masibus

OPERATIONAL MANUAL FOR 85XX

INDEX
No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Subject Technical details Specifications User guide Run mode Manual mode Program mode Configuration mode Verify Configuration mode Verify program mode Calibration mode Back plate detail Relay logic table detail Trouble shooting Modbus Detail (optional) Open collector pin detail (optional) Page No. 2 3 5 6 7 7 8 15 15 15 17 19 21
Ref. Manual m83/om/403/2 Ref. Manualm83/om/403/3

masibus Process Instruments Pvt. Ltd.

B/30, GIDC, Electronics Estate, Sector-25, Gandhinagar-382044, Gujarat, Ph.:- 91-79-23242950/ 23242914/23242931 Fax.:- 91-79-23242888/23242889 E-mail :- sales@masibus.com Web.:- www.masibus.com Ref. No. : m83/om/403/1,R : 05

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1.

TECHNICAL DETAILS

This is a versatile micro-controller based Scanner with a very high performance to price ratio. The features offered in this product are better than any other Scanner available in similar price range. The instrument is made in 96x192x208 mm size with standard cut out of 92x188 mm. Front is sealed membrane type to withstand dusty environment. On back plate PCB soldered flat terminals of very good quality are used.
The programming, calibration and operation of the instrument is by nine simple keys with two independent displays for channel no and data value for that channel. Channel display is of two digits to differentiate it from data display of four digits, each of 0.56" seven segment LED. Status of Run/ Program/Verify mode, Fault, Auto/Manual mode and status of each channel for programmed set point limits are displayed by 3 mm red LEDs. Operation of the instrument is menu driven with user understandable prompts. Provision for PASS WORD is kept for unauthorized access to critica configuration and program parameters. The product is made to accept all 7 standard thermocouple, PT100 RTD, CU-53 (optional), Linear voltage and current inputs. The type of input can be changed in field also. The calibration of the unit is done without trimpots. The unit can be calibrated in installed condition itself by front panel keys at any given point i.e. user do not required to feed a fixed signal. RTD inputs are linearised for 0.1 deg. as well as 1 deg. resolution. No. of Groups as well as no. of channels within the group are programmable. Set point type (LL, hL or hh), abnormal status (Alarm or Trip) for alarm limit1 and alarm limit 2 as well as Relay action type ( ON or OFF ) for alarm limit 1 and alarm limit 2 are programmable. Latching for LED Status of alarm limit 1 and alarm limit 2 is programmable. For each group two relays are given for one alarm limit 1 and second alarm limit 2. Scan time is programmable up to 99 seconds with + 30% error. Provision for zero and span setting is made to restrict range of usage and programming. This restricts accidental wrong setting of set point beyond the range of interest. Outside this range the unit will indicate data as 'OVER' towards span side up to 5% more than programmed span and UNDR towards zero side up to 5% less then. Programmed zero. This zero and span setting is more useful for linear inputs for setting the range between 1999 to 9999 counts. Serial Communication with RS 232 / RS 485 is also provided for using the scanner as backend for Supervisory Control or for P.C. connectivity. Standard protocol for communication used is MODBUS-RTU.

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2.

SPECIFICATIONS
2.1. DISPLAY
2 digit 0.56" Red seven segment LEDs for channel no. 4 digit 0.56" Red seven segment LEDs for data of current channel. Mode selection discrete Red LEDs. Individual discrete Red LEDs to indicate channel status.

2.2. INPUT
Thermocouple types E, J, K, T, B, R & S (ANSI standard) RTD - Pt100 3-wire CU 53 3-wire (Optional) 4-20 mA or 1-5 V DC linear 0-20 mA or 0-5 V DC linear Other types on request Cold junction compensation automatic for thermocouple types Accuracy (0.1% of FS + 1 Count) Input open protection upscale /downscale programmable Digital I/P (Optional)

2.3. RANGE
E J K T B R S Cu-53 PT100 (RTD 0) PT100 (RTD 1) 4-20 mA 0-5 V -200 to -200 to -200 to -200 to 400 to 0 to 0 to -200.0 to -200.0 to -200 to Field scaleable Field scaleable 1000 Deg C 1200 Deg C 1372 Deg C 400 Deg C 1820 Deg C 1768 Deg C 1768 Deg C 200.0 Deg C (Optional) 200.0 Deg C 850 Deg. C -1999 to 9999 -1999 to 9999

2.4. ALARM/TRIP OUTPUT

Up to 6 Groups with two individual relay output for each group relay. One relay for each alarm limit (i.e. AL1 and AL2) for a group rated for 2A @ 230 VAC., selectable for alarm or trip. Common Hysteresis setting 0 to 100 as display count. Relay status configurable as normally ON or OFF. Set point type configurable as L, VL or L, H or H, VH.

2.5. CALIBRATION
Ambient, Zero and span adjusted by digital calibration through front panel keys. No trim-pots. Common calibration for all channels of same input.

2.6. CONTROLS
Vfy, Increase, Decrease, Auto/Man, Next, Skip/Self Check, Al1/Al2, Scan Time and Enter/ ACK keys for operation, Programming & calibration.

