SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Reinstatement of Portable Fire Protection Systems
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-B-2017
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL

EQUIPMENT DESCRIPTION REV. NO. PURCHASE ORDER NUMBER

EQPT CODE

SYSTEM ID.

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP. MH's SPENT TRAVEL TIME

ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL

SAUDI ARAMCO USE ONLY

WORK PERMIT REQUIRED?

ITEM No. A

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

General Requirements Prior to entering service, all new fire extinguishers to be installed have been delivered to Local Fire Control Unit for inspection (using GI-1781 checklists), commissioning, tagging, & SA numbering. Fire Protection Equipment Layout Drawings are checked against installation locations (numbers marked on all extinguishers). NCRs (damages upon receipt) are resolved or detail final disposition & resolution. Punch list items (on receipt) are identified for follow-up Dry Chem 12.2 Kg Class BC (SAMS-21-102-840) extinguishers use Purple K (potassium bicarbonate) as the extinguishing agent. Multi-purpose Dry Chemical Class ABC (SAMS-21-02-775) extinguishers use monoammonium phosphate (extinguishing agent). Hand-type portable extinguishers in process plant areas are installed at 30 m intervals. Where extinguishers protect individual equipment, they are located at least 7.5 m from equipment. Placement of portable extinguishers in buildings complies with NFPA 10, Chapter 3 & Appendix E as listed below: A) Uniform distribution has been provided B) Easy accessibility has been provided C) Unobstructed access (from storage areas & equipment) exists D) Located near normal paths of travel E) Located near entrance and exit doors F) Located where there is no potential of physical damage G) Located where readily visible H) Located on a floor-by-floor basis Dry chemical extinguishers are located on the building exterior of control buildings & electrical substations, near entrances. Carbon dioxide (CO2) extinguishers are located inside control room buildings & electrical substations. Pressurized water extinguishers are located in areas subject to Class A (wood, paper, cardboard) fires. Hand-type portable extinguishers are mounted in easily accessible locations at grade or first level operating decks near access stairs. Their locations are marked in red to attract attention Extinguishers weighing less than 18 kg are mounted so that tops are not more than 1.5 meters above floors or deck levels. Extinguishers weighing more than 18 kg are mounted so that tops are not more than 1.05 meters above floors or deck levels

A1

GI-1781.001, Section 5.10.1 GI-1781.001, Section 2.20 Sch Q, Att III, Para. 3.15 SAES-B-019 Para 4.2 SAES-B-019 Para 4.2 SAES-B-019 Para 4.3.1 SAES-B-019 Para 4.3.2

A2

A3

A4

A5

A6

A7

A8

SAES-B-019 Para 4.3.3

A9

SAES-B-019 Para 4.3.4 SAES-B-019 Para 4.3.5 SAES-B-019 Para 4.3.6 SAES-B-019 Para 4.4 SAES-B-019 Para 4.5 SAES-B-019 Para 4.5

A10

A11

A12

A13

A14

Page 1 of 6

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Reinstatement of Portable Fire Protection Systems
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-B-2017
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No.

ACCEPTANCE CRITERIA Two-wheel cart-type dry chemical, 68 kg extinguishers are covered with manufacturer cover or housed inside a roofed shed.* *Shed access door faces opposite of hydrocarbon handling equip. Portable & fixed fire protection systems are safety red. Mounting backgrounds (fire extinguishers, portable equipment) and shelters for portable fire-fighting equipment are safety red.

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

A15

SAES-B-019 Para 4.6 SAES-B-067, Para 4.2.1.b SAES-B-067, Para 4.2.1.b

A16

A18

A19

Occupant organizations (Contractors) immediately inform proponent GI 1781.001 Para organization & local fire control units anytime fire protection equipment is 6.3 activated, used, damaged, or taken from service. Once installed, maintenance & inspection of all portable extinguishers meets the requirements of GI-1781.001. See Specific Checklist Sections 3, 4 & 5 as applicable Maintenance & Recharging (NFPA 10 Requirements) Fire extinguishers are subjected to maintenance at intervals of not more than 1 year, at the time of hydrostatic test, or when specifically indicated by an inspection or electronic notification. Stored-pressure types (loaded stream agent) are disassembled on an annual basis & subjected to complete maintenance: A) Prior to disassembly, fire extinguisher is fully discharged. B) During discharge, valve & pressure gauge operation is checked. All CO2 hose assemblies receive an annual conductivity test: A) Hose assemblies found to be nonconductive are replaced. B) Hose assemblies that pass a conductivity test: A metallic label (1/2 X 3") is affixed to hose by a heatless process All rechargeable-type fire extinguishers are recharged after any use or as indicated by inspection or when performing maintenance. When recharging, manufacturer recommendations are followed. A) Amount of recharge agent is verified by weighing. B) Recharged gross weight is the same as that marked on the label. C) If no gross weight lable exists, one is affixed to the cylinder. After recharging, a leak test is performed on stored-pressure and selfexpelling types of fire extinguishers. Pump tank water & calcium chloride-based antifreezes for fire extinguishers are all recharged with new water/chemicals annually. Wetting Agents for stored-pressure extinguishers are replaced annually with same agents specified on the extinguisher nameplate. Mixing of Dry Chemicals (Multipurpose dry chemicals) is not performed with alkaline-based dry chemicals. Dry Powders (agents) are covered & replaced if found damp. Nonwater extinguisher moisture is removed before recharging Halogenated agent extinguishers are charged with a proper type & weight of agent as specified on the extinguisher nameplate NFPA 10, Section 6.3 SAES-B-019 Para 4.7

