TQ FOR AHEMDABAD PROCESS PUMP Flowserve

SAVAIR ENERGY LTD.
Technical Queries: SEL-TQ-FS001-01 PROJECT : Replacement of Process Pump, Fire Water Pump & Fire Water Jet Monitor at ONGC, Ahmedabad Asset. PLANT: ETP Jhalora Effluent transfer pump VENDOR: FLOWSERVE Sr. Parameters Compliance By Vendor ONGC-ES 1 Manufacturer Name Flowserve 2 Model No. 65-40 CPX315 3 QTY 2 Nos 4 Capacity (Normal) 60 m3/hr 5 Capacity (Rated) 60 m3/hr 60 m3/hr 6 Head (meters) 150 m 150 m 7 Discharge pressure 15 kg/cm2g 8 Suction Connection 65 mm/150#/RF (Site:4") 9 Discharge Connection 40 mm/150#/RF (Site:3") 10 Rated Speed 2960 1450/2900 Rpm. 11 Efficiency of Pump 49.90% 12 Rated Power (KW) 49 Kw 13 Driver Power (kW) 75 kW 14 15 16 17 A 1 2 3 Liquid Handled Pump Should be confirm Operating Temperature Deg C. Arrow Of Pump Rotation on Casing Material of construction CASE IMPELLER SHAFT Effluent water with dissolved chemicals/minerals & Traces of crude oil ISO 2858/DIN 5199/Din 2456 up to 80 Deg c. By Vendor SS316 (ASTM 743 Gr CF8M) SS316 (ASTM 743 Gr CF8M) SS316 (ASTM 276 type 316) Heavy duty single M.S. Fabricated (Plate IS 2062 Gr. B or ASTM /A-36 & C Channels ISME 200 as per IS 808) SS (ASTM 743 Gr CF8) SS316 /(ASTM 743 Gr CF8M) SS 316 (ASTM 743 Gr CF8M) CI (ASTM 48) Compressed non-asbestos fiber TIWA teflon impreganated white non asbestos/graphite impregnated Single single stage/Volute Vendor to Comply Vendor to Comply Vendor to Comply 314 320 256 Vendor to Comply oil chesterton Flexible spacer / Rathi less than 90dba at a sdistance 1 mtr from pump E591/0129/2 3" dial jelly filled, stem mounted range 5m to 10m 3" dial jelly filled, stem mounted range(1/2" BSP/NPT) range of pump approx 1.4 times rated Vendor to Comply Vendor to Comply not considered not considered Vendor to Comply Vendor to Comply yes later 6309 / 3309 yes Foot Radial split A315 CF8M A890 GR.A1 (DUPLEX) SS316
SAVAIR REMARKS
C&T reply
Vendor to Comply Vendor to Comply
yes yes
Vendor to Comply
yes
Vendor to Comply
yes
Vendor to Comply
yes MS fabricated epoxy painted SS316 Not applicable DI
BASEPLATE
M.S FABRICATED
Vendor to Comply
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 a b
SHAFT SLEEVE WEAR RING Gland For packing Bearing Housing Casing Gasket Gland Packing Stage Casing type Mounting Split Impeller Diameter- RATED MAXIMUM MINIMUM Bearing type & No. DE/NDE Lubrication system Packing type (size & No.) Coupling type / Mfr Sound Level Weight & overall dimensions Performance characteristics of pump Accessories of pump pressure guage at suction pressure guage at Discharge
SS316 NA
c d B 1
Gauge Dampener Name Plate Electrical Motor Type
1/2" threaded SS valve along with suitable for Pressure Guage as per Purchaser demand
not considered as per Flowserve std
Flameproof Sq. Cage Induction Motor ( energy Efficient) CGL/KEC/Siemens/NGEF/BBL/GE C/ALSTHOM Contnuous (S1)
Sq. Cage Induction Motor
Vendor to Comply motor is energy Efficient Vendor to Comply
yes
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Make Duty Model/Frame Area of Classification Type of explosion protection Method Of starting Rated Power HP/(KW) BKW at full load Rated Speed Rpm Starting current ampere Full load current ampere Voltage/Frequency / Phase Frequency Type of bearing (DE & NDE) Number of pole Service Factor Ambient Temp/ Temp Rise in C Applicable Coad / Standerds Type of Lubrication Full load Torque Starting Torque % of full load Torque Efficiency at 100% load Efficiency at 75%, 50%, 25% load Degree Of Protection Insulation Class Starting Method Space Heaters watts/Volts Maximum No Of Start / Stop Permitted No. of Terminals
yes
Vendor to Comply Hazardous Area( Zone 1) EX (d) ATS starters Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply 4156% / 50 3% / Vendor to Comply Vendor to Comply Vendor to Comply 2 pole Vendor to Comply Vendor to Comply 50 C / limited to CI "B" insulation IS 325/IS -2148/IS12615/IS4029m& as per Standerd Grease Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Class F (with temp. rise to class B) Vendor to Comply Vendor to Comply 240 Volts AC Vendor to Comply Vendor to Comply 3 Vendor to Comply
E280M yes yes to be confirmed later 49 60.2 2960 later later yes 50Hz later yes 1.15 yes IS 2148 yes later later later later IP55 yes DOL ok later later
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
Rotation viewed from NDE Coupling/Pully Locked Rotor Current % Amps Locked Rotor withstand time- Hot-Secs Locked Rotor withstand time- Cold-Secs Stator/Rotor Time constant minutes Power factor at 100% load Power factor at 75%, 50%, 25% load Brakdown or pull out Torque % GD2 of Motor GD2 of Loadr Starting time (At 100%, 75% V) Sec. Canopy to be provided Cable Size / Type Fault level Fan For Motor Cooling Driven By The terminal box shall be spacious enough and shall be suitable for the cable size as specified by ONGC during drawing approval stage. The cable gland shall be DGMS flame proof , double compression type brass nickel-plated type in case of flame proof motors(Ex-'d') The cable gland shall be double compression type brass nickel-plated type for Non FLP Motors The terminal box shall be suitable for type of enclosures selected for FLP/Non-FLP Motors The motor shall be painted with corrosion resistant epoxy paint of light grey;grade 631 as per IS:5 On- line Greasing arrangement shall be provided for motors offered. Space heater of sufficient capacity shall be provided for the motors above 30KW Terminal box shall be rotatable through 360 at 90 interval Energy Efficient Motor Supplied(Efficiency guaranteed as per IS:12615) he flameproof motor shall be in accordance with IS:2148 and suitable for Zone1/Zone2 Gas groupIIA/IIB and temp.class T3 The following drawings/certificates shall be furnished for ONGC approval after LOI(prior to manufecturing clearance) a) Motor dimension drg. b) Hot/Cold withstand erstic curves of the motor. c) A Copy of DGMS approval certificate forFLP(Ex-'d') Motor TEFC, IP-55 (Ex-'d' for Zone 1 for motor space heater shall be 2CX4 sq. mm (Cu) 1.1 KV PVC/ Armoured Cable 40 KW for 0.25 Sec. for Motor above 30 KW
Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply
ccw from Cpg end coupling later later later later later later later later later later canopy not considered later
Vendor to Comply Vendor to Comply Vendor to Comply later ok as per motor vendor's std as per motor vendor's std as per motor vendor's std as per motor vendor's std as per motor vendor's std as per motor vendor's std ok as per motor vendor's std as per motor vendor's std ok Vendor to Comply
Yes/No Vendor to Comply Yes/No Vendor to Comply Yes/No Vendor to Comply Yes/No Yes/No Vendor to Comply Yes/No Yes/No Yes/No Yes/No Yes/No Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply
48
49 50 51 52 53 54 55 56
57
Yes/No
ok
Vendor to Comply
58
The following Third party Inspection/QA Deptt.of ONGC(whichever is applicable) release certificates alongwith the supply of the motors: a) Routine test Certificates b) Type test certificate
SCOPE OF SUPPLY
Yes/No Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply
ok
C 1 2 3 4 5 6 7 8 D
Filter back wash pump with motor Foundation Bolts (If applicable) First Fill Up Lubricant Discharge Check Valve Companion Flanges Local Control Panel Temperature And Pressure Gauages Common skid for Motor & Pump with alignment
OTHER DETAILS
Hazardous Area( Zone 1)
ok ok ok NA ok Not in our scope Not in our scope ok NA ok
1 Special Tools For Maintenance, If Any 2 Commissioning Spares
SAVAIR ENERGY LTD. Technical Queries: SEL-TQ-FS001-02 PROJECT : Replacement of Process Pump, Fire Water Pump & Fire Water Jet Monitor at ONGC, Ahmedabad Asset. PLANT: CTF Kalol Sr. Parameters ONGC-ES 1 Manufacturer Name 2 Model No. 3 QTY 3Nos 4 Capacity (Normal) 45 m3/hr 5 Capacity (Rated) 45 m3/hr 6 Head (meters) 150 m 7 Discharge pressure 15 kg/cm2g 8 Suction Connection Suction Connection(Site:2") 9 Discharge Connection Discharge Connection(Site:1.5") 10 Rated Speed 1450/2900 Rpm. 11 Efficiency of Pump 12 Rated Power (KW) 13 Driver Power (kW) Effluent water with dissolved Liquid Handled chemicals/minerals & Traces of crude 14 oil 15 Pump Should be confirm ISO 2858/DIN 5199/Din 2456 16 Operating Temperature Deg C. up to 80 Deg c. 17 Arrow Of Pump Rotation on Casing By Vendor A Material of construction 1 CASE SS316 (ASTM 743 Gr CF8M) 2 IMPELLER SS316 (ASTM 743 Gr CF8M) 3 SHAFT SS316 (ASTM 276 type 316) BASEPLATE 4 5 6 7 8 9 SHAFT SLEEVE WEAR RING Gland For packing Bearing Housing Casing Gasket Gland Packing 10 11 12 13 14 Stage Casing type Mounting Split Heavy duty single M.S. Fabricated (Plate IS 2062 Gr. B or ASTM /A-36 & C Channels ISME 200 as per IS 808) SS (ASTM 743 Gr CF8) SS316 /(ASTM 743 Gr CF8M) SS 316 (ASTM 743 Gr CF8M) CI (ASTM 48) Compressed non-asbestos fiber TIWA teflon impreganated white non asbestos/graphite impregnated single stage/Volute
15 16 17 18 19 20 21 22 23 24 25 a
Impeller Diameter- RATED MAXIMUM MINIMUM Bearing type & No. DE/NDE Lubrication system Packing type (size & No.) Coupling type / Mfr Sound Level Weight & overall dimensions Performance characteristics of pump Accessories of pump pressure guage at suction 3" dial jelly filled, stem mounted range 5m to 10m 3" dial jelly filled, stem mounted range(1/2" BSP/NPT) range of pump approx 1.4 times rated pressure. 1/2" threaded SS valve along with suitable for Pressure Guage as per Purchaser demand Flameproof Sq. Cage Induction Motor ( energy Efficient) CGL/KEC/Siemens/NGEF/BBL/GEC/ALST HOM Contnuous (S1) Hazardous Area( Zone 1) EX (d) ATS starters less than 90dba at a sdistance 1 mtr from pump
pressure guage at Discharge b c d B Gauge Dampener Name Plate Electrical Motor Type 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Make Duty Model/Frame Area of Classification Type of explosion protection Method Of starting Rated Power HP/(KW) BKW at full load Rated Speed Rpm Starting current ampere Full load current ampere Voltage/Frequency / Phase Frequency Type of bearing (DE & NDE) Number of pole Service Factor Ambient Temp/ Temp Rise in C
4156% / 50 3% /
2 pole 50 C / limited to CI "B" insulation IS 325/IS -2148/IS12615/IS-4029m& as per Standerd Specification MV motor Grease
19 20
Applicable Coad / Standerds Type of Lubrication
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
Full load Torque Starting Torque % of full load Torque Efficiency at 100% load Efficiency at 75%, 50%, 25% load Degree Of Protection Insulation Class Starting Method Space Heaters watts/Volts Maximum No Of Start / Stop Permitted No. of Terminals Rotation viewed from NDE Coupling/Pully Locked Rotor Current % Amps Locked Rotor withstand time- Hot-Secs Locked Rotor withstand time- Cold-Secs Stator/Rotor Time constant minutes Power factor at 100% load Power factor at 75%, 50%, 25% load Brakdown or pull out Torque % GD2 of Motor GD2 of Loadr Starting time (At 100%, 75% V) Sec. Canopy to be provided Cable Size / Type
Class F (with temp. rise to class B) 240 Volts AC
44 45 46 Fault level Fan For Motor Cooling Driven By The terminal box shall be spacious enough and shall be suitable for the cable size as specified by ONGC during drawing approval stage. The cable gland shall be DGMS flame proof , double compression type brass nickelplated type in case of flame proof motors(Ex-'d') The cable gland shall be double compression type brass nickel-plated type for Non FLP Motors The terminal box shall be suitable for type of enclosures selected for FLP/Non-FLP Motors
TEFC, IP-55 (Ex-'d' for Zone 1 for motor space heater shall be 2CX4 sq. mm (Cu) 1.1 KV PVC/ Armoured Cable 40 KW for 0.25 Sec. for Motor above 30 KW