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2.7. GENERAL
Power supply Ambient Humidity Power consumption Scanning time 110V/230V AC 50 Hz. - user selectable 24 V DC, 110V DC, 220 VDC (optional) 0 to 55 deg C. up to 95% RH (Non-condensing) Less than 20 VA 1) For T/C and Linear - 300 mSec. 2) For Rtd - 600 mSec.

2.8. PHYSICAL
Case Terminals Bezel size Depth behind panel Panel cutout M.S. powder coated with ABS molded bezel Screw type, can accept up to 2.5 sq. mm wire 96 X 192 mm 250mm (with terminal plate) 92 X 188 mm

2.9. OPTIONS
48 open collector outputs. Open collector O/P will follow only alarm status lamp. Operation as described in relay logic table. (relay rating up to 48V, 500mA) Channel to channel online isolation up to 230V AC and 300V DC and off-line isolation up to 500VDC is available. Analog o/p of 4 to 20mA. With 0.1% accuracy of full scale. Loading up to 250 Ohms . Communication RS485 / RS232 with modbus RTU protocol. (Isolated / Non Isolated) Analog O/P will follow as the below indication: Where total configurable range for process value is -199 to 850 degree. Set zero = 0. Set span = 500.
4 mA 20 4 Process value OPEN UNDER -25(5%) on display

4 0

20 500

20 525(5%)

20 OVER

20 OPEN

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3.USER GUIDE
3.1. INTRODUCTION
This is a single chip micro-controller based scanner designed for universal input type. Instrument is operated by nine user friendly keys. These keys are used for operation, programming and calibration. There are four levels of protections in the instrument. The four levels decide access to verify settings (operator level), access to modify set points & control parameters (supervisor level), configuration and calibration. The manual covers all aspects of operation of the instrument. Please read instructions carefully before altering any programming or configuration information.

SCANNER
MAN POWER CHANNEL RUN VFY PRG FLT DATA AL1 1 AL2 AL1 13 14 15 16 17 18 19 20 21 22 23 24 AL2 2 3 4 5 6 7 8 9 10 11 12

ENT ACK AUTO MAN AL1 AL2

VFY

NEXT

SKIP SCHK

SCN TIME

masibus

85XX

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3.2. OPERATION
3.2.1. POWER SUPPLY
Always be sure that you are connecting right input supply voltage to right power terminal of the instrument. The instrument is having 4 terminals 110V / 230V, Neutral and Earth for mains Supply (Refer Back Plate Detail). On application of proper power, the instrument will display Scanner type for 2 seconds and then configuration type for another two seconds. Now, if the input signal is connected, scanner will display value of input in DATA window and channel no. in channel window on display along with appropriate mode LED.

3.2.2. KEY BOARD

There are nine keys for operation of the instrument. For understanding the operation first let us see the operation of keys.

3.2.2.1.

VFY

This key is used to select different type of modes like configuration, program, verify configuration and verify program modes. On first press of this key, it will display,

By pressing inc or dec key you can select the desired mode( CNFG, PRGM, VCFG, VPGM) of operation. Now if you again press the vfy key then the instrument will come in Run mode. The corresponding mode LED will glow on pressing this key.

3.2.2.2.

ENT ACK

This key is used to store the value of desired parameter and enter the mode. After setting the data to proper value, if ENTER key is pressed, the data will be permanently stored in non-volatile memory. On pressing of ENTER key, the decimal point on last digit disappears to indicate that data is entered. Now, the data change is not allowed until ENTER key is pressed once again. On pressing of ENTER key once again, decimal point on last digit will glow and allow change in the data. This key when pressed during RUN MODE will be considered as an ACK key, which is used to acknowledge the relays and LED status as per logic selected.

3.2.2.3.
This key will increment the selected parameter / value by one count in program, configuration or calibration mode. If you keep pressed the key then value will be incremented by 10 times faster up to the maximum value of that particular parameter.

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3.2.2.4.
This key will decrement the selected parameter / value by one count in program, calibration or configuration mode. If you keep pressed the key then value will be decremented by 10 times faster up to the minimum value of that particular parameter.

3.2.2.5.

NEXT

This key is used to move into next parameter in a selected mode. When pressed in Manual mode, the next un-skipped channel will be displayed. Normally it is used in MAN mode to select next channel for fixed channel display.

3.2.2.6.

AUTO MAN

This key is a toggle key, i.e.- If pressed in AUTO mode unit will switched to MANUAL mode and vise versa. MAN LED will glow in MAN mode to indicate the status of MAN mode. This key is also used for individual zero/span, individual input type and individual decimal point position setting, for each channel for MIX type input configuration.

3.2.2.7.

SCN TIME

This key is used to set the scan time for display of channels from 1 to 99 by using INC ( This key is also used to enter in calibration mode from configuration mode.

)or DEC(

) key.

3.2.2.8.

SKIP SCHK

This key is used to skip / un-skip the channel in program mode. This is also a toggle key. i.e. if key is pressed while channel is skipped, it will un-skip the channel. On pressing this key in program mode, skip / un-skip message will be displayed in Data window and channel no. will be displayed in Channel window.