A20

B1

B2

NFPA 10, Section 6.3

B3

NFPA 10, Section 6.3

B4

NFPA 10, Section 6.4.1

B5

NFPA 10, Section 6.4

B6

NFPA 10, Section 6.4 NFPA 10, Section 6.4 NFPA 10, Section 6.4 NFPA 10, Section 6.4 NFPA 10, Section 6.4 NFPA 10, Section 6.4 NFPA 10, Section 6.4

B7

B9

B10 B11 B12

B13

Page 2 of 6

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Reinstatement of Portable Fire Protection Systems
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-B-2017
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No.

ACCEPTANCE CRITERIA Halogenated agent Re-use & handling is performed as follows: A) Halogenated Agent Re-use (removal of Halon 1211) is done only with a listed halon closed recovery system B) Empty Halogenated agent fire extinguishers are examined internally and are free of contamination or corrosion, or both. C) Halogenated agent retained in system recovery is re-used only if no evidence of extinguisher cylinder contamination was found. D) Halogenated agents removed from extinguishers exhibiting internal contamination/corrosion are processed (per manufacturer) Carbon Dioxide quality (analysis) is as follows: A) Vapor phase is not less than 99.5 percent carbon dioxide. B) Water content of the liquid phase is 0.01 percent by weight (maximum) at -30F (-34.4C) dew point. C) Oil content of carbon dioxide does not exceed 10 ppm by weight Pressurized Water extinguisher recharging is determined by use of the proper amount of liquid agent by a method listed below: A) Exact measurement by weight B) Exact measurement in volume C) An anti-overfill tube, if provided D) A fill mark on fire extinguisher shell, if provided Wet Chemical Agent Re-use is not allowed: A) Wet chemical extinguisher's partially discharged require that all remaining wet chemical be discarded. B) Discard & replace wet chemical agents (hydrostatic test interval) Pressure Gauges are used as follows: A) Replacements have proper indicated charge (service) pressure B) Gauges are marked for use with the agent in the extinguisher C) Gauges are compatible with the extinguisher valve body material Pressurize rechargeable stored-pressure-type fire extinguishers only to the charging pressure specified on extinguisher nameplate. A) The manufacturer's pressurizing adapter shall be connected to the valve assembly before the fire extinguisher is pressurized. B) Regulated pressure sources, set no higher than 25 psi above operating (service) pressure are used for pressurization. C) Gauge used to set regulated pressure is calibrated annually. D) Extinguishers are never left connected for extended periods. Pressurizing Gas (Dry chemical & Halon) is industrial grade nitrogen (dew point -60F or lower, CGA spec G10.1, Gr. D thru P. Class D fire extinguishers are pressurized with argon and are repressurized only with expellant gas listed on extinguisher label. A Tag or Label securely affixed to each extinguisher indicates the month & year of recharging & the service personnel responsible. Verification of Service Collar (for Maintenance or Recharging): A) Collar installion is tamper-proof & used to identify valve removal. B) Collar includes month & year serviced (perforation, hand punch) C) Liquefied gas, halogen agent, CO2, & Cartridge/cylinder operated extinguishers (without valve removal) do not require collars.

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

B14

NFPA 10, Section 6.4

B15

NFPA 10, Section 6.4

B16

NFPA 10, Section 6.4

B17

NFPA 10, Section 6.4

B18

NFPA 10, Section 6.4

B19

NFPA 10, Section 6.4

B20

NFPA 10, Section 6.4 NFPA 10, Section 6.4 NFPA 10, Section 6.4

B21

B22

B23

NFPA 10, Section 6.4

Page 3 of 6

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Reinstatement of Portable Fire Protection Systems
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-B-2017
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No.

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

Specific Inspection Portable hand type extinguishers

C1

Pressurized Water 9.5L (2.5 gallon) Class A (21-104-550): A) Identified & numbered per facility/building fire protection layout B) Located at designated location, accessible & unobstructed site C) Storage area is not exposed to direct sunlight or corrosive atmospheres or in environments exceeding 120F. D) Extinguisher mounting brackets or shelves are available. E) Gauge reading is 95-100 psi or indicates full. F) Gauge and glass is undamaged. G) Operating instructions are legible and facing outward. H) Safety pin and seal are intact. i) No sign of physical damage or corrosion exists. J) Hose is free from cracks and cuts. K) Nozzle is clear and not plugged. L) Hydrotest date from manufacturer is shown on label. M) Inspection tag exists showing last inspection date.

