VERTICAL, CYLINDERICAL & CENTER COLUMN SUPPORTED FIXED CONE ROOF TANK AS PER IS 803. Sl. No. A.1.0.

Input Design Data Quantity of Tank Diameter, D Total Tank Height of Shell, H1 Maximum Design Liquid Level, H2 Net Design Liquid Height, H2 Nominal Capacity, Q1 Gross Capacity, Q2 Effective Capacity, Q3 Specific Gravity of LDO , G Design Density of liquid, Design Pressure, P Vacuum Pressure, Vp Design Temperature, T Corrosion Allowance , C Joint Efficiency Factor, E Radiography Examination Material of Construction Maximum Allowable working Stress,Sd AllowableYield Stress, Sy Width of Shell Plates, Ws Width of Bottom Plates, Wb Width of Roof Plates, Wr Yield Stress Minimum, y kg/cm kg/cm m m m Mpa
2 2

Description

Unit

Values

Nos. m m m m m m m kg/m
3 3 3 3

2 12 14.1 13.634 13.27 1595.3 1542.59 1500 0.85 1000 Hydrostatic Head 63.5 60 1.5 0.85 Spot Radiography IS 2062 Gr. A 1680 1428 1.5 1.5 1.5 250

mLC kg/m C mm 2

B.0.

DETAILED CALCULATIONS.

B.1.0. 1.1

Calculation of Shell Plate Thickness. Number of Shell Coures Nos. 10

Sr. No. 1 2 3 4 5 6 7 8 9 10

Shell Course Course-1 Course-2 Course-3 Course-4 Course-5 Course-6 Course-7 Course-8 Course-9 Course-10

Width in Mtr. 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 0.6

Calculated Thickness (mm) 7.3 6.67 6.04 5.41 4.78 4.15 3.52 2.89 2.26 1.63

B.1.1

Thickness of 1st Course, t = (50xGxDx(H-0.3)/axE) + C Course Under consideration, n Height from the Bottom of course under consideration to the top of curb angle, H= Ht - ((n-1) x Ws) Thickness of 1st Course, t Thickness of 1st Course Considered, ts1 m mm mm 1 14.1 7.3 8

B.1.2

Thickness of 2nd Course, t = (50xGxDx(H-0.3)/axE) + C

Course Under consideration, n Height from the Bottom of course under consideration to the top of curb angle, Ws) Thickness of 2nd Course, t Thickness of 2nd Course Considered, ts2 H = Ht - ((n-1) x mm

2 12.6 6.67 mm 8

B.1.3

Thickness of 3 Course, t = (50xGxDx(H-0.3)/axE) + C Course Under consideration, n Height from the Bottom of course under consideration to the top of curb angle, H= Ht - ((n-1) x Ws) rd Thickness of 3 Course, t Thickness of 3rd Course Considered, ts3 m mm mm 3 11.1 6.04 6

rd

B.1.4

Thickness of 4 Course, t = (50xGxDx(H-0.3)/axE) + C Course Under consideration, n Height from the Bottom of course under consideration to the top of curb angle, Ws) Thickness of 4th Course, t Thickness of 4th Course Considered, ts4 H = Ht - ((n-1) x m mm mm 4 9.6 5.41 6

th

VERTICAL, CYLINDERICAL & CENTER COLUMN SUPPORTED FIXED CONE ROOF TANK AS PER IS 803. Sl. No. Description Unit Values References

B.1.5

Thickness of 5th Course, t = (50xGxDx(H-0.3)/axE) + C Course Under consideration, n Height from the Bottom of course under consideration to the top of curb angle, H = Ht - ((n-1) x Ws) Thickness of 5th Course, t m mm 5 8.1 4.78

Thickness of 5th Course Considered, ts5

mm

B.1.6

Thickness of 6th Course, t = (50xGxDx(H-0.3)/axE) + C Course Under consideration, n Height from the Bottom of course under consideration to the top of curb angle, Ws) Thickness of 6th Course, t Thickness of 6th Course Considered, ts6 Thickness of 7th Course, t = (50xGxDx(H-0.3)/axE) + C Course Under consideration, n Height from the Bottom of course under consideration to the top of curb angle, Ws) Thickness of 7th Course, t Thickness of 7th Course Considered, ts7 H = Ht - ((n-1) x m mm mm 7 5.1 3.52 5 H = Ht - ((n-1) x m mm mm 6 6.6 4.15 5

