BIOGAS

BIOGAS FLARE STACKS HT-S Type are high-performance enclosed ground flare stacks where biogas combustion temperature, flame retention time and destruction efficiency are the results to be achieved. Combustion occurs inside the base refractory combustion chamber and is completed in the upper cylindrical chamber lined with fiberceramic, under a controlled environment. Air flow is admitted into the combustion chamber through a motorized damper, depending on the combustion temperature set-point. An outer shield provides additional protection against radiant heat loss. The flare stack is supplied complete with gas train, control box fitted with touch-screen panel for operation setting and control, flame arrestor, safety devices, automatic air damper, thermocouple and combustion temperature control system. Operation is fully automatic.

BIOGAS FILTER

Condensate/sediment traps are designed to remove liquids and solids from biological gas, and are installed immediately downstream from each digester to remove the large volume of condensed water, and upstream from energy recovery plants. First-stage removal is accomplished by a combination of centrifugal force and a sharp drop in velocity as the gas enters the trap. Second-stage removal takes place in a stainless steel mesh where smaller size particles are separated from biological gas flow. An external water trap device allows for continuous disposal of condensate water

BIOGAS DRYING

Biogas from anaerobic digestion is saturated with water vapour that has a significant negative impact on the performance of energy recovery units. Removal of moisture is achieved by means of cooling down the biogas flow so that moisture turns into condensate water that can be easily separated, collected and discharged. The system is based on an air-cooled fully automatic water chiller and a water/biogas heat exchanger. The two units are connected by a recirculating water+glicole hydraulic circuit. Condensate water separated in the heat exchanger is collected inside a knock-out drum from which is automatically disposed. The system is designed as package unit; chiller is supplied separately, for installation in nonhazardous area.

SCRUBBER

Scrubber units UTB are the basic option for removal of biogas typical contaminants like hydrogen sulphyde (H2S) and are characterized by simple design and operation. Biogas is washed with a waterNaOH solution. In order to achieve a high purification efficiency, the washing solution and biogas are kept mixed as long as possible: in the first stage inside a venture jet, in the second stage through the layer of filling bodies which are continuously sprayed by nozzles with the washing solution. The system is designed as package unit and the standard version is supplied fitted with on mount electric control panel.

BIOGAS ANALYSIS EQUIPMENT

Biogas analysis assists process control and can help to optimise digester operation and maximize methane production. It can also ensure newly installed biogas plant is operating to design specification. PROGECO includes in its scope of supply hand held portable instruments and fixed continuous and automated equipment for analysis of methane (CH4), oxygen (O2), carbon dioxide (CO2), hydrogen sulphyde (H2S) in biogas. Data can be stored or sent to remote PC / SCADA system.

INSTRUMENTS SCOPE METHANE CAPTURE PROJECT

General The Scope represents a complete design and supply comprising instruments,control panels,power supplies, all connecting cables, including UPS, Voltage Spike protection, data loggers and panel displays The scope of supply covers : 1. Quantity 3 of remote mounted Magnetic Flow Meter DMH KOBOLD size DN 100 2. Quantity 2 of Gas Volume Flow Meters DOG KOBOLD a flow pulsation measurement principle, with temperature TWL KOBOLD and Pressure Transmitter PAS KOBOLD compensation 3. Gas Composition meters,ideally one meter with automatic gas supply switching between two gas sources 4. PLC for Valve operation 5. Data Logging 6. Gas Conditioning

7. Electrical Panel The Panels are to be self - contained and sealed against the ingress of H2S that may be in the environment at a low level. The Scope of supply shall be point - to point tested and simulated prior to shipment. Key spare part are to be nominated and included. All instruments to be provided with calibration test certificate. Equipment for gas composition analysis that may contain gas or leak gas should be separate from other panels to keep gas away from electronics component INSTALLATION Physical installation of field items will be by pipe fitters. Electrical installation will be by electricians as may be expected to be present in a palm oil mill or equipment. There shall be clear installation instructions in English and diagrams, annotated photographs or similiar illustrations where - ever possible. Installation is to be limited to physical placement and the panel, and the supply of power All field devices installed in pipe - work shall have a specified JIS Flange connection. Pipe spools is stainless steel shall contain the set of instruments required for flow measurement and sampling Included in the panel is to be a PLC with program according to a functional description provided. The PLC shall operate numbers of butterfly valves on time basis Multicore cable suitable for connection to valve solenoid shall be included MAGNETIC FLOW METERS Type Size : Magnetic Flow Meter : DN 100