Yes/No
47
Yes/No
48
Yes/No
49
Yes/No
50
51 52
The motor shall be painted with corrosion resistant epoxy paint of light grey;grade 631 as per IS:5 On- line Greasing arrangement shall be provided for motors offered. Space heater of sufficient capacity shall be provided for the motors above 30KW Terminal box shall be rotatable through 360 at 90 interval Energy Efficient Motor Supplied(Efficiency guaranteed as per IS:12615) he flameproof motor shall be in accordance with IS:2148 and suitable for Zone1/Zone2 Gas groupIIA/IIB and temp.class T3 The following drawings/certificates shall be furnished for ONGC approval after LOI(prior to manufecturing clearance) a) Motor dimension drg. b) Hot/Cold withstand erstic curves of the motor. c) A Copy of DGMS approval certificate forFLP(Ex-'d') Motor
Yes/No Yes/No Yes/No Yes/No Yes/No
53 54
55
Yes/No
56
Yes/No
57
58 C 1 2 3 4 5 6 7 8 D 1 2 3 4
SCOPE OF SUPPLY
Yes/No
OTHER DETAILS
Special Tools For Maintenance, If Any Commissioning Spares Mandatory Spares Packing & Shipment
5 6 E 1 2 3 4 5 6
Surface Protection & Painting Inspection And Tests
DOCUMENTS TO BE ENCLOSED WITH THE OFFER
Layout/ G.A Drawing of Pump and Motor, Capacity calculation sheet based on site condition Performance Curves of Pump and Motor Filled in motor Data Sheet Utility Requirement details,If any Civil load details
F DEVIATION IF ANY Note: 1) Please send the updated data sheets & GAD with load data 2) Comply the sheet and send it before 14th Aug, 2012
or at ONGC, Ahmedabad Asset. By Vendor Flowserve 65-40 CPX315 SAVAIR REMARKS C&T reply
Vendor to Comply Vendor to Comply 45 m3/hr 150 m Vendor to Comply 65 mm/150#/RF 40 mm/150#/RF 2960 44.60% 41.2 Kw 75 kW Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply SS316 SS316 SS316 MS SS316 SS316 Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Single Vendor to Comply Vendor to Comply Vendor to Comply
yes yes
yes
yes yes yes yes
Not applicable SS316 gland plate DI PTFE ok
yes Foot Radial split
308 320 256 Vendor to Comply oil chesterton Flexible spacer / Rathi Vendor to Comply Vendor to Comply E591/0129/2 Vendor to Comply Vendor to Comply not considered yes later 6309 / 3309
Vendor to Comply
not considered
Vendor to Comply Vendor to Comply Vendor to Comply yes motor is energy Efficient Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply yes
yes E280M yes yes to be confirmed later 41.2 56.2 2960 later later yes 50Hz later yes 1.15 yes IS 2148 yes
Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply
later later later later IP55 yes DOL ok later later ccw from Cpg end couling later later later later later later later later later later canopy not considered later
Vendor to Comply Vendor to Comply Vendor to Comply later ok as per motor vendor's std Vendor to Comply as per motor vendor's std Vendor to Comply as per motor vendor's std Vendor to Comply as per motor vendor's std Vendor to Comply
as per motor vendor's std Vendor to Comply Vendor to Comply as per motor vendor's std ok Vendor to Comply Vendor to Comply as per motor vendor's std as per motor vendor's std Vendor to Comply ok Vendor to Comply
ok
Vendor to Comply
ok
Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply ok ok ok NA ok Not in our scope Not in our scope ok NA ok ok ok
Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply
ok ok ok ok ok later NA ok
SAVAIR ENERGY LTD. Technical Queries: SEL-TQ-FS001-04 PROJECT : Replacement of Process Pump, Fire Water Pump & Fire Water Jet Monitor at ONGC, Ahmedabad Asset. PLANT:ETP II Kalol channel water transfer pump Sr. Parameters ONGC-ES 1 Manufacturer Name 2 Model No. 3 QTY 2 Nos 4 Capacity (Normal) 3.96 m3/hr 5 Capacity (Rated) 3.96 m3/hr 6 Head (meters) 25 m 7 Discharge pressure 2.5 kg/cm2g 8 Suction Connection Suction Connection(Site:1") 9 Discharge Connection Discharge Connection(Site:0.5") 10 Rated Speed 1450/2900 Rpm. 11 Efficiency of Pump 12 Rated Power (KW) 13 Driver Power (kW) 14 Liquid Handled Channel water transfer pump 15 Pump Should be confirm ISO 2858/DIN 5199/Din 2456 16 Operating Temperature Deg C. up to 80 Deg c. 17 Arrow Of Pump Rotation on Casing By Vendor A Material of construction 1 CASE SS316 (ASTM 743 Gr CF8M) 2 IMPELLER SS316 (ASTM 743 Gr CF8M) 3 SHAFT SS316 (ASTM 276 type 316) Heavy duty single M.S. Fabricated (Plate 4 BASEPLATE IS 2062 Gr. B or ASTM /A-36 & C Channels ISME 200 as per IS 808) 5 SHAFT SLEEVE SS (ASTM 743 Gr CF8) 6 WEAR RING SS316 /(ASTM 743 Gr CF8M) 7 Gland For packing SS 316 (ASTM 743 Gr CF8M) 8 Bearing Housing CI (ASTM 48) 9 Casing Gasket Compressed non-asbestos fiber TIWA teflon impreganated white non 10 Gland Packing asbestos/graphite impregnated 11 Stage 12 Casing type single stage/Volute 13 Mounting 14 Split 15 Impeller Diameter- RATED 16 MAXIMUM 17 MINIMUM 18 Bearing type & No. DE/NDE
19 Lubrication system 20 Packing type (size & No.) 21 Coupling type / Mfr 22 Sound Level 23 Weight & overall dimensions 24 Performance characteristics of pump 25 Accessories of pump a b c d B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Applicable Coad / Standerds Type of Lubrication Full load Torque Starting Torque % of full load Torque Efficiency at 100% load pressure guage at suction pressure guage at Discharge Gauge Dampener Name Plate Electrical Motor Type Make Duty Model/Frame Area of Classification Type of explosion protection Method Of starting Rated Power HP/(KW) BKW at full load Rated Speed Rpm Starting current ampere Full load current ampere Voltage/Frequency / Phase Frequency Type of bearing (DE & NDE) Number of pole Service Factor Ambient Temp/ Temp Rise in C Flameproof Sq. Cage Induction Motor ( energy Efficient) CGL/KEC/Siemens/NGEF/BBL/GEC/ALSTH OM Contnuous (S1) Hazardous Area( Zone 1) EX (d) DOL 3" dial jelly filled, stem mounted range 5m to 10m 3" dial jelly filled, stem mounted range(1/2" BSP/NPT) range of pump approx 1.4 times rated pressure. 1/2" threaded SS valve along with suitable for Pressure Guage as per Purchaser demand less than 90dba at a sdistance 1 mtr from pump
4156% / 50 3% /
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
Efficiency at 75%, 50%, 25% load Degree Of Protection Insulation Class Starting Method Space Heaters watts/Volts Maximum No Of Start / Stop Permitted No. of Terminals Rotation viewed from NDE Coupling/Pully Locked Rotor Current % Amps Locked Rotor withstand time- Hot-Secs Locked Rotor withstand time- Cold-Secs Stator/Rotor Time constant minutes Power factor at 100% load Power factor at 75%, 50%, 25% load Brakdown or pull out Torque % GD2 of Motor GD2 of Loadr Starting time (At 100%, 75% V) Sec. Canopy to be provided
Class F (with temp. rise to class B) 240 Volts AC 3
44 Cable Size / Type 45 Fault level 46 Fan For Motor Cooling Driven By The terminal box shall be spacious enough and shall be 47 suitable for the cable size as specified by ONGC during drawing approval stage. The cable gland shall be DGMS flame proof , double 48 compression type brass nickel-plated type in case of flame proof motors(Ex-'d') The cable gland shall be double compression type brass 49 nickel-plated type for Non FLP Motors The terminal box shall be suitable for type of enclosures 50 selected for FLP/Non-FLP Motors The motor shall be painted with corrosion resistant epoxy 51 paint of light grey;grade 631 as per IS:5 On- line Greasing arrangement shall be provided for 52 motors offered. Space heater of sufficient capacity shall be provided for the 53 motors above 30KW Terminal box shall be rotatable through 360 at 90 54 interval Energy Efficient Motor Supplied(Efficiency guaranteed as 55 per IS:12615)
Yes/No
Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No
he flameproof motor shall be in accordance with IS:2148 Gas groupIIA/IIB and 56 and suitable for Zone1/Zone2 temp.class T3
Yes/No
The following drawings/certificates shall be furnished for ONGC approval after LOI(prior to manufecturing clearance) 57 Yes/No a) Motor dimension drg. b) Hot/Cold withstand erstic curves of the motor. c) A Copy of DGMS approval certificate forFLP(Ex-'d') Motor The following Third party Inspection/QA Deptt.of ONGC(whichever is applicable) release certificates 58 Yes/No alongwith the supply of the motors: a) Routine test Certificates b) Type test certificate C SCOPE OF SUPPLY 1 Filter back wash pump with motor 2 Foundation Bolts (If applicable) 3 First Fill Up Lubricant 4 Discharge Check Valve 5 Companion Flanges 6 Local Control Panel Hazardous Area( Zone 1) 7 Temperature And Pressure Gauages 8 Common skid for Motor & Pump with alignment D OTHER DETAILS 1 Special Tools For Maintenance, If Any 2 Commissioning Spares 3 Mandatory Spares 4 Packing & Shipment 5 Surface Protection & Painting 6 Inspection And Tests E DOCUMENTS TO BE ENCLOSED WITH THE OFFER 1 Layout/ G.A Drawing of Pump and Motor, 2 Capacity calculation sheet based on site condition 3 Performance Curves of Pump and Motor 4 Filled in motor Data Sheet 5 Utility Requirement details,If any 6 Civil load details F DEVIATION IF ANY Note: 1) Please send the updated data sheets & GAD with load data 2) Comply the sheet and send it before 14th Aug, 2012
Ahmedabad Asset. By Vendor Flowserve 40-25 CPX125 SAVAIR REMARK C&T reply
Vendor to Comply Vendor to Comply 4 m3/hr 25 m Vendor to Comply 40 mm/150#/RF 25 mm/150#/RF 2840 23.60% 1.14 Kw 2.2 kW Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply A315 CF8M A890 GR.A1 (DUPLEX) SS316 M.S FABRICATED SS316 NA
yes yes
yes
yes yes yes yes
Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply
NA DI PTFE OK yes Foot Radial split
Single Vendor to Comply Vendor to Comply Vendor to Comply 136 140 98 Vendor to Comply 6207 / 3306
oil chesterton Flexible spacer / Rathi Vendor to Comply Vendor to Comply E591/0001/1 Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Sq. Cage Induction Motor Vendor to Comply motor is energy Efficient Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply yes yes E90L yes yes yes 1.14 1.69 2840 later later yes 50Hz later yes 1.15 yes IS-2148 yes later later later not considered not considered not considered as per Flowserve std YES later
Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply
later IP55 yes DOL ok later later ccw from Cpg end coupling later later later later later later later later later later canopy not considered later
Vendor to Comply Vendor to Comply Vendor to Comply later ok as per motor vendor's std as per motor vendor's std as per motor vendor's std as per motor vendor's std as per motor vendor's std as per motor vendor's std ok as per motor vendor's std as per motor vendor's std
Vendor to Comply
ok Vendor to Comply
ok Vendor to Comply ok Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply ok ok ok NA ok Not in our scope Not in our scope ok NA ok ok ok ok ok ok ok ok later NA ok
SAVAIR ENERGY LTD. Technical Queries: SEL-TQ-FS001-05 PROJECT : Replacement of Process Pump, Fire Water Pump & Fire Water Jet Monitor at ONGC, Ahmedabad Asset. PLANT:CWIP I Kalol booster pump Sr. Parameters ONGC-ES 1 Manufacturer Name 2 Model No. 3 QTY 3 Nos 4 Capacity (Normal) 51.01 m3/hr 5 Capacity (Rated) 51.01 m3/hr 6 Head (meters) 7 Discharge pressure 2 kg/cm2g 8 Suction Connection Suction Connection(Site:1") 9 Discharge Connection Discharge Connection(Site:0.5") 10 Rated Speed 1450/2900 Rpm. 11 Efficiency of Pump 12 Rated Power (KW) 13 Driver Power (kW) 14 Liquid Handled 15 Pump Should be confirm ISO 2858/DIN 5199/Din 2456 16 Operating Temperature Deg C. up to 80 Deg c. 17 Arrow Of Pump Rotation on Casing By Vendor A Material of construction 1 CASE SS316 (ASTM 743 Gr CF8M) 2 IMPELLER SS316 (ASTM 743 Gr CF8M) 3 SHAFT SS316 (ASTM 276 type 316) 4 5 6 7 8 9 10 11 12 13 14 15 16 BASEPLATE SHAFT SLEEVE WEAR RING Gland For packing Bearing Housing Casing Gasket Gland Packing Stage Casing type Mounting Split Impeller Diameter- RATED MAXIMUM Heavy duty single M.S. Fabricated (Plate IS 2062 Gr. B or ASTM /A-36 & C Channels ISME 200 as per IS 808) SS (ASTM 743 Gr CF8) SS316 /(ASTM 743 Gr CF8M) SS 316 (ASTM 743 Gr CF8M) CI (ASTM 48) Compressed non-asbestos fiber TIWA teflon impreganated white non asbestos/graphite impregnated single stage/Volute
