Beruflich Dokumente
Kultur Dokumente
Indian Standard
SPECIFICATION FOR RISING BUTT HINGES
Builders Hardware
Chitnan
Sectional
Committee,
BDC 15
Reficsenling
M. C. Mowjee & Company Private Ltd, Calcutta; ond Builders Hardware Industries Association of India, Calcutta
Sam Ynsos
MOWJEE
Members
SH~I SAHIB SINWI ( Alternate to Shri Yusuf Mowjee ) SHRI D. R. BAHL Engineer-in-Chiefs New Delhi Branch, Army Headquarters, ( Ministry
SHIH D. S. CHAVHAN
CONTROLLER
SHRI K. H. GANDHI SHRI VIJAY KIJMAR ( Affernafc) Jayna Trading Corporation, Delhi SHRI N. S. KAMROJ SHRI RAKESH KAMBOJ (Alternate ) Directorate General of Supplies & Disposals SHRI S. C. KAPOOR ( Ministry of Supply ), New Delhi Indian Institute of Architects, Bombay SHRI RAM F. KEWALRA~ANI National Test House, Calcutta SHRI S. D. MAJUMDER Institution of Engineers ( India ), Calcutta PROP V. S. MOKASHI SHRI G. P. LAL ( Alt~~tc) Gobindo Sheet Metal Works & Foundry, Calcutta SERI AJOYENDU PAUL SHRI AMITABH PAUL (Alternate ) Indian Aluminium Co Ltd, Calcutta SHRI K. PU~KAYAEITEA SHRI R. K. MEETA ( Alternate) National Buildings Organization, New Delhi DR A. V. R. RAO SRRI 0. P. RATRA ( Ahmate) Everite Sales Corporation, New Delhi SHRI H. S. SETHI SHRI Y. D. SAWAL ( Ahmats ) Sen-Harvic, Bombay SH~I T. C. SOLANKI . . SHBI N. K. RAQOOWANEHI ( Alternate J
(
Housing and Urban Development Ltd, New Delhi Ministry of Defence ( DGI )
Corporation
Confined on page 2)
0 CoPyright1979
INDIAN STANDARDS INSTITUTION This publication is protected under the Indian Copyright Act ( XIV of 1957) and reproduction in whole or in part by any means except with written permission of the publisher shall be deemed to be an infringement of copyright under the said Act.
IS : 9106- 1979
( Confinwdffom pugs 1 ) Representing SURVEYOR OB Central Public Works Department, New Delhi
Members
SUPERINTENDING
WORKS ( DA2 ) SURVEYOR OF WORKS ( DAZ ) ( Alternate ) Director SIIRI D. AJIT~A SIMI~A, Director ( Civ Engg )
General,
IS1 ( Ex-oficio
Member )
BDC 15 : 1
M. C. Mowjee
& Company
Regional Testing Centre ( Northern ) ( Ministry of Industry ), New Delhi Eastern Commercial & Industrial Ltd, Visakhapatnam Research & Delhi Development Enterprises Pvt New
Organization,
SHRI S. SESHADRI ( Alternate ) Jayna Trading Corporation, Delhi SHRI N. S. KAMBOJ SHRI RAKESH KAMBOJ ( Alternate) Directorate General of Supplies & Disposals, New SHR~ I. C. KHANNA Delhi Argent Industries, New Delhi COL P. C. K~IANNA Gobindo Sheet Metal Works & Foundry, Calcutta SHRI AJOYENDU PAUL SHRI AMITABII PAUL ( Alternate ) Ministry of Railways SHRr V. K. PUNJ Engineer-in-Chiefs Branch, Army Headquarters, SHRI H. K. RAKHRA New Delhi SHRI J. RAMAMURTY ( Alternate ) Everite Sales Corooration, New Delhi SHRI H. S. SETIU SIIRI Y. D. SAI~AL ( Alternate ) Central Public Works Department, New Delhi SURVEYOR OF WORKS ( DAZ )
IS :
9106- 1979
