GODREJ & BOYCE MFG.CO.LTD., PRODUCT ENGINEERING DEPT., P.E.D.

, MUMBAI, INDIA WELD SIZE ADEQUACY CHECK AND STRENGTH CALCULATIONS

MDC No. : Project No. : Made by : Azhar Input Echo: Nozzle Mark Nozzle Location Corroded Thickness of Shell Required shell thickness Allowable Stress of Vessel Wall (at Design temperature) Corroded Thickness of Nozzle Required nozzle thickness Nozzle O/D Allowable Stress of Attachment (at Design temperature) Pad O/D Thickness of pad Allowable stress of pad (at Design temp) Pad to Nozzle fillet weld Weld size between Pad and Shell Area required for Reinforcement Area available in shell Area available in Nozzle wall , with Pad Area available in nozzle extention inside the vessel Area availble in reinforcing Pad Whether pad to nozzle groove weld is FPW (Y/N)? Whether the attachment inside projection present (Y/N)?

Client :Consultant :Eqpt. no. : -

Page : 0 Rev : 0 Date : 0/0/2005

Azhar

= = t = tr = Sv = tn trn do Sn dp te Sp leg Wp A A1 A2 A3 = = = = = = = = = = = = =

M1 Shell 0.230 0.308 18900 0.890 0.254 59.000 12355 25.000 0.630 20000 0.354 0.472 6.975 1.942 2.207 0.000

in in psi
Pad-Nozzle GW

Nozzle-Pad FW

in in in psi in in psi in in in2 in2 in2 in2 in2

Pad-Shell FW

Nozzle-Shell FW

Various strength paths As per UG-41.1 (a)

A5 = 7.440 = Y = N

A43

Whether the nozzle opening passes through a category A,C or D joint (Y/N) ?

= N

Nozzle I/D

Strength reduction factors

Factor E1 Joint Efficency Factor F

di = 57.22 in fr1 = Min (Sn/Sv,1 ) = Minimum of ( 12355 / 18900, 1 ) = 0.654 fr2 = Min (Sn/Sv,1 ) = Minimum of ( 12355 / 18900, 1 ) = 0.654 fr3 = Min (Min (Sn or Sp)/Sv,1) = Minimum of ( 12355 / 18900 , 20000 / 18900 , 1 ) = 0.654 fr4 = Min (Sp/Sv,1 ) = Minimum of ( 20000 / 18900, 1 ) = 1 E1 = 1 F = 1

GODREJ & BOYCE MFG.CO.LTD., PRODUCT ENGINEERING DEPT., P.E.D., MUMBAI, INDIA WELD SIZE ADEQUACY CHECK AND STRENGTH CALCULATIONS

MDC No. : Project No. : Made by : Azhar

Client :Consultant :Eqpt. no. : (leg)2 x fr3 ( 0.3543 ) ^ 2 x 0.654 0.082 in2 (Wp)2 x fr4 ( 0.47244 ) ^ 2 x 1 0.223 in2

Page : 0 Rev : 0 Date 0/0/2005 A41

Area available in Nozzle to Pad fillet weld, A41 = = = Area available in Pad to Shell fillet weld, A42 = = =

A42

Check for weld size adequacy As per UW-16 (b) For Pad to Nozzle fillet weld,

tmin = Min (0.75,Thickness of the thinner of the parts joined by a fillet) tmin = Minimum of ( 0.75 , 0.89 , 0.6299 ) = 0.63 in Requred Pad to Nozzle fillet weld throat size tpnr = 0.7 x tmin or 0.25, whichever is minimum = Minimum of ( 0.7 x 0.63 , 0.25 ) tpnr = 0.25 [UG-16] in Available Pad to Nozzle fillet weld thoat size tpna = 0.7 x leg = 0.7 x 0.3543 = 0.25 Safe in tmin = Minimum of ( 0.75 , 0.6299 , 0.23 ) For Pad to Shell fillet weld, = 0.23 in Required Pad to Shell fillet weld throat size tpsr = 0.5 x tmin = 0.5 x 0.23 = 0.12 in Available Pad to Shell fillet weld throat size tpsa = 0.7 x Wp = 0.33 Safe in Weld sizes are adequate

Load to be carried by welds [Fig. UG-41.1 Sketch (a)]: W = [A - A1 + 2tnfr1(E1t - Ftr)]Sv Total weld load = [6.9747-1.9423+ 2 x 0.89 x 0.654.(1 x 0.23-1 x 0.30803)] x 18900 [UG-41(b)(2)] = 93396 lb W1-1 = [A2 + A5 + A41 + A42] x Sv Weld load for strength path 1-1 = [2.20689 + 7.44 + 0.082 + 0.223 ] x 18900 [UG-41(b)(1)] = 188091 lb >W W2-2 = [A2 + A3 + A41 + A43 + 2tntfr1] x Sv Weld load for strength path 2-2 = [2.20689 + 0 + 0.082 + + 2 x 0.89 x 0.23 x 0.654 ] x 18900 [UG-41(b)(1)] = 48320 lb W3-3 = [A2 + A3 + A5 + A41 + A42 + A43 + 2tntfr1] x Sv Weld load for strength path 3-3 = [2.20689 +0+ 7.44 + 0.082 + 0.223 + + 2 x 0.89 x 0.23 x 0.654 ] x 18900 [UG-41(b)(1)] = 193151 lb >W Since the weld load W calculated by UG-41(b)(2) is smaller than W1-1 & W3-3. W may be used in place of W11 & W3-3 for comparing the weld capacity to weld load. Strength of connection elements: Outward nozzle wled shear

Outer element weld shear

Wonws = = = Woews = =

p/2 x do x leg x min(Sn,Sp) x 0.49 3.14 / 2 x 59 x 0.3543 x 12355 x 0.49 198683 lb p/2 x dp x Wp x min(Sv,Sp) x 0.49 3.14 / 2 x 25 x 0.47244 x 18900 x 0.49

GODREJ & BOYCE MFG.CO.LTD., PRODUCT ENGINEERING DEPT., P.E.D., MUMBAI, INDIA WELD SIZE ADEQUACY CHECK AND STRENGTH CALCULATIONS

MDC No. : Project No. : Made by : Azhar Nozzle wall shear

Element groove weld tension

Nozzle groove weld tension

Client :Page : 0 Consultant :Rev : 0 Eqpt. no. : Date : 0/0/2005 = 171729 lb Wnws = p/2 x (do + di)/2 x tn x (Sn) x 0.70 = 3.14 / 2 x (59 + 57.22) / 2 x 0.89 x 12355 x 0.70 = 702233 lb Wegwt = p/2 x (do) x te x min(Sn,Sp) x 0.74 = 3.14 / 2 x 59 x 0.6299 x 12355 x 0.74 = 533455 lb Wngwt = p/2 x do x t x min(Sv,Sn) x 0.74 = 3.14 / 2 x 59 xB 0.23 x 12355 x 0.74 = 194784 lb [UG-41.1(a)] 1-1 = = = 2-2 = = = 3-3 = = = Woews + Wnws 171729 + 702233 873962 lb Wonws + Wegwt + Wngwt 198683 + 533455 + 194784 926922 lb Woews + Wngwt 171729 + 194784 366513 lb

Ref.

Check for strength paths:

Stronger than W1-1, Pass

Stronger than W2-2, Pass

Stronger than W3-3, Pass

Also, paths are stronger than the required strength of W = 93396 lb. Thus the design is adequate.