3.2.2.9.

AL1 AL2

This key is used to transfer from alarm limit 1 to alarm limit 2 and vice-versa.

3.3. MODES OF OPERATIONS

3.3.1. 3.3.2. 3.3.3. 3.3.4. 3.3.5. 3.3.6. 3.3.7. 3.3.8. There are seven modes of operations. Run mode Auto / manual mode Verify program mode Program mode Configuration mode Verify configuration mode Calibration mode

Each are described in detail in individual chapter

4.

RUN MODE

The glowing of RUN LED indicates RUN MODE. In this mode, channel window will display current channel number and DATA window will show its temperature. In AUTO mode, it will keep on displaying successive unskipped channels at the programmed scan rate. In case of MAN mode, only one channel will be displayed

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In RUN mode, alarm status of channels is indicated by discrete LEDs for both AL1 and AL2 limits. If the LED is on, the channel has crossed that limit. If the LED is flashing, the alarm is not acknowledged. When ENTER/ACK key is pressed, the LED will become steady to indicate acknowledgment of alarm. The relay of that channel will be turned OFF, on acknowledging the alarm, if the alarm type is not configured for trip logic, where relay is not turned OFF until it actually comes within limit. The type of action and normal status of relay is programmable and described in Configuration mode. also refer relay logic table. There is a facility for latching of alarm status. Even when the channel comes back to normal mode, LED will be ON till acknowledged to indicate past alarms. The relay will be also latch in trip mode. For currently selected calibration channel decimal point on unit's digit of channel no. will glow.

5.

MANUAL MODE

Manual mode is same as normal run mode except for displaying only one channel continuously. The channel number can be changed by NEXT key. This mode is entered by pressing AUTO/MAN key in RUN/AUTO mode. Pressing this key once again brings back to AUTO mode.

6.

PROGRAM MODE

This mode is used to display / change alarm limits, scan time and skip status of channels. For entering in this mode, press VFY key in RUN mode and VFY LED will glow to indicate the mode selection and display will ask to select the mode. By pressing increment and/or decrement key select PRGM option and press ENTER key. By pressing the ENTER key it will ask for Password. Select your password by using INC and DEC keys. If the Password is correct then one press of ENT key, it will go in to Program mode and PRG LED will start glowing to indicate the program mode of operation. Then press NEXT key to enter in program mode to set the various parameters of program mode. Pressing VFY key will take you out of this mode. Factory set password is '00'. If the user has programmed password other than 00 in configuration mode, go to correct password using INC key and DEC keys and then press ENT key.

6.1. SET ALARM TRIP VALUE

CHANNEL 1

First parameter is alarm limit 1 for channel 1. The upper row LED (for AL1) for channel 1 will be flashing to indicate channel affected by this limit. Also a decimal point on last digit of data will glow. Change the limit as per requirement by INC and DEC key and press ENTER. The LEDs will stop flashing. For changing the entry once again, press ENTER key. The decimal point on last digit of data indicates, whether changing of data is allowed or not. If decimal point is off and LEDs are steady data changing is not allowed. Pressing NEXT key will bring display to 02 limits.

CHANNEL 2

Alarm limit for 1 for channel 2. The upper row LED (for AL1) for channel 2 will be flashing to indicate channels affected by operations are identical to channel 1. Pressing NEXT key will bring display to 03 limits.

this limit. Other

CHANNEL 3

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Alarm limit 1 for Channel 3. The upper row LED (for AL1) for channel 3 will be flashing to indicate channel affected by this limit. Other operations are identical to channel 1. Pressing NEXT key will bring display to 04 limits. Thus you can set AL1 limit for each individual channel. For programming AL2 limit for all channel s, press AL1/AL2 key to change to AL2 limits. Now, the lower row LEDs for AL2 will start flashing for the particular channel. Other operations are identical to AL1 programming.

SCAN TIME
For programming Scan Time, press SCN TIME key in program mode. Display will show:

Displays scan time for automatic updation of the channel in AUTO mode. Maximum Scan Time is 99 Sec. Minimum Scan Time is 1 Sec. Change Scan Time by INC and DEC keys and press ENTER when correct value is set. This parameter is just for approximation it will not give exact timing.

6.2. SKIPPING / UNSKIPPING OF CHANNEL

For changing the skip status of any channels, press SKIP key in program mode. The display will show channel skip / unskip status. If Ch-1 is skipped, display will be

If Ch-1 is un-skipped, display will be,

Next Channel can be selected by pressing NEXT key. SKIP key works as a toggle key, i.e. if channel is skipped, by pressing SKIP key status will change to un-skip and vice-versa. After changing the skip / Unskip status, press ENTER key to store the desired status. Skipping of all channels is not allowed. At least one channel has to be un-skipped for operation of unit. When user tries to skip the last un-skipped channel, it will not allow. In program mode, user can select any parameter by using NEXT, SKIP, AL1/AL2 and SCAN TIME keys and can abort from this mode by pressing VFY key. For Verify mode all the parameter sequences are same except for password entry and decimal point in last digit is 'off'.

7.

