time Point time Welding capacity Operational modes 2-cycle operation / 4-cycle operation / dotting Synergie operation Manual operation
More precise: exact setting to one tenth of the material thickness
Operating elements
LED display: 2/4 cycle, 4-cycle with decrease (Down Slope), dotting 7-segment display: welding current speed of wire, material thickness, Hold function: Display of the welding current after welding. 7-segment display: Welding voltage special parameters and point time Hold function: Display of the of the welding voltage after the welding throttle Adjustment arc hardness (SDI technology): continuously variable hard medium soft Synergie program selection: Wire diameter and material/ material type combination
Rotary switch (incremental transducer): Adjustment welding energy via ampere display, wire speed, material thickness, welding voltage. Adjustment point time/Down-Slope time
Wire speed regulation: Correction arc length in the Synergie operation, wire speed infinitely variable
24
SCHWEISSKRAFT PRO-ARCyour advantages: continuously variable as impulsed devices fully digital as impulse devices remote controlled as impulse devices more cost-efficient compared to impulse devices just more precise + more rapid...
PRO-ARC 300-4 Industry model for up to 50 l gas cylinders, chassis spacer, guide rolls and largely-dimensioned fixed castors. Gas-cooled.
PRO-ARC 450-4 WS Industry model for up to 50 l gas cylinders, chassis spacers, guide rolls and largely-dimensioned fixed castors. Including water cooling and separate detachable wire feed case.
Fully digital
New benchmarks for the industry and craft for MIG/MAG inert gas welding Maximum reproducibility of quality weldings for mechanized productions
SDI technologyDue to the electronic, characteristic curve controlled throttle drive, the arc will be perfectly optimized during the striking and welding phase. The digital multiprocessor control DCC offers Synergie characteristic curves for all important materials such as steel, stainless steel, CuSi and aluminum, as well as for all wire electrode diameters and types of gas. The required start settings are also included in the characteristic curves. This way, a maximum reproducibility of quality weldings is being achieved. Integrated automation interface Over the standard 17-pole remote control plug, an interface is available for start/stop and current flow signals and analog inputs for energy and wire correction to realize mechanizations. Job manager (option) Saving of up to six machine settings for each characteristic curve. 19 different combinations of material, type of gas as well as wire diameter result in up to 114 settings. Safety key-operated switch with 3 positions Two switchable displays to display the welding current and the welding voltage or to set the wire feed correction and the SDI All values are displayed as current values (for changes) as well as saved values. The continuously variable remote usability is offering lots of advantages in independency and reproducibility of your welds: Control of the welding energy from the welding torch with the potentiometer during welding Control of the welding energy using up/down keys on the welding torch during the welding process Control using the hand remote controller MIG Plus 2 It is possible to reduce the energy during the welding process in order to counteract the increasing material heating The remote control it is perfectly appropriate to work large workpieces, scaffolds and vessels Prepared for simple mechanizations as standard
Save time by using the job manager. Easy operation, also when wearing gloves.
25
MIG / MAG
Made in Germany
SCHWEISSKRAFT PRO-ARC-quality standard made in Germany for a durable high performance and reliability
Electronic interweaving automatic and gas check function Serial
Integrated cylinder fixture for safe, stable stand
Electronically controlled 4-roll wire feed for continuous and constant wire feed also for hose packages with excessive length and for soft welding wire
PRO-ARC 300-4
Pattern of a weld seam PRO-ARC
Parent metal: AlMg 1.5 mm Additive metal: AlMg5 1.0 mm Gas: 100% Ar Welding current: 75A
Parent metal: Zinkor 1.0 mm Additive metal: CuSi3 1.0 mm Gas: 100% Ar Welding current: 72A
26
Removable, rotatable wire feed box with connections for pluggable intermediate hose packages High-performance water circulation cooling with heat exchanger system. Reduced noise development due to standby switching of ventilator and water pump
Digital multiprocessor control for high precision and best welding results
Integrated cylinder fixture for safe, stable stand Robust and proven electronically controlled power components for the rough everyday use
Easy-to-move with two stable guide rollers and fixed castors each
PRO-ARC 450-4 WS
Parent metal: Steel 1.0 mm Additive metal: SG2 0.8 mm Gas: 82/18 Welding current: 95A
Parent metal: CrNi 1.0 mm Additive metal: 1.4430 0. mm Gas: 98/2 Welding current: 55A
27
MIG / MAG
Made in Germany
Series RO-ARC, MIG-MAG continuously controlled

Model range Item No PRO-ARC 300-4 108 2030 450-4 WS 108 2045
Technical data Wire steel/stainless steel mm 0.6-1.2 Wire aluminum mm 1.0 1.0 Wire feed m/min 0.3-20 Setting range continuously variable [A] 25-300 Operating time at 40 C (20 C) 50 (60) and lmax environmental temperature [%] Welding current at 100% ED (40 C) [A] 220 Open-circuit voltage [V] 68 Mains supply [V] 3 x 400 Continuous power at 100% ED [kVA] 7,9 Fuse protection (slow-blow) [A] 16 Efficiency [cos phi] 0,92 Insulation class H Type of cooling AF Torch cooling Gas Protective system IP 23 Weight (incl. box) [kg] 122 Dimensions LxWxH (incl. box) [mm] 1030 x 605 x 845
0.8-1.6 -1.2 0.3-20 25-450 50 (60) 320 68 3 x 400 13,7 32 0,92 H AF Water IP 23 170 1030 x 605 x 1410
Scope of delivery: without welding torch and intermediate hose package
The right to make technical modifications is reserved. Schweikraft devices are supplied with the S-sign according to the standard EN 60 974-1.
Accessories PRO-ARC
Item No 103 3672 Designation JOB manager PRO-ARC Resistant memory for up to 114 settings, incl. key switch (3 authority stages the user, simple 7-key operation, display of the welding current, welding voltage, feed correction, SDI correction, easy operation Hand remote controller MIG Plus 2 Driving carriage for feed box Air filter attachment Metal filter cell Welding regulator argon/Co2 Ground cable 50 mm / 4m long, complete Ground cable 70 mm / 4m long, complete
104 4512 103 3667 103 3669 103 3671 170 0050 125 0250 125 0270
Job manager
Air filter attachment
Welding torch PRO-ARC 300-4

105 2503 105 2504 105 2505 105 3253 105 3254 105 3255 Welding torch MB 25, 3.0 m length, incl. pushbutton Welding torch MB 25, 4.0 m length, incl. pushbutton Welding torch MB 25, 5.0 m length, incl. pushbutton Welding torch MB 25, 3.0 m length, incl. up/down function and pushbutton Welding torch MB 25, 4.0 m length, incl. up/down function and pushbutton Welding torch MB 25, 5.0 m length, incl. up/down function and pushbutton
Hand remote controller MIG Plus 2
105 5253 105 5254 105 5255 109 2400
Welding torch MB 25, 3.0 m length, incl. potentiometer Welding torch MB 25, 4.0 m length, incl. potentiometer Welding torch MB 25, 5.0 m length, incl. potentiometer Welding torch MB 24, 4.0 m length, incl. pushbutton

105 2510 Kit of wearing parts MB 25 consisting of: 1 x retaining spring, 3 x blast connection, 10 x power nozzle 0.8/ 1.0 mm each, 1 x coupling ring, 2 x gas nozzle conical 15 mm, 1 x gas nozzle cylindrical 18 mm, sorting box large Kit of wearing parts MB 24 consisting of: 3 x gas distributor, 3 blast connection M6 26.0mm, 10 x power nozzle 0.8 mm, 10 x power nozzle 1.0mm, coupling ring M10x1, 2 x gas nozzle conical 12.5mm, 1 x gas nozzle cylindrical 17mm, in the box
105 2410
28
Welding torch PRO-ARC 450-4 WS

Item No. 105 4503 105 4504 105 4505 105 4703 105 4704 105 4705 105 4903 105 4904 105 4905 148 5453 148 5454 148 5455 148 7453 148 7454 148 7455 148 9453 148 9454 148 9455 148 0923 148 0924 148 0925 Designation MB 401 D, 3.0 m length, ERGO type incl. pushbutton MB 401 D, 4.0 m length, ERGO type incl. pushbutton MB 401 D, 5.0 m length, ERGO type incl. pushbutton MB 401 D, 3.0 m length, ERGO type incl. up/down function MB 401 D, 4.0 m length, ERGO type incl. up/down function MB 401 D, 5.0 m length, ERGO type incl. up/down function MB 401 D, 3.0 m length, ERGO type incl. potentiometer MB 401 D, 4.0 m length, ERGO type incl. potentiometer MB 401 D, 5.0 m length, ERGO type incl. potentiometer Welding torch MB 452, 3.0 m length, incl. pushbutton Welding torch MB 452, 4.0 m length, incl. pushbutton Welding torch MB 452, 5.0 m length, incl. pushbutton Welding torch ABMIG 452 DW, 3.0 m length, incl. potentiometer Welding torch ABMIG 452 DW, 4.0 m length, incl. potentiometer Welding torch ABMIG 452 DW, 5.0 m length, incl. potentiometer Welding torch ABMIG 452 DW, 3.0 m length, incl. up/down function Welding torch ABMIG 452 DW, 4.0 m length, incl. up/down function Welding torch ABMIG 452 DW, 5.0 m length, incl. up/down function Welding torch 9W-S, 3.0 m length, short neck, incl. potentiometer Welding torch 9W-S, 4.0 m length, short neck, incl. potentiometer Welding torch 9W-S, 5.0 m length, short neck, incl. potentiometer
Intermediate hose packages PRO-ARC 450-4 WS

106 1101 106 1105 106 1110 106 1115 Zwipa 1.4 m length Zwipa 5.0 m length Zwipa 10.0 m length Zwipa 15.0 m length
Kit of wWearing parts

105 4110 Kit of wearing parts MB 401 consisting of: 3 x gas distributor, 3 x blast connection M8, 1 x coupling ring, 10 x power nozzle 1.0/1.2 mm each, 2 x gas nozzle conical 16 mm, 1 x gas nozzle cylindrical 20 mm, sorting box large Kit of wearing parts ABIMIG 452 DW consisting of: 3 x gas distributor, 3 x blast connection M8, 1 x coupling ring, 10 x power nozzle 1.0/1.2 mm each, 2 x gas nozzle conical 16 mm, gas nozzle cylindrical, sorting box large Kit of wearing parts 9W consisting of: 3 x gas distributor HD, 3 x blast connection M8, 1 x coupling ring, 10 x power nozzle 1.0/1.2 mm each, 2 x gas nozzle conical 16 mm, sorting box large
105 9036
148 0941
Kir of wearing parts
Accessories 4-roll wire feed

103 3600 103 3601 103 3602 103 3603 103 3604 103 3612 103 3616 103 3618 103 3420 013 4013 013 4014 013 4015 013 4016 013 4017 011 7022 Pair of transport rollers solid wire incl. toothed ring 0.6 mm Pair of transport rollers solid wire incl. toothed ring 0.8 mm Pair of transport rollers solid wire incl. toothed ring 1.0 mm Pair of transport rollers solid wire incl. toothed ring 1.2 mm Pair of transport rollers solid wire incl. toothed ring 1.6 mm Pair of transport rollers tubular wire incl. toothed ring 1.2 mm Pair of transport rollers tubular wire incl. toothed ring 1.6 mm Pair of transport rollers tubular wire incl. toothed ring 1.8 mm up to 2.4 mm Back-pressure roll Toothed ring Input gear Feather key Washer metal Washer PVC Capillary tube 95 mm long
Pair of transport rollers incl. toothed ring
29
MIG / MAG
MB 25 gas-cooled for PRO-ARC 300-4
SMB 24 gas-cooled for PRO-ARC 300-4
For welding torches refer to page 28 plus VAT/piece. 51.90 1.60 5.00 5.20 35.50 16.70 2.20 21.90 8.50 40.50 2.50 2.40 1.55 1.55 1.55 2.09 2.09 4.70 3.60 6.00 34.50
For welding torches refer to page 28 .
No. 1 4 6 7 10 18 54 56 58 59 60 80 90
Designation PU Item No. Neck of torch MB 25 pluggable 105 2530 Retaining spring 105 2535 Intermediate link brass 105 2507 Intermediate link plastic 105 1587 Handle shell incl. pushbutton complete 105 1517 Pushbutton 2-pole, orange 105 1518 Antikink spring NW 19 105 1519 Antikink machine-side 105 1538 Terminal nut 105 1581 Main plug 105 1582 Coupling ring M10x1 10 105 1585 Blast connection M6 35.0 mm 10 105 2560 Power nozzle M6 E-Cu 0.8 mm 10 105 2542 1.0 mm 10 105 2544 1.2 mm 10 105 2546 Power nozzle aluminum wire 1.0mm 10 105 2547 Power nozzle aluminum wire 1.2mm 10 105 2549 105 2554 100 Gas nozzle cylindrical 18.0 mm 10 102 Gas nozzle conical 15.0 mm 10 105 2550 109 Spot-gas nozzle 18.0 mm 10 105 2556 Kit of wearing parts MB 25 105 2510 For guide spirals/Teflon cores refer to page 12
No. 1 7 10 18 54 56 58 59 60 80 90
Designation PU Neck of torch SMB 24 pluggable Intermediate link plastic Handle shell red Pushbutton Antikink spring NW 19 Antikink machine-side Terminal nut Main plug KZ-2 Coupling ring M10x110 Blast connection M6 26 mm10 Power nozzle M6 E-Cu 0.8 mm 10 1.0 mm 10 1.2 mm 10 Power nozzle aluminum wire 1.0mm 10 Power nozzle aluminum wire 1.2mm 10 100 Gas nozzle cylindrical 17.0 mm 10 102 Gas nozzle conical 12.5 mm 10 10 109 Spot-gas nozzle 17.0 mm Kit of wearing parts SMB 24105 2410 For guide spirals/Teflon core refer to page 12
Item No. 105 2470 105 1587 109 1517 109 1518 105 1519 105 1538 105 1581 105 1582 105 1585 105 2460 105 2542 105 2544 105 2546 105 2547 105 2549 105 2454 105 2450 105 2456
Technical data: Charge: 230 A CO2 / 200 A mixed gas M21 according to DIN EN 439 ED 60 % Wire : 0.8-1.2 mm
Technical data Charge: 250 A CO2 / 220 A mixed gas ED 60 % Wire : 0.8-1.2 mm
30
Welding torch 9W-S for PRO-ARC 450-4 WS
Welding torch 9W-aluminum for PRO-ARC 450-4 WS
For welding torches refer to page 29
No. 51 50 20
Designation PU Neck of torch FD/S/Rt 50 bent short Neck of torch FD 50 bent long Blast connection D / FD 10 Blast connection S / Rt 10 10 Power nozzle E-Cu 0.8 mm 10 1.0 mm 10 1.2 mm 10 1.6 mm 10 30 Gas distributor HD 40 Gas nozzle conical NW 16 Gas nozzle conical NW 16 HD 55 Insulating disk 20 Kit of wearing parts 9 W
Item No. 148 0930 148 0931 148 0960 148 0959 148 0908 148 09 10 148 0912 148 0916 148 0961 148 0950 148 0951 148 0940 148 0941
Designation Neck of torch D/S/Rt 50 bent short Neck of torch S / Rt Power nozzle E-Cu 1.0 mm 1.2 mm 1.6 mm Splash guard 40 Gas nozzle conical NW PA core aluminum 1.2-1.6 mm, 3m 4m 5m 55 Insulating disk 20 148 0940 Kit of wearing parts 9 W aluminum
No. 51 20 10
PU 10 10 10 10 10 14
Item No. 148 0930 148 0959 148 1910 148 1912 148 1916 148 1951 148 1952 148 1953 148 1954 148 1955 148 1960
31
MIG / MAG
MB 401 water-cooled for PRO-ARC 450-4 WS
ABIMIG 452 DW water-cooled for PRO-ARC 450-4 WS
No. 1 10 18 56 56.1 58 59 60 70 90
Designation PU Item No. Neck of torch MB 401 pluggable 105 4030 Handle shell incl. pushbutton 105 1517 Pushbutton 2-pole, orange 105 1518 Antikink machine-sided complete 105 4028 Terminal spring machine-side 105 4029 Terminal nut 105 1581 Main plug WZ-2 105 4082 Coupling ring M10x1 10 105 1585 Gas distributor white 10 105 4063 Power nozzle M8 E-Cu 0.8 mm 10 105 4042 1.0 mm 10 105 4044 1.2 mm 10 105 4046 1.6 mm 10 105 4045 Power nozzle aluminum wire 1.0 mm 10 105 4047 Power nozzle aluminum wire 1.2mm 10 105 4049 100 Gas nozzle cylindrical 20.0 mm 10 105 2654 101 Gas nozzle conical 16.0 mm 10 105 2650 105 Spot-gas nozzle 20.0 mm 10 105 2656 Kit of wearing parts MB 401 105 4110 For guide spirals/Teflon cores refer to page 12
No. Designation PU Item No. 2 Neck of torch ABIMIG 452 DW 105 9001 Insulating disk for blast connection 10 105 9002 10 Handle shell incl. pushbutton 105 9003 18 Pushbutton 2-pole, orange 105 1518 56 Antikink machine-sided complete 105 4028 70 Gas distributor 105 4061 56.1 Terminal spring machine-side 105 4029 58 Terminal nut 105 1581 60 Coupling ring M10x1 10 105 1585 82 Blast connection M8, 25 mm 10 105 9011 83 Blast connection M8, 29 mm 10 105 9012 91 Power nozzle M8 E-Cu 0.8 mm 10 105 4042 1.0 mm 10 105 4044 1.2 mm 10 105 4046 1.6 mm 10 105 4045 Power nozzle aluminum wire 1.0 mm 10 105 4047 Power nozzle aluminum wire 1.2mm 10 105 4049 100 Gas nozzle cylindrical 20.0 mm 10 105 2654 101 Gas nozzle conical 16.0 mm 10 105 2650 Spot-gas nozzle 20.0 mm 10 105 2656 Kit of wearing parts ABIMIG 452 105 9036 For guide spirals/Teflon cores refer to page 12
Technical data: Charge: 450 A CO2 / 300 A pulse ED 100 % Wire : 0.8-1.6 mm
32
PRO-PULS
PRO-PULS 400-4 WS
33
MIG / MAG
MIG-MAG pulse inert gas welding devices
Made in Germany
PRO-PULS pulse inert gas welding devices by SCHWEISSKRAFT Highest quality of weld, less rework = save cost!
Digital microprocessor technology in connection with innovated plant and welding process technology guarantee an more easy and professional solution for your welding tasks. High capacity and optimum reproducibility of the welding results are the strength of the fully digitalized pulse source of current. Individual jobs can be programmed flexibly at any time. Automatic striking, welding and crater filling programs for any material. Individual pulse forms can be switched on for any material, they ensure an optimum striking, welding almost free of spatters and this fully automated and with little heat input. Particular crater filling programs for the optimum seam end can be switched on for any operational modes. An ultra-fast reacting, precise and digital arc lengths control. A constant arc length, e.g. almost any welding spatters and this way welding in highest perfection. Highest adjustment accuracy of the arc for striking and welding. Highest reproducibility of the necessary arc properties for the corresponding task, digitally programmed and this way the highest quality is always available. You can read at a glance: The preset mode and characteristic curve as well as the current target/actual values for the welding current and voltage Process MIG-MAG continuously variable MIG-MAG pulsing Single-knob control with the welding energy as MIG-MAG double-pulsing a command variable A clear and ergonomically MIG soldering continuously variable designed single-knob control allows you easy Electrode welding and save handling also for most complex tasks. Individual design of all welding parameters Being an experienced user, you can apply all your knowledge without any limitations due to the device or the device can recommend the optimum parameter constellation. The Synergie control Immediately after setting the operational mode and selecting the characteristic curve, the device is ready for welding. Anything, except from the guiding of the welding torch is being performed by the control. Any process-specific data beginning from the start programs over the stationary welding process up to the crater filling program, respectively the end pulse are already included in the Synergie control. Sheet metal thickness from 0.5 mm on (MAG) Aluminum from 0.8 mm on (MIG) MIG soldering from 0.5 mm on Parent metals Aluminum Copper Low-alloyed materials High-alloyed materials Constructional steels Coated constructional steels CrNi steels ferritic / austenitic Duplex steels Nickel-based materials Galvanized pretreated (primary) steels Special materials Typical applications Certified production of quality-tested standard parts Plant engineering, container, machine, steel construction Overhaul / Repair Automotive and supply industry Vehicle manufacturing / Construction machines Rail car construction Shipbuilding Easiest operation also for complex type of problems, i.e...
Fully digital
Operating elements
Jobs Use Create Copy/Delete Robot/Automation Programs Indication Manual Memory operation Welding process Double-pulse Pulsing Standard Stick electrode LED Special parameters Operational modes 4-cycle with/without Down-Slope 2-cycle with/without Down-Slope Dotting LED point time Key button Store
Control key
Result Welding current Wire feed m/min. Thickness of workpiece
Result Welding voltage
LED operation display
Tuning arc power
Tuning length of arc (LBL) correction
34
Wire feed box Rotatable and removable Seat for rolls up to 15 kg 4-roll drive for equal wire feed also for welding torches of excessive length
Selector switch for diameter of wire Selector switch for inert gas Selector switch for material Electronical interweaving automatic and gas check function
Independently determine the optimum parameter combination: 1. Select the characteristic curve Material type 2. Select the process Double-pulsing Pulsing Standard Stick electrode
3. Select the operational mode 4-cycle with/without Down-Slope 2-cycle with/without Down-Slope Dotting Intelligent The device checks automatically all inputs for plausibility, misadjustments are excluded
Control also from a distance Also at a large distance from the wire feed box you can set the power, respectively the arc length, using the remote control unit MIG Plus 2. (Optionally, refer to the following page)
PRO-PULS-Unlimited operative ranges

You can use the flexible PRO-PULS from the classical constructional steel on over CrNi steels and aluminum up to galvanized sheet metals Optionally the application spectrum can be enlarged further on. The whole welding technology knowledge is concentrated in the PRO-PULS. Cutting-edge MIG-MAG pulse welding Conventional MIG-MAG welding MIG soldering Stick electrode welding
MIG double pulse welding of aluminum
The whole welding technique know-how is

For the operational mode 2-cycle the sub-programs are time-controlled. In the 4-cycle mode they can be started by actuating the welding torch key. MIG pulse welding of CrNi steels
MIG-MAG double-pulse welding: Improved welding properties due to slope-transitions
MIG pulse soldering of thin plates
35
MIG / MAG
Made in Germany
Type series PRO-PULS

Model range Item No. PRO-PULS 400-4 WS 108 2140
Technical data Wire steel/stainless steel Wire aluminum Wire feed Drive Current supply V3 x 400 Setting range Operating time (ED) for Imax. (10 min.) Welding current at 100% ED Switching stages Open-circuit voltage Continuous power at 100% ED Fuse protection (slow-blow) cos phi Type of cooling Torch cooling Protective system Insulation class Weight Dimensions L/W/H
mm mm m/min
0.8-1.0-1.2-1.6 1.0-1.2-1.6 0.3-25 4-rolls 10-500 60% 410 continuously variable 75 19.1 A35 0.98 Water Water IP 23 H 170 820 x 440 x 975
A % A V kVA
kg mm
Scope of delivery: without welding torch without intermediate hose package
Accessories
Item No. Designation 170 0050 Welding regulator argon/Co2 125 0270 Ground cable 70 mm / 4m long, complete 103 1370 Driving carriage for wire feed box 103 1360 Air filter with filter (metal filter cell) 104 4512 Hand remote controller MIG Plus 2
Welding regulator argon/CO2
Manual remote control unit MIG Plus 2
Accessories for 4-roll wire feed

Item No 103 3605 103 3606 103 3607 103 3608 103 3609 103 3610 Designation Pair of transport rollers solid wire Pair of transport rollers solid wire Pair of transport rollers solid wire Pair of transport rollers solid wire 0.8/1.0 mm 1.0/1.2 mm 1.2/1.6 mm 1.0/1.6 mm
Pair of transport rollers aluminum 1.0/1.2 mm Pair of transport rollers aluminum 1.2/1.6 mm
Wire transport roller
36
Welding torch for PRO-PULS

Welding torch 9W D (long neck) 9W FD (short neck) Tiptronic- With the standard welding torch it is possible toswitch between one and the four saved working points during the welding process by actuating the torch key.
9W D (long neck) 9W FD (short neck)
Item No. 148 0913 148 0914
Designation Welding torch 9W FD / 3 m, short neck Welding torch 9W FD / 4 m, short neck
Welding torch 9W RT By pressing the additional push button on the welding torch it is possible to switch between one to four working points before and during the welding. Item No. 148 0933 148 0934 148 0935 *short neck Designation Welding torch 9W Rt* Rehmtronic / 3 m Welding torch 9W Rt* Rehmtronic / 4 m Welding torch 9W Rt* Rehmtronic / 5 m
9W RT
Welding torch 9W S Using a potentiometer mounted to the welding torch, it is possible to change the arc performance on the arc length (LBL). The function can be selected on the wire feed box. Item No. Designation 148 0923 Welding torch 9W S* / 3 m 148 0924 Welding torch 9W S* / 4 m 148 0925 Welding torch 9W S* / 5 m *short neck Welding torch 9W Al In order to weld aluminum materials, the welding torch can be equipped with a special inert protective gas and cover which has proven by lots of practical applications. Item No. 148 1903 148 1904 148 1905 *short neck Designation Welding torch 9W Al* / 3 m Welding torch 9W Al* / 4 m Welding torch 9W Al* / 5 m
9W S
9W Al
Intermediate hose packages "pluggable" 106 0204 Zwipa pluggable 1.4m water-cooled 106 0205 Zwipa pluggable 5.0m water-cooled 106 0210 Zwipa pluggable 10.0m water-cooled 106 0215 Zwipa pluggable 15.0m water-cooled