0.1 This Indian standard was adopted by the Indian Standards Institution on 24 February 1979, after the draft finalized by the Builders Hardware Sectional Committee had been approved by the Civil Engineering Division Council. 6.2 Rising butt hinges are used for fixing the door shutters to the frame when it is intended that the shutters get automatically closed. When the door is opened, the flap of the hinge fixed to the shutter, spirally over the other flap fixed to the frame, elevates the shutter. The door gets automatically closed when the ilap of the hinge by way of its own weight and weight of the shutter tends to move down spirally. These hinges find their use when the door shutters are not up to the full height of the opening, such as doors for cabins of doctors, station officers of police or railway stations or for other offkes where considerable public dealings are involved. 0.3 This standard contains clauses 5.1 and 6.3 which permit the purchaser to use his options for selection to suit his requirements. 0.4 In formulation of this standard due weightage has been given to international co-ordination among the standards and practices prevailing in different countries, in addition to relating it to the practices in the field in this country. 6.5 This standard is one of a series hardware. Other standards published page 13. 6.6 For standard ing the with IS rounded standard. of Indian Standards SO far in the series on builders are given at
the purpose of deciding whether a particular requirement of this is complied with, the final value, observed or calculated expressresult of a test or analysis, shall be rounded off in accordance The number of significant places retained in the : 2-1960*. off value should be the same as that of the specified value in this
IS t 9106 - 1979
1. SCOPE 1.1 This standard lays dimensions, manufacture 2. TYPES 2.1 Rising butt material used: hinges shall be of the following types
Material
materials,
according
to the
G9e
1 2 3
3. MATERIALS
3.1 Material used for the manufacture with the requirements given in Table
TABLE PART 1 REQUIREMENTS MATERIAL
of rising butt 1.
hinges
shall comply
FOR MATERIALS
FOR RISING
BUTT
HINGES
SUITABLE GRADE IN INDIAN STANDARD (3) Grade 0 of IS : 1079-1973, or Temper No. 2 or No. 3 of IS : 4030-1973t brass Grade IS 15 of IS : 210-1978$ : 319-19745. fH or fH of IS : 280-197211
(1)
Flap
(2)
r Mild steel
1 Cast iron
1 Extruded
for hot rolled carbon steel sheet and strip ( fhird revision ). for cold rolled carbon steel strip for general engineering for grey iron castings ( thirdrevision ). for free cutting brass bars rods and sections for mild steel wire for general engineering
purposes
4. DIMENSIONS
4.1 The dimensions for different types of hinges Tables 2 to 4 read with Fig. 1 to 3 respectively.
NO~TEThe figures are diagrammatic
IS : 9106- 1979
TABLE 2 DIMENSIONS OF STEEL RISING BUTT HINGES
and Fig. 1 ) RF;*: WHEN OPEN 180 Z) 10 12 Ho;;;~FR DESIGNATION Fc;;; HOLES
HINGE
OF JOINT A
D;tNo~ C
THICKNESSOF FLAP D
(1) 75 100
(2) 75 100
(5) 1.70 2
(8) 8 9
(9) 6 8 indicate,
NOTE -These hinges are handed and it is essential that purchasers when ordering, whether left-hand or right-hand hinges are required. TABLE 3 DIMENSIONS OF CAST IRON RISING BUTT HINGES
( Clauses 4.1, 5.1, 5.4.1 and 5.4.2, and Ftg. 2 ) All dimensions
SIZEOF
in millimetres. RISEOF FLAP WHEN OPEN 90 RTSEOF FLAP WHEN OPEN 180 HOLESFOR SCREW DESIONATION NO.OF SCREW HOLES
HINGE
LENQTH OFJOINT A
(4) (5) (;, (8) (3) (6) GO 6.4 3.3 6 12 12 75 70 7 3.5 6 12 12 100 100 NOTF, - These hinges are handed and it is essential that purchasers when ordering, whether left-hand or right-hand hinges are required.