CONFIGURATION MODE

Configuration mode is used to change basic configuration of unit. The program is same for all options and all options are configurable from front only by using various keys. No hardware changes are necessary for changing input type. It can be changed by just using front keys. For entering Configuration mode, press VFY key in RUN mode and VFY LED will glow to indicate the mode selection and display will ask to select the mode. By pressing increment and/or decrement key select CNFG option and press ENTER key. Now it will ask for Password. After setting correct Password with the help of INC and DEC keys press ENTER. If the Password is correct then only you can enter in Configuration mode. PRG LED starts glowing, which indicates the mode of operation. Then press NEXT key to go ahead in Configuration mode. Pressing VFY key will take you out of this mode. By entering in Configuration mode, the scanner will display scanner type. The parameters in sequence are described below. User can go to next parameter in

sequence by pressing NEXT key.

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7.1.

SCANNER TYPE

OR

OR

There are three options 8508 or 8516 or 8524 for this parameter. Pressing INC and DEC key you can make it 8508 or 8516 or 8524.

7.2.

CONFIGURATION TYPE

OR
There are two options mix or fix for this parameter. Pressing INC and DEC key you can make it mix or fix. (Factory set). If configuration type is selected as fix then scanner will work as common I/P type. If configuration type is selected as mix then only you can change i/P for individual channel.

7.3.

INPUT TYPE

Input type can be selected by INC key or DEC key. Each type is displayed by prompt
E - type thermocouple J - type thermocouple K - type thermocouple T - type thermocouple B - type thermocouple R - type thermocouple S - type thermocouple RTD CU-53, 0.1 deg. Resolution (optional) RTD PT-100, 1 deg. Resolution RTD PT-100, 0.1 deg. Resolution 4-20 mA or 1-5 V input 0-5 V input or 0-20 mA

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For changing of input type, no internal hardware changes are required. If input type is 4-20mA then you are required to connect the 250ohm Resistors supplied between the INHI and INLOW terminals of the terminal plate. This will be treated as common i/p type for all the channels. There is provision for setting input type for each channel individually. By pressing AUTO/MAN key here, you can enter individual input type for all the channels provided that configuration type is selected as mix. Display will show as:

Discrete LED 1 of AL1 will start flashing .By pressing INC/DEC keys, you can set the input type for channel 1. By pressing NEXT key here you can go to next channel and similarly set the input type of other channels. If you want to come at channel 1 from any other channel then use SCN TIME key. VFY key will bring you back to the configuration mode (i.e. One level up) at common input type setting. From here you can go to the next parameters setting. If you are using the instrument with mix input type feature then don't press ENTER key at the main input type parameter in the configuration mode after setting individual input types. Main input types are common for all the channels. After setting individual input types if you will press ENTER key at main input type parameter then this will make input types same or common for all the channels. If configuration type is selected is FIX then you can't change individual I/P type for (i.e. I/P type for each channel).

7.4

NO. OF GROUPS

No. of Groups are minimum 1. No. of Groups are maximum 6 ( if open collector is 'n') and 3 ( if open collector is 'y').

7.5.

SETPOINT TYPE
OR OR

Where hh - high, very high AL1 - high AL2 - very high hL - high, Low AL1 - low AL2 - high LL - low, very low AL1 - very low AL2 - low This setting is common for all groups.

For exact understanding of relay and LED operation please refer the 'relay logic table' given at the end of manual.

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7.6.

ABNORMAL STATUS OF AL1

OR

Configuration of abnormal status for AL1 limit. It will toggle between ALRM and TRIP by INC and DEC keys. In alarm type, discrete LEDs and relays are self-clearing. In trip type, both are latched. They will go off only by pressing ACK key and returning to normal status. Even if the reading has come to normal, relay will not be turned off until ACK key is pressed. This is useful when the relay is Used for tripping the plant or device and it is not to be started once again until operator has set up for starting once again. Open condition will be treated as normal condition in trip type. This is common for all groups (Refer Relay logic Table).

7.7

ABNORMAL STATUS OF Al2

OR

This is for configuration of abnormal status for AL2. Other description is same as AL1.

7.8.

RELAY STATUS OF AL1

OR

Configures normal relay status as ON or OFF for AL1 Relay. This is common for all groups.

7.9

RELAY STATUS OF AL2

OR

Configures normal relay status as ON or OFF for AL2 Relay. This is common for all groups. If it is configured as ON, relay will remain ON when all channels of that group are in clear status. This is useful for specific applications where Scanner ON is used for making a contact for failsafe operation, i.e. user wants to sound buzzer or annunciator when Scanner is turned OFF or it is not working.

7.10 LATCHING OF ALARM

OR

This is used to enable latching of discrete LEDs when alarm limit is crossed. This option will keep discrete LEDs latched even after the channel has come to normal status until ACK key is pressed. This option can be changed to Yes or no for enabling and disabling respectively. When CAL1 and CAL2 are of trip type, this parameter will be skipped from display. (Refer Relay Logic Table).