Item No. 148 0941 Designation Kit of wearing parts 9W consisting of: 3 x gas distributor HD, 3 x blast connection M8, 1 x coupling ring, 10 x power nozzle 1.0/1.2 mm each, 2 x gas nozzle conical 16 mm, sorting box large
37
MIG / MAG
Item No. 148 0903 148 0904
Designation Welding torch 9W D / 3 m, long neck Welding torch 9W D / 4 m, long neck
Welding torch 9W D / 9W FD / 9W-Rt / 9W-S for PRO-PULS 400-4 WS
Welding torch 9W aluminum for PRO-PULS 400-4 WS
For welding torches refer to the previous page No. Designation PU 51 Neck of torch FD/S/Rt 50 bent short 50 Neck of torch FD 50 bent long 20 Blast connection D / FD 10 Blast connection S / Rt 10 10 Power nozzle E-Cu 0.8 mm 10 1.0 mm 10 1.2 mm 10 1.6 mm 10 30 Gas distributor HD 40 Gas nozzle conical NW 16 Gas nozzle conical NW 16 HD 55 Insulating disk 20 Kit of wearing parts 9 W Item No. 148 0930 148 0931 148 0960 148 0959 148 0908 148 0910 148 0912 148 0916 148 0961 148 0950 148 0951 148 0940 148 0941 No. 51 20 10 Designation Neck of torch D/S/Rt 50 bent short Neck of torch S / Rt Power nozzle E-Cu 1.0 mm 1.2 mm 1.6 mm Splash guard Gas nozzle conical NW 14 PA core Al 1.2-1.6 mm, 3m 4m 5m Insulating disk Kit of wearing parts 9 W Al 148 1960 PU 10 10 10 10 10 Item No. 148 0930 148 0959 148 1910 148 1912 148 1916 148 1951 148 1952 148 1953 148 1954 148 1955 148 0940
40
55
20
Technical data: Charge: Wire :
560 A CO2 / 500 A mixed gas M21 according to DIN EN 439 ED 100 % 1.0-1.6 mm
Technical data: Charge: Wire :
560 A CO2 / 500 A mixed gas M21 according to DIN EN 439 ED 100 % 1.0-1.6 mm
38
Multifunctional inverter MIG-MAG,TIG, electrode KOMBI

Kombi
KOMBI 170 ED KOMBI 160 HF
39
Multifunctional inverter
Series KOMBI-for MIG/MAG, TIG and electrode welding. Light-weighted and robust multifunctional inverter, perfect to be used on construction sites
Hot-Start function Striking aid to strike the arc of a stick electrode for electrode welding. Due to an automatic, short-term increase of the welding current, the arc will immediately strike stable Arc-Force control The welding power will be held as constant as possible inline with the present value for electrode welding. The arc is burning stable (also for difficult electrodes or positions). Advantage: the welding result will be more evenly. Anti-Stick function If the electrode sticks to the workpiece, the welding current is switched off. The electrode does not anneal and can be easily detached from the workpiece. Lift-Arc striking (KOMBI 170 ED) Striking ignition for TIG welding with minimum current. Only after the striking of the arc, the preset welding current is released. The advantage is an easy striking and the tungsten needle will not stick to the workpiece and this way you will get a stable arc. HF high frequency striking (KOMBI 160 HF) Lights the arc for TIG welding without touching the workpiece. By means of an high-voltage pulse, the air distance between the workpiece and the tungsten needle is electrically conductive (ionized). Adjustable current reduction and post gas flow time (KOMBI 160 HF) Provides for optimum welding results since the electrode and the welding material is being conserved. MIG welding without gas cylinder MIG welding without cylinder (KOMBI 170 ED) The KOMBI 170 ED is enlarging the field of application with the option to use filter wires. This way it is possible to perform MIG welding e.g. on construction sites also without gas cylinder, a big advantage in mobility. Pulsing in TIG function using the pulse box (option KOMBI 160 HF) Defects of the welding seam at the beginning of the seam and at the end of the seam, e.g. when welding pipes will be avoided by pulsing. Process MIG / MAG TIG TIG-pulsing Electrode welding Sheet metal thickness from 0.3 mm on (MIG from 2.0 mm on) Parent metals Low-alloyed materials High-alloyed materials Constructional steels Coated constructional steels CrNi steels ferritic / austenitic Duplex steels Nickel-based materials Copper Aluminum Special materials Typical applications Plant engineering, container, machine, steel construction Overhaul / Repair Vehicle manufacturing / Construction machines Industry plants and pipeline construction Assembly companies
Equipment features: Two-roll wire feed Clearly arranged control panel HF striking (KOMBI 160 HF) Silent operation due to the optimized housing structure Easy replacement of the wire coil Light-weighted Compact and space-saving The open design of the KOMBI 170 ED also allows using 15 kg wire coils Pole reversal to use filter wires
Operating elements
Setting of wire feed Torch connection Display overheating On/Off switch Setting of wire feed Setting tension Setting HOTSTART Setting gas switch-off delay Gas quick action connection Connection for torch push button Welding current bushing (-) Welding current bushing (+) Torch connection Setting welding current Selector switch welding procedure (Electrode-TIG-MIG/MAG) Setting with drawl time Selector switch 2-/4-cycle (with/without HF) Welding current bushing (-) Connection remote control
Selector switch welding process (Electrode-TIG-MIG/MAG)
Display overheating Setting of tension Setting of welding current Setting of throttle calibration Connection remote control On/off switch Welding current bushing (+)
40
Optional accessories
PULSE-BOX with 5m control cable The welding bath is generated by tip pulses, whereas the basic current maintains the arc. This allows e.g. welding of little steel sheet thickness and in predicaments. Item No. 109 0000; 229.00 plus VAT. Kombi
KOMBI 160 HF with HF striking

Hand remote controller with 5m control panel The hand remote control allows the remote control of welding current, electrode welding and TIG welding. The Control cable with a standard length of 5 m. Item No 109 0001; 79.00 plus VAT.
KOMBI 170 ED with Liftarc striking and electronic throttle
Fig. shows KOMBI 170 ED with optional accessories: driving carriage, pressure reducer, gas cylinder, welding wire, magnetic welding torch holder, welding torch and welding place equipment
Foot control with 8m control cable The foot remote control allows to switch on and off the arc independent from the welding torch key. It moreover allows the welder to adapt the arc to the different requirement during welding. Item No 109 0002; 309.00 plus VAT.
G-BOX (for operation incl. current unit) It is simply connected between the generator and the welding device and avoids voltage peaks on the inverter Item No 109 0006; 115.00 plus VAT.
41
Universal welding devices
Type series KOMBI Item No
KOMBI 170 ED 108 7052
KOMBI 160 HF 108 7051
Technical data Weldable electrode (mm) Setting range MIG/MAG(A) Power input MIG (kVA) MIG AC operating time (Filler wire) (A) MIG AC welding current ED 100% (A) Setting range TIG DC (A) Power input TIG DC (kVA) TIG DC operating time (A) TIG DC welding current ED 100% (A) 130 Post gas flow time sec. Current decreasing sec. TIG DC control Setting range electrode (A) Power input electrode (kVA) Electrode operating time (A) Electrode welding current ED 100% (A) Power supply (V) Open-circuit voltage (V) Max. current consumption (A) Frequency (Hz) Fuse protection (A) Power factor (cos phi) Protective system Insulation class Working temperature (C) Dimensions (mm) Weight (kg)
4.0 20 160 4.4 170 50% 125 5 170 3.3 160 70% 135 5 170 170 50% 125 230 10 85 V 29 50/60 16 slow-blow 0.85 IP 21 / S-sign F -10 +40 550 x 235 x 375 17.25
4.0 20 160 4.4 160 70% 135 5 160 3.3 160 70% 0-20 sec. 0-10 sec. 2-4 stage 5 160 5.3 160 60% 125 230 10 85 V 27 50/60 16 slow-blow 0.85 IP 21 / S-sign F -10 +40 550 x 235 x 375 21.30
KOMBI 170 ED with Liftarc striking and electronic throttle
KOMBI 160 HF incl. HF striking
Welding torch for series KOMBI

Item No. Designation 109 1503 Welding torch* MIG-MAG SMB 15/3 m incl. pushbutton 146 1745 Welding torch* TIG WP 17 V/4m incl. gas regulator for KOMBI 160 146 1749 Welding torch* TIG WP 17 DD / 4m for KOMBI 160 HF *List of wearing parts SMB 15 see page 20; WP 17 see page 64

Item No. 109 1500 Designation Kit of wearing parts SMB 15 consisting of: 1 x gas nozzle support, 3 x retaining spring , 3 x power nozzle 0.6/0.8 mm each 3 x gas nozzle conical, 1 x gas nozzle cylindrical size12, sorting box large Kit of wearing parts WP 17 V/KM consisting of: 1 x top torch long/short each with O-ring, 2 x Teflon joint, 2 x adapter sleeve 1.0/1.6/2.4 mm each, 2 x adapter sleeve case 1.0/1.6/2.4 mm each; adapter sleeve 1.0/1.6/2.4 mm each, 2 x adapter sleeve case 1.0/1.6/2.4 mm each; gas nozzle size 4/5/6 each, 2 x tungsten electrode red 1.0/1.6/2.4 mm each, sorting box large
146 3103
Welding place equipment
Accessories KOMBI
Item No. 124 0445 109 0000 Designation Welding place equipment SPA 25 PULSE-BOX, with 5m control cable The welding bath is generated by the tip pulses whereas the basic current is maintaining the arc. This allows e.g. the welding of little steel sheet thickness Hand remote controller with 5m control cable The hand remote controller allows the remote control of the welding current for electrode welding as well as for TIG welding. The Control cable of a standard length of 5 m. Foot remote control with 8m control cable The foot remote control allows to switch on and off the arc independent from the welding torch key. It moreover allows the welder to adapt the arc to the different requirements during welding. G-BOX (adapter for operation with current unit) The G-Box is an adapter for the operation with current generators. It is simply switched between the generator and the welding device and avoids voltage peaks on the inmverter, max. 400 volts, nominal current 27 A at 60%, output current max. 20 A Driving carriage for device and cylinder Welding regulator CO2 large Filler wire MT-FD 4.5 kg, D200, 0.9 mm* Filler wire MT-CS 15 kg, K 300, 1. 2mm*
PULSE-BOX
Hand remote controller
109 0001
109 0002
G-Box
Foot remote controller
109 0006
109 0003 170 0050 113 2000 113 2001
For further information refer to chapter welding wire under MIG/MAG wire/filler wire
Driving carriage
42
Inverter TIG welding devices

New
EASY-TIG
EASY-TIG 200 HF
PRO-TIG
PRO-TIG 170 DC
43
TIG
SCHWEISSKRAFT EASY-TIG 200 HF-the portable TIG inverter including 200 A of 230 volts and pulse function
The high performing and efficient inverter allows a duty cycle of 60% at a welding current of 200 A Appropriate to weld steel, stainless steel, titanium and copper alloys Due to the easy operation and little weight EASY-TIG 200 HF is best appropriate to be used on construction sites The TIG pulse function also allows to weld very thin materials The HF high frequency ignition strikes the arc without contact to the workpiece when TIG welding.
New
Process TIG TIG pulsing Electrode welding Sheet metal thickness from 1.0 mm on Parent metals Un- and low-alloyed materials High-alloyed materials Stainless steels Constructional steels CrNi steels ferritic / austenitic Duplex steels Nickel-based materials Magnesium materials Copper materials Special materials Typical applications Plant engineering, container, machine, steel construction Overhaul / Repair Vehicle manufacturing / Construction machines Industry plants and pipeline construction Assembly companies
Accessory EASY-TIG 200 HF: Argon / CO2 small pressure regulator Item No 170 0054, Argon / CO2 large pressure regulator Item No 170 0050, EASY-TIG 200 HF
Model Item No.
EASY-TIG
200 HF 108 0220
Operating elements
1
Setting the current lowering time
2 6 7 5
Technical Data Mains voltage V Frequency Hz Fuse protection (slow-blow) A16 Max. current consumption A Setting range A Operating time Imax., 20 C % Welding current at 100% ED, 20 C A Open-circuit voltage V Frequency Hz Protective system Power factor cos phi Weight Dimensions L/W/H mm Welding torch
230 50/60 24 10-200 60 140 58 0-100 IP 21 0.93 9 kg 370 x 155 x 300 TIG 17
2 Selector switch 2-/4-cycle 3 4 5 6 7 8 9

Selector switch TIG / Electrode Setting the pulse Setting the welding current Display operation Display overload Gas connection Welding torch connection
The right to make technical modifications is reserved.
Standard scope of delivery: Welding torch TIG 17, Ground cable, Gas connection hose
44
TIG 17 gas cooled-EASY-TIG 200 HF
Tungsten electrodes
Tungsten electrodes to be used for tungsten inert gas welding (TIG), Plasma arc cutting and related procedures
Tungsten electrodes WT 20 red (2% thorium) Preferred applications: TIG welding, plasma welding, plasma arc cutting, plasma spraying Type of current: DC / AC Recommended parent metals: Rust-, acid- and heat-proof steels, nickel and nickel alloys, high-melting steels such as e.g. molybdenum tantalum, niobium and their alloys, copper, bronze, titanium and titanium alloys, silicon-bronze Size PU Item No. 1.0x175 mm 10pcs. 142 1100 1.6x175 mm 10pcs. 142 1160 2.4x175 mm 10pcs. 142 1240 3.2x175 mm 10pcs. 142 1320 4.0x175 mm 10pcs. 142 1400
Item No. Designation 110 0017 TIG 17/4m
Designation PU Body of welding torch WP 17 Top torch long incl. O-ring 2 Top torch short incl. O-ring 2 Teflon washer for nozzle 2 Adapter sleeve 1.0 mm / 50 mm 10 1.6mm/50mm 10 2.4mm/50mm 10 3.2mm/50mm 10 6 Adapter sleeve case 1.0 mm 10 1.6 mm 10 2.4 mm 10 3.2 mm 10 7 Gas nozzle size 4; 6.3 mm 10 Size 5; 8.0 mm 10 Size 6; 9.5 mm 10 Size 7; 11.0 mm 10 Size 8; 12.8 mm 10 11 Teflon joint for gas lens 2 12 Gas lens 1.0 mm 5 1.6 mm 5 2.4 mm 5 13 Gas nozzle for gas lens Size4; 6.3 mm 10 Size 5; 8.0 mm 10 Size 6; 9.5 mm 10 Size 7; 11.0 mm 10 Size 8; 12.8 mm 10 2 Top torch long incl. O-ring 2 w/o illustr. Handle shell complete incl. nut Kit of wearing parts WP 17 / 26
No. 1 2 3 4 5
Item No. 146 2750 146 2100 146 2101 146 2102 146 3111 146 3117 146 3125 146 3133 146 3210 146 3216 146 3224 146 3232 146 3304 146 3305 146 3306 146 3307 146 3308 146 2103 146 3510 146 3516 146 3524 146 3604 146 3605 146 3606 146 3607 146 3608 146 2100B. 146 2752 146 3103
Tungsten electrodes WC 20 grey (free of thorium) Environmental compatibility: the optimally radiation-free alternative to thoriated electrodes Preferred applications: TIG welding, plasma welding, plasma arc cutting, plasma spraying Type of current: DC / AC Recommended parent metals: Rust-, acid- and heat-proof steels, nickel and nickel alloys, high-melting steels such as e.g. molybdenum tantalum, niobium and their copper, bronze, titanium and titanium alloys, silicon-bronze Size PU Item No. 1.0x175 mm 10pcs. 142 3100 1.6x175 mm 10pcs. 142 3160 2.4x175 mm 10pcs. 142 3240 3.2x175 mm 10pcs. 142 3320 4.0x175 mm 10pcs. 142 3400
Tungsten electrodes W green (unalloyed) Preferred applications: TIG welding Type of current: AC Recommended parent metals: aluminum and aluminum alloys, aluminum-bronze, magnesium and magnesium alloys, nickel and nickel alloys Size PU Item No. 1.0x175 mm 10pcs. 142 4100 1.6x175 mm 10pcs. 142 4160 2.4x175 mm 10pcs. 142 4240 3.2x175 mm 10pcs. 142 4320 4.0x175 mm 10pcs. 142 4400
45
TIG
Inverter TIG welding device
Made in Germany
PRO-TIG 170 DC-the portable TIG inverter with 170 A out of 230 Volt. Maximum power at a compact weight of 4.9 kg.
Perfectly for use on the construction site. A high-performance electronics, which is specifically produced for this device allows a TIG current of 170 A! The HF striking can be switched-off and allows the welding nearby very sensitive electronic equipment such as e.g. the repair welding of CNC machines or within sensor-controlled processing devices. With the selectable 2-cycle and 4-cycle function you are able to weld rapid and controlled tack welds as well as longer welds comfortably and fatigue-proof. As standard integrated remote control jack Herewith it is possible to connect optionally a foot remote control or a remote controllable TIG welding torch SSR 17 DD Poti with a high-flexible hose package, leather protection and potentiometer. INTIG Energy (Intelligent Ignition Energy) The intelligent type of strike energy control. By the highly-developed process control, the optimum setting of the strike energy is performed as for HF and Lift-Arc striking, depending on the selected welding current. Thus, you may be sure that the striking does not cause any damages at the beginning of the weld when welding thin sheets. For Lift-Arc striking the tungsten electrode is protected against rapid wear. For electrode welding, a strike superelevation is set with the INTIG energy which guarantees safe and smooth striking. The adjustable current lowering time and post gas flowing time ensures optimum welding results. EPC-Electronic Power Control By the continuous electronic power monitor circuit, the safe working is guaranteed and an ON/OFF switching attack is avoided. Furthermore, the durability is considerably prolonged by the connected overvoltage protection. Safety hold function The safety hold function is tried and tested thousands of times. The power current consumption is electronically controlled and if required, the supplied power is reduced in order to avoid activating the mains fuse. In this function the welding current is limited to 140 A. E-Max function With this setting max. 150 A electrode current for PRO-TIG 170 DC are available at 50% operating time. Anti-stick function When the electrode is sticking unintentionally, the PRO-TIG 170 DC reduces the welding current automatically to about 35 A. Thus it prevents the electrode from annealing. The stick electrode may simply be detached from the workpiece. A feeder of 100 m ?-No problem! With the ELSA system (Electronic Stabilized Arc), the PRO-TIG 170 DC guarantees an uninterruptible welding-even with a feeder of 100 m (at 1.5 mm, of course). With ELSA, welding interruptions are a thing of the past! Modular construction The individual components are assembled as complete cast modules. The sensitive electronic components are well-protected against dust and humidity. This increases the safe working and ensures a long service life. Temperature-controlled ventilator switching The temperature-controlled ventilator switching automatically adapts the cooling capacity optimally to the requirements and reduces the noise emission. The temperature is measured within the power module-i.e. in the "Hot Spot". In this way, it is ensured that the power element is always optimally protected from overheating. Process TIG DC Electrode welding Remote controllable Sheet metal thickness from up to 0.3 mm Parent metals Un- and low-alloyed materials High-alloyed materials Stainless steels Constructional steels CrNi steels ferritic / austenitic Duplex steels Nickel-based materials Magnesium materials Copper materials Special materials Typical applications Plant engineering, container, machine, steel construction Overhaul / Repair Vehicle manufacturing / Construction machines Industry plants and pipeline construction Assembly companies
- Perfect for construction site - 170 amp of 230 V - only 4.9 kg
Operating elements
Selector switch HF strike device Current lowering time Post gas flow time Selector switch for TIG, electrode, E-Max Function selector switch TIG 2-cycle, TIG 4-cycle Rotary switch for pre-selecting the current welding Test marks for overheating and operation
46
Series PRO-TIG Item No.
PRO-TIG 170 DC 108 5160
The right to make technical modifications is reserved. Accessories on the shown units are available at additional cost. Schweikraft devices are supplied with the CE and S-sign and are in accordance with EN 60 974-1.
Complete kit with assembly box

Item No. 108 5165 Designation PRO-TIG 170 DC TIG KIT consisting of: TIG primary inverter PRO-TIG 170 DC, TIG welding torch SSR 17 DD Poti / 4 m Poti/leather, welding regulator, welding point equipment kit SPA 25 (see below), adjustable shoulder strap, with assembly box
Accessories
Item No. 141 0010 141 0020 170 0050 Designation Foot remote control TIG Plus 1 Manual remote control TIG Plus 2 Welding regulator argon/CO2 welding load
Kit of wearing parts for welding torch

110 1700 Kit of wearing parts SSR 17 consisting of: 1 x top torch long/short with O-ring each, 2 x Teflon joint, 2 x adapter sleeve 1.0/1.6/2.4 mm each, 2 x adapter sleeve case 1.0/1.6/2.4 mm each; 2 x gas nozzle size 6.4/8/9.8 each, 2 x tungsten electrode red 1.0/1.6/2.4 mm each, sorting box large
TIG Plus 1
TIG Plus 2
Welding regulator
Transporting box
124 0003
124 0445
Transporting box solid construction, padded, fixed separations inside, optimum for depository of your inverter with welding place equipment, TIG welding torch, etc., Dimensions about 590 x 360 x 200 mm Welding place equipment kit SPA 25 Kit: welding cable PVC 25 mm 5m with electrode holder Pratica 1 and welding cable plug KS 35, ground cable PVC 25 mm 3m with earthing terminal 200A and welding cable plug KS35, chipping hammer, steel brush, arcing shield complete with welding glass and supplementary front glass, 5-finger welding gloves
SPA 25
47
TIG
Technical data Weldable electrodes (mm) Max. weldable thickness TIG function mm Setting range TIG operation (A) E-Max operation / Fuse hold function (A) Operating time (ED) Imax (10 min.) at 20C (40C) TIG operation E-Max operation / Fuse hold function Welding current at ED 100% at 20C (40C) TIG operation E-Max operation / Fuse hold function Power input at Imax TIG operation E-Max operation / Fuse hold function Mains supply Slide-back power supply Fuse protection fast-blow / slow-blow Power factor Open-circuit voltage Protective system / Insulation class Torch cooling (TIG) Dimensions (LxWxH) Weight
(%) (%) (A) (A) (kVA) (kVA) (V) (%) (A) (cosj) (V)
(mm) (kg)
2.5 - 3.2 steel/VA 8.0 5-170 5-150 / 5-140 35 (20) 50 (25) / 55 (30) 130 (100) 115 (100) / 115 (100) 5.1 6.3 / 6.0 1 x 230 -15 % / +10 % 16 0.7 100 IP 23 / F gas 300 x 145 x 195 4.9
Inverter TIG welding device
SSR 17 DD with Poti and leather, gas-cooled for PRO-TIG 160 DC / PRO-TIG 170 DC
Why TIG?
Due to the non-porous and spatter-free welds with a very high tensile strength it is possible to achieve best results applying the TIG process compared to other welding processes. Another advantage of the TIG welding is that it is possible to weld a wide range of materials. Materials of less thickness than 0.3 mm (automated) such as alloyed steels, high-alloyed steels, aluminum, magnesium, copper as well as their alloys, unalloyed steels, nickel, gold, silver, titanium and many more are weldable. Further advantages are minimum heat influence, a small welding zone (especially for visible welds) and welding without using filler metals. Direct current (DC) for welding steel, stainless steel, copper and non-ferrous metals. Alternating current (AC) for welding light metals such as aluminum and magnesium.
Item No. Designation 110 0174 SSR 17 DD Poti / 4 m 110 0178 SSR 17 DD Poti / 8 m Scope of delivery: Ergonomic handle, leather, equipment kit gas lens 2.4 mm No. 1 2 3 4 Designation Body of welding torch SSR 17 Top torch short Top torch long Teflon seal for nozzle Adapter sleeve 1.0 mm 1.6 mm 2.4 mm 3.2 mm 4.0 mm Adapter sleeve case 1.0 mm 1.6 mm 2.4 mm 3.2 mm 4.0 mm Gas nozzle 6.4 mm 8.0 mm 9.8 mm 11.2 mm 12.7 mm 15.7 mm 19.0 mm Teflon joint for gas lens Gas lens 1.0 mm 1.6 mm 2.4 mm 3.2 mm 4.0 mm Gas nozzle gas lens Size 4; 6.4 mm Size 5; 8.0 mm Size 6; 9.8 mm Size 7; 11.2 mm Size 8; 12.7 mm Double-pushbutton Potentiometer 10k Handle shell halves for Poti Kit of wearing parts SR 17 PU 2 2 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 5 5 5 5 5 10 10 10 10 10 Item No. 110 0750 110 0101 110 0100 110 0105 110 0110 110 0116 110 0124 110 0132 110 0140 110 0210 110 0216 110 0224 110 0232 110 0240 110 0304 110 0305 110 0306 110 0307 110 0308 110 0310 110 0312 110 0107 110 3010 110 3016 110 3024 110 3032 110 3040 110 0314 110 0315 110 0316 110 0317 110 0318 110 0102 110 0112 110 0113 110 1700
Welding of Cr-Ni steel with TIG
Welding of aluminum with TIG AC
7 8
Welding of thin aluminum with TIG AC
10 11
Technical data: Direct current DC: Alternating current AC: Electrodes : Gas flow:
SSR 17 DD Poti 140 A (35%) 125 A (35%) 0.5-2.4 mm 5-12 l/min.
48
Inverter TIG welding devices DIGITAL PRO-TIG

PRO-TIG 170 AC/DC Digital PRO-TIG 210 AC/DC Digital
New New
PRO-TIG 280 AC/DC PRO-TIG 350 AC/DC

TIG
Made in Germany
PRO-TIG portable, with remote control, completely digital,210 amperes out of 230 V.
The most recent 100 kHz TIG primary inverter technology to be used on building sites or in shops. The reinforced housing is designed according to the protective system IP 23 and allows welding outdoors. Maximum flexibility... Best appropriate for mobile and fixed TIG or electrode welding of constructional steel, stainless steel and even aluminum. With the INTIG Energy (Intelligent Ignition Energy) the PRO-TIG Digital rules the intelligent type of striking energy control. By the highly-developed process control, the optimum setting of the strike energy is performed as for HF and Lift-Arc striking, depending on the selected welding current. Thus, you may be sure that the ignition does not cause any damages at the beginning of the weld when welding thin sheets. HF-free aluminum AC welding without following high-voltage pulse. Lift-Arc striking on aluminum is possible. This is important for applications in fields where the high-voltage pulses may lead to interferences, such as CNC machines or computers. This function of the PRO-TIG Digital allows a smooth weld pool and a considerably better quality of the weld when welding aluminum. Individual setting of the current lowering time and the post gas flow time... By individual settings you will always achieve optimum welding results. E-Max function For electrode welding with the E-Max function, there is 170 A or 150 A electrode current at your disposal for an operating time of 90% or 55% of power. Safety hold function The activation of the mains fuse belongs to the past! The safety hold function prevents the mains fuse from activating by continuous monitoring of the input current and the adaptation of the output current. You will achieve a maximum current of 160 A or 140 A at an operating time of 75% or 50%. Balance control The wide-area balance control enables TIG AC welding with little electrode diameters at highest welding speed and optimum fusion penetration. Anti-stick function When the electrode inadvertently sticks to the workpiece, the PRO-TIG Digital reduces the welding current automatically to about 35 A. Thus it prevents the electrode from burning out. The stick electrode may be easily detached from the workpiece. EPC-Electronic Power Control By the continuous electronic power monitor circuit, the safe working is guaranteed and an ON / OFF switching attack is prevented. Furthermore, the durability is considerably prolonged by the connected overvoltage protection. ELSA system (Electronic Stabilized Arc) Do not fear welding interruptions! Using the ELSA system it is guaranteed that you may weld without interruptions in the electrode operation even if a mains cable with a length of up to 100 m is used (of 1.5 mm, of course). Integrated remote control jack... Along with the remote-controllable TIG welding torch SSR 7-17 DD Poti/ 7-26 DD Poti with a kit of ultra-flexible hoses, leather protection and potentiometer, the PRO-TIG Digital even fulfills highest requirements on the building site. Remote-controllable also via the option foot remote control TIG Plus 1 or manual remotal control TIG Plus 2.
100 kHz digital inverter technology up to 210 A out of 230 V

Process TIG Electrode welding Incl. remote control/ programmable Sheet metal thickness from 0.3 mm Parent metals Un- and low-alloyed materials High-alloyed materials Stainless steels Constructional steels CrNi steels ferritic / austenitic Duplex steels Aluminum Nickel-based materials Magnesium materials Copper materials Special materials Typical applications Plant engineering, container, machine, steel construction Chemical plant engineering Automotive and supply industry Industry plants and pipeline construction Assembly companies
Program memory 99 different parameter settings can be saved and loaded under an arbitrary program number.
Software updates The generation of welding devices is equipped for the future thanks to the processor control. New variants of processes and optimization of applications may easily be retrofitted by a software update. PRO-TIG Digital automation The connection to a simple automation is easy to realize due to the precise processor control.
Welding of Cr-Ni steel with TIG
50
Optimized ergonomics Beside the ergonomic advantages which you recognize immediately such as the single-knob control for right-handed as well as for left-handed persons, the shoulder strap or the clear, easy-to-understand design of the user interface, there are lots of details which are solved in a user-friendly way such as the shape and design of the control knob. Temperature-controlled ventilator switching The temperature-controlled ventilator switching automatically adapts the refrigerating capacity optimally to the requirements and reduces the noise emission. The temperature is measured within the power module-i.e. in the "Hot Spot". This way, it is ensured that the power unit is always optimally protected against overheating. The all-round protection The PRO-TIG Digital offers you highest operating reliability and maximum performance. The individual modules are completely compound-filled and sensitive electronic components are well protected against dust and humidity by protecting lacquer.
PRO-TIG 210 AC/DC Digital TIG SET
patented!
The frequency automatic This process is also patented. For AC welding, the frequency is automatically adapted to the intensity of current. Therefore, the tungsten electrode is loaded as little as possible. A long service life and an optimum economic efficiency are resulting hereof. For very filigree tasks, there is also a manual setting of the frequency in a range from 50-200 Hz.
patented!
Reduction of change-over level For AC welding, the process control forms the change-over range in a smooth course. Therewith, the noise generation for aluminum welding is drastically reduced. Sinus rectifier (Power-Factor-Corrector) The PFC guarantees an adapted sinusoidal current consumption. This allows a maximum welding current of 210 A at 230 V supply voltage with the PRO-TIG 210 AC/DC Digital.
Fig. PRO-TIG on a water cooling device RWK 1000 with optional accessories: cylinder transport carriage with lockable box, welding torch, holder for welding torch and gas cylinder
51
TIG
Made in Germany
The innovative single-knob control-one for all!
Input and selector switch Display E-Max operation Safety hold operation TIG operation
Control light Overheating Control light Operation
Pulse ON/OFF 4-cycle / 2-cycle AC range DC / AC / balance / frequency Current I2 Special mode A Gas pre-flow B Firing power C Starting current D Current increase time E End crater current F Dual Wave H Hotstart (EL) I Arc Force (EL) L Load programs S Save programs
HF ON / HF OFF
Current lowering time
Post gas flow time t2 pulse time
Current I1 3-digit digital display t1 pulse time
Special mode The special mode guarantees availability and adjustability of all welding parameters (see at the top)
Special mode Dual Wave Aluminum welding in an easy way! Using Dual Wave you can achieve an outstanding controllability of the welding pool which is resulting in particular in tight spots - a perceptible improvement in quality.