17 18 19 20 21 22 23 24 25 a
MINIMUM Bearing type & No. DE/NDE Lubrication system Packing type (size & No.) Coupling type / Mfr Sound Level Weight & overall dimensions Performance characteristics of pump Accessories of pump pressure guage at suction 3" dial jelly filled, stem mounted range 5m to 10m 3" dial jelly filled, stem mounted range(1/2" BSP/NPT) range of pump approx 1.4 times rated pressure. 1/2" threaded SS valve along with suitable for Pressure Guage as per Purchaser demand less than 90dba at a sdistance 1 mtr from pump
pressure guage at Discharge
c d B 1 2 3 4 5 6 7 8 9 10 11 12
Gauge Dampener Name Plate Electrical Motor Type Make Duty Model/Frame Area of Classification Type of explosion protection Method Of starting Rated Power HP/(KW) BKW at full load Rated Speed Rpm Starting current ampere Full load current ampere
Flameproof Sq. Cage Induction Motor ( energy Efficient) CGL/KEC/Siemens/NGEF/BBL/GEC/ALST HOM Contnuous (S1)
Hazardous Area( Zone 1) EX (d) DOL starter
13 14 15 16 17 18 19
Voltage/Frequency / Phase Frequency Type of bearing (DE & NDE) Number of pole Service Factor Ambient Temp/ Temp Rise in C
4156% / 50 3% /
2 pole
50 C / limited to CI "B" insulation IS 325/IS -2148/IS12615/IS-4029m& as per Standerd Specification MV motor Grease
Applicable Coad / Standerds 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Type of Lubrication Full load Torque Starting Torque % of full load Torque Efficiency at 100% load Efficiency at 75%, 50%, 25% load Degree Of Protection Insulation Class Starting Method Space Heaters watts/Volts Maximum No Of Start / Stop Permitted No. of Terminals Rotation viewed from NDE Coupling/Pully Locked Rotor Current % Amps Locked Rotor withstand time- Hot-Secs Locked Rotor withstand time- Cold-Secs
Class F (with temp. rise to class B)
240 Volts AC
36 37 38 39 40 41 42 43 44 45 46
Stator/Rotor Time constant minutes Power factor at 100% load Power factor at 75%, 50%, 25% load Brakdown or pull out Torque % GD2 of Motor GD2 of Loadr Starting time (At 100%, 75% V) Sec. Canopy to be provided Cable Size / Type Fault level Fan For Motor Cooling Driven By The terminal box shall be spacious enough and shall be suitable for the cable size as specified by ONGC during drawing approval stage. The cable gland shall be DGMS flame proof , double compression type brass nickelplated type in case of flame proof motors(Ex-'d') The cable gland shall be double compression type brass nickel-plated type for Non FLP Motors The terminal box shall be suitable for type of enclosures selected for FLP/Non-FLP Motors The motor shall be painted with corrosion resistant epoxy paint of light grey;grade 631 as per IS:5 On- line Greasing arrangement shall be provided for motors offered. Space heater of sufficient capacity shall be provided for the motors above 30KW Terminal box shall be rotatable through 360 at 90 interval TEFC, IP-55 (Ex-'d' for Zone 1 for motor space heater shall be 2CX4 sq. mm (Cu) 1.1 KV PVC/ Armoured Cable 40 KW for 0.25 Sec. for Motor above 30 KW
47
Yes/No
48
Yes/No
49
Yes/No
50
Yes/No
51 52 53 54
Yes/No Yes/No Yes/No Yes/No
55
Energy Efficient Motor Supplied(Efficiency guaranteed as per IS:12615) he flameproof motor shall be in accordance with IS:2148 and suitable for Zone1/Zone2 Gas groupIIA/IIB and temp.class T3 The following drawings/certificates shall be furnished for ONGC approval after LOI(prior to manufecturing clearance) a) Motor dimension drg. b) Hot/Cold withstand erstic curves of the motor. c) A Copy of DGMS approval certificate forFLP(Ex-'d') Motor The following Third party Inspection/QA Deptt.of ONGC(whichever is applicable) release certificates alongwith the supply of the motors: a) Routine test Certificates b) Type test certificate
SCOPE OF SUPPLY
Yes/No
56
Yes/No
57
Yes/No
58
Yes/No
C 1 2 3 4 5 6 7 8 D 1 2 3 4
OTHER DETAILS
5 6 E 1 2 3 4 5 6 F
Layout/ G.A Drawing of Pump and Motor, Capacity calculation sheet based on site condition
Performance Curves of Pump and Motor Filled in motor Data Sheet Utility Requirement details,If any Civil load details
DEVIATION IF ANY
Note: 1) Please send the updated data sheets & GAD with load data 2) Comply the sheet and send it before 14th Aug, 2012
nitor at ONGC, Ahmedabad Asset. BY Vendor Flowserve 80-50 CPX125 SAVAIR REMARK C&T reply
Vendor to Comply Vendor to Comply 51 m3/hr 20 m Vendor to Comply 80 mm/150#/RF 50 mm/150#/RF 2900 64.40% 4.31 Kw 5.5 kW Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply A216 WCB A890 GR.A1 (DUPLEX) SS316 M.S FABRICATED SS316 NA Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Single Vendor to Comply Vendor to Comply Vendor to Comply 129 140
yes yes
yes
yes yes yes yes
NA DI PTFE ok
98 Vendor to Comply oil chesterton Flexible spacer / Rathi Vendor to Comply Vendor to Comply E591/0004/1 Vendor to Comply Vendor to Comply not considered yes later 6207 / 3306
Vendor to Comply
not considered
Vendor to Comply motor is energy Efficient Vendor to Comply
yes yes
Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply
E132M yes yes yes 4.31 5.12 2900 later later
yes 50Hz later yes 1.15 yes IS-2148 yes later later later later IP 55 yes DOL ok later later later later later later later
later later later later later later later canopy not considered later
Vendor to Comply Vendor to Comply Vendor to Comply later ok as per motor vendor's std Vendor to Comply as per motor vendor's std Vendor to Comply as per motor vendor's std as per motor vendor's std as per motor vendor's std as per motor vendor's std ok Vendor to Comply Vendor to Comply as per motor vendor's std
Vendor to Comply
Vendor to Comply
Vendor to Comply
as per motor vendor's std
ok Vendor to Comply
ok
Vendor to Comply
ok Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply ok ok ok NA ok Not in our scope Not in our scope ok
Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply
NA ok ok ok
ok ok
Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply
ok ok ok later NA ok
SAVAIR ENERGY LTD. Technical Queries: SEL-TQ-FS001-06 PROJECT : Replacement of Process Pump, Fire Water Pump & Fire Water Jet Monitor at ONGC, Ahmedabad Asset. PLANT: CWIP II Kalol booster pump Sr. Parameters ONGC-ES 1 Manufacturer Name 2 Model No. 3 QTY 4 Nos 4 Capacity (Normal) 51.01 m3/hr 5 Capacity (Rated) 51.01 m3/hr 6 Head (meters) 7 Discharge pressure 2 kg/cm2g 8 Suction Connection Suction Connection(Site:3") 9 Discharge Connection Discharge Connection(Site:2") 10 Rated Speed 1450/2900 Rpm. 11 Efficiency of Pump 12 Rated Power (KW) 13 Driver Power (kW) 14 Liquid Handled 15 Pump Should be confirm ISO 2858/DIN 5199/Din 2456 16 Operating Temperature Deg C. up to 80 Deg c. 17 Arrow Of Pump Rotation on Casing By Vendor A Material of construction 1 CASE SS316 (ASTM 743 Gr CF8M) 2 IMPELLER SS316 (ASTM 743 Gr CF8M) 3 SHAFT SS316 (ASTM 276 type 316) 4 5 6 7 8 9 10 11 12 13 14 15 16 BASEPLATE SHAFT SLEEVE WEAR RING Gland For packing Bearing Housing Casing Gasket Gland Packing Stage Casing type Mounting Split Impeller Diameter- RATED MAXIMUM Heavy duty single M.S. Fabricated (Plate IS 2062 Gr. B or ASTM /A-36 & C Channels ISME 200 as per IS 808) SS (ASTM 743 Gr CF8) SS316 /(ASTM 743 Gr CF8M) SS 316 (ASTM 743 Gr CF8M) CI (ASTM 48) Compressed non-asbestos fiber TIWA teflon impreganated white non asbestos/graphite impregnated single stage/Volute
17 18 19 20 21 22 23 24 25 a
MINIMUM Bearing type & No. DE/NDE Lubrication system Packing type (size & No.) Coupling type / Mfr Sound Level Weight & overall dimensions Performance characteristics of pump Accessories of pump pressure guage at suction 3" dial jelly filled, stem mounted range 5m to 10m 3" dial jelly filled, stem mounted range(1/2" BSP/NPT) range of pump approx 1.4 times rated pressure. 1/2" threaded SS valve along with suitable for Pressure Guage as per Purchaser demand Flameproof Sq. Cage Induction Motor ( energy Efficient) CGL/KEC/Siemens/NGEF/BBL/GEC/A LSTHOM Contnuous (S1) less than 90dba at a sdistance 1 mtr from pump
c d B 1 2 3 4 5 6 7 8 9 10 11 12 13
Gauge Dampener Name Plate Electrical Motor Type Make Duty Model/Frame Area of Classification Type of explosion protection Method Of starting Rated Power HP/(KW) BKW at full load Rated Speed Rpm Starting current ampere Full load current ampere Voltage/Frequency / Phase
Hazardous Area( Zone 1) EX (d) DOL starter
4156% / 50 3% /
14 15 16 17 18 19
Frequency Type of bearing (DE & NDE) Number of pole Service Factor Ambient Temp/ Temp Rise in C 50 C / limited to CI "B" insulation IS 325/IS -2148/IS12615/IS-4029m& as per Standerd Specification MV motor Grease 2 pole
Applicable Coad / Standerds 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Type of Lubrication Full load Torque Starting Torque % of full load Torque Efficiency at 100% load Efficiency at 75%, 50%, 25% load Degree Of Protection Insulation Class Starting Method Space Heaters watts/Volts Maximum No Of Start / Stop Permitted No. of Terminals Rotation viewed from NDE Coupling/Pully Locked Rotor Current % Amps Locked Rotor withstand time- Hot-Secs Locked Rotor withstand time- Cold-Secs Stator/Rotor Time constant minutes
Class F (with temp. rise to class B)
240 Volts AC
37 38 39 40 41 42 43 44 45 46
Power factor at 100% load Power factor at 75%, 50%, 25% load Brakdown or pull out Torque % GD2 of Motor GD2 of Loadr Starting time (At 100%, 75% V) Sec. Canopy to be provided Cable Size / Type Fault level Fan For Motor Cooling Driven By The terminal box shall be spacious enough and shall be suitable for the cable size as specified by ONGC during drawing approval stage. The cable gland shall be DGMS flame proof , double compression type brass nickel-plated type in case of flame proof motors(Ex-'d') The cable gland shall be double compression type brass nickel-plated type for Non FLP Motors The terminal box shall be suitable for type of enclosures selected for FLP/Non-FLP Motors The motor shall be painted with corrosion resistant epoxy paint of light grey;grade 631 as per IS:5 On- line Greasing arrangement shall be provided for motors offered. Space heater of sufficient capacity shall be provided for the motors above 30KW Terminal box shall be rotatable through 360 at 90 interval TEFC, IP-55 (Ex-'d' for Zone 1 for motor space heater shall be 2CX4 sq. mm (Cu) 1.1 KV PVC/ Armoured Cable 40 KW for 0.25 Sec. for Motor above 30 KW
47
Yes/No
48
Yes/No
49
Yes/No
50
Yes/No
51 52 53 54
55
56
Energy Efficient Motor Supplied(Efficiency guaranteed as per IS:12615) he flameproof motor shall be in accordance with IS:2148 and suitable for Zone1/Zone2 Gas groupIIA/IIB and temp.class T3
Yes/No
Yes/No
57
The following drawings/certificates shall be furnished for ONGC approval after LOI(prior to manufecturing clearance) a) Motor dimension drg. b) Hot/Cold withstand erstic curves of the motor. c) A Copy of DGMS approval certificate forFLP(Ex-'d') Motor
Yes/No
58
SCOPE OF SUPPLY
Yes/No
C 1 2 3 4 5 6 7 8 D 1 2 3
OTHER DETAILS
Special Tools For Maintenance, If Any Commissioning Spares Mandatory Spares
4 5 6 E 1 2 3 4 5 6
Packing & Shipment