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7.11. NO. OF CHANNELS IN GROUP X

X
Here, X indicates no. 1 to 6.(e.g. GrP1, GrP2, GrP3, GrP4, GrP5, GrP6). Up to 8 channels in-group 1, if no. of groups is 1, if scanner type is 8508. Up to 16 channels in-group 1, if no. of groups is 1, if scanner type is 8516. Up to 24 channels in-group 1, if no. of groups is 1, if scanner type is 8524. Minimum no. of channels in a particular group is 1.

7.12. OPEN SENSOR UP/DOWN OR

This is used to define the state of the alarms in open sensor condition. It can be configured as UP or DOWN by pressing INC and DEC keys. If it is configured as UP then Open condition will be treated as alarm / abnormal condition. If it is configured as DOWN then Open condition will be treated as normal condition.

7.13. HYSTERESIS

Hysteresis for relay operation an alarm limits. This parameter is common for all groups. Minimum value can be '0' and maximum value can be 100. Use INC or DEC keys for changing the value. Hysteresis is treated as per count basis depending on display value. For RTD Pt100, 0.1 deg. resolution, maximum setting will be 10.0 deg.

7.14. ZERO

Zero value or minimum value for selected input. Up to 5% below of the total zero and span value, OVER will be indicated on display. For out of range value, OPEN will be indicated on display. Minimum value is decided by input type. Maximum value will be span value. For linear inputs, this is the zero setting for range programming. This will be treated as common Zero value for all the channels. If configuration type is mix OR for fix configuration i/p type is selected as linear (4 to 20 or 0 to 5) then only there is provision for setting zero/ span/ dp position ( dp position is zero for t/c's ) for each channel individually. By pressing AUTO/MAN key here, you can enter individual zero value for all the channels. Display will show as:

Discrete LED 1 of AL1 will start flashing .By pressing INC/DEC keys, you can set the zero value for channel 1. If you press AUTO/MAN key here then Discrete LED 1 of AL2 will start flashing. Now display will show span of channel 1.By pressing INC/DEC keys, you can set the span value for channel 1. AUTO/MAN key here works as toggle key between AL1 & AL2 (i.e. Zero and Span). By pressing NEXT key here you can go to next channel and similarly set the zero and span values of other channels. If you want to come at channel 1 from any other channel then use SCN TIME key. VFY key will bring you back to the configuration mode (i.e. One level up ) at common zero value setting. From here you can go to the next parameters setting.

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7.15. SPAN

Span value or maximum value for selected input. Up to 5% above of the total zero and span value, OVER will be indicated on display. For out of range value, OPEN will be indicated on display. Maximum or minimum value is decided by input type. For linear inputs, this is the span setting for range programming. If configuration type is mix OR for fix configuration i/p type is selected as linear (4 to 20,0 to 5) then only by pressing AUTO/MAN key here, you can enter individual zero/ span values for all the channels. Display will show as :

Discrete LED 1 of AL2 will start flashing. All the functions described in the previous description of zero value setting are applicable here.

7.16. DECIMAL POINT POSITION

Decimal point position is applicable only to 4-20 mA or 0-5V i/p. It can be set between 0 to 3 as per requirement. If configuration type is mix OR for fix configuration i/p type is selected as linear (4 to 20,0 to 5) then only by pressing AUTO/MAN key here, you can enter individual dp position value for all the channels. If configuration type is selected as mix then you can enter in individual DP position setting but you can change DP position of channels only, which has I/P type as 0-5V or 4 20. Display will show as:

Discrete LED 1 of AL1 will start flashing .By pressing INC/DEC keys, you can set the dp position value for channel 1. By pressing NEXT key here you can go to next channel and similarly set the dp position values of other channels. If you want to come at channel 1 from any other channel then use SCN TIME key. VFY key will bring you back to the configuration mode ( ie. One level up ) at common DP value setting. From here you can go to the next parameters setting. For the channels having input types t/c and rtd, dp position value is fixed (zero). If you are using the instrument with individual scaling of zero/span and dp then don't press ENTER key at the main zero/span and dp parameters in the configuration mode after setting individual values. Main zero/span and dp values are common values for all the channels. After setting individual values if you will press ENTER key at main zero/span/dp then this will make zero, span and dp values same or common for all the channels.

7.17. PASSWORD

Password for entering to Program mode and Configuration mode. The value of password can be programmed anywhere between '0' to '99'. Factory set password is 00.

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7.18. SERIAL NUMBER

This parameter is required while using the Serial Communication facility. It represents the serial number or the ID number of the Unit. It can be configured between 1 and 99 by using INC/DEC keys.

7.19. BAUD RATE

This parameter is used to set the BAUD RATE for serial communication. Different baud rates can be selected by using INC/DEC keys. Baud rate can be set from 2400,4800,9600 and 19.2KB.

7.20. OPEN COLLECTOR

or

If open collector outputs are used then select yes (y) otherwise select no (n). If you select OC as n then it will show

or

This selection will give analog O/P of 4 to 20mA.

If there is no relay card then two analog O/P will be on Relay 1 and relay 7. For 3-group scanner (i.e one relay card) take analog O/P at Relay no. 7.
Please refer legend print on back-plate. (if open collector is yes then Analog O/P is not available and vice versa.) Scanner will give analog O/P correspond to Max and Min channels value among all analog i/p channel values as per factory setting.
Analog output is not available for Mix input configuration.