Requirement : Displays instantaneous and integrated flow capable of 4 - 20 mA output ( but currently this is not required) Maximum Flow 75 m3/hr, may be operated at 80 Deg C A grounding Ring is required as the pipe is HDPE Protection Class : IP67 Each flow meter should come as a package in ne stainless steel pipe spool, so that there is a flanged pipe connection using JIS Flange specifications at the meter should be present in the stainless pipe that exaclymatches the meter bore The power supply to the meter shall be provided in a panel. 4 - 20 mA signal from Magnetic Flow Meter is not required GAS FLOW METERS Type : Volume flow compensation flow pulsation measurement principle with temperature and preesure

Size

: DN 150 operating at about 20 - 800 mbar

Gas quality : Wet unclean biogas containing up to 4000 mg/litre H2S, nomally 60% Methane,2% Oxygen, balance carbon dioxide and nitrogen Flow : up 3000 m3/hr

Ex-Proof Class : Suitable for biogas service Protections Class : IP67 Pressure Rating : PN 16 Process Temperature : 30 - 55 C Output Requirement : Instantaneous display of Nm3/hr, pressure and temperature Data Logged recording recording of normalised flow pressure and temperature flow pressure transducer and temperaure transmitter output 4 - 20 mA Signals Each gas flow meter with temperature and pressure sensing should come as a complete package in one stainless steel pipe spool so that there is only a flanged pipe connection using JIS flange specifications at the meter pipe size. The minimum straight length of pipe upstream /downstream of the meter should be present in the stainless pipe that exactly macthes the meter bore GAS COMPOSITIONS MONITOR A multi -channel gas monitor will monitor two gas streams. one stream will be raw biogas where the H2S would be arround 2.500 ppm and saturated humidity. the other stream a scrubbed dehumidified biogas where the humidity would usually be about 40% and the H2S about 150 ppm If is necessary to switch to an air flow for a ime to refresh the sensors ( especially the H2Sinstruments) then that facility must be included All tagged streams shall be individually monitored and data logged The Gas composition monitor will contain the following component Gas suction pump, condensate trap, electronic flow rate monitoring , flame arrester Gas cooler Silica gel- bassed water trap or smiliar to indicate the gas drier is working WT 20,5 for 4/6 mm hose connection isteated of silica gel Switched to change between gas flows ( stream 1 and stream 2 or between a gas stream and air )

Sensors : Methane , 0 to 100% v/v Hydrogen Sulphide 0 to 3000 ppm Hydrogen Sulphide 0 to 500 ppm Oxygen 0 - 25% Carbon Doxide 0 to 100% PROGRAMMABLE LOGIC CONTROLLER It is required to operate valves ( provided by others) The PLC shall be provided with Relay output so that the valve solenoid may be of either 24 VDC or 24 VAC types PLC shall have a touch screen interface. The PLC should allow for 100 Digital outputs and will be programmed according to a functional description provided The PLC will be protected by surge suppression an a UPS

PANEL - GAS HANDLING Stainless Steel outdoor type meeting IP 65 standard containing : Lighting Surge Arrester Switch Power Supply 24 VDC 120 Watt 5A Lighting UPS 1 KVA Power Plug for Service Porpose 16P+PE Circuit Breaker for each instrument 2P 2A Indicator Lamps Gas Instrumentation

PANEL LIQUID FLOW Stainless Steel outdoor type meeting IP 65 standard containing :

Lighting Surge Arrester Switch Power Supply 24 VDC 120 Watt 5A Lighting UPS 1 KVA The gas flow meters shall a display at the panel one display per tag. USB interface downloading of the data be available without opening the panel door. Data logging may be provided from a separate ( control room) panel i preparred be the supplier CABLE All field items shall have power supplies provide from their respective panels, Assume an average distance from the panel 0f 80 meter per instrument Valve operated by the PLC required a signal cable Please provide for 1000 meter of multicore and with 12 or 16 pairs in the multicore REFERENCE GAS A bottle of dry reference gas suitable for checking the instruments is to be provided. The reference gas proposed to contain 60% CH4,1%O2,500 ppm H2S, Balanced CO2. It must be accompanied by a certificate specifiying the composition and accuracy limits of the composition