Beruflich Dokumente
Kultur Dokumente
ver. 1
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
Casting
Sand Shell Expendable mold Plaster Ceramic Investment Slush Pressure Die Centrifugal Squeeze Semi-solid g crystal y Single Directional solidification
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
Sand Casting
Risers Sprue Gate Parting Line Drag Casting
Cope
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
Powder Processing
Cold compaction p and sintering g
Pressing Rolling g Extrusion Injection molding Isostatic pressing
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
Die
Part
Punch
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
10
Rolling / Heading
Roll the threads Upset forge g the head
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
11
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
12
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
13
Heading Process
Punch Blank
Kickout pin
Die
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
14
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
15
Machining
Cut threads on a lathe from hexagonal stock
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
16
Head:
cut from barstock
Welding:
arc oxyacetylene y y
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009 17
Layered y Manufacturing g
Mirror Layered Object Laser
Vat Platform
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
19
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
20
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
21
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
22
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
23
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
24
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
25
Organize Processes
Casting Powder
Compaction Rapid Prototyping
Deformation D f ti Machining
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
26
Deformation
Machining ac g
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
27
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
28
Si t i P Sintering Problems bl
Voids Incomplete fusion
vs.
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
29
Rolled
Machined
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
30
Mass Production
Process Casting Powder D f Deformation i Machining g Mass Production Yes Yes for compaction; No for Rapid Prototyping Y Yes Yes
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
31
Cost
Process Casting Powder D f Deformation ti Machining g Cost Low Can be high; especially rapid prototyping L Low Low
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
32
Flexibility
Process Casting Powder Deformation Machining Flexibility Low High for Rapid Prototyping Low High
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
33
Tolerance
Process Casting Powder D f Deformation i Machining g Tolerance Low Good G d Good High g
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
34
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
35
Summary
Choice depends on what you are trying to accomplish. Choosing Ch i i is not t a simple i l t task. k Lots of thought and calculations are needed.
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
36
ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton GIT 2009
37