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Packaging
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Operating instructions
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CEGASA worldwide
T H E C E G A S A G R O U P
CEGASA AIR-ALKALINE
technology
FIGURE 1
4 5
CELL
1 2 3 4 5 6
NEGATIVE COLLECTOR P.V.C. CONTAINER NEGATIVE MIX (Anode) DIAPHRAGM (Separator) POSITIVE MIX (Cathode) POSITIVE COLLECTOR 5
CEGASA AIR-ALKALINE
battery advantages
High and constant output voltage
The CEGASA AIR ALKALINE BATTERIES discharge at a high and constant output voltage of 1,35 V per cell throughout the entire life of the battery. That means extremely low reduction of voltage during the cell discharge. (see figure 2) The output voltage is 20% higher than other battery systems.
Cell output voltage 1,5
DISCHARGE CURVE
CEGASA AIR-ALKALINE BATTERY
1,1
0,9
Hours
FIGURE 2
Watt-hour/dm3 Air Depolarised Wet Alkaline 180 220 Other Air-Alkaline 260 300 CEGASA Air-Alkaline 377 676
FIGURE 3
TABLE 1
Best cost-efficiency
Due to the higher energy density, the CEGASA AIR-ALKALINE batteries have the best cost of energy you can find in the market. One AIR-ALKALINE battery (4AS2/45) can replace nine (9) standard zinc carbon batteries (4R25). This means there is a high reduction in total volume to dispose of (see figure 4)
100
0
MnO2 Zinc Organic Components
Plastic
Asphalt
Steel
Heavy Metals
TOTAL
FIGURE 4
More reliable
Tested and approved by numerous National and International Authorities for use in safety critical appliances. Conforms to the requirements of the European and other International Standards. Manufactured under the Quality System Certificate ISO 9001
Main applications
CEGASA AIR-ALKALINE
batteries
Railway signalling
The world-wide Railway Authorities continue to perfect and improve their signal lighting systems for regulating the traffic and increasing safety. The CEGASA AIR-ALKALINE batteries are specially designed to power these safety critical devices. Temporary speed restrictions, track circuit signals, warning lights on trains, level crossings, traffic regulation and communication rely on high performance, autonomous and zero maintenance batteries that also have to operate in extreme conditions of temperature and humidity in static or moving installations. The CEGASA AIR-ALKALINE batteries are perfectly engineered to satisfy the above mentioned requirements and to provide: Reliability Constant and high voltage. Longer life.
Maximmun safety through high constant light. Long operating time: up to 7.000 hours. Reduced supervision and maintenance.
Navigation aids
Maritime and waterway safety is totally dependent on Navigation aids. Emergency power for lighthouses, buoy lighting, signal lights and radio beacons need an autonomous, high performance, long life and reliable power source. These requirements are more than fully satisfied by the CEGASA AIRALKALINE batteries. They are the ideal power source for these devices which cannot be frequently inspected and are subject to extreme climatic conditions.
Telecommunications
In difficult and varying environmental conditions, CEGASA AIR-ALKALINE batteries fulfill the mission of supplying emergency power for: Mountain Radio telephones. Highway emergency phones. Scientific and meteorological laboratories. Telemeters.
Electric fencers
An electric fencing system must be: Reliable. Powerful. Economical. The CEGASA AIR-ALKALINE batteries with their high and constant voltage gives to the battery operated electronic fencer systems: Constant energy output more reliable Higher energy ouput more powerful Lower consumption more economical
CEGASA AIR-ALKALINE
program
Battery Model Family AS10 8AS10 4AS10 2AS10 AS10-8 AS10-6 AS10-4 AS10-2 AS10 Family AS8 6AS8-350 4AS8-3 2AS8 AS8/100-5 AS8-2 AS8 Family AS6 2ALR40/100 ALR40/200 ALR40/100 3 1,5 1,5 100 200 100 260 260 130 55 110 55 220 440 220 440 880 440 41 82 41 2 2 2 9 6 3 1,5 1,5 1,5 350 700 350 500 700 350 2730 3640 910 650 910 455 200 300 200 500 400 200 800 1200 800 2000 1600 800 1600 2400 1600 4000 3200 1600 150 225 150 375 300 150 2 2 2 2 2 12 6 3 1,5 1,5 1,5 1,5 1,5 600 600 600 4800 3600 2400 1200 600 6240 3120 1560 6240 4680 3120 1560 780 250 250 250 2000 1500 1000 500 250 1000 1000 1000 8000 6000 4000 2000 1000 2000 2000 2000 16000 12000 8000 4000 2000 185 185 185 1500 1125 750 375 185 1 1 1 1 1 1 1 1 O.C.V. Voltage (V) Capacity (Ah) Energy (Wh) Maximum Continuous Drain (mA) Max. Intermittent Maximum Max. Hourly Drain (<1 min) Pulse Drain Capacity (mA) (<1 sec) (mA) (mAh) Terminals