Layout/ G.A Drawing of Pump and Motor, Capacity calculation sheet based on site condition
Performance Curves of Pump and Motor Filled in motor Data Sheet Utility Requirement details,If any Civil load details
Monitor at ONGC, Ahmedabad Asset. BY Vendor Flowserve 80-50 CPX125 SAVAIR REMARK C&T reply
Vendor to Comply Vendor to Comply 51 m3/hr 20 m Vendor to Comply 80 mm/150#/RF 50 mm/150#/RF 2900 64.40% 4.31 Kw 5.5 kW Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply A216 WCB A890 GR.A1 (DUPLEX) SS316 M.S FABRICATED SS316 NA Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Single Vendor to Comply Vendor to Comply Vendor to Comply 129 140
yes yes
yes
yes yes yes yes
NA DI PTFE ok
98 Vendor to Comply oil chesterton Flexible spacer / Rathi Vendor to Comply Vendor to Comply E591/0004/1 Vendor to Comply Vendor to Comply not considered not considered yes later 6207 / 3306
Vendor to Comply
not considered
Vendor to Comply Vendor to Comply Sq. Cage Induction Motor Vendor to Comply motor is energy Efficient Vendor to Comply
as per Flowserve std
yes yes
Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply
E132M yes yes yes 4.31 5.12 2900 later later yes
50Hz later yes 1.15 yes IS-2148 yes later later later later IP 55 yes DOL ok later later later later later later later later
Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply
later later later later later later canopy not considered later
Vendor to Comply Vendor to Comply Vendor to Comply later ok as per motor vendor's std Vendor to Comply as per motor vendor's std Vendor to Comply as per motor vendor's std as per motor vendor's std as per motor vendor's std as per motor vendor's std ok Vendor to Comply Vendor to Comply as per motor vendor's std
Vendor to Comply
Vendor to Comply
Vendor to Comply
as per motor vendor's std
ok Vendor to Comply
ok
Vendor to Comply
ok
Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply ok ok ok NA ok Not in our scope Not in our scope ok
Vendor to Comply Vendor to Comply Vendor to Comply
NA ok ok
ok ok ok
ok ok ok later NA ok
SAVAIR ENERGY LTD. Technical Queries: SEL-TQ-FS001-07 PROJECT : Replacement of Process Pump, Fire Water Pump & Fire Water Jet Monitor at ONGC, Ahmedabad Asset. PLANT:ETP II Kalol Filter feed pump Sr. Parameters ONGC-ES 1 Manufacturer Name 2 Model No. 3 QTY 2 Nos 4 Capacity (Normal) 50 m3/hr 5 Capacity (Rated) 50 m3/hr 6 Head (meters) 7 Discharge pressure 10 kg/cm2g 8 Suction Connection Suction Connection(Site:2.5") 9 Discharge Connection Discharge Connection(Site:2") 10 Rated Speed 1450/2900 Rpm. 11 Efficiency of Pump 12 Rated Power (KW) 13 Driver Power (kW) 14 Liquid Handled Filter feed pump with motor 15 Pump Should be confirm ISO 2858/DIN 5199/Din 2456 16 Operating Temperature Deg C. up to 80 Deg c. 17 Arrow Of Pump Rotation on Casing By Vendor A Material of construction 1 CASE SS316 (ASTM 743 Gr CF8M) 2 IMPELLER SS316 (ASTM 743 Gr CF8M) 3 SHAFT SS316 (ASTM 276 type 316) Heavy duty single M.S. Fabricated (Plate IS 2062 Gr. B or ASTM /A-36 4 BASEPLATE & C Channels ISME 200 as per IS 808) 5 SHAFT SLEEVE SS (ASTM 743 Gr CF8) 6 WEAR RING SS316 /(ASTM 743 Gr CF8M) 7 Gland For packing SS 316 (ASTM 743 Gr CF8M) 8 Bearing Housing CI (ASTM 48) 9 10 11 12 13 14 15 Casing Gasket Gland Packing Stage Casing type Mounting Split Impeller Diameter- RATED Compressed non-asbestos fiber TIWA teflon impreganated white non asbestos/graphite impregnated single stage/Volute
16 17 18 19 20 21 22 23 24 25 a
MAXIMUM MINIMUM Bearing type & No. DE/NDE Lubrication system Packing type (size & No.) Coupling type / Mfr Sound Level Weight & overall dimensions Performance characteristics of pump Accessories of pump pressure guage at suction 3" dial jelly filled, stem mounted range 5m to 10m 3" dial jelly filled, stem mounted range(1/2" BSP/NPT) range of pump approx 1.4 times rated pressure. 1/2" threaded SS valve along with suitable for Pressure Guage as per Purchaser demand less than 90dba at a sdistance 1 mtr from pump
c d B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Gauge Dampener Name Plate Electrical Motor Type Make Duty Model/Frame Area of Classification Type of explosion protection Method Of starting Rated Power HP/(KW) BKW at full load Rated Speed Rpm Starting current ampere Full load current ampere Voltage/Frequency / Phase Frequency Type of bearing (DE & NDE) Number of pole Service Factor Ambient Temp/ Temp Rise in C
Flameproof Sq. Cage Induction Motor ( energy Efficient) CGL/KEC/Siemens/NGEF/BBL/GEC /ALSTHOM Contnuous (S1) Hazardous Area( Zone 1) EX (d) DOL
4156% / 50 3% /
2 pole 50 C / limited to CI "B" insulation
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Applicable Coad / Standerds Type of Lubrication Full load Torque Starting Torque % of full load Torque Efficiency at 100% load Efficiency at 75%, 50%, 25% load Degree Of Protection Insulation Class Starting Method Space Heaters watts/Volts Maximum No Of Start / Stop Permitted No. of Terminals Rotation viewed from NDE Coupling/Pully Locked Rotor Current % Amps Locked Rotor withstand time- Hot-Secs Locked Rotor withstand time- Cold-Secs Stator/Rotor Time constant minutes Power factor at 100% load Power factor at 75%, 50%, 25% load Brakdown or pull out Torque % GD2 of Motor GD2 of Loadr Starting time (At 100%, 75% V) Sec. Canopy to be provided Cable Size / Type Fault level Fan For Motor Cooling Driven By The terminal box shall be spacious enough and shall be suitable for the cable size as specified by ONGC during drawing approval stage. The cable gland shall be DGMS flame proof , double compression type brass nickel-plated type in case of flame proof motors(Ex-'d') The cable gland shall be double compression type brass nickel-plated type for Non FLP Motors
IS 325/IS -2148/IS12615/IS4029m& as per Standerd Specification MV motor Grease
Yes/No
48
Yes/No
49
Yes/No
50
51 52 53 54 55
The terminal box shall be suitable for type of enclosures selected for FLP/Non-FLP Motors The motor shall be painted with corrosion resistant epoxy paint of light grey;grade 631 as per IS:5 On- line Greasing arrangement shall be provided for motors offered. Space heater of sufficient capacity shall be provided for the motors above 30KW Terminal box shall be rotatable through 360 at 90 interval Energy Efficient Motor Supplied(Efficiency guaranteed as per IS:12615) he flameproof motor shall be in accordance with IS:2148 and suitable for Zone1/Zone2 Gas groupIIA/IIB and temp.class T3 The following drawings/certificates shall be furnished for ONGC approval after LOI(prior to manufecturing clearance) a) Motor dimension drg. b) Hot/Cold withstand erstic curves of the motor. c) A Copy of DGMS approval certificate forFLP(Ex-'d') Motor The following Third party Inspection/QA Deptt.of ONGC(whichever is applicable) release certificates alongwith the supply of the motors: a) Routine test Certificates b) Type test certificate
SCOPE OF SUPPLY
Yes/No
56
Yes/No
57
Yes/No
58
Yes/No
C 1 2 3 4 5 6 7
Filter back wash pump with motor Foundation Bolts (If applicable) First Fill Up Lubricant Discharge Check Valve Companion Flanges Local Control Panel Temperature And Pressure Gauages Common skid for Motor & Pump with 8 alignment D
OTHER DETAILS
1 Special Tools For Maintenance, If Any 2 Commissioning Spares
3 4 5 6 E 1 2 3 4 5 6
Mandatory Spares Packing & Shipment