7.21. OPEN COLLECTOR TYPE

This parameter is used to set the Open Collector Type. Open collector type can be selected by INC/DEC keys .

Note:
For, Open Collector type configuration is selected as OR then O/P will operate as below for different logic For hh (High, Very High) O/P will operate when Process value will be higher then high set point i.e Al1. For LL (Low, Very Low) O/P will operate when Process value will be below very low set point i.e AL2. For HL (High, Low) O/P will operate when Process value will be either lower then low set point or higher then high set-points i.e. process value is below AL1 or above AL2. For, Open Collector type configuration is selected as IND then O/P will operate as AL1 and AL2 alarms for respective channels.

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8.

VERIFY CONFIGURATION MODE

This mode is to verify all the configuration parameters like scanner type, input type, no. of groups, no. of channels in each group, decimal point, zero, span etc. User can view the data but can't change the data in this mode. For entering into verify configuration mode, press VFY key in RUN mode and VFY LED will glow to indicate the mode selection and display will ask to select the mode. By pressing increment and decrement key select VCFG option and press ENTER key. Then press NEXT key to enter in verify configuration mode. Pressing VFY key will take you out of this mode.

9.

VERIFY PROGRAM MODE

This mode is to verify the alarm limits, scan time and channel skip information. User can view the data but cannot change it in this mode. For entering into verify program mode, press VFY key in RUN mode and VFY LED will glow to indicate the mode selection and display will ask to select the mode. By pressing increment and decrement key select VPGM option and press ENTER key. Then press NEXT key to enter in verify program mode. Pressing VFY key will take you out of this mode.

10. CALIBRATION MODE

You can calibrate instrument after entering in configuration mode, press SCN TIME key to enter into Calibration mode. Here there are 4 groups of calibration. Group1: E - T/C, J - T/C, K - T/C, T - T/C. Group2: B - T/C, R - T/C, S - T/C. Group3: RTD0, RTD1. Group4: 0 - 5V, 4 - 20mA. Calibration can be done in any one channel only for each group. Calibration done in any one channel will hold for all the channels who has I/P type of that group only. For the first group the calibration done is of I/P type Kt/c. For the second group the calibration type is Rt/c. For the third group the calibration type is RTD0 and for the fourth group the calibration type is 0-5V. i.e. if you want to use any channel in Jt/c then first you have to calibrate any channel as per any I/P type of group:1. This calibration will hold for all the four types of first group. Similar is the case with all the groups. In calibration mode following values are displayed and programmed as follows. When you press SCN TIME key display will be as follows:

Select your channel for calibration by using INC/DEC keys. After selecting calibration channel press enter to change calibration parameter. It is mandatory to press enter if you want to change calibration parameter of particular channel.

10.1 AMBIENT CALIBRATION

It will display current reading of ambient temperature. Use INC or DEC key to bring it to correct value and press ENTER key to store ambient temperature. To come out of calibration mode press VFY key.

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10.2. ZERO CALIBRATION

It will display current reading of calibration channel. Use INC or DEC key to bring it to desired value and press ENTER key to store zero calibration. On both sides 5% of total span is allowed for adjustment. To come out of calibration mode press VFY key.

10.3. SPAN CALIBRATION

It will display current reading of calibration channel. Use INC or DEC key to bring it to desired value and press ENTER key to store span calibration. On both sides 5% of total span is allowed for adjustment.

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11. BACK PLATE TERMINAL CONNECTION.

(STANDARD BACK PATE)

C 6 NO 5 RL NO RL NC NC C 4 C NO 3 RL NO RL NC NC C C 2 NO 1 RL NO RL NC NC C

RELAY OUTPUT
-Ve

1 +Ve OUTPUT RL 1 2

ANALOG -Ve
+Ve

7 RL

C 12 NO 11 RL NO RL NC NC C C 10 NO 9 RL NO RL NC NC C C 8 NO 7 RL NO RL NC NC C

2 1 + CH + CH -

9 10 + CH + CH -

SENSOR CONNECTION
1. FOR RTD INPUT : 2. FOR T/C : 3. FOR DIGITAL I/P :

4 3 + CH + CH -

6 5 + CH + CH 8 7 + + CH CH C C 17 18 + CH + CH C C

INPUT SIGNAL

11 12 + CH + CH -

C +

+
5. FOR CURRENT :

13 14 + CH + CH 16 + + CH CH AMB.SENSOR PIN 1

4. FOR VOLT :

250Ohms,0.1%,Externally.