Special function
Program memory 99 different parameter settings can be saved and loaded under an arbitrary program number. Herewith, the values for all setting possibilities which the machine offers will be saved or loaded. This way, you can reset recurring welding tasks on the welding device within only a few seconds if you had once determined the settings for the device. This is saving time and guarantees a constant quality. Moreover, you can save and reset the individual basic settings of the welding device such as starting and end crater current, striking energy, etc., for each user if the welding device is used by different persons.
Dual Wave aluminum process welding process The Dual-Wave process is a combination of alternating current and direct current welding. When welding using this process, the processor control is automatically set in turns to direct current for 0.2 seconds and then to alternating current for 0.3 seconds. The selected values for the welding current I1 respectively I2, the frequency and the balance will be taken into consideration in the same way as for pure direct current or alternating current welding. The Dual-Wave process allows a better controllability of the welding pool and is being used for instance for difficult welding positions (tight spots), when welding workpieces of different thickness as well as for treating thin steel sheets such as aluminum and aluminum alloys.
52
PRO-TIG Digital-TIG primary inverter

Series Item No. PRO-TIG 170 DC Digital 108 5172 170 AC/DC Digital 108 5173 210 AC/DC Digital 108 5200
Technical data Weldable TIG electrodes Max. weldable material thickness Setting range
mm
1.6-3.2
1.6-3.2
1.6-3.2
TIG function mm steel/VA 8.0 Al 5.0/steel 8.0 Al 6.0/steel 10.0 TIG operation (A) 5-170 5-170 5-210 E-Max operation (A) 5-150 5-150 5-170 Safety hold operation (A) 5-140 5-140 5-160 Operating time (ED) Imax (10 min.)T IG operation (%) 35 (20) 50 (30) 50 (30) at 20C (40C) E-Max operation (%) 55 (30) 55 (30) 90 (30) Safety hold operation (%) 50 (30) 50 (30) 75 (30) Welding current at ED 100%; TIG operation (A) 125 (90) 125 (90) 165 (130) at 20C (40C) E-Max operation (A) 120 (100) 120 (100) 160 (120) Safety hold operation (A) 110 (90) 110 (90) 150 (110) Power input at Imax TIG operation (kVA) 4.0 4.0 3.9 E-Max operation (kVA) 6.0 6.0 5.5 Safety hold operation (kVA) 5.6 5.6 5.2 Power supply (%) (V) 1 x 230 1 x 230 1 230 Power supply compensation (%) -15 / +10 -15 / +10 -15 / +10 Fuse protection fast-blow / slow-blow (A) 16 F 16 F 16 F Power factor (cosj) 0.7 0.7 0.99 Open-circuit voltage [V] 100 100 100 Protective system IP 23 IP 23 IP 23 Insulation class F F F Torch cooling (TIG) gas gas gas Dimensions (LxWxH) (mm) 290 x 150 x 215 340 x 150 x 275 340 x 150 x 275 Weight (kg) 5.4 7.8 8.4 The right to make technical modifications is reserved. Accessories on the shown units are available at additional cost. Schweikraft devices are supplied with the CE and S-sign and are in accordance with EN 60 974-1. Item No. 108 5174 Designation PRO-TIG 170 DC Digital TIG SET consisting of: TIG primary inverter, TIG welding torch SSR 7-17 DD 4 m Poti/leather, pressure regulator, welding place equipment kit SPA 25 (electrode holder 5m, ground cable PVC 25 mm 3m with earthing terminal 200A , chipping hammer, steel brush, welding hand shield, protective glasses, 5-finger welding gloves), adjustable shoulder strap, with assembly box
PRO-TIG 170 DC Digital
PRO-TIG 210 DC Digital
Standard equipment: TIG primary inverter, mains supply, 3 m plug, adjustable shoulder strap
108 5175PRO-TIG 170 AC/DC Digital TIG SET consisting of: TIG primary inverter, TIG welding torch SSR 7-17 DD 4 m Poti/leather, pressure regulator, welding place equipment kit SPA 25 (electrode holder 5m, ground cable PVC 25 mm 3m with earthing terminal 200A , chipping hammer, steel brush, welding hand shield, protective glasses, 5-finger welding gloves), adjustable shoulder strap, with assembly box 108 5202PRO-TIG 210 AC/DC Digital TIG SET consisting of: TIG primary inverter, TIG welding torch SSR 7-26 DD 4 m Poti/leather, pressure regulator, welding place equipment kit SPA 25 (electrode holder 5m, ground cable PVC 25 mm 3m with earthing terminal 200A , chipping hammer, steel brush, welding hand shield, protective glasses, 5-finger welding gloves), adjustable shoulder strap, with assembly box
PRO-TIG 210 AC/DC Digital TIG SET

110 1700 Kit of wearing parts SSR 7-17 consisting of: 1 x top torch long/short with O-ring each, 2 x Teflon joint, 2 x adapter sleeve 1.0/1.6/2.4 mm each, 2 x adapter sleeve case 1.0/1.6/2.4 mm each; 2 x gas nozzle size 6.4/8/9.8 each, 2 x tungsten electrode red 1.0/1.6/2.4 mm each, sorting box large Kit of wearing parts SSR 7-26 consisting of: 1 x top torch long/short with O-ring each, 2 x Teflon joint, 2 x adapter sleeve 1.0/1.6/2.4 mm each, 2 x adapter sleeve case 1.0/1.6/2.4 mm each; 2 x gas nozzle each size 6.4/8/9.8, 2 x tungsten electrode red 1.0/1.6/2.4 mm each, sorting box large
110 2600
TIG Plus 1
TIG Plus 2
Item No. 141 0010 141 0020 170 0054 170 0050 124 0445
148 0100
124 0005
Designation Foot remote control TIG Plus 1 Manual remote control TIG Plus 2 Pressure regulator argon/Co2 small Pressure regulator argon/Co2 large Welding place equipment kit SPA 25 consisting of: Cable PVC 25 mm 5m with electrode holder Pratica 1 and welding cable plug KS 35, ground cable PVC 25 mm 3m with welding cable plug KS 35 and earthing terminal 200A , chipping hammer, steel brush, welding hand shield with welding glass and supplementary front glass, 5-finger welding gloves Electrode grinding device ESG 1 to start grinding electrodes from 1.0-4.0 mm continuously variable angle of the polished edge from 15-180 Transporting box PRO-TIG
small
large
53
TIG
Made in Germany
Water cooling device RWK 1000 for PRO-TIG 170 / PRO-TIG 210
Processor control Pump and ventilator connection depending on the requirement Determining the welding current over power socket current Setting modes: Auto-ON-OFF Monitoring the water circuit using a flow control instrument Monitoring the temperature using the sensor on the tank Signaling with LEDs and buzzers Fixture for welding torch and ground cable Handy tank filter and watertight closure (the device can be transported in horizontal position) Mobile
R-SR 7-20 DD with Poti continuously variable, water-cooled for PRO-TIG in connection with RWK 1000
Operational control RWK 1000
Item No. 147 0204 147 0208

No. 1 2 3 4 5
Designation R-SR 7-20 / 4 m DD, Poti, water-cooled R-SR 7-20 / 8 m DD, Poti, water-cooled
Item No. 147 2201 147 2202 147 2203 147 2204 147 2205 147 2210 147 2216 147 2224 147 2232 147 2305 147 2310 147 2316 147 2324 147 2332 147 2405 147 2410 147 2416 147 2424 147 2432 146 3054 146 3055 146 3056 146 3057 146 3058 146 3059 146 3064 146 3065 146 3066 146 3067 146 3068 147 2852 147 2752 147 3611 147 3612
Fig. PRO-TIG on a water cooling device RWK 1000 with optional accessories: cylinder carriage with lockable box, welding torch, holder for welding torch and gas cylinder Fig. RWK 1000 optional with welding torch
Item No. 141 1310 141 1315
Designation 1000 Cylinder carriage RWK / PRO-TIG
Designation PU Welding torch body R-SR 7-20 Top torch long 2 Ring 10 Teflon joint gas lens 2 Adapter sleeve 0.5 mm 10 1.0 mm 1.6 mm 2.4 mm 3.2 mm 6 Gas lens 0.5 mm 5 1.0 mm 5 1.6 mm 5 2.4 mm 5 3.2 mm 5 6a Adapter sleeve case 0.5 mm 10 1.0 mm 10 1.6 mm 10 2.4 mm 10 3.2 mm 10 7a Gas nozzle Size 4; 6.3 mm 10 Size 5; 8.0 mm 10 Size 6; 9.5 mm 10 Size 7; 11.0 mm 10 Size 8; 12.8 mm 10 Size 10; 16.0 mm 10 7 Gas nozzle gas lens Size 4; 6.3 mm 10 Size 5; 8.0 mm 10 Size 6; 9.5 mm 10 Size 7; 11.0 mm 10 Size 8; 12.8 mm 10 8 Circuit board complete with Poti 9 Handle shell halves complete with Poti 10kOhm 10 Hose fixture for rubber hose 11 Clamping part for rubber hose (Poti)
Technical data: Tank contents Power Rate of flow Dimensions Weight
5l 1000 watts at 20C 1.4 l / min. 380 x 300 x 900 mm 15 kg (20 kg incl. 5 l coolant)
Technical data: at 100% ED AC: at 100% ED DC: Electrode : Gas flow:
R-SR 7-20 / 8 m DD, Poti, water-cooled 200A 220A 0.5-3.2 mm 5-12 l/min.
54
SSR 7-17 DD with Poti and leather, gas-cooled for PRO-TIG 160 / 170 DC Digital and PRO-TIG 160 170 DC Digital
SSR 7-26 DD with Poti and leather, gas-cooled for PRO-TIG 200 / 210 AC/DC Digital
Item No. Designation 110 1740 SSR 7-17 DD Poti / 4 m 110 1780 SSR 7-17 DD Poti / 8 m Scope of delivery: Ergonomic handle, leather, equipment kit gas lens 2.4 mm No. 1 2 3 4 Designation Body of welding torch SSR 17 Top torch short Top torch long Teflon seal for nozzle Adapter sleeve 1.0 mm 1.6 mm 2.4 mm 3.2 mm 4.0 mm Adapter sleeve case 1.0 mm 1.6 mm 2.4 mm 3.2 mm 4.0 mm Gas nozzle 6.4 mm 8.0 mm 9.8 mm 11.2 mm 12.7 mm 15.7 mm 19.0 mm Teflon seal for gas lens Gas lens 1.0 mm 1.6 mm 2.4 mm 3.2 mm 4.0 mm Gas nozzle gas lens Size4; 6.4 mm Size5; 8.0 mm Size6; 9.8 mm Size7; 11.2 mm Size8; 12.7 mm Double pushbutton Potentiometer 10k Handle shell halves for Poti Kit of wearing parts SSR 7-17 PU 2 2 2 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 5 5 5 5 5 10 10 10 10 10 Item No. 110 0750 110 0101 110 0100 110 0105 110 0110 110 0116 110 0124 110 0132 110 0140 110 0210 110 0216 110 0224 110 0232 110 0240 110 0304 110 0305 110 0306 110 0307 110 0308 110 0310 110 0312 110 0107 110 3010 110 3016 110 3024 110 3032 110 3040 110 0314 110 0315 110 0316 110 0317 110 0318 110 0102 110 0112 110 0113 110 1700
Item No. Designation 110 2640 SSR 7-26 DD Poti / 4 m 110 2680 SSR 7-26 DD Poti / 8 m Scope of delivery: Ergonomic handle, leather, equipment kit gas lens 2.4 mm No. 1 2 3 4 Item No. 110 0650 2 110 0101 2 110 0100 2 110 0105 10 110 0110 10 110 0116 10 110 0124 10 110 0132 10 110 0140 10 110 0210 10 110 0216 10 110 0224 10 110 0232 10 110 0240 10 110 0304 10 110 0305 10 110 0306 10 110 0307 10 110 0308 10 110 0310 10 110 0312 10 110 0107 5 110 3010 5 110 3016 5 110 3024 5 110 3032 5 110 3040 Gas nozzle gas lens Size4; 6.4 mm 10110 0314 Size5; 8.0 mm 10 110 0315 Size6; 9.8 mm 10 110 0316 Size7; 11.2 mm 10 110 0317 Size8; 12.7 mm 10 110 0318 Double pushbutton 110 0102 Potentiometer 10k 110 0112 Handle shell halves for Poti 110 0113 Kit of wearing parts SSR 7-26 110 2600 Designation Body of welding torch SSR 26 Top torch short Top torch long Teflon seal for nozzle Adapter sleeve 1.0 mm 1.6 mm 2.4 mm 3.2 mm 4.0 mm Adapter sleeve case 1.0 mm 1.6 mm 2.4 mm 3.2 mm 4.0 mm Gas nozzle 6.4 mm 8.0 mm 9.8 mm 11.2 mm 12.7 mm 15.7 mm 19.0 mm Teflon seal for gas lens Gas lens 1.0 mm 1.6 mm 2.4 mm 3.2 mm 4.0 mm PU
7 8
7 8
10 11
10 11
SSR 7-17 DD Poti 140 A (35%) 125 A (35%) 0.5-2.4 mm 5-12 l/min.
SSR 7-26 DD Poti 240 A (35%) 200 A (35%) 0.5-4.0 mm 5-12 l/min.
55
TIG
TIG inverter digital welding device
PRO-TIG AC/DC-TIG welding system of the next generation. 350 amperes at a duty cycle of a 100%-integrated water cooling.
The PRO-TIG AC/DC combines finest welding device technology with highest ease of use. The unique interaction of the dual power inverter with the precise digital welding process control offers perfect welding properties. Standard with integrated welding torch-water-cooling. A 100% duty cycle for all devices. Highest ease of use due to easy and safe handling Clear self-explanatory handling: The easy and rapid operation of PRO-TIG is no problem even when wearing gloves! Perfect arc stability Rapid and precise welding process control: The arc is held stable in any position. The innovative ignition management guarantees safe ignition. High frequency pulsing up to 3000 Hz For high frequency pulsing in the frequency range of more than 2000 Hz a precise focussed arc of high power density is attained. It provides for a safe uniform weld penetration whereas the heat affected zones are reduced at the same time. The higher arc pressure allows additional higher welding speeds. The almost unavoidable changes of distance between the welding torches and the melting bath when welding manually barely have negative influences on the welding result. Intelligent ignition management Due to the highly developed processor control for HF as well as for Lift-Arc ignition allows setting the ignition energy to optimum values. This allows rapid and easy adjustment of a stable arc and spares the workpiece as well as the electrodes independent from the used tungsten electrodes. TIG AC welding The alternating current electric arc remains smooth and stable also when welding critical respectively highly oxidated material surfaces. The low and pleasant arc noise is considerably below the legal requirements. Dual wave aluminum welding procedure This special mode is a combination of alternate electric current welding and direct current welding. During the welding process the processor control automatically switches alternately for 0.2 seconds to direct current and then for 0.3 seconds to alternating current. The selected values for the welding current I1 respectively I2 the frequency and the balance are considered in the same way as for pure direct current welding or alternating current welding. The dual wave procedure allows for a better controllability of the welding bath and is used for welding workpieces of different thicknesses as well as to process thin sheets of aluminum and aluminum alloys. AC balance control The AC balance control allows controlling the heat of the tungsten electrode. It is possible to focus the energy input and the arc e.g. when welding thin steel sheets or for welding on edges. Due to the reduction of the heat input the electrode load is being reduced. Frequency automatic The frequency is automatically adapted to the current for alternate current welding. For low welding currents the AC arc is being focussed. This way it is possible to attain a safer seam root coverage e.g. for thinner steel sheets of fillet welds. At higher currents the load of the tungsten electrode is reduced. This is resulting in higher service life and an optimum profitability. The frequency automatics is offering invaluable advantages in particular when working with the foot remote control. Furthermore, the AC frequency can also be manually set in the range from 30-300 Hz. Suitability for generators More flexibility in the mobile use. ELSA.PRO system The proven ELSA technology (Electronic Stabilized Arc) had been further developed for PRO-TIG. The high dynamic digital welding process control with its unique accuracy and exact reproducibility provides for outstanding welding properties even for large scale weldings. Electrode welding The PRO-TIG is also a fully adequate electrode welding device. Beside the welding current it is possible to freely adjust hot start and arc force. The polarity of the electrode can be chosen on the device (It is not necessary to replug the welding and workpiece line). Of course, the PRO-TIG disposes of the proven anti-stick function which avoids sticking and burnout of the rod electrode. Optimum energy efficiency The dual power inverter is working with unique efficiency. Due to the intelligent energy management combined with the use of innovative components almost the whole joined performance in the arc is realized. At increasing energy cost the PRO-TIG also contributes decisively to your commercial success regarding the energy consumption.
New
Process TIG Electrode welding Remote controllable/ programmable Sheet metal thickness from 0.3 mm on Parent metals Un-, low-alloyed materials High-alloyed materials Stainless steel Constructional steels CrNi-steels ferritic / austenitic Duplex steels Aluminum Nickel-based materials Magnesium materials Copper materials Special materials Typical applications Plant-, container-, machine-, steel construction Chemical plant construction Automotive and supply industry Industry plants and pipeline construction Installation companies
200 kHz dual power inverter up to 350 A at a 100% duty cycle

Plug & Play PRO-TIG is working with an intelligent CAN networked multiprocessor architecture. All components are automatically recognized and configured by PRO-TIG. This means for the user: Plug & Play-easy connecting and starting! Integrated welding torch-water cooling The welding torch cooling of a cooling capacity of 1500 W is also activated by Plug & Play. The centrifugal pump is controlled as needed (Auto/On/Off). As soon as the cooling of the welding torch is sufficient the water cooling switches over to standby (Temperature monitoring of the welding torch). This reduces the energy consumption and the noise emission. A flow control instrument is also integrated.
Integrated water cooling device 1500 W with temperature monitoring, stand-by-function and Plug & Play for optimum communication between the cooling device and PRO-TIG AC/DC
56
PRO-TIG 280 AC/DC Industry model for gas cylinders with a capacity of up to 50 l, chassis spacer, guide rolls and largely-dimensioned fixed castors. Incl. integrated water cooling device.
PRO-TIG 350 AC/DC Industry model for gas cylinders with a capacity of up to 50 l, chassis spacer, guide rolls and largely-dimensioned fixed castors. Incl. integrated water cooling device.
57
The PRO-TIG AC/DC operation concept: Comprehensive functionality-rapid and easy-to-operate

Multi function button The large clearly structured control panel is self-explanatory. It is possible to rapidly and safely access the field of welding parameters by means of the centrally arranged multi function button which is important for the user. Program memory The PRO-TIG AC/DC allows saving of up to 99 programs. This way it is possible to save time. At the same time rapid working and reproduceable welding results are guaranteed at any time . Quick choice keys By actuating the QUICK CHOICE key P1 and P2 it is possible to easily and rapidly save two current settings of a welding task. The welding programs are called by actuating the corresponding key or by actuating the R-TIG u/down key of the welding torch.
7 1
4 2 5
10
6 11
Digital display to display: Ampere (A) Seconds (S) Frequency (Hz) Balance (%)
Setting welding procedure TIG Electrode welding
8 Setting 4-cycles / 2-cycles

4-cycles 2-cycles
4 2
Multi funktion button to set: Gas pre-flow time Ignition energy Iz Starting current Is Current rising time tu Welding current I1 I1-pulse time t1 Welding current I2 I2-pulse time t2 Current lowering time td End down slope current le Gas re-flow time AC frequency Hz AC balance %
Setting electrode welding Welding current Arc force Hot start
Setting high frequency ignition (HF) HF on HF off
10 Setting pulses
Loading/saving programs Load Save Pulses off conventional pulses (0.1-5.0 sec) high frequency pulses (10-3000 Hz)
QUICK CHOICE keys P1 P2
11 Setting polarity
Direct current negative pole (DC) Alternate current (AC) Direct current positive pole (DC) DUAL WAPU
Indicator lamps Remote control actived Operation Temperature
58
Series PRO-TIG AC/DC, TIG water-cooled

Model range PRO-TIG Item No. 280 AC/DC 108 5255 350 AC/DC 108 5350
Technical data Setting range infinitely variable Welding current at 100% ED Operating time (ED) for Imax (10 min/ 40 C) Open-circuit voltage Current supply Fuse protection (slow-blow) Protective system Torch cooling Weight Dimensions L x W x H Recommended premium kit TIG Electrode TIG Electrode
[A] [A] [%] [V] [V] [A]
[kg] [mm]
3-280 280 260 100 60 91 3 x 400 16 IP 23 Water 78.5 840 x 600 x 980 R-TIG 260 W/50
3-350 350 350 100 100 91 3 x 400 32 IP 23 Water 82 840 x 600 x 980 R-TIG 450 W/70
The right to make technical modifications is reserved. Schweikraft devices are supplied with the CE- and S-sign according to the standard EN 60 974-1 as well as EN 50199.
Welding torch kits PRO-TIG AC/DC

146 2651 146 4570 Welding torch kit R-TIG 260 W/50 consisting of: R-TIG 12-260 W / 8 m, Ground cable 4 m, welding regulator Welding torch kit R-TIG 450 W/70 consisting of: R-TIG 12-450 W / 8 m, Ground cable 4 m, welding regulator
Welding torch PRO-TIG AC/DC

146 5264 146 5268 146 5265 146 5454 146 5458 146 5455 R-TIG 12-260 W / 4 m, incl. up/down, plug & play function R-TIG 12-260 W / 8 m, incl. up/down, plug & play function R-TIG 12-260 W / 12 m, incl. up/down, plug & play function R-TIG 12-450 W / 4 m, incl. up/down, plug & play function R-TIG 12-450 W / 8 m, incl. up/down, plug & play function R-TIG 12-450 W / 12 m, incl. up/down, plug & play function

146 1226 Kit of wearing parts R-TIG 12-260 W consisting of: 1 x sorting box large, 1 x collet housing each 1.6/3.6 mm, 2 x collet housing 2.4 mm, 1 x gas diffusor each 1.6/2.4/3.2 mm, 1 x isolator, 1 x gas nozzle each 8.0/10.0/11.5 mm, 1 x welding torch cap short, 1 x welding torch cap middle, 1 x welding torch cap long, 1 x tungsten electrode gray each 1.6/3.6 mm, 2 x tungsten electrode gray 2.4 mm Kit of wearing parts R-TIG 12-450 W consisting of: 1 x sorting box large, 1 x collet housing each 2.4/4.0 mm, 2 x collet housing 3.2 mm, 1 x gas diffusor each 2.4/3.2/4.0 mm, 1 x isolator, 1 x gas nozzle each 10.0/15.0 mm, 2 x gas nozzle 13.0 mm, 1 x welding torch cap short, 1 x welding torch cap long, 1 x tungsten electrode gray each 2.4/4.0 mm, 2 x tungsten electrode gray 3.2 mm
146 1245
Welding torch R-TIG incl. up/down function
Accessories PRO-TIG AC/DC