B.1.7

B.1.8

Thickness of 8 Course, t = (50xGxDx(H-0.3)/axE) + C Course Under consideration, n Height from the Bottom of course under consideration to the top of curb angle, Ws) Thickness of 8th Course, t Thickness of 8th Course Considered, ts8 H = Ht - ((n-1) x m mm mm 8 3.6 2.89 5

th

B.1.9

Thickness of 9th Course, t = (50xGxDx(H-0.3)/axE) + C Course Under consideration, n Height from the Bottom of course under consideration to the top of curb angle, Ws) Thickness of 9th Course, t H = Ht - ((n-1) x m mm 9 2.1 2.26

Thickness of 9th Course Considered, ts9

mm

B.1.10

Thickness of 10 Course, t = (50xGxDx(H-0.3)/axE) + C Course Under consideration, n Height from the Bottom of course under consideration to the top of curb angle, Ws) Thickness of 10th Course, t Thickness of 10th Course Considered, ts10 H = Ht - ((n-1) x m mm mm 10 0.6 1.63 5

th

Average Thickness Of Tank-Shell

mm

6.28

B.2.0

Bottom Plate Thickness.

As per Clause No. 6.2.1(a), Page 17 of IS 803; All Bottom Plate of tank, uniformly resting on the ground, shall have a minimum nominal thickness of 6mm, Theref thickness of bottom plate is 8 mm . B.3.0 Roof Plate Thickness. As per Clause No. 6.4.2.2, Page 36 of IS 803; Minimum nominal thickness of roof plates shall be 5 mm., Therefore selected thickness of Roof plate is 5 mm .

B.4.0

Calculation of Design Wind Pressure. Design Wind Speed, Vz = Vb x k1 x k2 x k3 Basic wind speed, Vb Basic wind speed, Vb Probability Factor (Risk Coefficient ), k1 Terrian, height and structure size factor, k2 Topography factor, k3 Design Wind Speed, Vz Design Wind Pressure, Pd = 0.6 x Vz2 Design Wind Pressure, Pd m/s m/s Km/hr m/s N/m2 kg/m2 39 140.4 1.07 1.05 1 43.82 1152.12 117.45

VERTICAL, CYLINDERICAL & CENTER COLUMN SUPPORTED FIXED CONE ROOF TANK AS PER IS 803. Sl. No. Description Unit Values

B.5.0

Stability of Tank Shell against External Loads. curb angle or wind girder that does not buckle under external loading i.e., wind pressure and internal vacuum as follows, Hg=1500t/p x (t/D)3/2 Where, Hg = Vertical distance between the intermediate wind girder and top angle of the shell in m t = Average Shell Plate Thickness in height H1 in mm Average Shell Plate thickness without Corrosion Allowance, t D = Nominal Diameter of Tank in m p = Sum of all external pressure acting on the tank shell i.e., design wind pressure (Pd) and internal vacuum (Vp) in kg/m2 Sum of all external Pressure acting on tank shell i.e. wind pressure (Pd) & Internal vacuum pressure (Vp). Vertical distance between the intermediate wind grider and Top curb angle of shell, Hg Since Hg (i.e.10.18m) is less than nominal height of tank considered as 14m, the Tank is not stable under external loads and there fore Wind Girder is required. No. Of Wind Girder Nos. 1 mm 4.777

As per Clause 6.3.3.6, Page 23 of IS 803, Stability of tank shell against external loads shall be checked by determining the maximum height of the shell

kg/m2 m

180.95 9.95

B.6.0

DESIGN OF WIND GIRDER As per clause 6.3.3.6 of IS:803, the Required minimum section modulus of wind girder shall be determined by the formula; Z=0.059 D2Hg X P / 150,Where Z=Section Modulus in cm3 D= Normal Diameter of tank in M

Hg=Vertical distance between the intermediate wind grider and Top curb angle of shell in Mtr. P= Sum Of all external pressure acting on the tank shell i.e., design wind pressure & internal vaccume in kg/m2 Therefore, Z Now, consider one wind girder to be provided(shell Thickness, as per detail F(b=250),Table-7 of IS:803; Section modulus is 335.2 cm ) Which is more than above value. Hence, wind girders On tank shell to be provided to stable the tank
3

kg/m

180.95 101.9776296

cm3

B.7.0

Checking of Stress due to Hydrostatic load. Sh = [50x(H-0.3)xD]/t 3/7 Min. UTS Where, Sh = Hydrostatic Stress in kg/cm2 H = Height of tank in m D = Nominal Diameter of the tank in m t = Average Shell Plate Thickness in mm (without corrosion allowance) Average shell plate thickness without Corrosion allowance, t mm 4.78

VERTICAL, CYLINDERICAL & CENTER COLUMN SUPPORTED FIXED CONE ROOF TANK AS PER IS 803. Sl. No. Description Unit Values References

Therefore, Putting the values in Above Eqn. , we get L.H.S., Sh kg/cm2 Mpa kg/cm
2

1733.45

Ultimate Tensile Strength of IS 2062 Ultimate Tensile Strength of IS 2062 R.H.S, i.e. 3/7 of UTS Since L.H.S < R.H.S, The average shell plate thickness under Hydrostatic load is safe.