10
10
TERMINALS
M4
27 W 1/4
10 M4
10
16
N 1
N 2
AS10-2
% Rated capacity
20C 0C -10C -20C
100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0 50 100 150
AS8-2
20C 0C -10C -20C
% Rated capacity
200
250
300
350
400
mA
mA
AS8/100-5
100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0 50 100 150 200 250 300 350 400 450 500
ALR40-200
% Rated capacity
20C 0C -10C -20C
100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0 10 20 30 40 50 60 70 80 90 100 110
% Rated capacity
mA
mA
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CEGASA AIR-ALKALINE
program
Battery Model Family AS3 8AS3/60-2 8AS3/60 6AS3/165 6AS3/150A 6AS3/150B 6AS3/120 A 6AS3/120 B 6AS3/90 A 6AS3/90 B 6AS3/65 A 6AS3/65 B 6AS3/45 5AS3/90 5AS3/65 Family AS2 4AS2P/80 4AS2P/40 4AS2/45 4AS2/25 6 6 6 6 80 40 45 25 420 208 234 130 45 45 45 45 180 180 180 180 360 360 360 360 34 34 34 34 6 6 3 3 12 12 9 9 9 9 9 9 9 9 9 9 7,5 7,5 120 60 165 150 150 120 120 90 90 65 65 45 90 65 1248 624 1300 1100 1100 940 940 750 750 507 507 350 585 500 100 50 50 50 50 50 50 50 50 50 50 50 50 50 400 200 200 200 200 200 200 200 200 200 200 200 200 200 800 400 400 400 400 400 400 400 400 400 400 400 400 400 75 38 38 38 38 38 38 38 38 38 38 38 38 38 2-4-5 4 4 4 4 4 4 4 4 4 4 4 2 2 O.C.V. Voltage (V) Capacity (Ah) Energy (Wh) Maximum Continuous Drain (mA) Max. Intermittent Maximum Max. Hourly Drain (<1 min) Pulse Drain Capacity (mA) (<1 sec) (mA) (mAh) Terminals
12
% Rated capacity
TERMINALS
14 8
For 3,0
12
22 For 4,0
N 3
N 4
~5
mA
6AS3/120
100%
TERMINALS
% Rated capacity
N 5
mA
6AS3/150 N 6
% Rated capacity
100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0 5 10 15 20 25 30 35 40 45 50
20C 0C -10C -20C
TERMINALS
mA
Private Labelling
CEGASA is also specialised in the field of private label batteries. This distinction allows us to offer our clients the best in battery technology, along with flexible conditions and an excellent service adapting to the specific characteristic of each request.
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PACKAGING
pallet information
BATTERY Model Weight (Kg) Family AS10 8AS10 4AS10 2AS10 AS10-8 AS10-6 AS10-4 AS10-2 AS10 Family AS8 6AS8-350 4AS8-3 2AS8 AS8/100-5 AS8-2 AS8 Family AS6 2ALR40/100 ALR40/200 ALR40/100 Family AS3 8AS3/60-2 8AS3/60 6AS3/165 6AS3/150A 6AS3/150B 6AS3/120A 6AS3/120B 6AS3/90A 6AS3/90B 6AS3/65A 6AS3/65B 6AS3/45 5AS3/90 5AS3/65 Family AS2 4AS2/45 4AS2P/80 4AS2P/40 4AS2/25 0,73 1,5 0,8 0,55 4 2,3 3,1 3,1 2,8 2,8 2,6 2,3 2,2 1,94 1,85 1,5 2,1 1,8 0,8 0,8 0,55 7,5 10,2 2,5 2,4 2,5 1,5 16,5 8,24 4,12 16,5 12,36 8,24 4,12 2,2
BATTERY DIMENSIONS Length Width Height (mm) (mm) (mm) 216 216 108 216 334 216 108 108 216 108 108 216 116 108 108 108 226 226 220 226 234 226 220 220
PALLET INFORMATION Number of Gross Dimensions batteries Weight (mm) 60 120 240 60 60 120 240 320 1075 1075 1075 1075 815 1075 1075 758 1200 x 1000 x 870 1200 x 1000 x 870 1200 x 1000 x 870 1200 x 1000 x 870 1200 x 1000 x 900 1200 x 1000 x 870 1200 x 1000 x 870 1200 x 1000 x 1110
95 170 85 85 85 85
265 170 85 85 85 85
4 2 12 12 12 12
1200 x 1000 x 1050 1200 x 1000 x 810 1200 x 1000 x 810 1200 x 1000 x 810 1200 x 1000 x 810 1200 x 1000 x 1250
10 10 10
147 166 190 190 166 190 166 190 166 190 166 166
180 180
136 112 126 126 112 126 112 126 112 126 112 112 -
122 114 160 160 114 160 114 160 114 160 114 114 171 171
4 4 4 4 4 4 4 4 4 4 4 4 4 4
288 396 168 168 352 320 352 320 240 256 440 440 168 168
1197 1002 567 538 968 977 967 788 568 550 872 846 388 337
1200 x 1000 x 930 1200 x 1000 x 1239 1200 x 800 x 1020 1200 x 800 x 1010 1200 x 1000 x 1118 1200 x 1000 x 1526 1200 x 1000 x 1118 1200 x 1000 x 1526 1200 x 800 x 876 1200 x 800 x 1450 1200 x 1000 x 1360 1200 x 1000 x 1360 1200 x 800 x 1480 1200 x 800 x 1550
66 110 110 66
66 64,5 64,5 66
12 12 12 12
1200x1000 x 1142 1200 x 1000 x 1458 1200 x 1000 x 1458 1200 x 800 x 1390
OPERATING INSTRUCTIONS
Influence of humidity
When humidity is between 25% and 85%, it has no influence on the batterys operation. When humidity is lower than 25% or higher than 85%, the battery has a capacity loss.