Monitor at ONGC, Ahmedabad Asset. By Vendor Flowserve 65-40 CPX315 Vendor to Comply Vendor to Comply 50 m3/hr 100 m Vendor to Comply 65 mm/150#/RF 40 mm/150#/RF 2960 46.00% 29.6 Kw 37 kW Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply A315CF8M A890 GR.A1 (DUPLEX) SS316 M.S FABRICATED SS316 NA Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Single Foot Radial 265 yes Foot Radial split yes yes yes yes yes yes yes SAVAIR REMARK C&T reply
NA DI PTFE ok
320 256 Vendor to Comply oil chesterton Flexible spacer / Rathi Vendor to Comply Vendor to Comply E591/0129/2 Vendor to Comply Vendor to Comply not considered yes later 6309 / 3309
Vendor to Comply
not considered
Vendor to Comply motor is energy Efficient Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply yes yes E200L yes yes yes 29.6 34.3 2960 later later yes 50Hz later yes 1.15 yes
Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply
IS-2148 yes later later later later IP 55 yes DOL ok later later later later later later later later later later later later later later canopy not considered later
Vendor to Comply Vendor to Comply Vendor to Comply later ok as per motor vendor's std Vendor to Comply as per motor vendor's std Vendor to Comply as per motor vendor's std
Vendor to Comply
Vendor to Comply
as per motor vendor's std as per motor vendor's std as per motor vendor's std ok
Vendor to Comply Vendor to Comply as per motor vendor's std as per motor vendor's std
Vendor to Comply
ok Vendor to Comply
ok
Vendor to Comply
ok Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply ok ok ok NA ok Not in our scope Not in our scope ok NA ok
Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply
ok ok ok ok ok ok ok later NA ok
SAVAIR ENERGY LTD. Technical Queries: SEL-TQ-FS001-08 PROJECT : Replacement of Process Pump, Fire Water Pump & Fire Water Jet Monitor at ONGC, Ahmedabad Asset. PLANT:: ETP II Kalol Sludge Transfer pump ONGC-ES Sr. Parameters 1 Manufacturer Name 2 Model No. 1 No. 3 QTY 50 m3/hr 4 Capacity (Normal) 50 m3/hr 5 Capacity (Rated) 6 Head (meters) 5 kg/cm2g 7 Discharge pressure Suction Connection(Site:2") 8 Suction Connection Discharge Connection(Site:2") 9 Discharge Connection 1450/2900 Rpm. 10 Rated Speed 11 Efficiency of Pump 12 Rated Power (KW) 13 Driver Power (kW) 14 Liquid Handled ISO 2858/DIN 5199/Din 2456 15 Pump Should be confirm up to 80 Deg c. 16 Operating Temperature Deg C. By Vendor 17 Arrow Of Pump Rotation on Casing A Material of construction SS316 (ASTM 743 Gr CF8M) 1 CASE SS316 (ASTM 743 Gr CF8M) 2 IMPELLER SS316 (ASTM 276 type 316) 3 SHAFT Heavy duty single M.S. Fabricated (Plate IS 2062 Gr. B or ASTM /A-36 & C Channels 4 BASEPLATE ISME 200 as per IS 808) SS (ASTM 743 Gr CF8) 5 SHAFT SLEEVE SS316 /(ASTM 743 Gr CF8M) 6 WEAR RING SS 316 (ASTM 743 Gr CF8M) 7 Gland For packing CI (ASTM 48) 8 Bearing Housing Compressed non-asbestos fiber 9 Casing Gasket TIWA teflon impreganated white non 10 Gland Packing asbestos/graphite impregnated 11 Stage single stage/Volute 12 Casing type 13 Mounting 14 Split 15 Impeller Diameter- RATED 16 MAXIMUM 17 MINIMUM 18 Bearing type & No. DE/NDE
19 20 21 22 23 24 25 a b c d B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Lubrication system Packing type (size & No.) Coupling type / Mfr Sound Level Weight & overall dimensions Performance characteristics of pump Accessories of pump pressure guage at suction pressure guage at Discharge Gauge Dampener Name Plate Electrical Motor Type Make Duty Model/Frame Area of Classification Type of explosion protection Method Of starting Rated Power HP/(KW) BKW at full load Rated Speed Rpm Starting current ampere Full load current ampere Voltage/Frequency / Phase Frequency Type of bearing (DE & NDE) Number of pole Service Factor Ambient Temp/ Temp Rise in C Applicable Coad / Standerds Type of Lubrication Full load Torque Starting Torque % of full load Torque Efficiency at 100% load Efficiency at 75%, 50%, 25% load Degree Of Protection Flameproof Sq. Cage Induction Motor ( energy Efficient) CGL/KEC/Siemens/NGEF/BBL/GEC/ALSTHO M Contnuous (S1) Hazardous Area( Zone 1) EX (d) DOL 3" dial jelly filled, stem mounted range 5m to 10m 3" dial jelly filled, stem mounted range(1/2" BSP/NPT) range of pump approx 1.4 times rated pressure. 1/2" threaded SS valve along with suitable for Pressure Guage as per Purchaser demand less than 90dba at a sdistance 1 mtr from pump
4156% / 50 3% /
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
Insulation Class Starting Method Space Heaters watts/Volts Maximum No Of Start / Stop Permitted No. of Terminals Rotation viewed from NDE Coupling/Pully Locked Rotor Current % Amps Locked Rotor withstand time- Hot-Secs Locked Rotor withstand time- Cold-Secs Stator/Rotor Time constant minutes Power factor at 100% load Power factor at 75%, 50%, 25% load Brakdown or pull out Torque % GD2 of Motor GD2 of Loadr Starting time (At 100%, 75% V) Sec. Canopy to be provided Cable Size / Type Fault level Fan For Motor Cooling Driven By The terminal box shall be spacious enough and shall be suitable for the cable size as specified by ONGC during drawing approval stage. The cable gland shall be DGMS flame proof , double compression type brass nickel-plated type in case of flame proof motors(Ex-'d') The cable gland shall be double compression type brass nickel-plated type for Non FLP Motors The terminal box shall be suitable for type of enclosures selected for FLP/Non-FLP Motors The motor shall be painted with corrosion resistant epoxy paint of light grey;grade 631 as per IS:5 On- line Greasing arrangement shall be provided for motors offered. Space heater of sufficient capacity shall be provided for the motors above 30KW Terminal box shall be rotatable through 360 at 90 interval
Yes/No
48
Yes/No
49 50 51 52 53 54
Yes/No Yes/No
55 56
Energy Efficient Motor Supplied(Efficiency guaranteed as per IS:12615) he flameproof motor shall be in accordance with IS:2148 and suitable for Zone1/Zone2 Gas groupIIA/IIB and temp.class T3 The following drawings/certificates shall be furnished for ONGC approval after LOI(prior to manufecturing clearance) a) Motor dimension drg. b) Hot/Cold withstand erstic curves of the motor. c) A Copy of DGMS approval certificate forFLP(Ex-'d') Motor The following Third party Inspection/QA Deptt.of ONGC(whichever is applicable) release certificates alongwith the supply of the motors: a) Routine test Certificates b) Type test certificate
SCOPE OF SUPPLY
Yes/No
Yes/No
57
Yes/No
58
Yes/No
C 1 2 3 4 5 6 7 8 D 1 2 3 4 5 6 E 1 2 3 4 5 6
OTHER DETAILS
DEVIATION IF ANY F Note: 1) Please send the updated data sheets & GAD with load data 2) Comply the sheet and send it before 14th Aug, 2012
Ahmedabad Asset. By Vendor Flowserve 80-50 CPX200 SAVAIR REMARK C&T
Vendor to Comply Vendor to Comply 50 m3/hr 50 m 80 mm/150#/RF 50 mm/150#/RF 2940 65.60% 10.4 Kw 15 kW
yes yes
A315CF8M A890 GR.A1 (DUPLEX) SS316 M.S FABRICATED SS316 NA DI PTFE ok Single Horizontal Foot Radial 186 210 168 yes Foot Radial split
oil chesterton Flexible spacer / Rathi yes E591/0015/1 not considered not considered not considered as per Flowserve std Vendor to Comply motor is energy Efficient Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply
yes yes E160L yes yes yes 10.4 14.2 2940 later later yes 50Hz later yes 1.15 yes IS-2148 yes later later later later IP 55
Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply
yes DOL ok later later CCW from cpg coupling later later later later later later later later later later canopy not considered later later ok as per motor vendor's std as per motor vendor's std as per motor vendor's std as per motor vendor's std as per motor vendor's std as per motor vendor's std ok as per motor vendor's std
Vendor to Comply
as per motor vendor's std ok
Vendor to Comply
ok
Vendor to Comply
ok
ok ok ok NA ok Not in our scope Not in our scope ok NA ok ok ok ok ok ok ok ok later NA ok
SAVAIR ENERGY LTD. Technical Queries: SEL-TQ-FS001-09 PROJECT : Replacement of Process Pump, Fire Water Pump & Fire Water Jet Monitor at ONGC, Ahmedabad Asset. PLANT :ETP I Kalol CONDITIONED WATER TRANSFER PUMP Sr. Parameters ONGC-ES 1 Manufacturer Name 2 Model No. 3 QTY 1 No. 4 Capacity (Normal) 5 Capacity (Rated) 100 m3/hr 6 Head (meters) 7 Discharge pressure 10 kg/cm2g 8 Suction Connection Suction Connection(Site:6") 9 Discharge Connection Discharge Connection(Site:4") 10 Rated Speed 1450/2900 Rpm. 11 Efficiency of Pump 12 Rated Power (KW) 13 Driver Power (kW) CONT. TRANSFER OF TREATED 14 Liquid Handled EFFLUENT/WATER 15 Pump Should be confirm ISO 2858/DIN 5199/Din 2456 16 Operating Temperature Deg C. up to 80 Deg c. 17 Arrow Of Pump Rotation on Casing By Vendor A Material of construction 1 CASE SS316 (ASTM 743 Gr CF8M) 2 IMPELLER SS316 (ASTM 743 Gr CF8M) 3 SHAFT SS316 (ASTM 276 type 316) 4 5 6 7 8 9 10 11 12 13 14 15 BASEPLATE SHAFT SLEEVE WEAR RING Gland For packing Bearing Housing Casing Gasket Gland Packing Stage Casing type Mounting Split Impeller Diameter- RATED Heavy duty single M.S. Fabricated (Plate IS 2062 Gr. B or ASTM /A-36 & C Channels ISME 200 as per IS 808) SS (ASTM 743 Gr CF8) SS316 /(ASTM 743 Gr CF8M) SS 316 (ASTM 743 Gr CF8M) CI (ASTM 48) Compressed non-asbestos fiber TIWA teflon impreganated white non asbestos/graphite impregnated single stage/Volute
16 17 18 19 20 21 22 23 24 25 a
MAXIMUM MINIMUM Bearing type & No. DE/NDE Lubrication system Packing type (size & No.) Coupling type / Mfr Sound Level Weight & overall dimensions Performance characteristics of pump Accessories of pump pressure guage at suction 3" dial jelly filled, stem mounted range 5m to 10m 3" dial jelly filled, stem mounted range(1/2" BSP/NPT) range of pump approx 1.4 times rated pressure. 1/2" threaded SS valve along with suitable for Pressure Guage as per Purchaser demand less than 90dba at a sdistance 1 mtr from pump
c d B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Flameproof Sq. Cage Induction Motor ( energy Efficient) CGL/KEC/Siemens/NGEF/BBL/GEC/AL STHOM Contnuous (S1) Hazardous Area( Zone 1) EX (d) DOL
4156% / 50 3% /
2 pole 50 C / limited to CI "B" insulation IS 325/IS -2148/IS12615/IS-4029m& as per Standerd Specification MV motor
Applicable Coad / Standerds
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
Type of Lubrication Full load Torque Starting Torque % of full load Torque Efficiency at 100% load Efficiency at 75%, 50%, 25% load Degree Of Protection Insulation Class Starting Method Space Heaters watts/Volts Maximum No Of Start / Stop Permitted No. of Terminals Rotation viewed from NDE Coupling/Pully Locked Rotor Current % Amps Locked Rotor withstand time- Hot-Secs Locked Rotor withstand time- Cold-Secs Stator/Rotor Time constant minutes Power factor at 100% load Power factor at 75%, 50%, 25% load Brakdown or pull out Torque % GD2 of Motor GD2 of Loadr Starting time (At 100%, 75% V) Sec. Canopy to be provided Cable Size / Type Fault level Fan For Motor Cooling Driven By The terminal box shall be spacious enough and shall be suitable for the cable size as specified by ONGC during drawing approval stage. The cable gland shall be DGMS flame proof , double compression type brass nickel-plated type in case of flame proof motors(Ex-'d') The cable gland shall be double compression type brass nickel-plated type for Non FLP Motors The terminal box shall be suitable for type of enclosures selected for FLP/Non-FLP Motors The motor shall be painted with corrosion resistant epoxy paint of light grey;grade 631 as per IS:5 On- line Greasing arrangement shall be provided for motors offered.
Grease
Yes/No
48 49 50 51 52
53 54 55 56
57
58 C 1 2 3 4 5 6 7 8 D 1 2 3 4 5 6 E 1 2 3 4 5 6
Space heater of sufficient capacity shall be provided for the motors above 30KW Terminal box shall be rotatable through 360 at 90 interval Energy Efficient Motor Supplied(Efficiency guaranteed as per IS:12615) he flameproof motor shall be in accordance with IS:2148 and suitable for Zone1/Zone2 Gas groupIIA/IIB and temp.class T3 The following drawings/certificates shall be furnished for ONGC approval after LOI(prior to manufecturing clearance) a) Motor dimension drg. b) Hot/Cold withstand erstic curves of the motor. c) A Copy of DGMS approval certificate forFLP(Ex-'d') Motor The following Third party Inspection/QA Deptt.of ONGC(whichever is applicable) release certificates alongwith the supply of the motors: a) Routine test Certificates b) Type test certificate
SCOPE OF SUPPLY
Yes/No
Yes/No
OTHER DETAILS
Ahmedabad Asset. By Vendor Flowserve 100-65CPX315 SAVAIR REMARK C&T reply
Vendor to Comply Vendor to Comply 100 m3/hr 100 m 10 kg/cm2g 100mm/150#/RF 65 mm/150#/RF 2960 58.00% 49.9 Kw 75 kW Vendor to Comply Vendor to Comply up to 50 Deg c. Vendor to Comply A315CF8M A890 GR.A1 (DUPLEX) SS316 M.S FABRICATED SS316 NA Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Single Horizontal Foot Radial 262
yes yes
yes yes yes
NA DI PTFE ok
320 256 Vendor to Comply oil chesterton Flexible spacer / Rathi Vendor to Comply Vendor to Comply E591/0015/1 Vendor to Comply Vendor to Comply not considered yes later 6311 / 3311
Vendor to Comply
not considered
Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply motor is energy Efficient Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply 75Kw Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply
yes yes yes E280M yes yes yes 46.9 56.3 2960 later later yes 50Hz later yes 1.15 yes IS-2148
Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply
yes later later later later IP 55 yes DOL ok later later CCW from cpg coupling later later later later later later later later later later canopy not considered later later ok as per motor vendor's std as per motor vendor's std as per motor vendor's std as per motor vendor's std as per motor vendor's std as per motor vendor's std
ok as per motor vendor's std as per motor vendor's std ok
Vendor to Comply
ok
Vendor to Comply
ok
SAVAIR ENERGY LTD. Technical Queries: SEL-TQ-FS001-10 PROJECT : Replacement of Process Pump, Fire Water Pump & Fire Water Jet Monitor at ONGC, Ahmedabad Asset. PLANT: GGS- V -KALOL EEFLUENT DISPATCH PUMP Sr. Parameters 1 Manufacturer Name 2 Model No. 3 QTY 4 Capacity (Normal) 5 Capacity (Rated) 6 Head (meters) 7 Discharge pressure 8 Suction Connection 9 Discharge Connection 10 Rated Speed 11 Efficiency of Pump 12 Rated Power (KW) 13 Driver Power (kW) 14 Liquid Handled 15 Pump Should be confirm 16 17 A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Operating Temperature Deg C. Arrow Of Pump Rotation on Casing Material of construction CASE IMPELLER SHAFT BASEPLATE SHAFT SLEEVE WEAR RING Gland For packing Bearing Housing Casing Gasket Gland Packing Stage Casing type Mounting Split Impeller Diameter- RATED
16 17 18 19 20 21 22 23 24 25 a
MAXIMUM MINIMUM Bearing type & No. DE/NDE Lubrication system Packing type (size & No.) Coupling type / Mfr Sound Level Weight & overall dimensions Performance characteristics of pump Accessories of pump pressure guage at suction
c d B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Applicable Coad / Standerds Type of Lubrication Full load Torque Starting Torque % of full load Torque Efficiency at 100% load Efficiency at 75%, 50%, 25% load Degree Of Protection Insulation Class Starting Method Space Heaters watts/Volts Maximum No Of Start / Stop Permitted No. of Terminals Rotation viewed from NDE Coupling/Pully Locked Rotor Current % Amps Locked Rotor withstand time- Hot-Secs Locked Rotor withstand time- Cold-Secs Stator/Rotor Time constant minutes Power factor at 100% load Power factor at 75%, 50%, 25% load Brakdown or pull out Torque % GD2 of Motor GD2 of Loadr Starting time (At 100%, 75% V) Sec. Canopy to be provided Cable Size / Type Fault level Fan For Motor Cooling Driven By The terminal box shall be spacious enough and shall be suitable for the cable size as specified by ONGC during drawing approval stage. The cable gland shall be DGMS flame proof , double compression type brass nickel-plated type in case of flame proof motors(Ex-'d') The cable gland shall be double compression type brass nickelplated type for Non FLP Motors The terminal box shall be suitable for type of enclosures selected for FLP/Non-FLP Motors The motor shall be painted with corrosion resistant epoxy paint of light grey;grade 631 as per IS:5
48 49 50 51
52 53 54 55 56
On- line Greasing arrangement shall be provided for motors offered. Space heater of sufficient capacity shall be provided for the motors above 30KW Terminal box shall be rotatable through 360 at 90 interval Energy Efficient Motor Supplied(Efficiency guaranteed as per IS:12615) he flameproof motor shall be in accordance with IS:2148 and suitable for Zone1/Zone2 Gas groupIIA/IIB and temp.class T3 The following drawings/certificates shall be furnished for ONGC approval after LOI(prior to manufecturing clearance) a) Motor dimension drg. b) Hot/Cold withstand erstic curves of the motor. c) A Copy of DGMS approval certificate forFLP(Ex-'d') Motor The following Third party Inspection/QA Deptt.of ONGC(whichever is applicable) release certificates alongwith the supply of the motors: a) Routine test Certificates b) Type test certificate
SCOPE OF SUPPLY
57
58 C 1 2 3 4 5 6 7 D 1 2 3 4 5 6 E 1 2 3 4 5 6
Filter back wash pump with motor Foundation Bolts (If applicable) First Fill Up Lubricant Discharge Check Valve Companion Flanges Local Control Panel Temperature And Pressure Gauages
8 Common skid for Motor & Pump with alignment

