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For NTPC Conference

Introduction of 50 Hz SC 660/800MW Steam Turbine

2013.02.14 Doosan Heavy Industries & Construction

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Contents

General Introduction

III

Steam Turbine Technologies

History of Doosan STG Technology and business

Build up MFG. Technology

Co-Design with GE

DOOSAN Design

1962
Established (1962) Turbine & Generator Manufacturing license with GE (1976)

1985
500MW Subcritical (1988) 1000MW Nuclear STG (1988)

2003
Fossil, Nuclear, CCPP STG, Total 55 units (2003~2012)

800MW Supercritical STG (1998) Acquisition of Skoda (2009) 500MW Supercritical / 1455MW Nuclear STG (2002) GE license termination (2010)

TG Business Line
Steam Turbine Steam Turbine for Fossil, Nuclear and Combined Cycle Steam Turbine Upgrading (Retrofit)

Generator Generator for Fossil, Nuclear and Combined Cycle Generator Upgrading (Retrofit)

Gas Turbine Gas Turbine for Simple & Combined Cycle Licensed with Mitsubishi Heavy Industries Control & Excitation Turbine Generator Control System Generator Excitation System Electrical Equipment
3

Shops and Facilities in Korea


Manufacturing facilities covering from material to the assembled product

Steam Turbine Test Facility Casting & Forging Shop Main Office Turbine Generator Shop

Generator Test Facility

Heavy Fabrication Shop

Manufacturing Capacity
Quality control program certified by ISO 9001 for entire manufacturing process

2,600MW / Year 5,500MW / Year 9,500MW / Year

Steam Turbine Experience Major Projects


Experience for Steam Turbine & Generator

Korea *Coal
Younghung #1/2 (814MW x 2) Hadong #7/8(518MW x 2) Tangjin #5~8(518MW x 4) Poryong #7/8(550MW x 2) Taean #7/8(550MW x 2) Samchunpo #1~6 (577MW x 4unit, 541MW x 2unit)

* Nuclear
Wolsong #2~4 (714MW x 3unit) Yonggwang #3~6 (1050MW x 4unit) Ulchin #3~6 (1050MW x 4unit) Shinkori #1/2 (1050MW x 2unit) Shinwolsong #1/2 (1050MW x 2unit) Shinkori #3/4 (1450MW x 2unit) Shinulchin #1/2 (1450MW x 2unit

CCPP/CHP
Yeongwol(848MW(3-3-1) x 1unit Pocheon (800MW(2-2-1) x 2unit) Yangju (540MW(2-2-1) x 1Unit) Haengbok(540MW(2-2-1) x 1unit)

Czech Republic
Ledvice (660MW x 1)

Saudi Arabia
Rabigh #7~10 (700MW x 4unit) Marafiq #5/7 (275MW x 2unit) Yanbu #2 (276MW x 3unit)

India
Raipur (685MW x 2)

UAE
BNPP #1~4 (1390MW x 4unit)

Vietnam
Mong Duong I (540MW x 2unit) Mong Duong II (600MW x 2unit)

Thailand
GHECO-one (700MW x 1)

Indonesia
Cirebon (698MW x 1)

Australia
Eraring #1~4 (750MW x 4unit)

Subcritical 74Unit (47,565 MW) Supercritical 16Unit ( 9,368 MW) Total Fossil Fired 90Unit (55,933 MW)

Steam Turbine Product Line-Up (1/2)

Configuration
Axial Condensing

Specification

Capacity Range

Downward Condensing Reheater

TC1F, 1 Casing 1HP + 1LP 50Hz / 60Hz Application Fossil / CCPP Unit

Up To 180MW

TC1F, 2 Casing 1HP + 1ILP 50Hz / 60Hz Application Fossil / CCPP Unit

Up To 210MW

TC2F, 2 Casing 1HIP + 1LP 50Hz / 60Hz Application Fossil / CCPP Unit

160MW~ 450MW

(MW)

300

600

900

Steam Turbine Product Line-Up (2/2)

Configuration

Specification

Capacity Range

TC2F, 3 Casing 1HP + 1IP + 1LP 50Hz / 60Hz Application Fossil Unit

200MW ~ 700MW

TC4F, 3 Casing 1HIP + 2LP 50Hz / 60Hz Application Fossil Unit

400MW ~ 800MW

TC4F, 4 Casing 1HP + 1IP + 2LP 50Hz / 60Hz Application Fossil Unit

600MW ~ 1,100MW

(MW)

300

600

900

Contents

General Introduction

III

Steam Turbine Technologies

In-House Test Facility Steam Turbine/Generator


Steam Turbine Test Facility
Verification of New Steam Turbine Technology Verification of Last Stage Bucket