Item No. 125 0250 125 0270 125 0295 170 0050 Designation Ground cable 50 mm / 4 m, complete with clip Ground cable 70 mm / 4 m, complete with clip Ground cable 95 mm / 4 m, complete with clip Welding regulator including volume and working manometer, argon/Co2
141 6001 Foot remote control, Plug & Play 146 6001 Adapter cable 7 on 12 pol. welding torch for PRO-TIG AC/DC, air/water without potentiometer 146 6002 Adapter cable 7 on 12 pol. welding torch for PRO-TIG AC/DC, air-cooled with potentiometer
59
R-TIG 12-260 W for PRO-TIG 280 AC/DC
R-TIG 12-450 W for PRO-TIG 350 AC/DC
Item No. Designation 146 5264 R-TIG 12-260 W / 4 m * 146 5268 R-TIG 12-260 W / 8 m * 146 5265 R-TIG 12-260 W / 12 m * * incl. up/down, plug & play function
Item No. Designation 146 5454 R-TIG 12-450 W / 4 m * 146 5458 R-TIG 12-450 W / 8 m * 146 5455 R-TIG 12-450 W / 12 m * * incl. up/down, plug & play function
No. Designation 1.41 Electrode holder 1.6 mm Electrode holder 2.4 mm Electrode holder 3.2 mm 1.71 Gas diffusor 1.6 mm Gas diffusor 2.4 mm Gas diffusor 3.2 mm 1.31 Isolator 1.51 Gas nozzle 6.5 mm Gas nozzle 8 mm Gas nozzle 10 mm Gas nozzle 11.5 mm 1.21 Welding torch cap, short 1.22 Welding torch cap, middle 1.23 Welding torch cap, long
PU 5 5 5 5 5 5 10 10 10 10 10 1 1 1
Item No. 146 6037 146 6039 146 6040 146 6049 146 6052 146 6053 146 6035 146 6041 146 6042 146 6043 146 6044 146 6032 146 6033 146 6034
No. Designation 1.42 Electrode holder 1.6 mm Electrode holder 2.4 mm Electrode holder 3.2 mm Electrode holder 4.0 mm Electrode holder 4.8 mm 1.72 Gas diffusor 1.6 mm Gas diffusor 2.4 mm Gas diffusor 3.2 mm Gas diffusor 4.0 mm Gas diffusor 4.8 mm 1.32 Isolator 1.53 Gas nozzle 7.5 mm Gas nozzle 10 mm Gas nozzle 13 mm Gas nozzle, reinforced 13 mm Gas nozzle 15 mm Gas nozzle, reinforced 15 mm 1.24 Welding torch cap, short 1.25 Welding torch cap, long
PU 5 5 5 5 5 5 5 5 5 5 10 10 10 10 10 10 10 1 1
Item No. 146 6009 146 6011 146 6012 146 6013 146 6014 146 6025 146 6027 146 6028 146 6029 146 6030 146 6008 146 6015 146 6016 146 6017 146 6018 146 6019 146 6020 146 6006 146 6007
Technical data Charge: Operating time: Electrode :
R-TIG 260 W 240 A (DC) 170 A (AC) 60 % 1.0-3.2 mm
Technical data Charge: Operating time: Electrode :
R-TIG 450W 420 A (DC) 300 A (AC) 60 % 1.6-4.8 mm
60
Inverter electrodes welding devices EASY-STICK
EASY-STICK 145 EASY-STICK 185 EASY-STICK 250 Digital EASY-STICK 320 Digital EASY-STICK 200 CEL Digital
Electrode
Electrode inverter
EASY-STICK-Standard Electrode inverter. Light-weighted and compact

The inverter welding devices of the series EASY-STICK built-up with modern, reliable inverter technology. They are appropriate to weld using coated electrodes and for TIG welding. They stand out due to their particularly little size and their little weight. They are well appropriate to be used at narrow places and for works which require the operator has to change his working place quite often. Particularly quiet Due to the operating frequency of the inverter the typical noises are avoided which are characteristic for common electronic generators. High quality workmanship The used high quality materials and good workmanship guarantee high performance, long durability and little maintenance efforts. PRO-GEN The PRO-GEN system offers efficient protection against overvoltage and was particularly developed to be used for power units. If an overvoltage occurs the current supply is interrupted and then automatically restored as soon as reliable values are complied with (EASY-STICK 185). Process Electrode welding TIG DC Sheet metal thickness From 0.3 mm on (electrode) From 1.0 mm on (TIG) Parent metals Un- and low-alloyed materials High-alloyed materials Stainless steels Constructional steels CrNi steels ferritic / austenitic Duplex steels Nickel-based materials Magnesium materials Special materials Typical applications Plant engineering, container, machine, steel construction Assembly companies
EASY-STICK 145 / 185
Type range EASY-STICK

Model Item No. EASY-STICK 145 108 7006 185 108 7007
EASY-STICK 145 / 185
Technical data Weldable electrode (mm) 1.6 - 2.5 1.6-4.0 Setting range (A) 5-125 5-160 Supply voltage (-10+15%) (V) 1 x 230 1 x 230 Frequency (Hz) 50/60 50/60 Open-circuit voltage (V) 95 95 Power input electrode (kVA) 3.9 5.3 Power input TIG DC (kVA) 2.3 3.3 Max. current consumption (A) 20 27 Fuse protection (A) 16 A slow-blow 16 A slow-blow TIG DC operating time (%) 125 A-30% 160 A-35% TIG DC welding current ED 100% (A)90 A 105 A Electrode operating time (%) 125 A-20% 160 A 25% Electrode welding current ED 100% (A) 80 A 95 A Power factor [cos phi] 0.85 0.85 Protective system IP 21 S IP 21 S Insulation class F F Working temperature (C) -10 +40 -10 +40 Dimensions (mm) 245 x 130 x 215 245 x 130 x 215 Weight (kg) 3.5 4.7 The right to make technical modifications is reserved. Schweikraft devices are supplied with the S-sign according to the standard EN 60 974-1.
Operating elements
1 2 3
Setting the welding current Display overheating Display in operation
1 2 3
62
Accessories
Item No. Designation
Welding place equipment consisting of: Welding cable PVC 5 m incl. electrode support and welding cable plug, ground cable PVC 3 m incl. ground terminal and welding cable plug, slag hammer, steel brush 2-row, hand protection shield polypropylene (CE) welding glass DIN 9, glass 90x110 mm, gloves 5-fingers 124 0400 SPA 16 mm-KS 25, 10-25 mm / Pratica 1 / earth terminal 200 A
Welding safety helmets 165 4000 Vario Protect E automatic welding safety helmets, continuously variable DIN 9-13 165 4001 Vario Protect MW automatic welding safety helmets, continuously variable DIN 9-13
New
Spare parts VarioProtect L
Ground cable, 4 m, complete with ground clamp 125 0215 16 mm, KS 25/9 mm, clamp 200A 125 0224 25 mm, KS 25/9 mm, clamp 200A Welding cable, 4 m, complete with electrode holder 125 0353 16 mm, KS 25/9 mm, electrode holder 260A 125 0354 25 mm, KS 25/9 mm, electrode holder 260A
VarioProtect Xl
165 4001
Battery ground cable Welding cable
Argon / CO2 Pressure regulator with volume- and operating manometer 170 0054 Schweikraft small, 50 mm 170 0050 Schweikraft big, 63 mm
170 0050 170 0054
TIG welding torch and Kit of wearing parts for EASY-STICK 145 / 185
TIG welding torch 146 1745 TIG welding torch WP 17 V / 4m incl. gas regulator Kit of wearing parts consisting of: 1 x top torch long/short each with O-ring, 2 x Teflon seal, 2 x adapter sleeve 1.0/1.6/2.4 mm each, 2 x adapter sleeve case 1.0/1.6/2.4 mm each, 2 x gas nozzle each size4/5/6, 2 x tungsten electrode red 1.0/1.6/2.4 mm each, sorting box large
WP 17 V gas-cooled-PRO-
146 3103
Kit of wearing parts WP 17 V
STICK 170
Pencil electrode suitable for EASY-STICK 145 / 185

Welding load R(C)3 Plant designation E 51 32 R(C)3, E38 0 RC 11, E 6013 according to DIN 1913 / 8529 /EN 499 / AWS A5,1 Type of current/Welding position =- ~ / PA, PB, PC, PE, PF, PG Welding load RR6 Plant designation E 51 32 RR6, E38 0 RR12, E 6013 according to DIN 1913/8529/EN 499/AWS A5,1 Type of current/Welding position =- ~ / PA, PB, PC, PE, PF
Application, properties, approvals Easy-to-handle electrode of medium thickness, rutile-cellulose shielded with versatile application in machine building, steel construction, shipbuilding and pipeline construction. Excellent welding properties in all positions including vertical down position. Well-steady surface seam and self-solvent slag, low spatter loss, well re-ignitability. Approved by: GL, DB/, TV, UDT
Application, properties, approvals Electrode (thick, rutile-coated) for versatile applications in industry and trade. For joint welding in construction of cars, tank, boiler- and pipeline construction, shipbuilding, steel- and machine construction for unalloyed and low-alloyed steels. Excellent striking properties, smooth arc, low spatters, fine-rippled seams and smooth face of the weld, concave fillets, almost self-lifting slag. Approved by: DB/, TV, UDT
Item No. 116 1020 116 1025 116 1032
Dimensions xL 2.0 x 250 2.5 x 350 3.2 x 350
PU /box pk. x pcs 1 x 170 3 x 250 3 x 166
Weight kg 1.6 4.8 5.0
Item No.
Dimensions xL 116 2020 2.0 x 250 116 2025 2.5 x 350 116 2032 3.2 x 350
PU /box pk. x pcs 1 x 172 3 x 206 3 x 128
Weight kg 1.7 4.6 4.6
63
Electrode
Electrode inverter
EASY-STICK Digital-Electrode inverter with up to 320 A and TIG pulse function. Compact maximum output, also remote-controllable
The inverter welding devices of the series EASY-STICK Digital are built-up with modern, reliable inverter technology. They distinguish themselves by their outstanding welding features in TIG (TIG) and electrode welding operation. Digital display Easy setting of the welding parameters Function selection key and selection controller Lift-Arc striking Striking ignition for TIG welding with minimum current. Only after the striking of the arc, the preset welding current will be released. The advantage is an easy striking and the tungsten needle will not stick to the workpiece and this way you will get a stable arc. A feeders up to 50 m-no problem! Welding without an interruption with feeders with a length of up to 50 m (at 1.5 mm) is guaranteed. Welding of cellulose electrodes 100 % vertical-down weld security when welding with cellulose electrodes, in particular also in the lower range of performance (EASY-STICK 200 CEL) Equipment specification: Modern inverter technology Digital control panel TIG pulse function Silent operation due to the optimized housing structure High-performance ventilator Light-weighted and compact Process TIG DC TIG DC with pulse function Electrode welding CEL suitable (EASY-STICK 200 CEL Digital) Remote controllable Sheet metal thickness From 0.3 mm on (TIG) From 1.0 mm on (electrode) Parent metals Un- and low-alloyed materials High-alloyed materials Stainless steels Constructional steels CrNi steels ferritic / austenitic Duplex steels Nickel-based materials Magnesium materials Special materials Typical applications Plant engineering, container, machine, steel construction Construction of chemical plants Automotive and supply industry Industry plants and pipeline construction Assembly companies
TIG pulse function

Particularly appropriate to weld thin plates where the material must only be heated up a little. Increased arc stability and this way better welding accuracy. The fine adjustable heat input for TIG pulse welding allows good bridge of gaps, good root welding and better welding in tight spots. Hot-Start function Striking aid to light the arc of a stick electrode for electrode welding. Due to an automatic, short-term increase of the welding current, the arc will immediately light in a stable way. Anti-Stick function If the electrode sticks to the workpiece, the welding current is switched off. The electrode does not anneal and can be easily detached from the workpiece.
The EASY-STICK Digital operating concept-rapid and exact setting of the welding parameters
Display welding mode: at the beginning of the welding the display "PREVIEW changes to the display "WELDING Display welding current: depending on the displaced welding mode: The mode "Welding displays the actual welding current. The mode "Preview shows the preset welding current.
Display welding process: The selected process is displayed on the DIGITAL-DISPLAY. When switching on, the last selected welding process will show up.
Connection of the remote control: The device can also be operated by hand or foot remote control. After connecting the remote control it will automatically take the function of the selector controller. The hand and foot remote controller is delivered optionally (see next page)
Selection controller The required welding current will be selected using the selector controller and displayed on the display in amperes.
Key function selection: With the function selection key the welding process will be set. The available processes are: STICK STICK + ARC FORCE LIFT LIFT PULSE 3 Hz LIFT PULSE 175 Hz
64
Hand remote controller with 5m control cable. The hand remote control allows remote control of the welding current, electrode welding and TIG welding. Control cable of a standard length of 5 m. Item No. 109 0001;
EASY-STICK 200 CEL Digital
Perfect for welding vertical-down seams!
G-BOX (adapter for operation with current unit) It is simply connected between the generator and the welding device and avoids voltage peaks on the inverter Item No 109 0006;
EASY-STICK 250 Digital EASY-STICK 320 Digital
Welding place equipment kit SPA 25 Welding cable PVC 25 mm 5m with electrode holder Pratica 2 and welding cable plug KS35, ground cable PVC 25 mm 3m with ground terminal 200A and welding cable plug KS25, chipping hammer, steel brush, welding hand shield complete with welding glass and supplementary front glass, 5-finger welding gloves Item No 124 0445;
65
Electrode
Foot control with 8m control cable The foot remote control allows to switch the arc independent on and off on the welding torch key. It moreover allows the welder to adapt the arc to the different requirements during welding. Item No. 109 0002;
Electrode inverter
Type series EASY-STICK Digital

Model Item No. EASY-STICK 200 CEL Digital 108 7220
Technical data Weldable electrode (mm) Setting range (A) Power supply (V) Frequency (Hz) Open-circuit voltage (V) Power input electrode (kVA) Power input TIG DC (kVA) Max. current consumption (A) Fuse protection (A) TIG DC operating time (%) TIG DC welding current ED 100% (A) Electrode operating time (%) Electrode welding current ED 100% (A) Frequency pulser (Hz) Operating cycle pulser (%) Power factor [cos phi] Protective system Insulation class Working temperature (C) Dimensions (mm) Weight (kg)
4.0 5-200 230 10% 50/60 100 3.4 2.2 23 16 slow-blow 200 A-35% 110 170 A-40% 110 3 or 175 50 0.99 IP 23 S F -10 + 40 270 x 180 x 220 9.0
EASY-STICK 200 CEL
Scope of delivery: Inverter, mains line 2 m plug, strap
Model Item No.
EASY-STICK
250 Digital 108 7010
320 Digital 108 7015
Technical data Weldable electrode (mm) Setting range (A) Power supply (-10+15%) (V) Frequency (Hz) Open-circuit voltage (V) Power input electrode (kVA) Power input TIG DC (kVA) Max. current consumption (A) Fuse protection (A) TIG DC operating time (%) TIG DC welding current ED 100% (A) Electrode operating time (%) Electrode welding current ED 100% (A)195 A Frequency pulser (Hz) Operating cycle pulser (%) Power factor [cos phi] Protective system Insulation class Working temperature (C) Dimensions (mm) Weight (kg)
4.0 5-250 3 x 400 50/60 85 9.4 6.3 16 16 A slow-blow 250 A 70% 210 A 250 A 60% 245 A 3 or 175 Hz 50% 0.85 IP 21 F -10 +40 400 x 180 x 225 13.0
4.0 5-320 3 x 400 50/60 85 13.1 9.1 22.5 20 A slow-blow 320 A 70% 265 A 320 A 60% 3 or 175 Hz 50% 0.85 IP 21 F -10 +40 420 x 180 x 265 15.0
EASY-STICK 250 Digital
EASY-STICK 320 Digital
66
Accessories
Item No. 109 0001 Designation Hand remote controller with 5m control cable The hand remote controller allows the remote control of the welding current for electrode welding as well as for TIG welding. The control cable has a standard length of 5m. 109 0002 Foot remote controller with 8m control cable The foot remote control allows to switch on and off the arc independent from the welding torch key. It moreover allows the welder to adapt the arc to the different requirements during welding. 109 0006 G-BOX (adapter for operation with current unit) Simply switches over from the generator to the welding device and avoids voltage peaks on the inverter.
Hand remote controller
Foot remote controller
G-BOX
Welding place equipment consisting of: Welding cable PVC 5 m incl. electrode support and welding cable plug, ground cable PVC 3 m incl. ground terminal and welding cable plug, slag hammer, steel brush 2-row, hand protection shield polypropylene (CE) welding glass DIN 9, glass 90x110 mm, gloves 5-fingers 124 0445 124 0450 SPA 25 mm-KS 50, 35-50 mm / Pratica 1 / earthing terminal 200 A SPA 35 mm-KS 50, 35-50 mm / Pratica 2 / earthing terminal 400 A
TIG welding torch 146 1745 WP 17 V / 4 m incl. gas regulator 146 2614 WP 26 V / 4 m incl. gas regulator
Kit of wearing parts 146 3103 Kit of wearing parts WP 17 / 26 consisting of: 1 x top torch long/short each with O-ring, 2 x Teflon seal, 2 x adapter sleeve 1,0/1,6/2,4 mm each, 2 x adapter sleeve case 1,0/1,6/2,4 mm each, 2 x gas nozzle each size4/5/6 each, 2 x tungsten electrode red 1.0/1.6/2.4 mm each, sorting box large
WP 17 V
109 0003 Driving carriage for device and cylinder

Driving carriage
170 0050
Pressure regulator argon/Co2 large welding load
67
Electrode
Electrode inverter
WP 17 V gas-cooled-EASY-STICK 145/185 WP 26 V gas-cooled-EASY-STICK 250/320 Digital and EASY-STICK 200 CEL Digital
Tungsten electrodes
Tungsten electrodes-for usage for tungsten inert gas welding (TIG), Plasma arc cutting and related procedures
Tungsten electrodes WT 20 red (2% thorium) Preferred applications: TIG welding, plasma welding, plasma arc cutting, plasma spraying Type of current: DC / AC Recommended parent metal: Rust-, acid- and heat-resistant steels, nickel and nickel alloys, high-melting steels such as e.g. molybdenum tantalum, niobium and their alloys, copper, bronze, titanium and titanium alloys, silicon-bronze Size PU Item No. 1.0x175 mm 10pcs. 142 1100 1.6x175 mm 10pcs. 142 1160 2.4x175 mm 10pcs. 142 1240 3.2x175 mm 10pcs. 142 1320 4.0x175 mm 10pcs. 142 1400
Item No. 146 1745 146 2614
Designation WP 17 V / 4 m incl. gas regulator WP 26 V / 4 m incl. gas regulator Tungsten electrodes WC 20 grey (free of thorium) Environmental compatability: the optimally radiation-free alternative to thoriated electrodes Preferred applications: TIG welding, plasma welding, plasma arc cutting, plasma spraying Type of current: DC / AC Recommended parent metal: Rust-, acid- and heat-resistant steels, nickel and nickel alloys, high-melting steels such as e.g. molybdenum tantalum, niobium and their alloys, copper, bronze, titanium and titanium alloys, silicon-bronze Size PU Item No. 1.0x175 mm 10pcs. 142 3100 1.6x175 mm 10pcs. 142 3160 2.4x175 mm 10pcs. 142 3240 3.2x175 mm 10pcs. 142 3320 4.0x175 mm 10pcs. 142 3400
No. Designation 1 Body of welding torch WP Body of welding torch WP 2 Top torch long incl. O-ring 3 Top torch short incl. O-ring 4 Teflon seal for nozzle 5 Adapter sleeve 1.0 mm / 50mm 1.6mm/50mm 2.4mm/50mm 3.2mm/50mm 6 Adapter sleeve case 1.0 mm 1.6 mm 2.4 mm 3.2 mm 7 Gas nozzle size 4; 6.3 mm Size 5; 8.0 mm Size 6; 9.5 mm Size 7; 11.0 mm Size 8; 12.8 mm 11 Teflon seal for gas lens 12 Gas lens 1.0 mm 1.6 mm 2.4 mm 13 Gas nozzle for gas lens Size 4; 6.3 mm Size 5; 8.0 mm Size 6; 9.5 mm Size 7; 11.0 mm Size 8; 12.8 mm o. B. Handle shell complete incl. nut Kit of wearing parts WP 17 / 26
PU 17 26 2 2 2 10 10 10 10 10 10 10 10 10 10 10 10 10 2 5 5 5 10 10 10 10 10
Item No. 146 2750 146 2260 146 2100 146 2101 146 2102 146 3111 146 3117 146 3125 146 3133 146 3210 146 3216 146 3224 146 3232 146 3304 146 3305 146 3306 146 3307 146 3308 146 2103 146 3510 146 3516 146 3524 146 3604 146 3605 146 3606 146 3607 146 3608 146 2752 146 3103
Tungsten electrodes W green (unalloyed) Preferred application: TIG welding Type of current: AC Recommended parent metal: aluminum and aluminum alloys, aluminum-bronze, magnesium and magnesium alloys, nickel and nickel alloys Size PU Item No. 1.0x175 mm 10pcs. 142 4100 1.6x175 mm 10pcs. 142 4160 2.4x175 mm 10pcs. 142 4240 3.2x175 mm 10pcs. 142 4320 4.0x175 mm 10pcs. 142 4400 WP 26 200 A
Technical data: Direct current (DC) ED 60%:
WP 17 150 A
68
Inverter electrodes welding devices PRO-STICK

PRO-STICK 130 PRO-STICK 140 PRO-STICK 170 PRO-STICK 170 DC
69
Electrode
Electrode inverter
Made in Germany
PRO-STICK 130 / PRO-STICK 140-proven standard electrode inverters High performance at low prices
The PRO-STICK particularly stands out to its robust housing and the very little weight of only 4.9 kg. Thus it is the perfect companion for the hard work on a construction job or in the shop. Universally applicable to weld stainless steel, high- and low-alloy steels. Anti-Stick function When the electrode inadvertently sticks to the workpiece, the PRO-STICK reduces the welding current automatically. This way, annealing of the electrode is avoided. Latest 100 kHz digital inverter technology Excellent welding properties due to the new type of 100 kHz digital inverter technology. STICK It monitors the welding current and tension. This way it is possible to rapidly release a short-circuit if a droplet transfer occurs and avoid the sticking of the electrode during welding. Even electrodes producing gross drops can be easily processed. Hot-Start function It provides for good ignition properties and a rapid stable arc. A feeders up to 50 m-no problem! Welding without interruption with feeders with a length of up to 50 m . (at 1.5 mm) is guaranteed Process Electrode welding Sheet metal thickness From 2.0 mm on Parent metals Un- and low-alloyed materials Constructional steels CrNi steels ferritic / austenitic Duplex steels Typical applications Plant engineering, container, machine, steel construction Construction of chemical plants Overhaul / Repair Industry plants and pipeline construction Assembly companies
PRO-STICK 130
Scope of delivery: Electrode inverter, mains line 3 m incl. plug, adjustable carrying strap
PRO-STICK 140
Operating elements
Indicator light operation (green) Indicator light temperature (yellow) Rotary knob for pre-selection of welding current
Welding current jack (+) Welding current jack (- )
70
Stick electrodes in different packaging sizes from page 99 on
New
VarioProtect L VarioProtect XL
Welding protection shields and helmets, safety glasses of different DIN levels and glasses from page 84 on Electrode Transport case, stable type, upholstered, optimum to pack inverters, cables, etc. about 590x360x200 mm Item No 124 0003; Welding place equipment kit SPA 16 Welding cable PVC 16 mm 5m incl. electrode holder Pratica 1 and welding cable plug KS 10-25, ground cable PVC 16 mm 3m with earthing terminal 200A and welding cable plug KS 10-25, chipping hammer, steel brush, welding hand shield complete with welding glass and supplementary front glass, 5-finger welding gloves Item No 124 0400;
PRO-STICK 140 Set Ideal for transport and construction job. All parts are neatly and compactly packed in a metal case.
Type range Item No.
PRO-STICK 130 108 3230
PRO-STICK 140 108 3240
Technical data Weldable electrode (mm) Setting range [A] Switch On time at 20C and at I max. [%] Welding current at ED 100% at 20C [A] Input voltage at 50/60 Hz [V] Fuse protection slow-blow [A] Open-circuit voltage [V] Protective system Dimensions L x W x H [mm] Weight [kg]
2.0-2.5 5-130 30 90 1 x 230 V 16 91 IP 23 310 x 125 x 180 4.9
2.0-3.2 5-140 40 100 1 x 230 16 91 IP 23 310 x 125 x 180 4.9
Item No 108 3232
Designation PRO-STICK 130 SET consisting of: inverter, welding place equipment SPA 16, welding cable 16mm with electrode holder and plug KS 10-25 3 m ground cable 16mm with plug KS10-25 with ground terminal 200 A, steel brush, chipping hammer, welding hand shield with welding glass and supplementary front glass, welding gloves in the metal transport box PRO-STICK 140 SET Scope of delivery like Pro-Stick 130 Set
108 3242
71
Electrode inverter
Made in Germany
PRO-STICK 170-Electrode inverter with 170 A out of 230 volts. DC type of TIG welding function and gas management.
Having a weight of only 3.5 kg the PRO-STICK 170 attains a welding current of 170 A at 230 V supply voltage with a duty cycle of 50%. The robust housing of the protection class IP 23 makes the PRO-STICK a reliable specialist for the hard use on construction sites. INTIG-Energy (Intelligent Ignition Energy) The INTIG-Energy adjusts an increase in ignition for electrode welding which guarantees safe and smooth ignition. The ignition for TIG welding is performed via a lift arc at which the INTIG-Energy is attaining the optimum setting of the ignition energy depending on the selected welding current. This way it is possible to avoid rapid wear of tungsten electrodes respectively that tungstic particles might get into the welding seam. EPC-Electronic Power Control By the continuous electronic mains voltage monitor, the safe working is guaranteed and an ON/OFF switching attack is prevented. Furthermore, the durability is considerably prolonged by the connected overvoltage protection. Gas management (TIG function) offers the option to comfortably perform with TIG welding processes in DC mode. The TIG function (controlles pre- and post flowing of gas, current flowing and current stop function as well as automatic current increase and decrease) is controlled using the optional TIG welding torch WP 17 KM at the 4-cycle function and provides for an optimum gas coverage of the welding seam as well as an efficient gas consumption. (only PRO-STICK 170 DC) E-Max function Using the E-Max function there is an electrode welding current of maximum 150 A (140 A) available at a duty cycle of 60% (50 %) of pure performance. Safety hold function The power current consumption is electronically controlled and if required, the supplied power is reduced in order to prevent from activating the mains fuse. Using this function the PRO-STICK attains a welding current of 140 A. Power supply cable of 100 m ?-No problem! Using the ELSA system (Electronic Stabilized Arc), the PRO-STICK guarantees an uninterruptible welding-even with a feeder of 100 m (at 1.5 mm, of course). Using ELSA, welding interruptions are a thing of the past! Anti-Stick function When the electrode inadvertently sticks to the workpiece, the PRO-STICK reduces the welding current automatically to about 35 A. This way, the annealing of the electrode is avoided and it can easily be released from the workpiece. Temperature-controlled ventilator switching The PRO-STICK 170 is equipped with a temperature controlled fan switching which automatically optimizes the cooling efficiency and this way provides for minimum noise emission. Process Electrode welding TIG DC Sheet metal thickness from 1.5 mm on Parent metals Un- and low-alloyed materials Constructional steels Stainless steels CrNi steels ferritic / austenitic Duplex steels Typical applications Plant engineering, container, machine, steel construction Construction of chemical plants Overhaul / Repair Industry plants and pipeline construction Assembly companies 3.5 kg-170 A-230 V TIG function / Gas management
Operating elements
Indicator light operation (green) Indicator light temperature (yellow)
Selection switch for the electrode, Electrode booster and TIG Rotary knob for pre-selection of welding current
Welding current jack (-, TIG) Welding current jack (+) PRO-STICK 170 Gas management (TIG function, only 170 DC) PRO-STICK 170 DC
72
Series PRO STICK Item No.
PRO-STICK 170 108 3260
PRO-STICK 170 DC 108 3262
Technical data Weldable electrode mm 1.6-3.25 max. weldable material thickness TIG operation mm Setting range TIG operation (A) 5-170 E-Max operation / safety hold operation (A) 5-150 / 5-140 Switch On time (ED) Imax (10 min.) TIG operation (%) 50 (30) / 60 (30) at 20C (40C) E-Max operation / safety hold operation (%) 60 (40) 50 (30) Welding current at ED 100% at 20C (40C) TIG operation (A) 135 (100) E-Max operation / safety hold operation (A) 120 (100) / 120 (100) Power input at Imax TIG operation (kVA) 5.1 E-Max operation / safety hold operation (kVA) 6.3 / 6.0 Power supply (V) 230 V / 50 Hz Mains voltage compensation (%) -15 / +10 Fuse protection fast / blow (A) 16 Power factor (cosj) 0.7 Open-circuit voltage (V) 68 Protective system / Insulation class IP 23 / FIP Dimensions (LxWxH) (mm) 240x105x160 Weight (kg) 3.5 Schweikraft devices are supplied with the S-sign according to the standard EN 60 974-1.
1.6-3.25 5.0 5-170 5-150 /5-140 35 (20) / 50 (25) 130 (100) 115 (100) / 115 (100) 5.1 6.3/ 6.0 230 V / 50 Hz -15 / +10 16 0.7 68 IP 23 / F 240x105x160 3.5
Item No 108 3261
Designation PRO-STICK 170 SET consisting of: electrode inverter, welding place equipment SPA 16: 5m welding cable 16mm with electrode holder with plug KS 25, 3m ground cable 16mm with plug KS 25, with ground terminal 200 A, steel brush, chipping hammer, welding hand shield with welding glass and supplementary front glass, welding gloves, in a metal box PRO-STICK 170 DC TIG SET consisting of: electrode inverter with gas management, TIG welding torch WP 17 KM welding place equipment SPA 16: 5m welding cable 16mm with electrode holder and plug KS 25, 3m ground cable 16mm with plug KS 25, with ground terminal 200 A, steel brush, chipping hammer, welding hand shield with welding glass and supplementary front glass, welding gloves, in a metal box
PRO-STICK 170 SET
108 3265
PRO-STICK 170 DC SET
Accessories
124 0003 Transporting box solid construction, padded, fixed separations inside, optimum for depository of your inverter with welding place equipment, TIG welding torch, etc., Dimensions about 590 x 360 x 200 mm Pressure regulator argon/Co2 small Pressure regulator argon/Co2 large Welding place equipment SPA 16 5m welding cable 16mm with electrode holder and plug KS 25, 3m ground cable 16mm with plug KS 25, with ground terminal 200 A, steel brush, chipping hammer, welding hand shield with welding glass and supplementary front glass, welding gloves
170 0054 170 0050 124 0400
Transporting box
small
large
TIG welding torch