GI-1781.001, Supplement Section 7.0

C2

CO2 4.5 Kg (10 lb) Class BC Extinguisher (SAMS 21-102-223): A) Identified & numbered per facility/building fire protection layout B) Located at designated location, accessible & unobstructed site C) Storage area is not exposed to direct sunlight or corrosive atmospheres or in environments exceeding 120F. D) Extinguisher mounting brackets or shelves are available. E) Not sign of physical damage or corrosion exists. F) Operating instructions are legible and facing outward. G) Safety pin and seal are intact. H) Horn is nonmetallic, clear and unplugged. i) Hydrotest date from manufacturer is shown on label. J) Weigh cylinder(s) to determine if fully charged. K) Inspection tag exists showing last inspection date.

GI-1781.001, Supplement Section 8.0

C3

Dry Chemical 12.2 Kg Class BC (SAMS-21-102-840) & the Multipurpose Dry Chemical Class ABC (21-102-775): A) Identified & numbered per facility/building fire protection layout B) Located at designated location and is in an accessible site C) Storage area is not exposed to direct sunlight or corrosive atmospheres or in environments exceeding 120F. D) Extinguisher mounting brackets or shelves are available. E) Not sign of physical damage or corrosion exists. F) Operating instructions are legible and facing outward. G) Safety pin and seal are intact. H) CO2 cartridge disc is intact, weigh cartridge to check for leaks. i) Cap gasket is in good condition. J) Puncture lever operates freely. i) Nozzle is clear and unplugged J) Dry chemical level and type is correct with no caking. K) Hydrotest date from manufacturel is shown on label. L) Inspection tag exists showing last inspection date. Use checklist for both types dry chem extinguishers listed

GI-1781.001, Supplement Section 9.0

Page 4 of 6

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Reinstatement of Portable Fire Protection Systems
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-B-2017
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No. D

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

Wheeled cart type extinguisher (2 types)

D1

Dry Chem 68 Kg Type BC (SAMS-21-106-650): A) Identified & numbered per facility/building fire protection layout B) Located at designated location, accessible & unobstructed site C) Storage area (no direct sunlight, below 120F, non-corrosive) D) Manufacturer weather cover is in good condition. E) Wheels turn freely & tires are inflated properly in good condition. F) Tamper seal and safety pin are intact. G) Nitrogen pressure gauge reads full (at least 1600 psi). H) Extinguisher has no obvious damage or corrosion. i) Rubber hose is coiled properly and in good condition. J) Nozzle moves freely, is in holder, unplugged & in good condition. K) Dry chemical level and type is correct with no caking. L) Cap gasket is in good condition & bursting disc is intact M) Hydrotest date (label) & inspection tag is current (dates). CO2 with dual 23 kg cylinders Type BC (SAMS-21-106-690): A) Identified & numbered per facility/building fire protection layout B) Located at designated location, accessible & unobstructed site C) Storage area is not exposed to direct sunlight or corrosive atmospheres or in environments exceeding 120F. D) Hose is free from cracks & cuts. E) Hose is coiled properly. F) Tamper seal and safety pin are intact. G) Wheels rotate freely. H) Tires are properly inflated and in good condition i) Manufacturer's weather cover is in good condition. J) No obvious corrosion or physical damage exists. K) Hydrotest date from manufacturel is shown on label. L) Inspection tag exists showing last inspection date. Twin agent Extinguishers (Unit Skid or trailer) Inspect the Twin Agent Unit Skid or Trailer Extinguisher: A) Identified & numbered per facility/building fire protection layout B) Located at designated location, accessible & unobstructed site C) Storage area is not exposed to direct sunlight or corrosive atmospheres or in environments exceeding 120F. D) Unit has a Mfg's cover (or will be housed in shed, sunshade). E) No obvious corrosion or physical damage. F) Tires are properly inflated and in good condition. G) Seal and safety pin are intact. H) Hoses are free from cracks, unplugged, & in good condition. i) Dry chemical level and type is correct with no caking. J) Nitrogen pressure gauge reads at least 2000 psi. K) CO2 cartridge disc is intact. L) Foam (light water) solution is used. M) Cap gasket in good condition. N) Hydrotest date from manufacturer is shown on label. O) Inspection tag exists showing last inspection date.

GI-1781.001, Supplement Section 11.0

D2

GI-1781.001, Supplement Section 12.0

E1

GI-1781.001, Supplement Section 12.0

REMARKS:

Page 5 of 6

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Reinstatement of Portable Fire Protection Systems
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-B-2017
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No.

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

REFERENCE DOCUMENTS: 1- Saudi Aramco GI-1781.001 -- Inspection, Test, and Maintenance of Fire Protection Equipment, 25 May 2002 2- SAES-B-019 -- Portable, Mobile and Special Fixed Firefighting Equipment, 15 March 2006 3- NFPA 10 -- Standard for Portable Fire Extinguishers, 2002 Edition

Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:

Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified

QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed

PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified

QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test

Proponent and Others

Name, Organization, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified

Y = YES

N = NO F = FAILED

Page 6 of 6