15

C C 22 21 + CH + CH

20 19 + CH + CH -

SERIAL COMMUNICATION
110V 230V N AC AC
0.5A FUSE

23 24 + CH + CH -

POWER CONNECTION
2 230V AC 3 N 4 E 1 110V AC 3 N 4 E

MAINS

O/P type

RS485 RS485 RS232 RS232 RS232

Scanner side 9 pin connector Pin Detail (Male type) D+ DTXD RXD GND

Pin No. 2 7 2 3 5

PC side 9 pin connector Pin Detail (Female type) N/A N/A RXD TXD GND

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BACK PLATE TERMINAL CONNECTION OF OPEN COLLECTOR (OPTIONAL)

DG OC13 OC1 OC14 OC2 OC15 OC3 OC16 OC4 OC17 OC5 OC18 OC6 OC19 OC7 OC20 OC8 OC21 OC9 OC22 OC10 OC23 OC11 OC24 OC12

2 1 + CH + CH -

OPEN COLLECTOR OUTPUT

OC36 OC48 OC35 OC47 OC34 OC46 OC33 OC45 OC32 OC44 OC31 OC30 OC43 OC29 OC42 OC28 OC41 OC27 OC40 OC26 OC39 OC38 OC25 OC37 DG

4 3 + + CH CH -

10 + CH + CH -

SENSOR CONNECTION
1. FOR RTD INPUT : 2. FOR T/C :

5 + CH + CH 8 7 + CH + CH C C

INPUT SIGNAL

11 12 + + CH CH -

C +

+
4. FOR CURRENT :

14 + CH + CH 15 16 + CH + CH AMB.SENSOR PIN 1

3. FOR VOLT :

13

250Ohms,0.1%,Externally.

C 17 18 + CH + CH

C C 22 21 + CH + CH

20 19 + CH + CH -

SERIAL COMMUNICATION
110V 230V N AC AC
0.5A FUSE

23 24 + CH + CH -

POWER CONNECTION
2 230V AC 3 N 4 E 1 110V AC 3 N 4 E

MAINS

O/P type

RS485 RS485 RS232 RS232 RS232

Scanner side 9 pin connector Pin Detail (Male type) D+ DTXD RXD GND

Pin No. 2 7 2 3 5

PC side 9 pin connector Pin Detail (Female type) N/A N/A RXD TXD GND

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12. Relay logic table

ALARM AL1 MOMEMTARY ALARM (When in abnormal condition ack is pressed) DOWN NORMAL ABNORMAL UP (O/S) (O/S) ALARM HIGH ALARM TRIP LATCH = YES LATCH = NO LAMP RELAY LAMP RELAY LAMP RELAY ALARM LOW ALARM TRIP LATCH = YES LATCH = NO LAMP RELAY LAMP RELAY LAMP RELAY ALARM VLOW ALARM TRIP LATCH = YES LATCH = NO LAMP RELAY LAMP RELAY LAMP RELAY OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF FLASH ON FLASH ON OFF OFF FLASH ON FLASH ON OFF OFF ACK NORMAL * *** FLASH OFF OFF OFF FLASH ON FLASH OFF OFF OFF FLASH ON FLASH OFF OFF OFF FLASH ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

CONDITION

ACK **

ALARM AL2 MOMEMTARY ALARM (When in abnormal condition ack not pressed) DOWN NORMAL ABNORMAL UP (O/S) (O/S) ALARM VHIGH ALARM TRIP LATCH = YES LATCH = NO LAMP RELAY LAMP RELAY LAMP RELAY ALARM HIGH ALARM TRIP LATCH = YES LATCH = NO LAMP RELAY LAMP RELAY LAMP RELAY ALARM LOW ALARM TRIP LATCH = YES LATCH = NO LAMP RELAY LAMP RELAY LAMP RELAY OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON OFF OFF FLASH ON FLASH ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF FLASH ON FLASH ON OFF OFF ACK NORMAL * *** FLASH OFF OFF OFF FLASH ON FLASH OFF OFF OFF FLASH ON FLASH OFF OFF OFF FLASH ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

CONDITION

ACK **

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ALARM AL1 MAINTAINED ALARM (When in abnormal condition ack is pressed) DOWN NORMAL ABNORMAL UP (O/S) (O/S) ALARM HIGH ALARM TRIP LATCH = YES LATCH = NO LAMP RELAY LAMP RELAY LAMP RELAY ALARM LOW ALARM TRIP LATCH = YES LATCH = NO LAMP RELAY LAMP RELAY LAMP RELAY ALARM VLOW ALARM TRIP LATCH = YES LATCH = NO LAMP RELAY LAMP RELAY LAMP RELAY OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF FLASH ON FLASH ON OFF OFF FLASH ON FLASH ON OFF OFF ACK NORMAL * *** OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

CONDITION

ACK ** ON OFF

STEADY STEADY STEADY OFF STEADY STEADY ON ON OFF ON OFF OFF

STEADY STEADY STEADY OFF STEADY STEADY ON ON OFF ON ON OFF OFF ON

STEADY STEADY STEADY OFF STEADY STEADY

ALARM AL2 MAINTAINED ALARM (When in abnormal condition ack not pressed) DOWN NORMAL ABNORMAL UP (O/S) (O/S) ALARM VHIGH ALARM TRIP LATCH = YES LATCH = NO LAMP RELAY LAMP RELAY LAMP RELAY ALARM HIGH ALARM TRIP LATCH = YES LATCH = NO LAMP RELAY LAMP RELAY LAMP RELAY ALARM LOW ALARM TRIP LATCH = YES LATCH = NO LAMP RELAY LAMP RELAY LAMP RELAY OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON FLASH ON OFF OFF FLASH ON FLASH ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF FLASH ON FLASH ON OFF OFF ACK NORMAL * *** STEADY OFF OFF OFF STEADY ON STEADY OFF OFF OFF STEADY ON STEADY OFF OFF OFF STEADY ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

CONDITION

ACK ** STEADY ON STEADY OFF STEDAY ON STEADY ON STEADY OFF STEDAY ON STEADY ON STEADY OFF STEDAY ON

Notes:> means normal condition after abnormal has occurred. > means ACK pressed in abnormal condition. > means ACK pressed in normal condition after abnormal has already occurred.