Storage
The CEGASA AIR-ALKALINE batteries are supplied in air-tight boxes, with the ventilation holes closed with a tape. They can be stored for two years without significant loss in the batterys capacity in standard conditions of temperature and humidity.
Installation
The CEGASA AIR-ARKALINE batteries are supplied ready for use. There is no need to add any liquid. Before connecting the battery, the tapes that cover the ventilation holes must be removed. The batteries require a continuous supply of air to obtain correct operation. They can not be used in completely air-tight installations. There is no need for periodic inspections nor maintenance during the operation life. The removal of discharged batteries and the connection of new ones is a very easy operation that does not require qualified personnel.
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CEGASA QUALITY
assurance
The High standards that we constantly achieve have been recognised by the award of Quality Management System. Cegasa has held an ISO 9001 certificate since 1999. Our manufacturing sister company has also been certified to ISO 14001, as their Environmental Management System meets stringent environmental standards.
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CEGASA WORLDWIDE
CEGASA INTERNATIONAL markets its products in more than 50 countries of the 5 continents thanks to its extensive sales network of subsidiaries and representatives.
Subsidiaries
CEGASA INTERNACIONAL (DEUTSCHLAND) GmbH Diezer Strasse, 52 D-65624 Altendiez, Deutschland Tfno.: +49 (0) 6432 988 749 Fax: +49 (0) 6432 988 750 info.deutschland@cegasagroup.com CEGASA-COMRCIO DE PILHAS, LDA. Campo Grande 35 12 D 1700-187 Lisboa, Portugal Tfno.: +351 217 978 097 Fax: +351 217 978 099 info.portugal@cegasagroup.com CEGASA ITALIA S.R.L. Via Ungheri, 25A 40012 Calderara di Reno, Bologna Italia Tfno: +39 051 646 6328 Fax: +39 051 082 1241 Info.italia@cegasagroup.com GAROA S.A.R.L. Espace Olano 137 Avenue de Jalday 64500 Saint Jean de Luz, France Tfno.: +33 05 59 26 64 80 Fax: +33 05 59 26 46 04 info.france@cegasagroup.com CEGASA U.K Ltd. 36a The Colonnades, Albert Dock Liverpool L3 4AA, UK. Tfno.: +44 (0) 151 709 84 00 Fax: +44 (0) 151 709 06 64 info.uk@cegasagroup.com CEGASA HONK KONG CEGASA Hong Kong Limited Unit 2303-05, 23/F, 113 Argyle Street, Mongkok, Kowloon, Hong Kong Tfno.: +852 252 93 452 Fax: +852 311 20 439 CELAIR CORP. 1455 Oakbrook DR, NW, Suite 200 Norcross, Georgia 30093 USA Tfno.: +1 770 449 8998 Fax: +1 770 449 8781 info.usa@cegasagroup.com CEGASA MEXICO Boulevard Avila Camacho n 36 Piso 10 1035 Col. Lomas de Chapultec 1100 Mexico DF, Mexico Tfno.: +52 (55) 917 11636 Fax: +52 (55) 917 11699 info_mexico@cegasamotionenergy.com CEGASA RUSIA 127474, Russia, Moscow, Dmitrovskoe sh., 60, office 313 Tfno: +7 495 617 1586 info@cegasamotionenergy.com
CEGASA CHINA CEGASA Hong Kong Limited Shenzhen Representative Office 13ABC, Times Plaza, No. 1 Tai Zi Road, Shekou Nanshan District Shenzhen, P.R.C., 518067 Tfno: +86 (755) 2681 2115 Fax: +86 (755) 2681 2113
HEAD-OFFICE CEGASA INT. S.A. Artapadura, 11 01013 VITORIA-GASTEIZ (SPAIN) Tfno.: +34-945129510 Fax: +34-945129514 info@grupocegasa.com
CEGASA BRASIL CEGASA SISTEMAS DE ENERGA E TRAFEGO DO BRASIL LTDA. Av. Dr. Cardoso de Melo, 1470 cj. 504 Barrio: Vila Olimpia 04548 004 Sao Paulo Tfno.: +55 11 3842-9200 Fax: +55 11 3842-911 info.brasil@cegasagroup.com
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D a ta i n th is doc um e nt a r e s u b je c t t o c h a n g e w it h ou t n ot ic e .
106563
A division of Artapadura 11 01013 Vitoria-Gasteiz Spain Tel. +34 945 129 510 Fax. +34 945 129 567 info@cegasamotionenergy.com - www.cegasamotionenergy.com