GODREJ & BOYCE MFG.CO.LTD., PRODUCT ENGINEERING DEPT., P.E.D.

, MUMBAI, INDIA

LOCAL LOAD ANALYSIS OF AXIAL NOZZLE N1 ON CONICAL SHELL (PD 5500 - Enquiry Case 5500 / 119) MDC No. : 849 Client : L&T / IOCL Page : 122 Project No. : 130320 Consultant : EIL Rev :0 Made by : ASP Eqpt. no. : 21-E1-608 Date : 26/12/2003 Design internal pressure, p Design temperature Material of construction of conical shell Design stress intensity of material at temperature, f Mean diameter of the cylinder at the junction with the cone Dc Corrosion allowance, CA Inside radius of shell at the transverse section considered, corroded, Ri Analysis thickness of cylinder at the junction, e al Analysis thickness of cone at the junction, e a2 Is the lesser of the analysis thickness of cylinder or cone at the junction, e aj Semi-apex angle of conical shell, a 4.3 kg/cm2 150 C SA-240 Gr.304L 1172.889 99.6 0 49.8 1 1 1.00 32.00 0.55851 12.00 4892.97 1441488.28 28.13 1441516.41 kg/cm2 cm cm cm cm cm cm radians cm kg kg-cm kg-cm kg-cm

Knuckle radius r Axial force on shell, W = 48 kN = Bending moment on shell due to piping, M P = 141.41 kNm = Bending moment on shell due to wind/seismic, MW =0.00276 kNm = Total Bending Moment, M = MP + MW = Junction of cylinder and large end of cone,with torispherical knuckle

b=

tan 1 D a c -0.15 3 eaj 1+1 cos a

0.85

r=

0.028 r D c e aj

a
1 + 1 cos a

0.09

n = 1+

r
0.2 1.2 1 + r

1.034

Wmax =

pDc eaj f cos a (r + 1) (2.4b + 1.06)

DcWmax 4

109723.5223 kg

M max =
Pmax =
checking for the following conditions P
Pmax
W W max

2732115.704 kg-cm

2eaj fg

bDc
M M max
M M
max

28.74901042 kg/cm2

+
+

0.677189459

0.572212689

M P W + + Pmax Wmax M max

P W M P W max ; ; + + P W P W M max max max max max

0.721783055

0.721783055

Since the ratio is less than 1, the thickness at the junction is adequate

GODREJ & BOYCE MFG.CO.LTD., PRODUCT ENGINEERING DEPT., P.E.D., MUMBAI, INDIA

LOCAL LOAD ANALYSIS OF AXIAL NOZZLE N1 ON CONICAL SHELL (PD 5500 - Enquiry Case 5500 / 119) MDC No. : 849 Client : L&T / IOCL Page : 123 Project No.: 130320 Consultant : EIL Rev :0 Made by : ASP Eqpt. no. : 21-E1-608 Date : 26/12/03 Design internal pressure, p Design temperature Material of construction of conical shell Design stress intensity of material at temperature, f Mean diameter of the cylinder at the junction with the cone Dc Corrosion allowance, CA Inside radius of shell at the transverse section considered, corroded, Ri Analysis thickness of cylinder at the junction, e 1 Analysis thickness of cone at the junction, e 2 Is the lesser of the analysis thickness of cylinder or cone at the junction, e l Semi-apex angle of conical shell, a 4.3 kg/cm2 150 C SA-240 Gr.304L kg/cm2 cm cm cm cm cm cm radians kg 1441488.277 kg-cm 28.13 kg-cm 1441516.41 kg-cm 1172.889 99.6 0 49.8 1.00 1.00 1.00 32.00 0.55851 4892.97 = 1.00

Axial force on shell, W = 48 kN = Bending moment on shell due to piping, M P = 141.41 kNm = Bending moment on shell due to wind/seismic, M W = 0.00276 kNm = Total Bending Moment, M = M P + M W = Junction between the small end of a cone and a cylinder

e2 e1 s 1+ s2 t =s + when .s < 1 cos a 2 & s =

=.08589981 2

t = 1+
bh = 0.4
W max =

1+ s s ...when ..s 1 2 cos a

2

Dc tana + 0.5 e1 t

1.70

p D c e l f cos a (2 b h - 1 .0 )
DcWmax 4 2el f

1 =30128.125 kg 3 =240190.32 kg-cm 1 =3.8878168 kg/cm2

M max =

Pmax =
checking for the following conditions

b h Dc
P Pmax
W W max

+
+

M M max
M M
max

0 =.75450156

=0.4824788

Since the ratio is less than 1, the thickness at the junction is adequate

M P W + + Pmax Wmax M max P W M P W max ; ; + + Pmax Wmax Pmax Wmax M max

=0.7921027

=0.7921027