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13. Trouble shooting

Scanner does not Switch ON.

Check the Mains Cord. I/P power may be not present. Check power supply voltage is it proper as per order Check fuse, if blown off replace it Check the Power ON Indication LED.

Calibration of the unit is doubted to have drifted.

Check the O/P of sensor is as per the chart supplied to you by sensor manufacturer. Measure it with instrument with better then 0.1% accuracy. Standard multi-meter with 3 digit display may have poor accuracy then scanner. For temperature measurements check position of the sensor and check for the problem related to sensor first. Calibrate the unit as explained in the manual. Select the proper method according to your scanner input type.

In linear type input the unit shows false reading or 'OVER' or 'UNDER'.
Check for the polarity of the I/p connections. Check that the 250 Ohms resistor is connected across the I/P terminals, if the I/P type is 4 20 mA. 250Ohms resistor is mandatory for linear I/P type 4 to 20mA. Check the current I/P coming from the field, it may be below 4 or over 20 mA. Check for the proper range programmed in that channel.

In thermocouple type input the reading indicated has got some error.
Check for the proper I/p type selected. Ensure that the compensating cables used are of proper type and connected in proper direction Positive and negative. Check the calibration of the unit. Check that proper zero-span range is programmed or not.

Reading indicated by scanner is unstable, wrong or open.

Check the process input and also check its connection is as per the back-plate supplied. Ensure the perfect EARTHING to the unit & also check that neutral should not be floating. Shielded cables should used for input. Shield should be EARTHED near the unit only. Check any of the sensor is not getting EARTHED or having weak insulation with respect to earth. If so, remove that sensor and check the cabling. Check the lead resistance of all the three arms of RTD's. All the three leads should have same lead resistance. If no, change the cables. Check that Input cables are properly tighten with back-plate Check that back-plate is not loose. Take separate earth wires for separate instruments, avoid looping of earth wires. If scanner is showing different reading in all channels for common I/P type and same Process vale then please enter I/P type again. Check for AC voltage pick up at the signal at scanner side All low-level input and output such as T/C, Rtd, Linear I/P and control signal wires must be kept separate from supply and relay output cabling.

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Communication Problem between the Unit and Host PC/Operator Terminal

Check the cabling. Check the serial No. and baud rate settings at PC side and scanner side. Check the RS-485 to RS232 converter for 485 communication. Check the serial port of the computer by shorting 2 and 3 no pin of PC comports with PROCOMM or any other available application. Check RS 232 RS 485 connection at PC and scanner side. For RS 485 sometimes terminating resistor of 120 at scanner and converter side. In most of the cases this is not required for scanner.

Relay or open collector O/P Action problem

Check power to the contactor operated by relay from scanner. If relay card or open collector card burns out frequently check for the rating of the relay driven by open collector card or rating of contactor driven by relay card.

General
It is mandatory to reset the Instrument by switching off the Power if the input type is changed. In Configuration, Program, Verify Configuration, Verify Program and Calibration modes, 20 Sec time out is provided i.e. if no key is pressed for 20 seconds, it will fall back into Run/Man mode. While programming value, if the INC or DEC key is kept pressed for more than 10 counts, the Speed of change will be increased by 5 times. It is the dual speed concept for changing value at faster rate. On power on scanner will first display model (8508/8516/8524), then configuration type for some time and then it will come to actual Run mode display. If there is any error in EEPROM data, it will display error message and halt.

The upper two digit display will show no. of parameters having errors and lower 4 digit display will show -err message. To see the parameter having error, scan through parameters both in Program Mode & Configuration mode. The decimal point of first digit of channel no. display will glow, if the parameter data in EEPROM is disturbed. If you change any individual I/P type or common I/P type then please also adjust your particular channel, span value, Zero value and alarm-trip set-points.

SUPPLY VOLTAGE
Supply voltage should be given through a good isolation transformer. This being a Microprocessor based instrument, a massive voltage spike can damage it. A good isolation transformer shields the instrument from such voltage spikes and surges. All supply connections to final control devices such as contractors, solenoids etc. must be taken directly from the supply and not from the supply terminals of the instrument. An effective earth is mandatory for the instrument. I n absence of proper earthing instrument body will Float at half some part of the supply voltage and this may give shock to user.

This is an electronics instrument it may have problem not listed above, in case of Such fault while reporting to factory (Masibus area office or head office), mention exact nature of fault with sequence of events.

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