OTHER DETAILS
Fire Water Jet Monitor at ONGC, Ahmedabad Asset. ONGC-ES By Vendor Flowserve 65-40CPX315 1 No. 45 m3/hr 15 kg/cm2g Suction Connection(Site:6") Discharge Connection(Site:4") 1450/2900 Rpm. 45m3/hr 15 KG/CM2 65 mm/150#/RF 40 mm/150#/RF 2960 44.60% 41.2 Kw 75 kW EFFLUENT Vendor to Comply up to 50C. Mim 10C, max80C Vendor to Comply CF8M A890 GR.A1 (DUPLEX) SS316 M.S FABRICATED SS316 NA Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Single Horizontal Foot Radial 308 yes yes SAVAIR REMARK C&T reply
yes yes
EFFLUENT ISO 2858/DIN 5199/Din 2456 up to 80 Deg c. By Vendor SS316 (ASTM 743 Gr CF8M) SS316 (ASTM 743 Gr CF8M) SS316 (ASTM 276 type 316) Heavy duty single M.S. Fabricated (Plate IS 2062 Gr. B or ASTM /A-36 & C Channels ISME 200 as per IS 808) SS (ASTM 743 Gr CF8) SS316 /(ASTM 743 Gr CF8M) SS 316 (ASTM 743 Gr CF8M) CI (ASTM 48) Compressed non-asbestos fiber TIWA teflon impreganated white non asbestos/graphite impregnated Horizontal
NA DI PTFE ok
320 256 Vendor to Comply oil chesterton Flexible spacer / Rathi less than 90dba at a sdistance 1 mtr from pump E591/0015/1 Vendor to Comply 3" dial jelly filled, stem mounted range 5m to 10m 3" dial jelly filled, stem mounted range(1/2" BSP/NPT) range of pump approx 1.4 times rated pressure. 1/2" threaded SS valve along with suitable for Pressure Guage as per Purchaser demand Vendor to Comply not considered not considered not considered as per Flowserve std Vendor to Comply Vendor to Comply yes later 6309 / 3309
Vendor to Comply
Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply motor is energy Efficient Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply 75Kw Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply
Flameproof Sq. Cage Induction Motor Sq. Cage Induction Motor ( energy Efficient) CGL/KEC/Siemens/NGEF/BBL/GEC/AL STHOM Contnuous (S1) Hazardous Area( Zone 1) EX (d) ATS Starter
yes yes yes E280M yes yes 46.9 56.3 2960 later later yes 50Hz later yes 1.15 yes
4156% / 50 3% /
2 pole 50 C / limited to CI "B" insulation
IS 325/IS -2148/IS12615/IS-4029m& as per Standerd Specification MV motor Grease
Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply
IS-2148 yes later later later later IP 55 yes DOL ok later later CCW from cpg coupling later later later later later later later later later later canopy not considered later later ok as per motor vendor's std as per motor vendor's std as per motor vendor's std as per motor vendor's std as per motor vendor's std
Yes/No
Vendor to Comply
as per motor vendor's std ok as per motor vendor's std as per motor vendor's std ok
Yes/No
Vendor to Comply
ok
Yes/No
Vendor to Comply
ok
Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Hazardous Area( Zone 1) Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply
SAVAIR ENERGY LTD. Technical Queries: SEL-TQ-FS001-14 PROJECT : Replacement of Process Pump, Fire Water Pump & Fire Water Jet Monitor at ONGC, Ahmedabad Asset. PLANT : ETP-I EFFLUENT TRANSFER PUMP Sr. Parameters ONGC-ES 1 Manufacturer Name 2 Model No. 3 QTY 1 No. 4 Capacity (Normal) 5 Capacity (Rated) 100 m3/hr 6 Head (meters) 7 Discharge pressure 5 kg/cm2g 8 Suction Connection Suction Connection(Site:4") 9 Discharge Connection Discharge Connection(Site:3") 10 Rated Speed 1450/2900 Rpm. 11 Efficiency of Pump 12 Rated Power (KW) 13 Driver Power (kW) 14 Liquid Handled EFFLUENT TRANSFER 15 Pump Should be confirm ISO 2858/DIN 5199/Din 2456 16 Operating Temperature Deg C. 17 A 1 2 3 4 5 6 7 8 9 Arrow Of Pump Rotation on Casing Material of construction CASE IMPELLER SHAFT BASEPLATE SHAFT SLEEVE WEAR RING Gland For packing Bearing Housing Casing Gasket up to 80C By Vendor SS316 (ASTM 743 Gr CF8M) SS316 (ASTM 743 Gr CF8M) SS316 (ASTM 276 type 316) Heavy duty single M.S. Fabricated (Plate IS 2062 Gr. B or ASTM /A-36 & C Channels ISME 200 as per IS 808) SS (ASTM 743 Gr CF8) SS316 /(ASTM 743 Gr CF8M) SS 316 (ASTM 743 Gr CF8M) CI (ASTM 48) Compressed non-asbestos fiber TIWA teflon impreganated white non asbestos/graphite impregnated Horizontal
10 Gland Packing 11 12 13 14 15 Stage Casing type Mounting Split Impeller Diameter- RATED
16 17 18 19 20 21
MAXIMUM MINIMUM Bearing type & No. DE/NDE Lubrication system Packing type (size & No.) Coupling type / Mfr less than 90dba at a sdistance 1 mtr from pump
22 Sound Level 23 Weight & overall dimensions 24 Performance characteristics of pump 25 Accessories of pump a pressure guage at suction
3" dial jelly filled, stem mounted range 5m to 10m 3" dial jelly filled, stem mounted range(1/2" BSP/NPT) range of pump approx 1.4 times rated pressure. 1/2" threaded SS valve along with suitable for Pressure Guage as per Purchaser demand Flameproof Sq. Cage Induction Motor ( energy Efficient) CGL/KEC/Siemens/NGEF/BBL/GEC/AL STHOM Contnuous (S1) Hazardous Area( Zone 1) EX (d) ATS Starter 30
c d B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
4156% / 50 3% /
Applicable Coad / Standerds 20 Type of Lubrication
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
Full load Torque Starting Torque % of full load Torque Efficiency at 100% load Efficiency at 75%, 50%, 25% load Degree Of Protection Insulation Class Starting Method Space Heaters watts/Volts Maximum No Of Start / Stop Permitted No. of Terminals Rotation viewed from NDE Coupling/Pully Locked Rotor Current % Amps Locked Rotor withstand time- Hot-Secs Locked Rotor withstand time- Cold-Secs Stator/Rotor Time constant minutes Power factor at 100% load Power factor at 75%, 50%, 25% load Brakdown or pull out Torque % GD2 of Motor GD2 of Loadr Starting time (At 100%, 75% V) Sec. Canopy to be provided Class F (with temp. rise to class B) 240 Volts AC 3
44 Cable Size / Type 45 Fault level 46 Fan For Motor Cooling Driven By The terminal box shall be spacious enough and shall be 47 suitable for the cable size as specified by ONGC during drawing approval stage. The cable gland shall be DGMS flame proof , double 48 compression type brass nickel-plated type in case of flame proof motors(Ex-'d') The cable gland shall be double compression type brass nickel49 plated type for Non FLP Motors The terminal box shall be suitable for type of enclosures 50 selected for FLP/Non-FLP Motors The motor shall be painted with corrosion resistant epoxy 51 paint of light grey;grade 631 as per IS:5 On- line Greasing arrangement shall be provided for motors 52 offered. Space heater of sufficient capacity shall be provided for the 53 motors above 30KW
Yes/No
Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No
54
Terminal box shall be rotatable through 360 at 90 interval Energy Efficient Motor Supplied(Efficiency guaranteed as per 55 IS:12615) he flameproof motor shall be in accordance with IS:2148 and Gas groupIIA/IIB and temp.class 56 suitable for Zone1/Zone2 T3 The following drawings/certificates shall be furnished for ONGC approval after LOI(prior to manufecturing clearance) a) 57 Motor dimension drg. b) Hot/Cold withstand erstic curves of the motor. c) A Copy of DGMS approval certificate forFLP(Ex-'d') Motor The following Third party Inspection/QA Deptt.of ONGC(whichever is applicable) release certificates alongwith 58 the supply of the motors: a) Routine test Certificates b) Type test certificate C SCOPE OF SUPPLY 1 Filter back wash pump with motor 2 Foundation Bolts (If applicable) 3 First Fill Up Lubricant 4 Discharge Check Valve 5 Companion Flanges 6 7 D 1 2 3 4 5 6 E 1 2 3 4 5 6 Local Control Panel Temperature And Pressure Gauages
Yes/No Yes/No Yes/No
Yes/No
Yes/No
8 Common skid for Motor & Pump with alignment