146 1745 Welding torch WP 17 V / 4m incl. gas regulator for PRO-STICK 170 146 1747 Welding torch WP 17 KM / 4m for PRO-STICK 170 DC
SPA 16

146 3103 Kit of wearing parts WP 17 V/KM consisting of: 1 x top torch long/short each with O-ring, 2 x Teflon seal, 2 x adapter sleeve 1.0/1.6/2.4 mm each, 2 x adapter sleeve case 1.0/1.6/2.4 mm each; 2 x gas nozzle size4/5/6 each, 2 x tungsten electrode red 1.0/1.6/2.4 mm each, sorting box large
73
Electrode
Electrode inverter
WP 17 V gas-cooled-PRO-STICK 170 WP 17 KM gas-cooled-PRO-STICK 170 DC
Tungsten electrodes
Tungsten electrodes-can be used for tungsten inert gas welding (TIG), Plasma arc cutting and related procedures
Tungsten electrodes WT 20 red (2% thorium) Preferred applications: TIG welding, plasma welding, plasma arc cutting, plasma spraying Type of current: DC / AC Recommended parent metal: Rust-, acid- and heat-resistant steels, nickel and nickel alloys, high-melting steels such as e.g. molybdenum tantalum, niobium and their alloys, copper, bronze, titanium and titanium alloys, silicon-bronze Size PU Item No. 1.0x175 mm 10pcs. 142 1100 1.6x175 mm 10pcs. 142 1160 2.4x175 mm 10pcs. 142 1240 3.2x175 mm 10pcs. 142 1320 4.0x175 mm 10pcs. 142 1400
Item No. Designation 146 1745 WP 17 V / 4 m incl. gas regulator 146 1747 WP 17 KM / 4m for PRO-STICK 170 DC
No. 1 2 3 4 5
11 12
13
Designation PU Body of welding torch WP 17 Top torch long incl. O-ring 2 Top torch short incl. O-ring 2 Teflon seal for nozzle 2 Adapter sleeve 1.0 mm / 50 mm 10 1.6mm/50mm 10 2.4mm/50mm 10 3.2mm/50mm 10 Adapter sleeve case 1.0 mm 10 1.6 mm 10 2.4 mm 10 3.2 mm 10 Gas nozzle size 4; 6.3 mm 10 Size 5; 8.0 mm 10 Size 6; 9.5 mm 10 Size 7; 11.0 mm 10 Size 8; 12.8 mm 10 Teflon seal for gas lens 2 Gas lens 1.0 mm 5 1.6 mm 5 2.4 mm 5 Gas nozzle for gas lens Size 4; 6.3 mm 10 Size 5; 8.0 mm 10 Size 6; 9.5 mm 10 Size 7; 11.0 mm 10 Size 8; 12.8 mm 10 Kit of wearing parts WP17V/KM
Item No. 146 2750 146 2100 146 2101 146 2102 146 3111 146 3117 146 3125 146 3133 146 3210 146 3216 146 3224 146 3232 146 3304 146 3305 146 3306 146 3307 146 3308 146 2103 146 3510 146 3516 146 3524 146 3604 146 3605 146 3606 146 3607 146 3608 146 2752 146 3103
Tungsten electrodes WC 20 grey (free of thorium) Environmental compatibility: the optimally radiation-free alternative to thoriated electrodes Preferred applications: TIG welding, plasma welding, plasma arc cutting, plasma spraying Type of current: DC / AC Recommended parent metal: Rust-, acid- and heat-resistant steels, nickel and nickel alloys, high-melting steels such as e.g. molybdenum tantalum, niobium and their copper, bronze, titanium and titanium alloys, silicon-bronze Size PU Item No. 1.0x175 mm 10pcs. 142 3100 1.6x175 mm 10pcs. 142 3160 2.4x175 mm 10pcs. 142 3240 3.2x175 mm 10pcs. 142 3320 4.0x175 mm 10pcs. 142 3400
Tungsten electrodes W green (unalloyed) Preferred applications: TIG welding Type of current: AC Recommended parent metal: aluminum and aluminum alloys, aluminum-bronze, magnesium and magnesium alloys, nickel and nickel alloys Size PU Item No. 1.0x175 mm 10pcs. 142 4100 1.6x175 mm 10pcs. 142 4160 2.4x175 mm 10pcs. 142 4240 3.2x175 mm 10pcs. 142 4320 4.0x175 mm 10pcs. 142 4400
TIG-wearing parts
Material Material thickness mm mm tungsten electrode Welding current ampere Size of ceramic gas nozzle
w/o ill. Handle shell complete incl. nut
Steel/ stainless steel
Technical data: WP 17 Direct current (DC) ED 60%:
150 A
Copper/ Copper alloys
1.0-1.5 2.0 3.0 4.0 1.0 -1.5 3,0
1.0-1.6 1.6 1.6-2.4 2.4 1.0 1.6 2,4
20-80 70-120 90-150 140-180 60-80 100-150 150-180
4/5 5 6 7 4 5 6
74
Plasma cutting devices PRO-CUT

PRO-CUT Tornado PRO-CUT 35 S PRO-CUT 70 PRO-CUT 90 PRO-CUT 120
75
Plasma
Plasma cutting devices
Plasma cutting devices PRO-CUT-compact, cost-efficient and powerful cutting through thick and thin
High cost-efficiency and first class cutting quality are the particular features of the portable Schweikraft plasma cutting devices. Guaranteed reliability in the hard use for industry and craft. Universally applicable Stainless steel, aluminum, steel, non-ferrous materials as well as other electrically conducting metals also with lacquered surface are cut easily From thin steel sheets up to thick plates Separating cuts and quality cuts Optimum cutting quality using a steep cutting edge for manual and contour cutting Due to precisely controlled cutting current Continuously variable High reserve capacities guarantee best material penetration also at the critical cut end Safety striking HF pilot arc striking (PRO-CUT 70/90/120) It is possible fitted as well as contactless Contact striking for PRO-CUT Tornado and PRO-CUT 35 Safety for men and machine Protection class IP 21, appropriate to be used at working places with increased electrical danger (PRO-CUT 35/70/90) Protection class IP 23 for PRO-CUT Tornado and PRO-CUT 120 Maximum cost-efficiency Due to high cutting speed Due to high durability Due to reduced reworking thanks to best cutting quality also at the cut end Due to demand-oriented gas reflow times Due to quick start function for immediate striking also during the gas reflow time Due to little connection value, high degree of efficiency and performance factor Easy handling Due to compact and mobile structure Portable this way appropriate for almost all fields of application. Good handling during transport thanks to little weight Including carrying handle Low operating cost No cost for carrier gases such as for outogenously cutting Compressed air as plasma gas is cost-efficiently available PRO-CUT Tornado including integrated compressor No external compressed air source required Process The plasma arc cutting Cutting performance Up to max. 40 mm split cutting Parent metals All electrically conducting metals, also if they are coated Stainless steel Aluminum Steel Non-ferrous heavy metal Typical applications Plant engineering, container, machine, steel construction Construction of chemical plants Overhaul / Repaired Industry plants and pipeline construction Assembly companies
Modern inverter technology Super light weighted! Quality Made in Europe
Switch On/Off
Pressure regulator
Display air deficiency
Display overheating
Pressure display
Setting cutting current Connection ground cable
PRO-CUT 120
Connection welding torch
Pressure switch air test
76
Series Item No.
PRO-CUT
Tornado 108 7059
35 S 108 7065
70 108 7061
90 108 7062
120 108 7120
Technical data Welding torch type (Connection) firmly installed firmly installed Euro Euro Setting range (A) 15-25 5-35 26-70 26-90 Quality cut steel (ST37) about (mm) 6 10 20 25 Split cut steel (ST37) about (mm) 10 12 25 30 Quality cut stainless steel about (mm) 3 10 20 25 Split cut stainless steel about (mm) 4 12 23 27 Quality cut ALUMINUM about (mm) 4 7 18 23 Split cut ALUMINUM about (mm) 6 10 21 25 Air required (l/min.) 100 200 200 Pressure (bar.) 3,5-4,0 5 5 Mains voltage (V) 230 10% 230 10% 3 x 400 10% 3 x 400 10% Frequency (Hz) 50/60 50/60 50/60 50/60 Open-circuit voltage (V) 270 270 250 250 Power consumption Plasma (kVA) 2,4 4,1 11,2 15,3 Max. current consumption (A) 18 21 19 Fuse (A) 16 slow-blow 16 slow-blow 16 slow-blow 25 slow-blow Plasma Switching on time (%) 25-50% 35-50% 70-60% 90-40% Plasma welding current ED 100% (A) 20 22 55 55 Power factor [cos phi] 0.85 0.85 0.85 0.85 Protective system IP 23 IP 21 IP 21 IP 21 Insulation class F F F F Working temperature (C) -10 +40 -10 +40 -10 +40 -10 +40 Dimensions (mm) 470 x 150 x 245 475 x 150 x 220 475 x 150 x 220 420 x 180 x 270 Weight (kg) 10 10 16 17 The right to make technical modifications is reserved. Schweikraft devices are supplied with the S-sign according to the standard EN 60 974-1. Scope of delivery PRO-CUT Tornado: Plasma device, welding torch 4m, Battery grounding cable Scope of delivery PRO-CUT 35 Plasma device, welding torch 5m, Battery grounding cable Scope of delivery PRO-CUT 70 / PRO-CUT 90 / PRO-CUT 120: Plasma device, welding torch 6m, Battery grounding cable
Euro 25-120 35 40 28 32 28 32 200 6 3 x 400 10% 50/60 450 13,2 26 38 25 slow-blow 120-40% 80 0.85 IP 23 F -10 +40 420 x 180 x 270 29
Cutting performance of quality

PRO-CUT Tornado Quality cut about 6 mm* PRO-CUT 35 Quality cut about 10 mm*
6 mm 10 mm
PRO-CUT 70 Quality cut about 20 mm*
20 mm
25 mm
35 mm
*in steel
77
Plasma
Plasma cutting devices
Plasma welding torch S25K, air cooled for PRO-CUT Tornado
Plasma welding torch S45, air cooled for PRO-CUT 35
Item No. 133 9606 No. 1 2a 2b 3 4a 4a 4a 4b 4b 5 6 7 30 30a
Designation Plasma welding torch S25K PU 1 10 10 2 10 10 10 10 10 2 10 1 1 1 1 1 Item No. 133 3125 133 3110 133 3111 133 3112 133 3113 133 3118 133 3117 133 3142 133 3143 133 3127 133 3120 133 3141 133 3124 133 3126 133 3121 133 3104
Item No. 133 3100 No. 1 2a 2b 3 4a 4a 4a 4b 4b 5 6 7 30 30a
Designation Plasma welding torch S45 PU 1 10 10 2 10 10 10 10 10 2 10 1 1 1 1 1 Item No. 133 3125 133 3110 133 3111 133 3112 133 3113 133 3118 133 3117 133 3142 133 3143 133 3119 133 3120 133 3141 133 3124 133 3126 133 3121 133 3101
Designation Welding torch body Electrode short Electrode long Diffuser Cutting nozzle 0.6 mm Cutting nozzle 0.8 mm Cutting nozzle 0.9 mm Cutting nozzle long 0.65 mm Cutting nozzle long 0.90 mm Outer protection tip Spacing spring Carriage Handle shell complete Switch short, 2-pole Cycle cutting appliance Kit of wearing parts S25 K
Designation Welding torch body Electrode short Electrode long Diffuser Cutting nozzle 0.6 mm Cutting nozzle 0.8 mm Cutting nozzle 0.9 mm Cutting nozzle long 0.65 mm Cutting nozzle long 0,90 mm Outer protection tip Spacing spring Carriage Handle shell complete Switch short, 2-pole Cycle cutting appliance Kit of wearing parts S45 K
Technical data: Charge: Pressure: Pressure consumption:
20 A (ED 35%) 2.0 bar 31 l/min.
40 A (ED 60%) 5.0 bar 115l/min.
78
Plasma welding torch A81, air-cooled PRO-CUT 70/90
Plasma welding torch A151, air-cooled PRO-CUT 120
Item No. 133 9201 No. 1 1a 1b 2 4 5 7 7 8 9 10 18 19 20 21 22 30 30a 30b
Designation Plasma welding torch A81, 6m PU 1 1 1 10 5 10 10 10 10 10 2 2 10 2 1 1 1 1 1 1 Item No. 133 9221 133 9222 133 9223 133 9015 133 9016 133 9225 133 9020 133 9022 133 9226 133 9025 133 9030 133 9033 133 9034 133 9036 133 9040 133 9041 133 9518 133 9632 133 9224 133 9230 .
Item No. 133 9600 No. 1 2 1a 4 4 5 6 6 6 6 6a 6b 6b 6b 7 7a 7b 8 8a 9 9a 10 10a 12 13 21 22 22a 30 30a 30b
Designation Plasma welding torch A151, 6m Item No. 133 9621 133 9515 133 9622 133 9520 133 9521 133 9522 133 9524 133 9526 133 9528 133 9530 133 9523 133 9634 133 9637 133 9639 133 9546 2 133 9541 133 9626 133 9544 133 9545 133 9543 133 9550 133 9548 133 9549 133 9552 133 9553 133 9559 133 9627 133 9628 133 9518 133 9632 133 9631 11133 9640
Designation Welding torch body Diffuser tube short Diffuser tube long O-Ring Diffuser Electrode short Cutting nozzle 50A 1,0 mm Cutting nozzle 80A 1,2 mm Electrode long Cutting nozzle long 1,2 mm Outer protection nozzle Spacing piece 2 tips Spacing spring Spacing piece 4 tips Carriage Contact protection long Handle shell complete Switch short, 2-pole Ball joint incl. clamping ring Kit of wearing parts A81
Designation PU Welding torch body O-Ring 10 Diffuser tube 1 Electrode short 10 Electrode long 10 Diffuser 2 Cutting nozzle 1.4 mm 10 Cutting nozzle 1.6 mm 10 Cutting nozzle 1.8 mm 10 Cutting nozzle 3.0 mm 10 Cutting nozzle long 50A 1.1 mm 10 Cutting nozzle long 1.4 mm 10 Cutting nozzle long 1.7 mm 10 Cutting nozzle long 1.9 mm 10 Outer protection nozzle conical 2 Outer protection nozzle cylindrical Outer protection nozzle contact 2 Spacing piece 10 Spacer 10 Spacing piece 10 Spacer 10 Spring holder attachment 10 Spacing spring 10 Spacing piece 2 tips 10 Spacing piece 4 tips 10 Carriage 1 Nozzle protection contact 10 Nozzle protection 10 Handle shell complete 1 Switch short, 2-pole 1 Ball joint incl. clamping ring 1 Kit of wearing parts A 15
60 A (ED 100%) / 80 A (ED 60%) 5.0 bar 155 l/min.
120 A (ED 100%) / 150 A (ED 60%) 5.0 bar 230 l/min.
79
Plasma
Electrochemical metal working CLEANO 1

CLEANO 1 CLEANO RS
Made in Germany
CLEANO-for electrochemical cleaning of seams on stainless steel components, electropolishing and dark marking of electrically conducting surfaces.
The SCHWEISSKRAFT CLEANO 1-the AC / DC device for electrochemical treatment for steel, stainless steel and aluminum. Most modern technology and an impressive procedure allow an entirely new type of cleaning of welds. The disadvantages of mechanical and chemical treatment will thus be stopped. Easy-to-use on-site, cost efficient and kind to humans, the environment and the product.
Cleaning / Electropolishing / Marking Model Item No. CLEANO 1 123 1124 SK
Technical data Dimensions of the cartridge (WxHxD) 143 x 300 x 270 mm Voltage: primary 230 volts, 50-60 hertz secondary 24 volts, 16 amperes, 50 hertz
...cleaning The oxide film will be easily removed without producing edges. At the same time, the place is passivated (protected from corrosion), so that no further working cycles are required. Compared to cleaning and mordanting with acid, the process is considerably more reasonably priced. The used chemicals do not contain any hazardous materials and there is no mandatory labeling.
Initial equipment kit complete in a case for CLEANO 1 with: 1 x coal die anode 60 DUSA AH 1 liter / DUSA C 500 ml 20 x polishing felts 60 x 40 x 2.5 mm 20 x cleaning and marking felt strips 60 x 38 x 2.6 mm High-performance electrolyte ET 100 ml for marking on stainless steels 2 x plastic wide-neck containers 500 ml 1 measuring cable with plug 2m, red and black each 1 x tapping clip red Item No. 123 1124 ES
Cleaning / Electropolishing / Marking Grey edges (heat introduction zones) beside the weld caused by modifications of the material, may easily be removed when welding. With this process you may polish stainless steel until it is highly polished. Even for 3-dimensional mirror material, an even surface is produced.
Cleaning / Polishing Model Item No. CLEANO RS Set 123 0924 SK
...dark marking By reacting of an electrolyte in connection with a template produced according to your requirements you may mark permanently in dead black graphs, trade marks, type, plates machine numbers, scales, hand-writings and logos even on cylindrical components. The electrolyte is ph-neutral and does not require neutralization.
Technical data Dimensions device:(W x H x D) Voltage: primary secondary
125 x 225 x 275 mm 230 volts, 50-60 hertz 24 volts, 6.5 amperes, 50 hertz
Complete in a case with: 1 x cleaning and marking device 2 x plastic wide-neck containers 500 ml Dusa AH 1 l/ Dusa B 1 lDusa C 500 ml 123 2020 DC 1 x cable black and red 2m each 1 x tapping clip 20 polishing felts (yellow) and 20 cleaning felts (white) Stamp 60 1026 ST
81
Treatment
MIG-MAG inert gas Electrochemical metal welding working devices
Designation Coal die anode 90
Item No. 123 1025 ST
Designation
Item No.
Spare coal die anode 60, horizontally bored with M 6 thread 123 1026 AK
m m 35
Spare coal die anode 90, vertically bored with thread

26 mm
for die 1026 SV
123 1026 AG
10 mm 39 mm 130 mm
for die 1025 ST
35 mm 16,75 mm
Coal die anode 60123 1026 ST
Cleaning pen 130 mm
123 1027 ST
Spare coal die anode 60, vertically bored with thread

30 m m
123 1026 AS
for die 1026 ST
Cleaning pen kit 130 mm incl. 100 tips 123 1027 RS
15 mm 25 mm
Coal die anode 30, vertically 123 1026 SD
Insert with round tips: 28.5 mm (bag with 100 pcs)
123 1027 OS
Coal die anode 30 vertical with extension
123 1026 DV
Spare O-rings 26 x 2 mm (bag with 10 pcs) 26 x 2 mm (bag with 100 pcs)
123 1205 OR 123 1127 OR
Spare coal die anode 30, vertically bored with M 10 thread
123 1026 AD
Coal die anode 30 horizontal
123 1026 SH
Coal die anode 30 horizontal, with extension
123 1026 VH
Measuring cable red 2 m incl. plug, 4 mm coupler black 2 m incl. plug, 4 mm coupler red 5 m incl. plug, 4 mm coupler black 5 m incl. plug, 4 mm coupler
123 1125 KR 123 1125 KS 123 1150 KR 123 1150 KS
Spare coal die anode 30, horizontally bored with M 10 thread 123 1025 AD
Coal die anode 60 horizontal, with extension
123 1026 SV
Tapping clip red for plug 4 mm 123 1126 KL Acid-proof apron 123 1200 SS Protective dust mask 123 1201 SM Full-vision protector 123 1202 SB Protective gloves (1 pair) 123 1203 HS Working scissors made of VA steel 8123 1204 AS Protective skin cream in dispenser 150 ml 123 2400 HC Case with wide neck 500 ml incl. seal 123 2500 WB
82
Designation Cleaning and marking felt strips 38 x 60 x2.6 mm, bag of 20 pcs 123 1206 SF 38 x 60 x2.6 mm, bag of 100 pcs Marking felt coil, 1 m x 60 mm x 2.6 mm, 10 pcs Polishing felts 40 x 60 x 2.5 mm, bag of 20 pcs 123 1216 PF 40 x 60 x 2.5 mm, bag of 100 pcs Coil 25 m x 40 mm x 2 mm Aramide ribbon roll Coil 5 m x 40 mm x 2 mm Coil 25 m x 40 mm x 2 mm
Item No.
Designation Label printer brother P-touch 3600
Item No. 123 3600 PT
123 1207 SF 123 1208 SF
123 1217 PF 123 1218 PF 123 1212 PF 123 1213 PF
Comfortable labeling system with USB connection for TZ tape cassettes 6-36 mm Z tape cassettes up to 36 mm band width, max. printing height 27 mm, up to 16 rows imprint, 360 dpi printing resolution, 20 mm / sec. printing speed, automatic band cutting, automatic half cutting, 8 different multi-cutting variants, integrated power supply connection, large LC display with 3 rows of 20 characters, USB interface (V 1.1), 30 frames / background patters, tab stop function Scope of delivery: Manual, 1 TZ tape cassette (24 mm, black on white), editor software for PC/MAC on CD, USB, 1 separating and polishing pin, power supply unit
Aramide ribbon roll
Marking felt
Marking felt coil
Polishing felt
Electrolyte For cleaning bright steels, Dusa AH 1 liters For cleaning bright steels, Dusa AH 5 liters For cleaning mat steels, Dusa B 1 liters For cleaning mat steels, Dusa B 5 liters For electrochemically polishing, Dusa C 500 ml For electrochemically polishing, Dusa C 1 liters
Label printer brother P-touch 9500PC123 9500 PC 123 2030 DH 123 2035 DH 123 2011 DB 123 2015 DB 123 2020 DC 123 2021 DC
Short-term templates blue, 210 x 275 mm, 10 pcs. white, 230 x 385 mm, 10 pcs.
123 1015 KB 123 1011 KS
Label printer P-touch 2700 VP
123 2700 VP
Special labeling tape for label printer Casio 18 mm 123 1800 XR 24 mm 123 2400 XR
New
Long-term template 1 Effective surface 25 x 15 mm, framed 123 1001 SB Effective surface 25 x 15 mm, unframed 123 1001 SU
Comfortable labeling system with USB connection for TZ tape cassettes 3.5-24 mm USB connection to PC, time and date function, incl. software package for PC/MAC, band width 3.5/6/9/12/18 and 24 mm, 8 font sizes, 10 different printing styles, frame function, background illuminated display, multiple printout up to 99 times, continuous numbering, automatic band cutting, 9 different barcode, adjustable label length Scope of delivery: Power supply adapter, 1 TZ tape cassette (24mm, black on white), USB cable and box
Individually produced according to your requirements Production is performed using your graphs, trade marks, type plates, machine numbers, marking numbers, scales, types and logos Very long service life Up to 5000 signatures may be performed with one template
83
Treatment
Suitable for creating your proper patterns For your own marking with a typewriter, ball point pen or matrix printer For continuous serial numbers, marking for tools, etc. For matrix printer also available in continuous roll
Professional labeling system for PC and MAC Band widths 6, 9, 12, 18, 24 and 36 mm, automatic band first cut and cut-off, adjustable label length, interfaces: RS-232 C serial and USB editor software 4.0 for Windows and MAC, lots of auto functions, optionally network-compatible, printing speed up to 40 mm/sec., resolution 360 dpi, 16 different barcodes, graphic mode up to 720 dpi resolution, import of Excel tables and databases, printing of imported graphics and logos, utilization of all PC integrated fonts and symbols Scope of delivery: Manual, 1 TZ tape cassette, software on CD-ROM, USB cable, band collector
Special labeling tape for label printer Brother 18 mm x 3 m 123 1410 ST 24 mm x 3 m 123 1510 ST 36 mm x 3 m 123 1610 ST
Electrochemical MIG-MAG inertmetal gas welding working devices
Designation
It Item No.
em No.
Long-term template 2 Effective surface 54 x 32 mm, framed 123 1002 SB Effective surface 54 x 32 mm, unframed 123 1002 SU Effective surface 54 x 16 mm, framed 123 1012 SB Effective surface 54 x 16 mm, unframed 123 1012 SU Long-term template 3 Effective surface 85 x 54 mm, framed 123 1003 SB Effective surface 85 x 54 mm, unframed 123 1003 SU Effective surface 85 x 27 mm, framed 123 1013 SB Effective surface 85 x 27 mm, unframed 123 1013 SU Long-term template 4 Effective surface 128 x 85 mm, framed 123 1004 SB Effective surface 128 x 85 mm, unframed 123 1004 SU Effective surface 128 x 42.5 mm, framed 123 1014 SB Effective surface 128 x 42.5 mm, unframed 123 1014 SU Long-term template 5 Effective surface 170 x 108 mm, Al frame 123 1005 SA Effective surface 170 x 108 mm, framed 123 1005 SB Effective surface 170 x 108 mm, unframed 123 1005 SU Effective surface 170 x 54 mm, frame 123 1015 SB Effective surface 170 x 54 mm, unframed 123 1015 SU Long-term template 6 Effective surface 257 x 170 mm, Al frame 123 1006 SA Effective surface 257 x 170 mm, framed 123 1006 SB Effective surface 257 x 170 mm, unframed 123 1006 SU Effective surface 257 x 85 mm, framed 123 1016 SB Effective surface 257 x 85 mm, unframed 123 1016 SU
Long-term template customized size larger than A4 123 1007 SU Al frame (20 x 20 mm) for long-term template up to A4 123 1010 AR Type matter cost for long-term template 123 1000 SD with exposure pattern (per unit) Type matter cost for long-term template according to pattern (per unit) 123 1000 SK
Marking-Galvanizing Electrolyte for marking of VA-(1.4301), 100 ml of VA-(1.4301), 500 ml of VA-(1.4301), 1 liters of chrome vanadium, 100 ml of chrome vanadium, 500 ml of chrome vanadium, 1 liter of chrome vanadium, 5 liter of Ms, Cu, tin, 100 ml of Ms, Cu, tin, 500 ml Electrolyte for negative marking 100 ml 500 ml Preservative to care steels 100 ml 500 ml 1000 ml
123 2101 ET 123 2105 ET 123 2111 ET 123 2120 EC 123 2125 EC 123 2126 EC 123 2127 EC 123 2130 EM 123 2135 EM
123 2170 EN 123 2175 EN
123 2310 EN 123 2315 EN 123 2311 EN
84
Electrode grinding device
ESG 1
for TIG electrodes
85
Welding accessories

