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GENERAL INFORMATION THIS DOCUMENT IS ENTENDED FOR REFRENCE PURPOSES ONLY. YOU CAN EDIT & MODIFTHE CONTENT.
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OUR BLOG ARTICLE PAGE http://www.unfoldsecrets.com/articles SIGN OUR GUESTBOOK http://unfoldsecrets.com/Guest-book.php JOIN US NOW http://unfoldsecrets.com/login/index.php

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METHOD STATEMENT

METHOD STATEMENT FOR insulation of chilled water pipe work and ancillaries

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METHOD STATEMENT

Project MEP Contractor Document No. Document revision status

: *INSERT PROJECT NAME HERE : *INSERT CONTRACTOR NAME HERE : : 1

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METHOD STATEMENT

05-24-2008 Issued for Review & Comments


Prepared by Checked by Approved by

Rev.

Date

Description

*INSERT CONTRACTOR HERE

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METHOD STATEMENT

REVISION CONTROL SHEET


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METHOD STATEMENT

REV. NO.

DATE

PAGE NO.

DESCRIPTION

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METHOD STATEMENT

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METHOD STATEMENT

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METHOD STATEMENT

TABLE OF CONTENTS

1. Introduction.... 2. Reference.... 3. General...


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4 4 4

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4. Responsibilities...... 5. Materials Handling and Storage at Site.... 6. Tools and Equipments........ 7. Work Instruction.... 8. Procedures.. 9. Insulation Type.. 10. Preparation and Installation

5 5 6 6 6 7 7-8

11. Safety. 9

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METHOD STATEMENT

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METHOD STATEMENT

1. INTRODUCTION : This method statement deals with insulation of CHILLED WATER PIPE WORK AND ANCILLARIES ( above ground ). Before commencement of insulation activities, all Insulation material must be conform to approved shop drawings and material submittals.
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METHOD STATEMENT

The purpose of this document is to define the procedure for the above-mentioned work. The implementation of correct practice for the insulation of Chilled Water Pipe Work and Ancillaries through the general procedures contained herein.

2. REFERENCE 2.0 Contract Specification Section 230719 Pipe Insulation


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METHOD STATEMENT Related Section : Section 220525 Hangers and Supports Section 231123 Equipment Insulation 3. GENERAL

The insulation of pipe work and ancillaries will be achieve in accordance with requirement of the local codes, manufacturers recommendation as per the material submittal and the following international codes. 3.0 3.1
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METHOD STATEMENT 3.2

4. RESPONSIBILITIES 4.0 All works associated with the above-mentioned project to the supply and installation of Chilled Water Pipe Work and Ancillaries, will be the
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METHOD STATEMENT

responsibilities of the sub-contractor (*INSERT CONTRACTOR NAME HERE) in accordance with the contract documents. 4.1 *INSERT CONTRACTOR NAME HEREresponsibilities for the particular personnel are as follows : 4.1.0 Project manager will have the overall responsibility for the execution of the mechanical works. 4.1.1 The Planning Engineer will be responsible for the onward planning
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METHOD STATEMENT

requirements associated with the works the submission to Main Contractor of all related Projects Plan. 4.1.2 The Senior Mechanical Engineer will be responsible for the technical aspect of work. 4.1.3 The Site Mechanical Engineer will be in-charge for the execution of work at site. 4.1.4 The QA/QC Engineer will be responsible for the quality control of insulation of works and verification of installed material including documentation and inspection.
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METHOD STATEMENT 5. MATERIALS HANDLING AND STORAGE AT SITE

5.0 All insulation of Chilled Water Pipe Work and Ancillaries shall be carefully off-loaded at site using necessary work force/ shifting machinery/ equipment to ensure that no damage is caused to the materials. 5.1 All materials shall be stored in a clean , dry place and adequate cover shall be provided to avoid damages. 5.2 Materials shall be shifted to workplace from storage area with the help of sufficient manpower and equipment if required.

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METHOD STATEMENT 6. TOOLS AND EQUIPMENT 6.0 Measuring Tape 6.1 Cutting Tools 6.2 Riveting Machine 6.3 Electrical Drill Machine ( Portable ) 6.4 Electrical Supply : 6.4.0 Flood Light 6.4.1 Extension Cord / Wire

6.4.2 Junction Boxes & Switch Boxes to be supply by Main Contractor.


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METHOD STATEMENT 6.4.4 Provision of Power Supply by Main Contractor. 6.5 Erection Scaffolding ( 2 meters Height ) 6.6 Mobile Scaffolding / Normally Ladder for pipe work use. 7. WORK INSTRUCTION

The installation works will carried out strictly in accordance with the contract Documents and specification. 8. PROCEDURES
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METHOD STATEMENT 8.0 General Requirements 8.0.0 Insulation Materials 8.0.1 Adhesives 8.0.2 Adhesive Tapes 8.0.3 Fixing Pins, Clips, & Speed Washer 8.0.4 Canvas Cloth 8.0.5 Coating 8.0.6 Aluminum Cladding if Required 8.0.7 Rivets & Metal Screw
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METHOD STATEMENT