OTHER DETAILS
Ahmedabad Asset. By Vendor Flowserve 100-65CPX200 SAVAIR REMARK C&T
Vendor to Comply Vendor to Comply 100 m3/hr 100 m 5 KG/CM2 100 mm/150#/RF 60 mm/150#/RF 2940 65.50% 20.42 Kw 30 kW EFFLUENT Vendor to Comply up to 30C. Mim 10C, max50C Vendor to Comply A315 CF8M A890 GR.A1 (DUPLEX) SS316 M.S FABRICATED SS316 NA Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Single Horizontal Foot Radial 180
yes yes
yes
yes
DI PTFE ok
210 152 Vendor to Comply oil chesterton Flexible spacer / Rathi Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply yes later not considered not considered 6309 / 3309
Vendor to Comply
Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply motor is energy Efficient Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply 75Kw Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply
yes yes yes E200L yes yes yes 20.4 26.8 2940 later later yes 50Hz later yes 1.15 yes IS-2148 yes
Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply
later later later later IP 55 yes DOL ok later later CCW from cpg coupling later later later later later later later later later later canopy not considered later later ok as per motor vendor's std as per motor vendor's std as per motor vendor's std as per motor vendor's std as per motor vendor's std as per motor vendor's std ok
as per motor vendor's std as per motor vendor's std ok
Vendor to Comply
ok
Vendor to Comply
ok