(1)
75
(2)
(9) 6 6 indicate,
TABLE
4 DIMENSIONS
OF BRASS RISING
BUTT
HINGES
DIA OF
PIN c
THICKNESS OF FLAP
RISE OF
FLAP WHEN
FOR NO.OF
SCREW HOLES
Min
B (1) 75 100 100 125 (2) 75 100 100 125 (3) 60 65 75 100 (4) 7.1 7.9 9.5 9.5
OPEN 90 (6) 6 6 6 6
SCREW DESIONATION
(8) 10 10 12 12
(9) 6 8 8 8
indicate,
NOTE - These hinges are handed and it is essential that purchasers when ordering, whether left-hand or right-hand hinges are required.
IS I 9106
1979
OPEN
NOTE -A
left-hand
hinge is illustrated.
FIG. 1
STEELRISINGBUTT HINGE
IS : 9186- 1979
+\
. +
SHUT OPEN k ,
NOTE-A
left-hand
FIG.
hinge
is illustrated.
IS 4.2 Tolerances different The tolerances on dimensions types shall be as given in Table 5. ON DIMENSIONS of hinges
9166 - 1979
specified for
TABLE 5 TOLERANCES
90
180 (8)
f f 05 0.5
(1) i)
ii) iii)
(2)
Steel rising butt hinges Cast iron rising butt hinges Brass rising butt hinges
(3)
*0,5 i f I.5 0.5
(4)
*2 f15 f 1 f
(5)
0.05 f
(6)
0.01 f f f
(7)
0.5 0.5 0.5
f 0.5
5. CONSTRUCTION
The 2 to 4.
with Fig.
1 to 3, read
should state the hand of rising butt NOTE - The purchaser, when ordering, hinges. Handing of rising butt hinges shall be determined by the handing of the door on which it is fitted. The hinge is termed left-hand if it is fitted to left-hand door, and right-hand if it is fitted to right-hand door.
made of steel wire for all types of rising butt firmly fixed except that the steel butt hinges loose headed pins. In case of brass hinges the ends of the hinges as shown in Fig. 3. of knuckles of brass rising butt hinges shall
5.3 The helix and the linings be of mild steel. 5.4 Screw Holes -
5.4.1 The screw holes shall be suitable for countersunk head wood screw conforming to IS : 6760-19711* and of the sizes specified in Tables 2. to 4 for different types and sizes of hinges. The size of the holes shall be such that when it is countersunk it shall be able to accommodate the full depth of countersunk head of the wood screw specified. 5.4-2 Aiimber of Holes Tables 2 to 4. The number of holes shall be as specified in
IS:9106
- 1979
5.4.3 Position of Holes -When more than two screw holes are provided in each flap they shall be distributed in zig-zag manner as shown in Fig. 1 to 3 but shall be equidistant from one another. The minimum clear distance of the screw holes from the end of the flap either parallel to the pin or across it shall be as follows:
X or Y For hinges of 75 mm and 100 mm sizes Not less than Not less than Not less than from the 5 mm 7 mm 4 mm
For hinges
of 125 mm size
5 For all sizes of hinges where x= distance of the end hole parallel to the pin; distance at right
IY=
z=
distance of the end of hole nearest to knuckle edge, where holes are provided in zig-zag manner, from the edge of the knuckle slot.
6. WORKMANSHIP
AND FINISH
and shall be free from fiaws and defects. movement of the hinge shall be firm and easy to
be well made
the hinges shall be finished bright with 6.3 Unless specified otherwise, smooth surfaces. The brass hinges shall have bright or satin finish and shall be suitably protected against discolouration. 7. MARKING
indelibly
marked
with
NOTE - The use of the IS1 Certification Mark is governed by the provisions of the Indian Standards Institution ( Certification Marks ) Act and the Rules and Regulations made thereunder. The IS1 Mark on products covered by an Indian Standard conveys the assurance that they have been produced to comply with the requirements of that standard unlrer a well-defined system of inspection, testing and quality control which is devised and supervised by IS1 and operated by the producer. IS1 marked products are also continuously checked by IS1 for conformity Details of conditions under which a licence to that standard as a further safeguard. for the use of the IS1 Certification Mark may be granted to manufacturers or processors, may be obtained from the Indian Standards Institution.