LP Test Facility

HP Test Facility

Generator Test Facility


Efficiency Evaluation Electrical Characteristics & Mechanical Reliability Capacity: 100MW to 1,800MW

In-House Test Facility Material Reliability


DHI steam turbine was designed based on DHIs own material test data base
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Total Strain Range, t (%)

COST FB2+COST FB2_RT o COST FB2+COST FB2_593 C o COST FB2+COST FB2_621 C

COST FB2+ COST FB2


10
2

0.1 1 10

10

10

10

Critical Fatigue Life(Ncr)

High Temperature Creep Rupture Test

1) 40% of Average 105hr Rupture Stress 2) 50% of Minimum 10 5hr Rupture Stress
Stress

3) 100% of the Smallest 10 5hr Rupture Stress 20% of TS_spec. min. @ Temp. 50% of YS_spec. min. @ Temp.

ALLOWABLE of Casing
Temperature

100% of the Creep Strength which produces 1% Plastic Strain in 10 5hr High Cycle Fatigue Test
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50 Hz SC 660 MW/ 800 MW Turbine


Layout and Steam Conditions
SC 660 Main Steam Pressure Main Steam Temperature Reheat Steam Temperature 242 bar 566C 593 C SC 800 242 bar 566C 593 C HP 1F IP 2F LP 48 LSB 2F Generator

[SC 660MW]

[SC 800MW]

HP 1F

IP 2F LP 33.5 LSB 4F Generator


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50 Hz SC 660 MW/ 800 MW Turbine


HP Turbine
CV

MSV

OLV* HP Valves OLV Inlet

Honeycomb seal

Assembled diaphragm

3D blade Design Technology

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50 Hz SC 660 MW/ 800 MW Turbine


IP Turbine

IP SV IP ICV

Honeycomb seal

Assembled diaphragm 3D blade Design Technology

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50 Hz SC 660 MW/ 800 MW Turbine


LP Turbine

LP 1 to LP 3 Shroud

LP 4 Shroud

33.5 LSB

48 LSB

Hollow Diaphragm

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Advanced Technologies (1/5)


Advanced Steam Path Technology
Flow path optimize with compound lean blade High end blade design technology Compound lean technology Optimized radial reaction to decrease loss

Increased stage efficiency

Blade shape

3D Optimization of Turbine Blade


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Advanced Technologies (2/5)


Bucket & Tip Seal Technology
Reducing the tip leakage flow Reducing vibration Reduced tip losses Increased Reliability Minimize installation clearance Minimize friction and maintain tooth profile Reduced tip losses

Continuous Coupled Blade

Honeycomb Seal

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Advanced Technologies (3/5)


Nozzle & Diaphragm Construction
Moisture removing Water drain slot in suction & pressure side High geometrical accuracy High blade surface quality Easy maintenance

Drain Hole in Ring Water Drain Slots Groove in the Web

Hollow type nozzle

Assembled diaphragm

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Advanced Technologies (4/5)


Overload Valve Application
Smooth control response at overload secured by aerodynamically linearized characteristic
Control Valve Overload Valve

BOILER
Stop Valve
4th Stage HP Bowl

HP Turbine

Stop Valves Control Valves Overload Valve

Schematic Valve Arrangement

Configuration of Overload valve Chamber

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Advanced Technologies (4/5)


Overload Valve Application
Smooth control response at overload secured by aerodynamically linearized characteristic All control valves operate at the same time (Full arc admission) OLV is starting to open getting over 100% TMCR
Constant P.
Throttle pressure

Sliding Pressure

Constant P.

100% 90
Pure Sliding CV Opening OLV Opening

% of Rated Pressure

Valve Opening

40

0% 20% 40% 60% Behavour of Control Valves


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90%

100%

105% (VWO)

Advanced Technologies (5/5)


48 Steel LSB for 50 Hz SC 660MW
Design Basic
0 rpm Tie-boss 3000 rpm

Fatigue test (full scale) Dynamic Testing

CFD Verification

Vacuum Spin-pin Test


Shroud

Wind Tunnel Test


Fir tree dovetail Campbell diagram

3D full aero design/Integral blade tip cover High structural reliability and stability Verify structural reliability with full scale dynamic test Curved axial entry dovetail

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Current development for 50 Hz SC 660 MW/ 800 MW Turbine

HIP1F-LP2F Wheel Stage 48 LSB 2HP & 2IP Valve

HP1F-IP1F-LP4F Wheel Stage 33.5 LSB 2HP & 2IP Valve

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Thank you

Jin Hwan Kim


jinhwan.kim@doosan.com 82-55-278-3677

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