TQ FOR AHEMDABAD PROCESS PUMP Flowserve

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TQ FOR AHEMDABAD PROCESS PUMP Flowserve

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SAVAIR ENERGY LTD.

Vendor to Comply Vendor to Comply

yes MS fabricated epoxy painted SS316 Not applicable DI

Vendor to Comply Vendor to Comply

Gauge Dampener Name Plate Electrical Motor Type

Vendor to Comply Vendor to Comply

not considered as per Flowserve std

Sq. Cage Induction Motor

Vendor to Comply motor is energy Efficient Vendor to Comply

Hazardous Area( Zone 1)

ok ok ok NA ok Not in our scope Not in our scope ok NA ok

1 Special Tools For Maintenance, If Any 2 Commissioning Spares

Applicable Coad / Standerds Type of Lubrication

Class F (with temp. rise to class B) 240 Volts AC

Yes/No Yes/No Yes/No Yes/No Yes/No

Hazardous Area( Zone 1)

Surface Protection & Painting Inspection And Tests

DOCUMENTS TO BE ENCLOSED WITH THE OFFER

yes yes yes yes

Not applicable SS316 gland plate DI PTFE ok

yes Foot Radial split

not considered as per Flowserve std

Sq. Cage Induction Motor

Class F (with temp. rise to class B) 240 Volts AC 3

Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No

yes yes yes yes

NA DI PTFE OK yes Foot Radial split

pressure guage at Discharge

Hazardous Area( Zone 1) EX (d) DOL starter

Class F (with temp. rise to class B)

Yes/No Yes/No Yes/No Yes/No

Hazardous Area( Zone 1)

Surface Protection & Painting Inspection And Tests

DOCUMENTS TO BE ENCLOSED WITH THE OFFER

yes yes yes yes

yes Foot Radial split

Vendor to Comply Vendor to Comply

not considered as per Flowserve std

Sq. Cage Induction Motor

Vendor to Comply motor is energy Efficient Vendor to Comply

E132M yes yes yes 4.31 5.12 2900 later later

Vendor to Comply Vendor to Comply

as per motor vendor's std

Vendor to Comply Vendor to Comply Vendor to Comply Vendor to Comply

Vendor to Comply Vendor to Comply

pressure guage at Discharge

Hazardous Area( Zone 1) EX (d) DOL starter

Class F (with temp. rise to class B)

Yes/No Yes/No Yes/No Yes/No

Hazardous Area( Zone 1)

Special Tools For Maintenance, If Any Commissioning Spares Mandatory Spares

Packing & Shipment

DOCUMENTS TO BE ENCLOSED WITH THE OFFER

yes yes yes yes

yes Foot Radial split

as per Flowserve std

Vendor to Comply Vendor to Comply

as per motor vendor's std

Vendor to Comply Vendor to Comply Vendor to Comply

Vendor to Comply Vendor to Comply Vendor to Comply

pressure guage at Discharge

2 pole 50 C / limited to CI "B" insulation

IS 325/IS -2148/IS12615/IS4029m& as per Standerd Specification MV motor Grease