Arguments which will convince you...
Electrode grinding device ESG 1-best welding results due to optimum grinded electrodes.
For grinding of electrodes from 1.0-4.0 mm Minimum grinding of the material at the electrode of only 0.3 mm concerning integrated setting gauge Therefore, the electrode may be regrinded up to 200 times instead of only 50-100 times No annealing when grinding Integrated suction with P3 dust filter, therefore the user is perfectly safe-guarded Optimized for use in the workshop and for assembly Precision control of the electrode inside a tool holder Also for start grinding of short electrodes (up to 15 mm) e.g. for orbital welding devices By simple setting you may use 3 grinding levels of the diamond disk, thus the service life of the diamond disk is three times longer Continuously variable grinding angle of 15-180 You may also directly grind electrodes with metal drops, which saves time and prevents the electrode from breaking High-performance engine of 650 watts
Integrated sight glass
Why start grinding of electrodes?

In order to avoid striking problems and a creeping arc when DC TIG welding, the electrodes should be grinded pointed to the current conduction! For AC TIG welding a thin arc on the electrode from 1.6 mm in current conduction direction of a phase needs to be grinded! With the ESG 1 electrodes can be regrinded up to 200 times (from 15 mm length up to 4.0 mm on)!
Integrated suction incl. disposable filter element
Scope of delivery ESG 1 Driving motor Grinding spindle with filter case and filter Electrode holders Diamond disk 40 mm Collet chucks for electrodes 1.6/2.4/3.2 mm Operating tools, 2 x Allen key 8/4 mm, 2 x wrench 13-17/13-14 Sanitation bag for disposable filter In plastic case Scope of delivery with case
Item No. ESG 1 169 0100
Continuously variable angle setting from 15-180
Accessories
Diamond disk 40 mm
1.0-4.0 mm Grinding angle continuously variable 15-180 Electrode length min. 15 mm Capacity 650 watts Current supply 230 volts Revolutions infinitely variable 8.000-32.000 1/min Diamond disk 40 mm Weight 2.5 kg
Technical data Electrode
Electrode holder Collet chuck 1.0 mm Collet chuck 1.6 mm Collet chuck 2.0 mm Collet chuck 2.4 mm Collet chuck 3.2 mm Collet chuck 4.0 mm Filter cartridge Sanitation bag
Item No. 169 0102 169 0103 169 0105 169 0106 169 0107 169 0108 169 0109 169 0110 169 0117 169 0121
Continuously variable speed regulation using the handwheel
86
Welding accessories
Pressure regulator Spray for nozzles Electrodes Electrode holder Welding hand shield Basket coil adapter Ground terminals Welding wire Welding safety glasses Welding safety goggles Welding safety helmets Welding cable Welding gauge Welding rods Welding place equipment Technical gases
Neu Neu Neu Neu Neu
Welding clamps Magnetic screws clamp Vice-grip wrench Welding angle magnets Metall corner clamps
87
Schweizubehr
Automatic welding safety helmetsfirst-class quality, proven a thousand times!

The advantages of the VarioProtect Safety helmets at a glance: Complete protection of face and front of the throat against radiation and sparks Effective protection of the eyes Fully automated dimming in only 1/30.000 sec., as soon as the arc is lit Adapting of the required protective level from 9 to 13 using the handwheel at the outside of the helmet. It is not necessary to take off the helmet. Both hands can be used to position the torch and the material ON/OFF automatic Operation with solar cells Produced and tested according to the standard EN 379 and EN 175 Tested for practical suitability by welding technologists Due to the ON/OFF automatic, you do not need to actuate a key. Using the delay switch, you can set the response time from dark to clear as required.
The welding helmet is tested according to EN 175 and guarantees a complete protection of your cervix. The special shape of the helmet avoids scratches on the supplementary pane when you put down the helmet. A bead at the top and the bottom of the helmet provides and extra protection against sparks. Can be used for MIG/MAG, TIG or electrode welding as well as for sanding. Not appropriate to be used for laser welding, oxygen and acetylene welding/cutting processes
Tested according to the standards EN 379 and EN 175 Extremely light-weighted-only 460 g!
exchangeable headband
VarioProctect L; Field of view 98 x 43 mm VarioProctect XL; Field of view 98 x 55 mm
Automatic welding filter The VarioProtect automatic welding filters are both continuously variably from 9 to 13 Controlled over the electronics, the liquid crystal elements are acting as blinds which recognize the arc and immediately react upon it by showing a darker or clearer image
Additionally for both models it is possible to set the sensibility continuously variable and to switch-over response time from dark to clear into several steps The built in UV/IR filter will protect you from dangerous radiations
Additionally for both models it is possible to deactivate the automatic dimming of the welding filter using the selector switch. In the "grinding" mode it is also possible to use the VarioProtect helmet for sanding
The comfortable headband Maximum wearing comfort due to easily adjustable headband. The headband can be rapidly replaced with a click mechanism. The transpiration band can be exchanged.
88
Welding safety helmets
Designation
Item No.
plus VAT
Designation
Item No.
plus VAT
Automatic welding safety helmet VarioProtect L continuously variable DIN 9-13 Response time 1/30.000 sec. 2 sensors
Automatic welding safety helmet VarioProtect XL continuously variable DIN 9-13 Response time 1/30.000 sec. 4 sensors Carbon design
Response time 1/30.000 sec.
extra groes Sichtfeld Reaktionszeit 1/30.000 s
VarioProtect Xl Field of view Dimensions of the cartridge Current supply ON/OFF UV/IR protection Protection level Shade Class Switch-over response time Delay Sensitivity Material Total weight
165 4000
69.90
VarioProtect Xl Field of view Dimensions of the cartridge Current supply ON/OFF UV/IR protection Protection level Shade Class Switch-over response time Delay Sensitivity Material Total weight
165 4001
89.90
98 x 43 mm 110 x 90 x 9 mm solar cells fully automated permanently DIN 16 DIN 9 to13 4 1/2/3 1/30.000 sec. (from clear to dark) 0.25-0.8 s (adjustable in 3 steps: "Short-"Middle-"Long) continuously adjustable high-quality, impact-proof Polyamide nylon 460 g
98 x 55 mm 110 x 90 x 9 mm solar cells + replaceable battery fully automated at any time up to color DIN 16 DIN 9 to13 4 1/2/3 1/30.000 sec. (from clear to dark) 0.25-0.8 s (adjustable in two steps: "Short"-"Long") continuously adjustable high-quality, impact-proof Polyamide nylon 480 g
Spare parts VarioProtect L Pos. Designation Item No PU (pcs) 1 Exterior supplementary pane 166 2001 1 2 Interior supplementary pane 166 2002 1 3 Welding helmet housing 166 2004 1 4 Headband front (sweat headband) 166 2005 1 5 Headband complete 166 2006 1
1.29 0.90 5.90 1.29 7.50
Spare parts VarioProtect XL Pos. Designation Item No PU (pcs) 1 Exterior supplementary pane 166 2001 1 2 Interior supplementary pane 166 2003 1 3 Welding helmet housing 166 2008 1 4 Headband front (sweat headband) 166 2005 1 5 Headband complete 166 2006 1 Spare battery 166 2007 1
1.29 1.09 5.90 1.29 7.50 0.90
89
Welding accessories
Speedglas automatic welding safety helmetsthe Non-Plus-Ultra between welders.

Speedglas 9002
With electronic control. Speedglas 9002 D with two firm, reversible protection levels DIN 9 and 11. Can be manually upgraded with a toned interior DIN 1 protective pane to another protection level (DIN 10 and 12) Automatic welding filter Each Speedglas filter is a laminate of the following seven different layers: An UV/IR filter, three polarizers and three liquid crystal elements. The UV/IR filter permanently prevents harmful radiation, regardless if the filter cartridge is set to the positions ON, OFF, bright or dark. Controlled over the electronics, the liquid crystal elements are acting as blinds which recognize the arc and immediately react upon it by showing a darker or clearer image. CO2 reduction The revolutionary series of helmets Speedglas 9000 consists of four aerodynamically constructed alar profiles which emit carbon dioxide, heat and humidity to the environment The result: The exclusively patented "breathable" helmet design provides for better working conditions due to the little amount of air humidity, heat and CO2 in the helmet. The welder feels better and keeps a clear head over the whole long working day. Speedglas SideWindows The side windows allow the welder for recognize potentially dangerous parts in his working environment, even with the closed eypiece such as for instance projecting parts, vehicles, obstacles or other persons. The welder can move without any problems within his working area and is well-protected against UV and infrared radiation.
Speedglas 9100 The new generation! Welding protection as tailor-made

Safety and comfort as never before! 3M Speedglas 9100 welder's head screen-the original at newest generation with many innovative functions and details: new optimized welder's head screen design unique patented headband new developed high-tech automatic welding filters in three versions: 9100V / 9100X / 9100XX
The new headband: Fit accurate to the millimeter! A smooth-running turning knob allows an exact fine adjustment. Small, medium, large? Adjustment of the head width from size 50 to 64. Four locking levels determine the distance between face and screen. A ninefold raster adjustment allows an easy angle adjustment of the screen. Two adjustable cross belts provides for an increased stability of the welder's head screen and a optimized weight distribution Specially constructed double cushions are automatically adapting to the forehead Very low pivot and balance point provides for relieving the neck muscles and allows easier handling
3M Speedglas 9100 welder's head screen: More protection, more comfort!
The new generation of welding filters: Best possible view, a lot of function! New side windows for a better all-round visibility Light-weighted, impact-proof and resistant to radiation screen shell with almost higher protective effect The series Speedglas 9100 includes three new automatic filters, which are distinguishing themselves regarding the dimensions: Power supply V: 45 x 93 X: 54 x 107 mm XX: 73 x 107 mm
Most reliable switch-over reaction due to enlarged adjustments of the sensivity. Spot welding comfort mode prevents from visual fatigue.
Expiration system protecting the user against high CO2 concentration and is equipped with an anti-fog coating.
Seven individually pre-selectable protection levels: Front shield reflecting the heat Protection level 5 for autogenously welding and cutting, level 8 for microplasma welding and TIG welding in the low ampere range as well as variable protection levels 9 to 13
Delay function for individual pre-selection of the delay
90
Welding safety helmets
Designation
Item No.
Designation
Item No.
Speedglas 9002 Made of polyamide, according to the eye protection EN 379 and face screen EN 175, order 1/2/2, reaction period 0.4 ms , bright-up time adjustable from 100 to 200 ms, UV/IR buffer degree 13 permanent, lens coverage 42 x 93 mm, bright degree 3, safety specifications 5-6, 3 volts lithium batteries (1500 h)
Speedglas 9100 According to the eye protection EN 379, order 1/1/1/2, reaction period 0.1 ms , bright up time adjustable from 40 to 1300 ms, UV/IR buffer degree 13 permanent, bright degree 3, safety specifications 5, 2x 3V lithium batteries
Welder's head screen with side window and automatic welding filter variable Speedglas 9002 D DIN 9/11 162 1850
Welder's head screen with side window and automatic welding filter variable Speedglas 9100 V SF DIN 5/8/9-13 162 1971 Speedglas 9100 V SF DIN 5/8/9-13 162 1961 Speedglas 9100 V SF DIN 5/8/9-13 162 1981
Automatic welding filter for welder's head screen Speedglas 9002 D DIN 9/11 163 0058
Automatic welding filter for welder's head screen Speedglas 9100 V SF DIN 5/8/9-13 163 0060 Speedglas 9100 V SF DIN 5/8/9-13 163 0061 Speedglas 9100 XX SF DIN 5/8/9-13 163 0062
Spare parts Speedglas 9002 Pos. Designation Item No PU (pcs) 1 Ear and neck protector leathern (3 pcs) 163 2004 2 Headband with assembly kit 163 2005 3 Headband (rigid) with assembly kit 163 2024 4 Assembly kit for headband 163 2006 5 Transpiration band made of terry 163 2008 2 Transpiration band leathern 163 2009 Transpiration band, cotton, Velcro 163 2010 2 6 Magnifying lens upon request 7 Welding helmet 9000 with side windows without headband, without front panel 163 2001 8 Batteries, PU 2 pieces 163 2012 9 Exterior supplementary pane, standard 163 2013 10 Exterior supplementary pane, scratch-resistant 163 2014 10 Exterior supplementary pane, heat-resisting 163 2015 10 10 Interior supplementary pane 42x90 mm 163 2016 5 Interior supplementary pane +1 DIN 163 2018 5 Interior supplementary pane +2 DIN 163 2020 5 Interior supplementary pane X 53x103 mm 163 2017 5 Interior supplementary pane X +1 DIN 163 2019 5 Interior supplementary pane X +2 DIN 163 2021 5 11 Battery covers, PU 2 pcs 163 2026 12 Thermal shield, silver (front panel) 163 2022 Thermal shield, black (front panel) 163 2027 13 Covering for side windows 163 2002 10
Spare parts Speedglas 9100 Pos. Designation Item No PU (pcs) 1 Transpiration band 163 4001 3 2 Head protection made of TeclaWeld 163 4002 3 Head and neck protection made of TeclaWeld 163 4003 4 Welder's head screen with side windows without headband 163 4004 5 Thermal shield, silver (front panel) 163 4005 6 Headband incl. fixing material 163 4006 7 Holding pins for head band, right and left 163 4007 8 Headband, front part 163 4008 9 Headband, rear part 163 4009 10 Exterior supplementary pane, standard 163 4010 10 Exterior supplementary pane, heat-resisting 163 4011 10 Exterior supplementary pane, heat-resisting 163 4012 10 11 Interior supplementary pane 9100 V 163 4013 5 Interior supplementary pane 9100 X 163 4014 5 Interior supplementary pane 9100 XX 163 4015 5 12 Covering film for side windows 163 4016 2 13 Magnifying lens upon request 14 Batteries, PU 2 pieces 163 2012 15 Battery holder, PU 2 pcs 163 4018
91
Welding accessories
Welding accessories
Designation
Item No.
Designation
Item No.
Welding hand shield D 160 0610 made of diamond filament straight type for glass size 90 x 110 without protecting glasses
Headband with ratchet displacement for protective head shield G continuously variable with face transpiration band
160 0711
Headband for protective head shield P 160 0721
Welding hand shield G 160 0620 made of glass filament cranked type for glass size 90 x 110 without protecting glasses
Welder's protecting glasses 90 x 110 according to DIN
9 A DIN 10 A DIN 11 A DIN 12 A DIN 13 A DIN
160 1009 160 1010 160 1011 160 1012 160 1013
(PU10) (PU10) (PU10) (PU10) (PU10)
Clear-view hand shield G 160 0600 made of glass filament cranked type with isolated mechanic for glass size 90 x 110 without protecting glasses
Welder's protecting glasses metalized 90 x 110 according to DIN 9 A DIN metalized 160 1109 (PU10) 10 A DIN metalized 160 1110 (PU10) 11 A DIN metalized 160 1111 (PU10) 12 A DIN metalized 160 1112 (PU10) 13 A DIN metalized 160 1113 (PU10)
Supplementary front glass (transparent) 90 x 110 160 1300 40 x 110 160 1301 Protective head shield G 160 0710 made of glass filament incl. headband for glass size 90 x 110 without protecting glasses 1000 hour glass 90 x 110 Plastic CR 39 160 1310
(PU100) (PU100) (PU10)
Protective head shield P 160 0720 made of polypropylene incl. headband for glass size 90 x 110 without protecting glasses
92
Designation
Item No.
Designation
Item No.
Full-view goggles colorless 160 0100 Made of flexible, crystal clear plastic, Ventilation opening covered with sieve Suitable for acid, fumes, dust and for polishing According to EN 166 B 0196 CE
(PU10)
Welder's head screen leather 160 0050 Made of soft leather, sewed with Kevlar twine For inert gas welding in constrained positions Upward folding plastic goggle 50 mm Welder's goggles For DIN glasses 50 mm diameter Colorless, shatter-proof 5 A DI N
160 0200 160 0205
(PU10) (PU10)
DIN glasses, round, 50 mm diameter 5 A DIN Colorless, shatter-proof
160 0805 160 0800
(PU10) (PU10)
Upward folding welder's goggles P 160 0305 (PU 10) Soft and solid PVC body Also suitable for persons wearing glasses DIN glasses upward folding, subjacent colorless glasses For DIN glasses with 50 mm diameter, colorless, shatter-proof and 5 A DIN According to EN 166 3 4 F 0196 CE
AULEKTRO-welder's protecting glass and its usefulness using for gas welding AULEKTRO 3-8 FW 1 DIN Please read the table correctly! Determine the intensity of current in amperes (A) on the transformer for the welding process which you have selected. The intensity of current is readable on the vertical axis of the diagram. Now go from the red amperes horizontally to the column for the applied welding process. Now you can easily read the protective level AULEKTRO (figures in the corresponding rectangle).
(PU10) (PU10)
Nylon safety goggle adjustable Bow adjustable in length and ascent Slight and comfortable type Former glasses 66x56 mm curved Colorless, shatter-proof 5 A DI N
160 0500 160 0505
(PU10) (PU10)
93
Welding accessories
Nylon safety goggles Simple lens change by knurled screw Soft frame For DIN glasses with 50 mm diameter Colorless, shatter-proof 160 0400 5 A DIN 160 0465
Welding accessories
Designation
Item No.
Designation
Item No.
170 0054
170 0050
Basket coil adapter KA 1 Pluggable
111 0001 Argon / CO2 pressure regulator With capacity and working manometer Welding capacity, small 50 mm 170 0054 Welding capacity, large 63 mm 170 0050 Capacity manometer SK 63 mm Pressure manometer SK 63 mm Pressure manometer SK 50 mm Capacity manometer SK 50 mm 170 0058 170 0059 170 0451 170 0452
Basket coil adapter KA 2 With quick-action closure
111 0005
Welding-seam gauge SL 1 Made of aluminum
125 2201
Basket coil adapter KA 3 Two-piece
111 0006
New
Welding-seam gauge SL 2 125 2202 Precision construction for measuring the flush weld and welds in the corners 60 / 80 / 90
Centering adapter for D 200 coils Two-piece
111 0007
MIG / MAG special tongs Fast and true to size cutting off of the welding wire Time-saving cleaning of the inert gas nozzle, drawing of the inert gas nozzle, unlocking and tightening of the power nozzle Size 1, for 12-15 mm nozzles 107 1000 Size 2, for 15-18 mm nozzles 107 2000
Spray for nozzles 400 ml (PU 12) 107 6401 Waterless Free of silicone, with neutral oder and CFC-free Mould oil on plant basis
94
Designation
Item No.
Designation
Item No.
Electrode holder Isolated according to EN 60974-11 With break-proofed insulating segment socket made of fiber glass For cable connecting terminal Pratica 1 (260 A- 35% ED / electrodes max. 3.2 mm) 124 0120 (PU5) Pratica 2 (350 A- 35% ED / electrodes max. 5 mm) 124 0140 (PU5) Pratica 3 (520 A- 35% ED / electrodes max. 8 mm) 124 0160 (PU5)
Ground terminals 200 A, with copper braid, 180 mm, M6 124 0220 400 A, with copper braid, ionic bond. brass wire, 200 mm, M8 124 0240 600 A, with copper braid, 200 mm, M10 124 0260
(PU5) (PU5) (PU5)
Insulation shells for electrode holder Pratica 1 Pratica 2 Pratica 3
124 0121 124 0141 124 0161
(PU10) (PU10) (PU10)
Ground terminal Nevada According to BS 638-5 CE Nevada 3 (300 A-60%/400 A-35%) Nevada 5 (400 A / 60%/500 A-50%)
124 0235 124 0265
(PU5) (PU5)
Electrode holder Superior 4 124 0040 250 A-35% ED / 200 A-60% ED / electrodes 2.4-4 mm / cable 25-35 mm / size 480 Handle and tip fire-proof and heat-resisting Body made of brass with insulated compression spring Gripping the electrode by turning of the welding tong head With cable connection terminal According to EN 60974-11 and IEC 974-11, B200 TV CE
Magnetic pole binder Very good magnetic bond on tubes MPK 400 A MPK 600 A
124 0340 124 0360 Welding accessories
Hand screw cramp with wooden handle Malleable cast iron Chuck opening 150 mm, jaw capacity 80 mm, with cable load release 400 A 60 0 A 125 0140 125 0160
Chipping hammer About 440 g Oval tube 28 mm All-steel
125 0300
95
Welding accessories
Designation
Item No.
Designation
Item No.
Ground cable 4 m long, complete 16 mm 25 mm 35 mm 50 mm 70 mm
125 0216 125 0225 125 0235 125 0250 125 0270
Welding place equipment Welding cable PVC 5 m with electrode holder and welding cable plug, Ground cable PVC 3 m with grounding terminal and welding cable plug Chipping hammer Steel brush 2-row Welding hand shield polypropylene (CE) Welding glass DIN 9 Supplementary front glass 90x110 mm Gloves 5-finger SPA 16 mm/KS 10-25 mm/ Pratica 1/ ground terminal 200 A 124 0400 SPA 25 mm/KS 35-50 mm/ Pratica 1/ ground terminal 200 A 124 0445 SPA 35 mm/KS 35-50 mm/ Pratica 2/ ground terminal 600 A 124 0450
Welding cable coupler plug KS 25, 10-25 mm KS 50, 35-50 mm
125 0635 125 0650
(PU10) (PU10)
Welding cable coupler socket KB 25, 10-25 mm KB 50, 35-50 mm
125 0735 125 0750
(PU10) (PU10)
Welding cable 5 m convert According to H01 N2 D VDE 0250 5 m complete with welding and pressing cable plug To mount on a ground terminal or an electrode holder 25 mm / 10-25mm2/9 mm tappet / M8 125 0227 35 mm / 16-35mm2/13 mm tappet / M8 125 0236 50 mm / 35-50mm2/13 mm tappet / M8 125 0252
Welding cable insert socket EB 25, 10-25 mm EB 50, 35-50 mm
125 0836 125 0851
(PU10) (PU10)
Pressing cable lugs 16 mm 25 mm 35 mm 50 mm 70 mm Welding cable yard ware According to H01 N2 D VDE 0250, part 6 High flexibility Resistance to coldness and heat Flame-retardant 16 mm 125 0316 25 mm 125 0325 35 mm 125 0335 50 mm 125 0350 70 mm 125 0370
125 0416 125 0425 125 0435 125 0450 125 0470
(PU10) (PU10) (PU10) (PU10) (PU10)
Screwed cable lugs CU 25 mm CU 35 mm CU 50 mm CU 70 mm
125 0525 125 0535 125 0550 125 0570
(PU10) (PU10) (PU10) (PU10)
96
Industrial gases
Industrial gases Steel cylinder weldless, completely with valve for steel cylinders, with thread according to DIN 477, top cap DIN 4667 and refill.
The presented dangerous liquid adhesive label meet the requirements of the transport specifications (GGVS/GGPU) and include, for example for technical oxygen the succeeding explanatory information:
Mixed gas (82 % argon, 18% CO2) Only for steel (MAG) Size Content Length Weight 520 mm 6 kg 5l 1.2 m3 10 l 2.4 m3 820 mm 18 kg 20 l 4.7 m3 840 mm 40 kg 50 l 11.8 m3 1515 mm 87 kg
Item No. 174 1005 174 1010 174 1020 174 1050
Argon (99,996 vol. %) Only for V2A + AL (TIG / Al soldering / MIG) Size Content Length Weight 5l 1.1 m3 520 mm 6 kg 174 1006 10 l 2.1 m3 820 mm 17 kg 174 1012 20 l 4.3 m3 840 mm 40 kg 174 1021 50 l 10.7 m3 1515 mm 85 kg 174 1055 Argon mixed gas (97.5 % argon, 2.5% CO2) For weldings of V2A (MAG) Size Content Length Weight 10 l 2.1 m3 820 mm 17 kg 174 4010 20 l 4.3 m3 840 mm 40 kg 174 4020 Oxygen* (autogenous) Size Content Length 10 l 2.0 m3 845 mm 20 l 4.0 m3 810 mm 50 l 10.0 m3 1620 mm Acetylene* (autogenous) Size Content Length 10 l 1.6 m3 850 mm 20 l 3.2 m3 840 mm 50 l 6.4 m3 1620 mm
*Only available in Germany
Weight 20 kg 40 kg 85 kg
174 3010 174 3020 174 3050
Weight 25 kg 42 kg 95 kg
174 2010 174 2020 174 2050
Refill) mixed gas (82 % argon, 18% CO2) 5l 174 1105 10 l 174 1011 20 l 174 1022 50 l 174 1025 Refill) argon (99.996% argon) 5l 10 l 174 1013 20 l 174 1023 50 l 174 1024 Refill) argon mixed gas (97.5 % argon, 2.5% CO2) 10 l 174 4011 20 l 174 4021 50 l 174 1024 Refill) oxygen 10 l 174 3011 20 l 174 3021 50 l 174 3051 Refill) acetylene 10 l 174 2011 20 l 174 2022 50 l 174 2041
1)
Designation
Item No.
Refill: prices by return of a empty cylinder. Only available in Germany. Delivery from 8 fillings on.
Note: Freight cost amounting to 20.00 plus VAT and an ecological surplus amounting to 13.05 plus VAT will be additionally invoiced for deliveries of technical gases.
Cylinder transport carrier 20 174 0020 For 20 cylinders Prevents damages at the connecting cable, welding torch, ground cable and pressure regulator Provides for general view and order The spray for nozzles is always at hand and does not tip over
97
Welding accessories
Information
Composition Symbol W WT 20 WT 20 Oxide additive % m/m Type 0.35 to 0.55 ThO2 1.80 to 2.20 CeO2 Impurities % m/m _ 0.20 _ 0.20 _ 0.20 Tungsten % m/m 99.8 Remnant Remnant Symbol W WT 20 WC 20
Identification
Identification color according to RAL
Shade of color green red grey
Color No 6018 3000 7011
Wire in mm 1.6 2.4 3.2 4.0
Amperes A 24-65 60-120 120-180 150-225
High-alloyed welding wires-chemical composition (Standard time data in % of the welding deposit) Material No. AWS/AISI DIN 1.4316 308L-Si X 2 CrNi 19 9 1.4551 347-Si X 5 CrNiNb 19 9 1.4430 316L-Si X 2 CrNiMo 19 12 1.4576 318 X 5 CrNiMoNb 19 12 0.05 1.4370 307-Si X 10 CrNiMn 1 8 8 6 0.10 1.4842 310 X 12 CrNi 25 20
C max. 0.025 0.07 0.025 0.7 0.7 0.12
Si 0.8 0.7 0.8 1.4 6.5 0.5
Mn 1.7 1.7 1.7 11.5 9 1.7
Ni 10 10 12 18.5 19 20.5
Cr 20 19.5 18 2.6 25
Mo 2.7 12 x C -
Nb min. S max. 0.015 0.02 12 x C 0.015 0.02 0.015 0.02 0.015 0.02 0.015 0.02 0.015 0.02
P max.
High-alloyed welding wires-mechanical properties Not heat-treated, at 20 C, MIG welding with argon +2% oxygen, TIG and plasma welding with argon as inert gas (standard time data) Material No. Apparent yielding point Strength of extension Extension Notched bar impact work Hardness N/mm N/mm % J HB 1.4316 450 550 40 70 200 1.4551 320 580 30 65 220 1.4430 330 540 35 80 210 1.4576 350 590 30 50 220 1.4842 300 550 30 65
Aluminum welding wires-chemical composition (Standard time data in % of the welding deposit) Material No. DIN Mn Mg Cr max. 3.3536 AlMg 3 0.4 3.0 0.3 3.3556 AlMg 5 0.3 5.0 0.3 3.3548 AlMg 4,5 0.8 5.0 0.25 3.2245 AlSi 5 -
Ti max. 0.25 0.25 0.25 -
Si 5.0
Al Remnant according to Remnant according to Remnant according to Remnant according to
Incidentals DIN 1732 DIN 1732 DIN 1732 DIN 1732
Aluminum welding wires-mechanical properties Apparent yielding point Strength of extension Extension Material No. N/mm N/mm % 3.3536 175-205 80-100 15-20 3.3556 100-135 220-260 15-25 3.3548 110-150 275-335 15-20 3.2245 min. 50 120-150 10-18 Aluminum welding wires-usage Material No. Amperes / Wire 0.8 mm 3.2245 75-150 3.3536 80-150 3.3556 80-150 3.3548 80-150
1.0 mm 95-210 100-210 100-210 100-210
1.2 mm 110-240 120-240 120-240 120-240
1.6 mm 150-350 175-360 175-360 175-360
2.4 mm 220-500 220-500 220-500 220-500
Low-alloyed welding wires-chemical composition (Standard time data in % of the welding deposit) Material No. Designation C Si Mn 1.0492 G II 0.15 0.2 0.9 Medium-alloyed welding wires-chemical composition (Standard time data in % of the welding deposit) Material No. Designation C Si Mn 1.6215 G III 0.09 0.1 1.1 Hard facings-chemical composition (Standard time data in % of the welding deposit) Material No. DIN C max. Si Mn 1.4718 MSG 6-60 0.5 3.0 0.4
Mo -
Cr -
Ni -
Cu -
Mo -
Cr 0.4
Ni -
Cu -
Cr 9.2
Ni -
Mo -
Nb min. -
S max. -
P max. -
98
Welding wire
Due to the current price situation of the resources, the prices are without commitment.
MAG inert gas welding wires low-alloyed
MIG aluminum welding wires
SG 2 material No. 1.5125 DIN 8559 / DIN EN 440 For following parent metals: Crude steels St 35, St 45, St 52, St 55; Thin sheet metal St 12, St 13, St 14 Shipbuilding steels A, B, C, D, E; Boiler plates H 1, H 2, H 3; cast steel GS-38, GS-45, GS-52 Construction steels St 34, St 37, St 42, St 46, St 52, St 55, St 60 Fine-grained constructional steels St E 26, St E 29, St E 32, St E 36, St E 39, St E43 Low-alloyed wire electrode for joint and build-up welding Inert gas: CO2 and mixed gases
Al Mg 3 material No. 3.3536 DIN 1732 For following parent metals: Al Mg 3, Al Mn 1, Al Mg 1.8 Welding of rolled and cast aluminum magnesium alloys Inert gas: pure argon or argon/helium compound Mandrel mounting reel D 300 about 5-7 kg Item No. 1.0 mm 112 3008 1.2 mm 112 3010
Basket coil K 300 stratified 15 kg Item No. 0.8 mm 111 2008 1.0 mm 111 2010 1.2 mm 111 2012 Mandrel mounting reel D 300 regular coiled 15 kg 0.8 mm 111 0008 Mandrel mounting reel D 300 regular coiled 5 kg 0.8 mm 111 0108 Mandrel mounting reel D 200 regular coiled 5 kg 0.6 mm 111 0206 0.8 mm 111 0208 *Higher quantities upon request. SG 3 material No. 1.5130 DIN 8559 / DIN EN 440 For following parent metals: Crude steels St 35, St 45, St 52, St 55; Thin sheet metal St 12, St 13, St 14 Shipbuilding steels A, B, C, D, E; Boiler plates H 1, H 2, H 3; cast steel GS-38, GS-45, GS-52 Construction steels St 34, St 37, St 42, St 46, St 52, St 55, St 60 Fine-grained constructional steels St E 26, St E 29, St E 32, St E 36, St E 39, St E 43 Low-alloyed wire electrode for joint and build-up welding Inert gas: CO2 and mixed gases Basket coil K 300 stratified 15 kg 0.8 mm 1.0 mm 1.2 mm Item No. 111 3008 111 3010 111 3012
Al Mg 5 material No. 3.3556 DIN 1732 For following parent metals: Al Mg 5, Al Mg 3, Al Mg Si 1, Al Mg 1 Welding of rolled and cast aluminum magnesium alloys Inert gas: pure argon or argon/helium compound Mandrel mounting reel D 300 about 5-7 kg Item No. 1.0 mm 112 5010 1.2 mm 112 5012
Al Si 5 material No. 3.2245 DIN 1732 For following parent metals: Al Mg Si 1, Al Zn 4,5 MG 1, Al Cu MG 1 Inert gas: pure argon or argon/helium compound Mandrel mounting reel D 300 about 5-7 kg Item No. 1.0 mm 112 6010 1.2 mm 112 6012
Al Mg 4.5 material No. 3.3548 DIN 1732 For following parent metals: Al Mg 4.5 Mn, Al Mg 3, Al Mg 5 Welding of rolled and cast aluminum-magnesium alloys Inert gas: pure argon or argon/helium compound Mandrel mounting reel D 300 about 5-7 kg Item No. 1.0 mm 112 4010 1.2 mm 112 4012 Mandrel mounting reel D 200 about 2.5 kg 1.0 mm 112 4210 Further sizes, alloys, types of coils as well as larger quantities upon request.
Filler wire low-alloyed/rutile for welding without gas DIN EN 758 For following parent metals: St 33, St37-2 by St52-3, St37.4-St52.4, St35.8, St45.8, St37 by St52, HI, HII, 17 Mn 4, Only MT-CS70:s185, S235JR, S355Jo, P295GH, P235GH, P265GH, S355GT Basket coil D 200 coiled in layers 4.5 kg Item No. 0.9 mm 113 2000 Basket coil K 300 stratified 15 kg Item No. 1.2 mm 113 2001
99
Welding accessories
Welding wire
MIG stainless steel welding wires