9. INSULATION TYPE The type of insulation has been classified as fiberglass as AFICO fiberglass perform snap-on extra rigid pipe section as per relevant specification of ASTM and BS standards. AFICO K-450 with factory applied glass reinforced flame retardant aluminum foil jacket laminated on one side. The insulation comply with Fire Classification per BS 476 ( Part 4 ) ASTM E-84, E-136. 9.0 SPECIFICATION OF PREFORMANCE INSULATION
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METHOD STATEMENT

9.0.0 AFICO fiberglass preformed rigid pipe insulation K-450 as manufactured Saudi Arabia Insulating Materials Manufacturing Co. ( AFICO). 9.0.1 Density of 4 ib/cu ft. (64 kg. /cu. m. ) and with a K factor of 0.21 BTU in. /sq. ft. hr. F ( 0.030 W/m. K) at a mean temperature of 77 deg. F ( 25 deg. C). 9.0.2 Fire Classification as per BS 476 ( Part 4 ), ASTM E- 84 and E- 136 as non-combustible material. The glass reinforced aluminum foil/Kraft laminating facing (FSK) are UL classified as flame spread = 5 and smoke developed =0. 9.0.3 Vapor permeance of 0.00279 perms . 40 mm thick . ( Applicable to
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METHOD STATEMENT

Interior building ) & 50 mm thick . ( Applicable to exterior building exposed to ambience temperature ) and supplied to standard length size of 1200 mm. 10. PREPARATION AND INSTALLATION 10.0 On successful completion of pressure testing of pipes , a mock-up installation work will be carried out and approval will be obtained from Company / TPI. 10.1 All insulation work will be carried out in accordance with the approved manufacturers recommendation.
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METHOD STATEMENT

10.2 The external surface of pipe should be clean thoroughly and made free of dust , oil and grease etc. before application of adhesive. 10.3 Adhesive shall then be applied to surface of pipe strictly according to manufacturers recommendation. The type of adhesive shall be the approved specification section 230713 Duct Accessories. 10.4 The insulation shall be placed on the pipes and longitudinal overlap Sealed with a 75 mm wide vapor barrier seal strips adhered neatly in place with a vapor barrier adhesive and /or self-adhesive aluminum tape. Bend shall have insulation with mitered segments of
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METHOD STATEMENT insulation.

10.5 The joint shall have close butted together and sealed with a 50 mm wide self adhesive aluminum tape. 10.6 Fitting and valves shall be insulated with molded fittings /mitered segments of pipe insulation or 0.45 kg. Density of fiberglass blanket compressed 2 to 1 secure with self adhesive aluminum tape. The thickness of insulation shall be the same as adjoining insulation. 10.7 Flange shall have section pipe insulation extending a minimum of 25 mm beyond the end of the bolts. Bolt area shall have filling of
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METHOD STATEMENT insulation material and adhesive.

10.8 All pipes / fittings shall be finish with canvas cloth smoothly adhere and coated with lagging adhesive. 10.9 The cladding shall be formed true to shape and secured around the insulation with the self tapping screw or rivets at center not more than 150 mm or as required. 10.10 The longitudinal overlap of cladding shall be at least 40 mm and the circumferential overlap shall be at least 50 mm. All joints shall be lapped to shed the water and the joints sealed thoroughly against moisture. Bends fittings shall have covering to match aluminum
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METHOD STATEMENT cladding , tailored to fit and appropriately sealed.

10.11 Pre fabricated purpose designed boxes shall be used to cover Valve and flanges.

10.12 Pipe sleeves provided for pipes penetrating floor slabs, walls and partitions . The insulation carried through the pipes sleeves and the gap between the sleeves and the insulation packed with rigid loose fiberglass and sealed with adhesive/ mastic.
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METHOD STATEMENT

10.13 Anodized aluminum sheet or galvanized metal escutcheons provided both sides of walls exposed to view. The escutcheon inside diameter shall closely fit to pipe insulation and making a good finish. 10.14 Insulation pipe hanger shield or saddle shall be installed at hangers. at the point of support, a wooden insert incased in a sheet metal shield / saddle protect insulated pipe. 10.15 The insert material and applied insulation shall be tightly joining the
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METHOD STATEMENT

insert. Seal insulation to insulation insert with adhesive or sealing compounded recommended by the insulation materials manufacturer. 10.16 Care to consider during the installation ensuring the integrity of vapor barrier throughout the brackets, supports, and penetration where vapor barriers indicated. 11. SAFETY 11.0 All installation / construction work will be undertaken in accordance
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METHOD STATEMENT

With Health, Safety, and Environment Plan P- 1215-3-501 and P-1215-3-502. 11.1 All site personnel shall be provided with necessary personal safety protective gadget like the hard hat , pair of safety shoes & gloves, safety belt & goggles and shall be worn at all times if required on site. 11.2 All site work activities will be kept in a clean and tidy condition. ----------------------------Procedure Ends--------------------DOWNLOAD THIS DOCUMENT ON THIS BELOW LINK http://www.unfoldsecrets.com/forum

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