410 4180.82 1791.78

kg/cm2

B.8.0

Selection of Curb Angle on Tank Shell.

As per Clause 6.3.6.2, Page 26 of IS 803, for a tank of diameter over 10 m and upto and including 18 m, the size of roof curb angle required is ISA 65X65 be attached to Curb the upper edge of the external surface of 65X65X8 the tank shell. Hence, Actual Angle on tank shell Provided is ISA thk

B.9.0 B.9.1.1

Calculation of Structurals. DESIGN OF RAFTER (Refer Annexture -B) : Sizing Calculation and Strength Checking : Roof area of Tank, Ar Where r = Radius of conical roof in m s = Slant length of conical roof in m Thickness of Roof considering the slope (1:16) ,slant height.S= 6.040 m Mtr. Mtr. mm 6.025 6.0367 5 m2 TT x r x s in m2

Un-corroded wt. of roof plate, Wruc Roof load per unit area, Wa = Weight of roof / Roof Area = (Wruc/Ar) in kg/cm2 Therefore, Putting the values in Above Eqns. , we get

Kg

4486.65

Ar
Wd(Dead Load Per Unit Area)

m2 kg/m2 kg/m2 kg/m2 kg/m2

114.31 39.25 47.10 200.00 247.10

Considering 20 % Higher for Roof Accessories Uniform Live Load To Be Considered During Designing
Wa(Total Load Per Unit Area)

Wa(Total Load Per Unit Area)

kg/cm2

0.024710

Maximum rafter Spacing, L = t X (2f/Wa)^1/2 Where , t = Thickness Roof plate f = Allowable Stress Value, Wa= Total Load per Unit area for roof

cm

147.212051

cm Kg/ cm.Sq kg/cm2

0.50 1428.00 0.024710

Minimum No. of rafters, n = 2 Actual No. of rafters provided, n

r /L

Nos. Nos.

25.726 26

Since as per Cl. 6.4.4 of IS:803 the maximum spacing shall be 2000 mm, we have provided 22 no. of rafters. Spacing or Rafter , = D/ No. of rafter

mm

1451

B.9.1.2

Checking of rafter Size

Main Rafter Considering, Rafter Member as ISMC 150 with ; Section Modulus of 103.9 cm3; Moment of Inertia of 779.4 cm4. Unit Weight of Rafter Selected Length of Rafter, L1 cm Kg/Mtr 571 16.4

VERTICAL, CYLINDERICAL & CENTER COLUMN SUPPORTED FIXED CONE ROOF TANK AS PER IS 803. Sl. No. Description Unit Values References Kg/Cm 0.302213

There fore roof load per unit length of rafter, W = Wa / nX Length of Rafter

The Maximum Bending moment M max. =( W L^2) /8 Kg-cm 12316.709

Section Modulus, Z = M max. / f Cu. Cm 8.63

AddingWeight of the main rafter to the rafter Load W1 = W + Unit Wt of Rafter Kg/Cm 0.466

The Maximum Bending moment M max. = ( W L^2 ) /8 Kg-cm 19000.55

Indused Section Modulus, Z = M max. / f Cu. Cm 13.31

The Channel sections used ISMC-150 Selected for main rafter has a section modulus of Zxx = 103.9 Cu.Cm Since, Induced Section Modulus (i.e. 13.31cm3) is less than that of the member considered (i.e. 103.9cm3); So the rafter is saft under Ben

B.9.1.3

Deflection Checking As per Beam Formulas, Page384 of "Process Equipment Design" by Brownell & Young; Max. Vertical Deflection, Deflection Checking for Rafter-A. Uniform load on Rafter-, Wra Length of Rafter, L Moment of Inertia for Rafter, I Youngs Modulus of Elasticity, E Youngs Modulus of Elasticity, E Max. Vertical Deflection for Rafter-A, a = (5 x WraLa4)/(384ExIa) kg/cm cm cm4 MPa kg/cm cm
2

= (5 x WraLa4)/(384ExIa)c 0.466 571 779.4 200000 2039432 0.406

Limiting Vertical Deflection for Rafter-A, l=La/325

cm

1.757

Max. Deflection is under permissible limit, hence member considered for Rafter i.e. ISMC 150 is Safe Under loading and delflection.