1.4316 DIN 8556: SG X 2 Cr Ni 19 9 For following parent metals: 1.4301, 1.4306, 1.4308, 1.4311, 1.4303, 1.4310, 1.4319, 1.4541, 1.4550, 1.4552 Joint and build-up welds at rustless and acid-proof Cr- and Cr-Ni steels. Not for use in highly sulfurous medium. For working temperatures of-196C to 350C Inert gas: argon S 1-S 3, mixed gases Mandrel mounting reel D 300 about 12-15 kg Item No. 0.8 mm 113 0208 1.0 mm 113 0210 1.2 mm 113 0212 Mandrel mounting reel D 200 about 5 kg 0.8 mm 113 0238
MAG stainless steel welding wires

1.4430 DIN 8556: SG X 2 Cr Ni Mo 19 12 For following parent metals: 1.4401, 1.4404, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4552, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583, 1.6901, 1.6902, 1.6903, 1.6905 Welding of rustless, cold tenacious and austenitic steels. For working temperatures up to 400C Inert gas: argon S 1-S 3, mixed gases Mandrel mounting reel D 300 about 12-15 kg 0.8 mm 1.0 mm 1.2 mm Item No. 113 0508 113 0510 113 0512
1.4576 DIN 8556: SG X 5 Cr Ni Mo Nb 19 12 For following parent metals: 1.3401, 1.4408, 1.4435, 1.4435, 1.4436, 1.4573, 1.4580, 1.4581, 1.4583 Steels of different types (black-white connections); high-carbon-steels and difficultly weldable steels e.g. manganese hard steel, buffer layers for hard applications, cold tough nickel steels For working temperatures of-120C (cold tenacious) to 300C
1.4551 DIN 8556: SG X 5 Cr Ni Nb 19 9 For following parent metals: 1.4301, 1.4306, 1.4308, 1.4310, 1.4312, 1.4319, 1.4541, 1.4550 TIG or MIG/MAG welding of rustless austenitic steels Not for use in highly sulfurous medium. For working temperatures up to 400C, scale-resisting up to +800C Inert gas: argon, mixed gases e.g. M11, M23 Mandrel mounting reel D 300 about 12-15 kg Item No. 1.0 mm 113 0610 1.2 mm 113 0612
Hard facing inert gas welding wires

MSG material 6-60 No. 1.4718 DIN 8555 Material and using: Hard facing welding at attritional stressed engine parts made of constructional steel or cast steel. The welding deposit is special tenacious and non-abrasive. For parts of excavators, screw conveyors, roll crusher, percussion hammers, rolls and running surfaces. Vickers hardness: 650-775 HV Rockwell hardness: 56-62 HRC Argon S 1-S 3, mixed gases Mandrel mounting reel D 300 about 10-15 kg 1.0 mm 1.2 mm 1.6 mm Item No. 113 0110 113 0112 113 0116
Mandrel mounting reel D 300 about 12-15 kg Item No. 0.8 mm 113 0308 1.0 mm 113 0310 1.2 mm 113 0312 1.4370 DIN 8556: SG X 10 Cr Ni Mn 18 8 For following parent metals: 1.4301, 1.4306, 1.4308, 1.4312, 1.4401, 1.4404, 1.4408, 1.441 0, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4573, 1.4580, 1.4583 with H 1 by H 2 Welding of rustless and acid-proof Cr- and Cr-Ni-Mn steels. For requirements of resistance to tearing and toughness. Cold strengthening. Joint welding at different steels (black-white-alloys). Temperatures up to 850C. Inert gas: argon S 1-S 3, mixed gases Mandrel mounting reel D 300 about 12-15 kg Item No. 0.8 mm 113 0408 1.0 mm 113 0410 1.2 mm 113 0412
1.4842 DIN 8556: SG X 12 Cr Ni 25 20 For following parent metals: 1.4832, 1.4837, 1.4841, 1.4845, 1.4840 Welding of creep-resistant, austenitic steels. The steel can be used in the air up to about 1100C. Scale-resisting up to 1100C Inert gas: argon S 1-S 3, mixed gases
Filler wires
DIN EN 758 T42 7 RN 0.9 mm MT-FD 2-o D200, 4.5 kg DIN EN 758 T 42 7 RN 1.2 mm MT-CS 70-o K300, 15 kg 113 2000 113 2001 Mandrel mounting reel D 300 about 12-15 kg 0.8 mm 1.0 mm 1.2 mm Item No. 113 0708 113 0710 113 0712
Further filler wires for build-up weld, dimensions, alloys types of coils as well as larger quantities upon request.
100
Welding rods
1.4370 DIN 8556: SG X 15 Cr Ni Mn 18 8 For following parent metals: 1.4301, 1.4306, 1.4308, 1.4312, 1.4401, 1.4404, 1.4408, 1.4410, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4573, 1.4580, 1.4583, with H 1 to H 2 Welding of rustless and acid-resistant Cr- and Cr-Ni-Mn steels. For requirements of resistance to tearing and toughness. Cold strengthening. Temperatures up to 850C. Inert gas: pure argon
Autogenous welding rods low-alloyed

G II material No. 1.0349 DIN 8554 For following parent metals: St 34-St 360-2, St 42, H 1, H 2, St 35, St 45, St 35.4, St 45.4 Joint welding by construction of devices, boilers, tubes, cars and machines. Welding gases: oxyacetylene Designation PU Item No. 2.0 mm (PU 5 kg) 145 0120 2.5 mm (PU 5 kg) 145 0125 3.0 mm (PU 5 kg) 145 0130
Designation 1.0 mm 1.6 mm 2.0 mm 2.4 mm 3.2 mm
PU (PU 5 kg) (PU 5 kg) (PU 5 kg) (PU 5 kg) (PU 5 kg)
Item No. 145 3010 145 3016 145 3020 145 3024 145 3032
Autogenous welding rods medium-alloyed

G II material No. 1.6215 DIN 8554 For following parent metals: St 34-St 360-2, St 52-3, H 1, H 2, H 3,17 Mn 4, St 35.4 St 45.4, St 35.8, St 45.8, GS 40-GS 45 Joint welding by construction of devices, boilers, tubes, cars and machines. Welding gases: oxyacetylene 2.0 mm (PU 5 kg) 145 0220 2.5 mm (PU 5 kg) 145 0225 3.0 mm (PU 5 kg) 145 0230
1.4430 DIN 8556: SG X 2 Cr Ni Mo 19 12 For following parent metals: 1.4301, 1.4306, 1.4308, 1.4312, 1.4401, 1.4404, 1.4408, 1.4410, 1.4417, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583, 1.6901, 1.6902, 1.6903, 1.6905 Welding of rustless, cold tenacious and austenitic steels. For working temperatures up to 400C Inert gas: pure argon 1.0 mm (PU 5 kg) 145 2010 1.6 mm (PU 5 kg) 145 2016 2.0 mm (PU 5 kg) 145 2020 2.4 mm (PU 5 kg) 145 2024 3.2 mm (PU 5 kg) 145 2032 1.4576 DIN 8556: SG X Cr Ni Mo Nb 19 12 For following parent metals: 1.4301, 1.4306, 1.4401, 1.4408, 1.441 0, 1.4429, 1.4435, 1.4436, 1.4437, 1.4523, 1.4541, 1.4543, 1.4550, 1.4552, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583 Due to the niob additive this steel has a high consistency and a high permanence against granular corrosion. Inert gas: pure argon 1.0 mm (PU 5 kg) 145 4010 1.6 mm (PU 5 kg) 145 4016 2.0 mm (PU 5 kg) 145 4020 2.4 mm (PU 5 kg) 145 4024 3.2 mm (PU 5 kg) 145 4032 1.4842 material DIN 8556: SG X 12 Cr Ni 25 20 For following parent metals: 1.4762, 1.4832, 1.4837, 1.4841, 1.4845, 14848, 1.4849, 1.4543, 1.4550, 1.4552, 1.4878, 1.4961, 1.6901, 1.6902, 1.6903, 1.6905 Welding of creep-resistant, austenitic steels. The steel can be used in the air up to about 1100C. Scale-resisting up to 1100C Inert gas: pure argon 1.0 mm (PU 5 kg) 145 4510 1.6 mm (PU 5 kg) 145 4516 2.0 mm (PU 5 kg) 145 4520 2.4 mm (PU 5 kg) 145 4524 3.2 mm (PU 5 kg) 145 4532 Welding accessories
TIG/TIG welding rods high-alloyed

1.4316 DIN 8556: SG X 2 Cr Ni 19 9 For following parent metals: 1.4301, 1.4306, 1.4308, 1.4311, 1.4312, 1.4450, 1.4541, 1.4543, 1.4550, 1.4552, 1.4878, 1.4961, 1.6901, 1.6902, 1.6903, 1.6905 Joint and build-up welds at rustless and acid-resistant Cr- and Cr-Ni steels. Not for use in highly sulfurous medium. Working temperatures from-196C up to 350C Inert gas: pure argon 1.0 mm (PU 5 kg) 145 1010 1.6 mm (PU 5 kg) 145 1016 2.0 mm (PU 5 kg) 145 1020 2.4 mm (PU 5 kg) 145 1024 3.2 mm (PU 5 kg) 145 1032
1.4551 DIN 8556: SG X 5 Cr Ni 19 9 For following parent metals: 1.4301, 1.4306, 1.4308, 1.4310, 1.4312, 1.4319, 1.4541, 1.4550, 1.4840 TIG or MIG/MAG welding of rustless austenitic steels Not for use in highly sulfurous medium. For working temperatures up to 400C, scale-resisting up to +800C Inert gas: argon, mixed gases e.g. M11, M23
TIG welding rods for hard facing

W 600 material No. 1.4718 DIN 8555 Material and application: Hard facing welding at wear-loaded machine parts made of constructional steel or cast steel. The welding deposit is special tenacious and non-abrasive. For parts of excavators, screw conveyors, roll crusher, percussion hammer, rolls and running surfaces. Pyramid hardness: 650-775 HV Vickers hardness: 56-62 HRC Inert gas: pure argon 1.6 mm (PU 5 kg) 145 6016 2.0 mm (PU 5 kg) 145 6020 2.4 mm (PU 5 kg) 145 6024
1.0 mm 1.6 mm 2.0 mm 2.4 mm 3.2 mm
(PU 5 kg) (PU 5 kg) (PU 5 kg) (PU 5 kg) (PU 5 kg)
145 5010 145 5016 145 5020 145 5024 145 5032
Further dimensions, alloys, types of coils as well as larger quantities upon request.
101
Welding rods
TIG/TIG aluminum welding rods 1000 mm

Al Mg 3 material No. 3.3536 DIN 1732 For following parent metals: Al Mg 3, Al Mg 1, Al Mg 2, Al Mg Mn, Al Mg Si 0.5, G-Al Mg 3 Welding of rolled and cast aluminum-magnesium alloys. Inert gas: pure argon Designation PU Item No. 1.6 mm (PU 5 kg) 145 0316 2.0 mm (PU 5 kg) 145 0320 2.4 mm (PU 5 kg) 145 0324 3.2 mm (PU 5 kg) 145 0332 4.0 mm (PU 5 kg) 145 0340 Al Mg 5 material No. 3.3556 DIN 1732 For following parent metals: Al Mg 5, Al Mg 3, Al Mg Mn, Al Mg 3 Si, G-Al Mg 3, G-Al Mg 5 Welding of rolled and cast aluminum-magnesium alloys. nert gas: pure argon 1.6 mm 2.0 mm 2.4 mm 3.2 mm 4.0 mm (PU 5 kg) (PU 5 kg) (PU 5 kg) (PU 5 kg) (PU 5 kg) 145 0416 145 0420 145 0424 145 0432 145 0440
TIG/TIG welding rods low-alloyed 1000 mm

WSG 2 material No. 1.5125 DIN 8559 For following parent metals: St 35-St 55, St 35,4-St 55.4, St 33-St 52.3, St 38.8-St 45.8, quality A- E, A 32-A 36, boiler plate H 1-H 3, StE 255-StE 380, 17 Mn 4, 19 Mn 6, GS 38-GS 52 Welding of unalloyed and low-alloyed steels. Melts constantly and steadily and is qualified for constrained position welding. Inert gas: pure argon Designation 1.6 mm 2.0 mm 2.4 mm 3.0 mm PU (PU 5 kg) (PU 5 kg) (PU 5 kg) (PU 5 kg) Item No. 145 0016 145 0020 145 0024 145 0032
TIG/TIG welding rods medium-alloyed 1000 mm

SG Mo material No. 1.5424 DIN 8575 For following parent metals: St 37-3, St 44-3, St 52-3, H 1-H 4,17 Mn 4,19 Mn 5,19 Mn 6, StE 36-StE 47, St 45.8, ASt 35-ASt 45 Mo-alloyed welding rods for the inert gas welding at creep-resistant and higher-strength fine-grained constructional steels. Suitable for working temperatures up to 550C. The smooth and clear fuse off of the welding rods enables a good constrained position welding. Inert gas: pure argon 2.0 mm 2.4 mm 3.0 mm (PU 5 kg) (PU 5 kg) (PU 5 kg) 145 7020 145 7024 145 7032
Al Mg 4.5 material No. 3.3548 DIN 1732 For following parent metals: Al Mg 4.5 Mn, Al Mg 3, Al Mg 5, Al Mg Si 0.5, Al Mg Si 1, Al Zn Mg 1 Welding of rolled and cast aluminum and aluminum-magnesium alloys. Inert gas: pure argon 1.6 mm (PU 5 kg) 145 0516 2.0 mm (PU 5 kg) 145 0520 2.4 mm (PU 5 kg) 145 0524 3.2 mm (PU 5 kg) 145 0532 4.0 mm (PU 5 kg) 145 0540 Al Si 5 material No. 3.2245 DIN 1732 For following parent metals: Al Si 5, Al Mg Si 1, Al Cu Mg alloys, Al Zn Mg alloys Inert gas: pure argon 1.6 mm (PU 5 kg) 145 0616 2.0 mm (PU 5 kg) 145 0620 2.4 mm (PU 5 kg) 145 0624 2 mm (PU 5 kg) 145 0632 4.0 mm (PU 5 kg) 145 0640 Al 99.5 material No. 3.0259 DIN 1732 For following parent metals: Al 99.5, Al 99, E-Al 99.5 Welding of pure aluminum and aluman. Inert gas: pure argon 1.6 mm (PU 5 kg) 145 0716 2.0 mm (PU 5 kg) 145 0720 2.4 mm (PU 5 kg) 145 0724 3.2 mm (PU 5 kg) 145 0732 4.0 mm (PU 5 kg) 145 0740
Aluminum adhesive tape Consisting of pure aluminum foil coated with hardly inflammable, solvent-free, high cross-linked polyacrylic adhesive According to DIN 4102, class B1 Width 30 mm 125 2030 Width 50 mm 125 2050 Width 75 mm 125 2075
102
Electrodes
Welding load RR6 Plant designation
Stick electrodes for welding of low-alloyed and fine-grained constructional steels