10
fS : 9iO6 - 19?s
8. PACKING
8.1 Hinges shall be packed
packing. The number
NOTE -Hinges
in cardboard boxes or in any other of hinges in a package shall be ten. be packed in multiples
approved
may
of six, if required
by
the
a) Type
AND CRITERION
FOR CONFORMITY
and the criterion for
FOR CONFORMITY
In any consignment all the rising butt hinges of the same type and size manufactured at the same time shall be grouped together to constitute a lot.
SIZE
A-2.1 Lot Size - The number of rising butt hinges to be selected from a lot shall depend on the size of lot and shall be in accordance with co1 1 and 2 of Table 6.
II
TABLE
SCALE
OF SAMPLING
AND CRITERION
FOR CONFORMITY
SIZE
SAMPLE
SIZE
(1)
up
151 301 501
to
,,
,, 500 ), 1000
A-2.2 Sample Size - Rising butt hinges for testing shall be selected at random from at least 10 percent of the packages subject to a minimum of three packages, equal number of hinges being selected from each such
package. A-3. TESTS
A-3.1 All rising butt hinges as selected as given in A-2.1 and A-2.2 shall be checked for dimensions subject to tolerances, defects in manufacture, and finish. Any hinge which fails to satisfy these requirements shall be
considered
A-4.
as defective
hinge.
CONFORMITY
CRITERION
FOR
A-4.1 A lot shall be considered as conforming to the requirements of this standard if the number of defective hinges among those tested does not exceed the corresponding number given in co1 3 of Table 6.
12
INDIAN ON
STANbARbS
BUILDERS HARDWARE
IS: 204 ( Part 204 ( Part 205-1978 206-1973 208-1979 281-1973 362-1975 363-1976 364-1970 452-1973 453-1973 729-1979 1019-1974 1341-1976 1495-1970 1823-1974 1837-1966 2209-1976 2681-1979 3564- 1975 3818-1971 3828-1966 3843-1966 3847-1966 4621-1975 4948-1974 4992-1975 5187-1972 5899-1970 5930-1970 6315-1971 6318-1971 6343-1971 6602-1972 6607-1972 I )-1978 II )-1978 Non-ferrous Tee Door Mild Hasps Fan-light Double Drawer Rim Steel Mild Floor Mortice Non-ferrous Door cIosers Continuous Ventilator Steel back Mortice Indicating Welded Door Flush Mortice Floor Plastic Door Ventilator Rebated handles bolts handles Tower Tower metal bolts, bolts, butt Part Part hinges I Ferrous metals (fourth metals revision ) (fourlir revision )
and strap
hinges door
( third revision ) for use with padlocks ( second revision ) hinges ( third revision ) (third ( second spring cupboard type hinges reuision )
revision )
steel sliding and staples catch acting locks, butt door rat-tail
Parliament
Door springs,
)
( Ilrird reuisiorr )
locks and
)
latches
( second 7evisivn ) hinges stoppers ( thirdrevisiorr (Jirst reviGon ) ( st+cond revision ) type ) ( third revision ) bolts for
use
Fanlight
( jirst revision ) ( vertical sliding ) hinges door with padlocks ( third revision )
( hydraulically
regulated
) ( second revision)
(jirsl revision )
flap hinges latches baths ( vertical and lavatories (Jirsl revision ) for general locks use ( firs~1revision ) type ) ( jrsl revision ) bolts for use in pubIic
night
steel wire fabric for mortice (first revision ) latches latch window ( vertical stays
Bathroom
type
springs closers
( hydraulically ( pneumatically
IS:
7196-1974 7k97-1974 7534-1974 7540-1974 8756-1978 8760-1978 $131-1979 Hold Double Mild Mortice Mortice Rim fast action dead sliding floor springs bolts locks for use in wooden door locks with almirah lever mechanism ( without oil check ) for heavy doors steel locking with holes for padlocks