B.9.2

Crown Plate

According to clause 6.4.8 of IS:803 the diameter of crown plate & the diameter of flat surface of crawn plate required for 12 Mtr. Dia tank is 960mm & 6 respectively. The crown plate selected is 20 mm Thick MS plate

B.9.3 B.9.3.1

Design of Center Column Sizing Calculation and Strength Checking: Considering Center Column configuration as a composite section of ISMC of ISMC 200 & 250 Wt.of ISMC 200 Per unit lenght Wt.of ISMC 250 Per unit lenght As per above configuration mean radius of gyration, Rm=(Rxx + Ryy)/2 Kg/Mtr Kg/Mtr cm 22.1 30.4 8.985

Radius of Gyration along X-axis, Rxx Radius of Gyration along Y-axis, Ryy Length of Centre Column considered, Lcc Maximum Slenderness Ratio to avoid bukling, Induced Slenderness Ratio, = Lcc/Rm Induced Slenderness ratio is less than Max. Permissible, hence satisfactory Now, As per Table 5.1, Page 39 of IS:800, interpolation with respect to the above slenderness ratio & yield stress i.e 250 MPa, Permissible Stress in axial compression, ac

cm cm cm -

9.94 8.03 1437.7 180 160.02

MPa

41

VERTICAL, CYLINDERICAL & CENTER COLUMN SUPPORTED FIXED CONE ROOF TANK AS PER IS 803. Sl. No. Description Permissible Stress in axial compression, ac Induced Compressive stress, ic = Total compressive load(W c)/Cross Sectional Area of centre column(Ac) Total Compressive Load, Wc = (Weight of roof +uniform live load + wt. of rafter)/2 + Self Weight of central column Unit Values References kg/cm2 kg/cm kg
2

418.09

15646.44

Total Compressive Load, Wc Cross Sectional Area of Centre Column, Ac =(AISMC250 +AISMC200) Induced Compressive stress, ic Since ic < ac, Centre column Provided is a composite section of ISMC 200 & ISMC 250

kg cm
2 2

15646.4 66.88 233.95

kg/cm

B.10

Weight Calculation for Tank. Total Weight of Shell, Ws Weight of Shell Without Corrosion Allowance, Wsca Weight of Roof, Wr = Weight of plates + Weight of Rafters + Weight of Girders + Weight of crown Plate Weight of Roof Plate, Wrp Total Weight of Structure,Approx Total Weight of Bottom of Tank, Wb Considering Weight of Complete Staircase & hand railing, approx. Wstr Total Weight Of Nozzles,Approx. Total Weight of Wind Girder kg kg kg kg kg kg kg kg kg 26177.24 19921.33 8486.65 4486.65 4000 7186.8 1800 350 1159 45160.20

Approximate Total Weight of EmptyTank, W total

kg

PER IS 803. References

(Tech. Specification)

Refer Annexture - A

(Tech. Specification) (Tech. Specification)

Ref. Cl. No. 5.1.1 of IS:803 Ref. Cl. No. 5.1.1 of IS:803

Table 3, Page 5 IS 2062

Adopted Thickness (mm) 8 8 6 6 6 5 5 5 5 5

Page 22 & 23 of IS:803

PER IS 803.

m nominal thickness of 6mm, Therefore selected

thickness of Roof plate is 5 mm .

Cl. 5.3, page 8 of IS:875 (Part 3) Fig. 1, IS:875 (Part 3)

As per Table1 IS:875 (Part 3) As per Table2 IS:875 (Part 3) Cl. 5.3.3, page 12 of IS:875 (Part 3)

Cl. 5.4, page 12 of IS:875 (Part 3)

PER IS 803. References

g the maximum height of the shell from the top

ows, Hg=1500t/p x (t/D)3/2

PER IS 803.

Page 5, Table 3 IS 2062

of curb angle required is ISA 65X65X8 thk. This will

Refer Annexture-B

Refer Annexture-B

PER IS 803.

1879 14329

m3); So the rafter is saft under Bending

= (5 x WraLa4)/(384ExIa)cm, and as per

SP:6 (1), Page 6 Cl.1.3, Page 15 of IS:800

and delflection.

for 12 Mtr. Dia tank is 960mm & 630mm

Page 360, of "Process Equipment & Design" by Brownell & Young.

Table 3.1 of IS:800

PER IS 803.

Considering it is simply supported beam supporting on circumfrential shell & on central columns, so the load is equally divided on cirumfrential shell & central column

SP:6 (1), Page 6