Our electrodes are Made in Germany. They are remarkable due to their high quality, very efficient welding behavior and well slag detachment. 1. Approved by ABS American Bureau of Shipping BV Bureau Veritas GL Germanischer Lloyd LR Lloyds Register of Shipping NV Det Norske Veritas RRS Russian Register of Shipping PRS Polski Rejestr Statkow DB Deutsche Bahn AG bereinstimmungszertifikat TV Technischer berwachungsverein UDT Urzad Dozoru Technicznego
E 51 32 RR6, E38 0 RR12, E 6013 according to DIN 1913/8529/EN 499/AWS A5,1 Type of current/Welding position =- ~ / PA, PB, PC, PE, PF
Application, properties, approvals Electrode (thick, rutile-coated) for versatile applications in industry and trade. For joint welding in construction of cars, tank, boiler and pipeline, shipbuilding, steel and machine for unalloyed and low-alloyed steels. Excellent striking properties, smooth arc, low spatters, fine-rippled seams and smooth face of the weld, concave fillets, almost self-lifting slag. Approved by: DB/, TV, UDT Item No. Dimensions PU /box Weight xL pk. x pcs kg 116 2020 2.0 x 250 1 x 172 1.7 116 2025 2.5 x 350 3 x 206 4.6 116 2032 3.2 x 350 3 x 128 4.6 116 2040 4.0 x 350 3 x 85 4.6 Welding load RR(B)7 Plant designation
E 43 33 RR(B)7, E38 2 RB 12, 5E 6013 according to DIN 1913 / DIN EN 499 / AWS
A5,1 Type of current/Welding position =- ~ / PA, PB, PC, PE, PF 2. Welding positions PA (w) horizontal (butt welds, fillet weld and tubs position) PB (h) horizontal (fillet welds) PC (q) crosswise (horizontal welding at vertically side) PE () overhead PF (s) cast uphill (from bottom to top) PG (f) downgrade (from the top to bottom)
3. Type of current direct current, electrode on positive polarity =+ direct current, electrode on negative polarity =alternating current ~
Welding load R(C)3 Plant designation
Application, properties, approvals Universal electrode thick, rutile-basic-coated, especially suitable for root- and constrained position welding on pipelines, tank-, boiler constructions and shipbuilding. Fine-rippled, well-formed, X-ray safe seams with notch-free transition to the parent metal. Very easy slag removal, also from root passes. Approved by: ABS, BV, GL, LR, NV, DB/, PRS, RRS, TV, UDT Item No. Dimensions PU /box Weight xL pk. x pcs kg 116 3025 2.5 x 350 3 x 242 4.8 116 3032 3.2 x 350 3 x 144 5.0 Welding load B(R)10 Plant designation
E 51 32 R(C)3, E38 0 RC 11, E 6013 according to DIN 1913 / 8529 /EN 499 / AWS A5,1 Typ of current/Welding position =- ~ / PA, PB, PC, PE, PF, PG
E 51 54 B(R)10, E42 3 B 12 H 10, E 7016 according to DIN 1913/8529/EN 499/AWS A5, Type of current/Welding position =- ~ / PA, PB, PC, PE, PF Welding accessories
Application, properties, approvals Very easy-to-handle electrode of medium thickness, rutile-cellulose shielded with versatile application in machine building, steel, shipbuilding and pipeline construction. Excellent welding properties in all positions including vertical down position. Well-steady surface seam and self-solvent slag, low spatter loss, well re-ignitability. Approved by: GL, DB/, TV, UDT Item No. Dimensions PU /box Weight xL pk. x pcs kg 116 1020 2.0 x 250 1 x 170 1.6 116 1025 2.5 x 350 3 x 250 4.8 116 1032 3.2 x 350 3 x 166 5.0
Application, properties, approvals Universal electrode ( thick, basic-coated with non-basic parts) with high mechanical properties for industry and trade for welding of unalloyed and low-alloyed steels. Excellent weldability in nearly all positions and suitable for AC current. Approved by: DB/, TV Item No. Dimensions PU /box Weight xL pk. x pcs kg 116 4025 2.5 x 350 3 x 205 4.3 116 4032 3.2 x 350 3 x 126 4.3
103
Electrodes
Stick electrodes for welding of stainless and corrosion-resistant steels

Welding load 4316 AC Plant designation E 19 9 LR 23, E 308 L-16 according to DIN 8556 / AWS A5.4 Type of current/Welding position =- ~ / PA, PB, PC, PE, PF Welding load 4370 AC Plant designation E 18 8 Mn R26, approx. E 307-16 according to DIN 8556 / AWS A5,4 Type of current/Welding position =- ~ / PA, PB, PC, PE, PF in mm 2.5-5.0
Application, properties, approvals Rutile-fluxed electrode for joint welding on low carbon, non-stabilized and stabilized, austenitic, chemical resistant CrNi steels at working temperatures of up to 350C, for corrosion-resistant Cr and heat-resistant Cr and CrNi steels, for impact-resistant austenitic steels also for similar alloyed claddings. Approved by: DB/, TV Material No.: 1.4300, 1.4301, 1.4306, 1.4308, 1.4311, 1.4312, 1.4541, 1.4543, 1.4550, 1.4552, 1.4878, 1.6905
Application, properties, approvals Rutile-fluxed electrode for joint welding between unalloyed or low-alloyed steels with high-alloyed steels or cast steels, for austenitic-ferrite joints at working temperatures of up to 300C, for high-carbon and difficult-to-weld steels, austenitic-manganese steels, for buffering layers, wear-resistant build-up for stock, pressure and rolling load. The weld metal is full-austenitic, corrosion-resistant, scale-resisting up to 850C and work-hardenable up to approx. 350 HB. Approved by: DB/, TV Item No. Dimensions xL in mm 3.2 x 350 4.0 x 350 3.2 x 350 4.0 x 350 PU/plastic/ box pk. x pcs 1 x 132 1 x 92 1 x 39 1 x 24 Weight per pk. plus in kg 4.8 5.0 1.4 1.3
Item No.
116 6025 116 6032 116 6026 116 6033
Dimensions xL in mm 2.5 x 300 3.2 x 350 2.5 x 300 3.2 x 350
PU/plastic/ box pk. x pcs 1 x 234 1 x 124 1 x 67 1 x 36
Weight per pk. plus in kg 4.2 4.5 1.2 1.3
116 7032 116 7040 116 7033 116 7041
Welding load 4430 AC Plant designation
E 19 12 3 LR 23, E 316 L-16 according to DIN 8556 / AWS A5.4 Type of current/Welding position=- ~ / PA, PB, PC, PE, PF
Welding load 4337 AC Plant designation
E 29 9 R23, E 312-16 according to DIN 8556 / AWS A5.4 Type of current/Welding position=- ~ / PA, PB, PC, PE, PF in mm 2.0-5.0
Application, properties, approvals Rutile-fluxed electrode for joint welding on low carbon, non-stabilized and stabilized, austenitic, chemical resistant CrNiMo steels at working temperatures of up to 400C, for corrosion-resistant Cr and CrMo steels, for similar-alloyed claddings and for austenitic-ferrite joints. Approved by:DB/, TV Material No.: 1.4401, 1.4404, 1.4408, 1.4429, 1.4435, 1.4436, 1.4437, 1.4571, 1.4580, 1.4583
Application, properties, approvals Rutile-fluxed electrode for joint welding and surfacing at similar and equal steels or cast steels, for joint welding at higher-strength unalloyed and low-alloyed constructional steels, tempered and tool steels, high-manganese steels and for joints between dissimilar steels with high-alloyed, non-rusting steels. Furthermore, the electrode is appropriated for crack-proofed and tough interpasses on hard surfacing and for abrasion-tight, work-hardened and warm-harden surfacing. The austenitic-ferritic weld metal is non-rusting, corrosion-resistant and suitable for working temperatures of up to 300C. Due to the enhanced delta-ferrite contents black white joints are very resistant against solidification crack.
Item No.
116 6125 116 6132 116 6126 116 6133
Item No.
116 7125 116 7132 116 7126 116 7133
104
Electrodes
Stick electrodes for welding of cast iron

Welding load NI Plant designation E NI BG 11, E NI-C1 according to DIN 8573 / AWS A5,15 Type of current/Welding position=- ~ / PA, PB, PC, PS
Stick electrodes for build-up weldings
Welding load 60 Plant designation
E 6-UM-60 F / approx. E 307-16 according to DIN 8555 Type of current/Welding position=+ / w, h, q, s in mm 2.5-5.0
Application, properties, approvals Basic-graphite fluxed nickel electrode for cold welding of grey, malleable cast iron and cast steel as well as for weldings on fatigued cast parts. For rectification of seams as well as defects in workman. The welding particularity of NI gives perfect welding results even with low amperages. The arc is smooth and intensive, low spatters, as well as easy removal of slag. The welding seam is soft and mecanically machinable including the transition zones to the basic material.
Application, properties, approvals Basic-fluxed electrode for tough, impact-tough and abrasive-resistant surfacing on unalloyed and low-alloyed materials with higher strength. Especially appropriated for surfacing on machine parts, dredger teeth, beater bars, scrapers, charging screws, mill hammers, mixer arms, crusher jaws and crushing cones etc. The weld metal is workable only by grinding, annealing and hardening is possible.
Item No.
Dimensions xL in mm 116 8025 2.5 x 350 116 8032 3.2 x 350
PU/plastic/ box pk. x pcs 1 x 74 1 x 43
Weight per pk. plus in kg 1.5 1.5
Item No.
Weight per pk. plu in kg 6.3 6.3
Various packaging units...

Welding load NIFE Plant designation E NiFe-1 BG 11, E NiFe-C1 according to DIN 8573 / AWS A5,15 Type of current/Welding position=- ~ / PA, PB, PC, PS
Item No.
Weight per pk. plus in kg 1.3 1.5
105
Welding accessories
Application, properties, approvals Basic-graphite fluxed nickel-iron electrode for cold welding of grey cast iron with laminated and globular graphite structure. Also suitable for joining cast iron (GGL and GGG types) with unalloyed steels. The alloyed weld metal is mainly produced by the core wire, 60%Ni and 40%Fe. The weld metal is easy to machine and is characterized by its high crack-resistance. It is colored like the parent metal and it will corrode like this later on. The electrode has good resisting properties and welds smoothly.
Your advantages: All stick electrodes are packed into suitable plastic cases or cover boxes and do not get damp. May types are available in well-priced small cases
Autogenously technique
Designation Universal cylinder carriage for 2 x 10-20 cylinders for 2 x 40-50 l cylinders
Item No.
Designation
Item No.
170 0005 170 0004
Protecting caps for manometer For manometer 63 mm diameter Slotted construction with safety opening Blue-oxygen 170 0037 Red-acetylene and other fuel gases 170 0047 White/grey-other industrial gases 170 0057
New
Manometer hoop guard For protection against damages of the manometer Yellow version for fuel gas 170 0048 Blue version for oxygen 170 0038
FSSG 10-20 l (similar Fig.)
Universal cylinder carriage 10-20 l (similar Fig.)
Portable welding and cutting device Cylinder carriage for 2x10 l or 2x20 l steel cylinders Steel cylinder oxygen and acetylene (10 l or 20 l) Pressure regulator oxygen single-staged and acetylene single-staged Tubular safety fuse acetylene and oxygen Combined welding and cutting device inside sheet steel case (KE/17) (for welding of 0.5-9 mm, for cutting of 3-100 mm) Oxygen and acetylene tube 10 m rooted FSSG 10-20 l 170 0020 Pressure regulator Oxygen Acetylene
170 0030 170 0040
KEK/17 kit 170 0117 Combined welding and cutting device Shank diameter 17 mm For welding from 0.5-9 mm For cutting from 3-100 mm Inside sheet steel case
Handle type KEK/17 Shank diameter 17 mm Spare manometer 63 mm, connection G1/4 Acetylene 40 bars 170 0041 Acetylene 2.5 bars 170 0042 Oxygen 315 bars 170 0031 Oxygen 16 bars 170 0032 Argon 315 bars 170 0051 Argon 30 liters 170 0052
170 0127
Cutting insert type KEK/17 170 0137 Shank diameter 17 mm; without nozzles
Working spot seals Acetylene Oxygen
170 0045 170 0035 Guiding carriage for KEK 17/25.5 mm 170 0150
Fiber gasket For connecting oxygen + argon
170 0036
(PU10) Rounded motion link (compass) For guiding carriage KEK 17 170 0151
Aluminum gasket (acetylene)
170 0046
(PU10)
106
Designation
Item No.
Designation
Item No.
Cutting nozzles Cutting nozzle S0 3-12mm Cutting nozzle S1 12-25mm Cutting nozzle S2 25-50mm Cutting nozzle S3 50-100mm
170 0202 170 0203 170 0204 170 0205
Tubes Acetylene 9x3.5 red Oxygen 6x5 blue Twin tube 6x9
170 1701 170 1702 170 1703
(PU40) (PU40) (PU40)
New
Heating nozzles for fuel gas acetylene Size H1 3-100 mm 170 0231 Size H2 100-300 mm 170 0232
Autogenous twin tube pressed-in Inner 6mm, Outer 9mm 5m 10 m 15 m 20 m
170 1205 170 1210 170 1215 170 1220
Welding inserts type KEK/17 Shank diameter 17 mm Size 1 0.5- 1.0 mm Size 2 1.0- 2.0 mm Size 3 2.0- 4.0 mm Size 4 4.0- 6.0 mm Size 5 6.0- 9.0 mm Size 6 9.0-14.0 mm
170 0210 170 0211 170 0212 170 0213 170 0214 170 0215
Twin hose clamp steel Galvanized steel 16/16 mm
170 1023
(PU10)
Magnetic welding mirror 170 1050 With magnetic base and movable guide Spare magnetic welding mirror 1.5 mm 170 1051 Copper tips 0.5-1.0 mm 1.0-2.0 mm 2.0-4.0 mm 4.0-6.0 mm 6.0-9.0 mm 9.0-14.0 mm 170 0220 170 0221 170 0222 170 0223 170 0224 170 0225 Twin tee-off valve With nuts and bushings 1/4 right, oxygen / argon with 6 mm bushings 3/8 left, acetylene / propane with 9 mm bushings
170 1037 170 1040
Tube welding insert type KEK/17 Cu tube 6 mm diameter, flexible, with soldered tip Size 2 1-2 mm 170 0118 Size 3 2-4 mm 170 0119 Size 4 4-6 mm 170 0120 Size 5 6-9 mm 170 0121
Tube welding insert front parts type KEK/17 Cu tube 6 mm diameter, flexible, with soldered tip Size 2 1-2 mm 170 0122 Size 3 2-4 mm 170 0123 Size 4 4-6 mm 170 0124 Size 5 6-9 mm 170 0125
170 1201
(PU100)
Gas lighter cylinder file With spark metal 3.0 x 20 mm Spare spark metals 3.0 x 20 mm
170 1100 170 1101
(PU10) (PU50)
107
Autogenous
Gas lighter pistol-shaped With spark metal 2.6 x 5.0 mm Nickel plated Spare spark metals 2.6 x 5.0 mm
170 1200
(PU5)
Welding clamps
New
Clamping Clamping tubes
Series USZ-4-in-1 all-steel screw clamp including locking handle

Quenched sliding and fixed clamp made of one piece for elastic and flexible clamping Fixed clamp and pressure plate made of one piece, quenched and warp resistant To clamp, to tighten tubes, to splay and to overtransverse V-clamping support for tubes as well as an additional block for overtransversing is included in the scope of delivery Surface coated spindle including trapezoidal thread smooth running, does not wedged Best power transmission when clamping due to the rounded ends at the clamp handle Rapid conversion of the sliding clamp for spreading applications by reversing the sliding rail and the additional block Applicable for wood and steel
Standard application efficiently and easily executable Spreading
Including the self-addaptable V-clamping support for easy handling Overtraveling
Rapid conversion with little efforts
Overtraveling by means of
additional block provided with screw-thread
Serial delivery including replaceable Vspreading support and additional block to overtravel and spread parts Magnetic V-clamping support Item No. 179 0006 USZ 216 USZ 318 USZ 419
Accessories
Series HZ-Lever screw clamp including grid mechanism for efficient spanning insensitive to vibrations
Fixed clamp and pressure plate made of one piece, quenched and warp resistant Including 38 mm mobile pressure plate Functional grid mechanism for vibration-safe clamping Particularly useful if working in narrow working spaces Rapid conversion of the sliding clamp for spreading applications by rever-
sing the clamping rail and the additional Accessories block in two steps Five times quicker than when working with common screw clamps thanks to the one finger quick action and release lever V-clamping support Applicable for wood and steel Item No. 179 0005 MwSt.
Magnetic V-clamping support Item No. 179 0006
HZ 178
HZ 178-Figure HZ 254-Figure showing showing scope of delivery scope of delivery Throat (mm) 121 140 140 121 121 Cross-section Firm clamp (mm) 25 x 12 30 x 14 30 x 14 22 x 11 22 x 11 Thread M 10 M 10 M 10 M 10 M 10 Weight (kg) 1.9 3.5 4.0 1.2 1.3 Item No. 179 0001 179 0002 179 0003 179 0010 179 0011
Additional block for overtraveling and spreading Item No. 179 0007
Model
max. clamping force Jack opening (kg) (mm) USZ 216 550 216 USZ 318 1100 318 USZ 419 1100 419 HZ 178 HZ 254 460 460 178 254
108
Welding clamps available from March 2010 on
Magnetic screws clamp / Vice-grip wrench
New
Series MSZ-Magnetic screw clamp including tension spring and magnetic V-clamping support
For workpieces made of steel Including sliding clamp mounted on springs for one hand operation The clamp is magnetically fixed on the workpiece after positioning Made of heat-threated and nickel chrome-plated steel for long durability One V-clamping support included in the scope of delivery With treaded hole extendable by optional V-clamping support or bolts
Easy one hand operation in three steps: MSZ 90-Figure showing scope of delivery Opens screw clamp position fix MSZ 140-Figure showing scope of delivery
Accessories
Additional block for overtraveling applicable for MSZ 140 Item No. 179 0022 applicable for RGZ 280 Item No. 179 0007
RGZ 280-Tube vice-grip wrench specially to hold round bodies

Including two self-addatable V-clamping supports, thus also applicable to fix flat materials on tubes One-hand operation
RGZ 280-Figure showing scope of delivery, optionally available additional block for overtraveling, refer to above mentioned accessories
WGZ 76-Angular vice-grip wrench-the helping handling processing rectangular workpieces

To hold, align and fix workpieces of different thicknesses at an angle of 90 One-hand operation Applicable for wood and steel as well as synthetic materials
WGZ 76-Figure showing scope of delivery To fix rectangular conections Also to work with wood and synthetic materials Jack opening
(mm)
For workpieces with a thickness up to 1 1/4 inch (317 mm) Cross-section

(mm)
Model MSZ 90 MSZ 140 Model RGZ 280
max. clamping force

(kg)
Throat
(mm)
Thread M6 M8 Thread M 10
Weight
(kg)
Item No. 179 0020 179 0021 Item No. 179 0090 Item No. 179 0080 Spannwerkzeuge
140 230
90 140 Jack opening min. / max. (mm) 40-64
64 89
13 x 6 16 x 8 Length (mm) 280 Length (mm) 216
0.4 0.5 Weight (kg) 1.3 Weight (kg) 0.6
Model max. clamping force (kg) Jack opening (mm) Throat(mm) WGZ 76 75 32 76
Magnetic screw clamps / Vice-grip wrenches available from March 2010 on
109
Welding angle magnets
New
Series MSWM and SSWM-Permanent welding angle magnets for retaining bracket magnet 30, 45, 60 and 90
For retaining round and flat workpieces made of iron at an exact angle Practic helpers when welding and mounting
MSWM 10 Best appropriate for small workpieces Two mini welding magnets are included in the scope of delivery
SSWM 20 With a retaining force of 2o kg in spite of its small construction Best applicable for the most required applications Figure showing scope of delivery
Series SWM-2 and SWM-switchable welding angle magnets to fix steel sheets, round and square workpieces or tubes
With high magnetic retaining force for professional applications Magnet to be switched on/off by means of a toggle switch Easy to wipe and switched off Perfect to retain round angular tubes, angles and flat materials
Series SWM-2
To retain metallic workpieces at an angle of 45 or 90
SWM-2 35
SWM-2 65
Series SWM
To retain metallic workpieces at an angle of 90 Pole shoe including prism therefore best appropriate for flat and round material
Professional type for highest demands in quality
Two independet working on/off switches
SWM 35
SWM 70
Series VSWM-adjustable welding angle magnetfor infinitely variable settings of the angle from 30 to 275
With high magnetic retaining force for professional applications Pole shoe including prism, therefore best appropriate for flat and round materials Required angle from 30 to 275 easily adjustable and easy to fix by means of handy lever Angle easily readable on the scale Model Retaining force (kg) * Angle MSWM 10 ** 10 30 / 60 / 45 /90 SSWM 20 40 30 / 60 / 45 /90 SWM-2 35 40 45 /90 SWM-2 65 75 45 /90 SWM 35 55 90 SWM 70 120 90 VSWM 41 50 30-275 infinitely variable * Mentioned retaining force is based on processing a steel plate of 10 mm scope of delivery Dimensions (mm) Weight (kg) Item No. 59 x 51 x 16 0.3 179 0060 140 x 111 x 19 0.5 179 0070 111 x 95 x 29 0.7 179 0030 152 x 130 x 35 1.4 179 0031 152 x 152 x 38 1.2 179 0040 197 x 197 x 48 2.7 179 0041 197 x 197 x 95 2.4 179 0050 ** Two magnets included in the scope of delivery, price applicable for the
110
Welding angle magnets available from March 2010 on
Metall corner clamps
New
Series MWS-Metall corner clamps in 2-axes or 3-axes types

To be used in the steel constructions, in the welding shop and in the metall working shop Stable jaws and base body made of gray cast To hold, align and fix workpieces of different thicknesses at an exact angle of 90 Automatic adapting of the pressure jaws to different workpiece thicknesses due to hinged spindle nut Including button for quick action clamping of the workpiece Welding sparks do not adhere to the copper-plated trapeozidal spindle with T-handle Easy to fix on welding or machine tables thanks to lateral oblong holes
Series MWS-2
For workpieces with two axes Fixing of T-connections and free access to the workpiece for welding and assembly works due to the open structures
MWS/2
Mold sides to position the metall corner clamping vertically
Including fixture for best clamping of profiles
Open structure allows fixing of T-connections
Also appropriate to fix round materials
Series MWS-3
For workpieces with three axes Easy turning of the third clamping arm allows rapid removal of the workpiece
Included quick action clamping It is possible to easily turn away for rapid comfortable preparation the third clamping arm MWS/3
Model MWS-2 95 MWS-2 121 MWS-3 95 MWS-3 121
Metall corner clamps available for March 2010 on
111
Spannwerkzeuge
Jack opening (mm) 95 121 95 121
Jaw Length / Height (mm) 122 35 135 64 122 35 100 64
T-distance (mm) 62 100 62 100
Weight (kg) 5.0 10.6 11.1 19.6
Item No. 179 0100 179 0101 179 0102 179 0103
Are you interested in further products?
www.optimum-maschinen.de www.quantum-maschinen.de
www.metallkraft-maschinen.de
www.holzkraft-maschinen.de
Sales Germany: Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt/Bamberg Phone (09 51) 96 555-0 Fax (09 51) 96 555-55 email: info@schweisskraft.de
Sales Austria: Gewerbestrasse Ost 6 A- 4921 Hohenzell Phone: ++43 (0) 77 52-70 929-0 Fax : ++43 (0) 77 52-70 929-99 e-mail: info@aircraft.at www.aircraft.at
Your specialist dealer:
www.aircraft-kompressoren.de
www.unicraft.de
www.schweisskraft.de
Schweikraft Schweitechnik / Item No. 800 1507 GB
With the redaction of this price catalogue any previous lists become null and void. The prices are without commitment in Euros plus the legally valid VAT, plus forwarding charges, transport charges and charges for unloading, installation cost and briefing cost if required. We do not take any liability for misprints errors or incorrect descriptions. We reserve the right of technical and optical modifications. Fig. partially with optional accessories. The delivery will only take place according to our terms and conditions.
The products are sold by specialized trade. The products remain our property until they are completely paid. If a product is sold to a third party our retention of title remains. In the commercial field, the legal conditions of guarantee are valid. Any copy or reprint of any kind, even in extracts, require our written approval.

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MIG-MAG Pulse Combined TIG Inverter TIG Electrode inverter Plasma cutting Workpiece processing Welding accessories Autogenous

Welding machines and welding accessories Catalogue 01/2010

Schweikraft welding devices

Our goal is to satisfy your wishes!

MIG-MAG EASY-MAG 190 . . . . . . . . . . . . . . . . . . . . . . .7 EASY-MAG 210 . . . . . . . . . . . . . . . . . . . . . . .7 EASY-MAG 250-4 . . . . . . . . . . . . . . . . . . . . .7

Welding clamps, angle magnets Metall corner clamps . . . . .New . . . . . . .108-111

Accessories PRO-TIG AC/DC . . . . . . . .59-60

MIG-MAG inert gas welding devices Information

The welding processes, materials and advantages of the individual techniques.

MIG-MAG welding-Inert* gas metal-active gas metal (*Inert = poor activity)

TIG welding-tungsten inert* gas (*inert = poor activity)

Welding with electrodes

The plasma arc cutting

1. Werkstck 2. Ltnaht 3. Drahtvorschub 4. Drahtspule 5. Gasdse 6. Kontaktrohr 7. Schutzgas 7 8. Lichtbogen

Our recommendation: PRO-MAG 200-2 AM & PRO-MIG 230-2 AM / 230-4 AM synergie

The parent metal will not be fuzzed

MIG-MAG welding devices

EASY-MAG 190 (similar Fig.)

EASY-MAG 250-4 (similar Fig.)

EASY-MAG 210 (similar Fig.)

190 108 0191

210 108 0211

250-4 108 0251

MIG-MAG inert gas welding devices

PRO-MAG 250-2 PRO-MAG 200-2 AM PRO-MAG 180-2

Indicator light TEMPERATURE

Control knob for position and interval time (in seconds)

Function selector switch operational mode (2-cycle, 4-cycle, position or interval)

Control knob for speed of wire feed

Powerful wire feed

Stable guide rolls for easy maneuvering

MIG-MAG inert gas welding devices

Accessories-welding torch kits

Welding torch kit

Kit of wearing parts welding torch

Kit of wearing parts

Wire transport roller

SMB 15 gas-cooled PRO-MAG 180-2200-2

SMB 25 gas-cooled PRO-MAG 250-2

Item No 109 1503 109 1504 109 1505 109 1513

Item No 109 2503 109 2504 109 2505 109 2513

Accessories MIG-MAG welding torch

Guide spirals, Teflon cores and PA cores

MIG soldering accessories

105 1583 105 1596 105 1598 105 1599

O-ring 3.5x1.5 (PU 20 pcs.) Support nipple 4 mm (PU 20 pcs.)

105 1597 105 1524 105 6081

Basket coil adapter, One-piece, pluggable Item No 111 0001;

Applicable up to max. 150C.

The new intelligent welding device generation made by SCHWEISSKRAFT

MIG-MAG inert gas welding devices

PRO-MIG synergie-protective gas devices with step switching

IWC controls the whole system by superordinated function

PRO-MIG 450-4 WS synergie

The self adjustment DCC: Three simple steps-there you go...

Standard equipment for all PRO-MIG types

1st Step Selecting material and wire diameter

PRO-MIG 280-4 WS synergie

MIG-MAG inert gas welding devices

CuSi 0.8 1.0

Fig. on the left Synergie program selection PRO-MIG 230-4 AM

Digital display for welding voltage incl. hold function

Rough stage switch