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CONTENTS
CALT'S PROPRIETARY
CONTENTS
CHAPTER 1 INTRODUCTION
CHAPTER 3 PERFORMANCE
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CALT'S PROPRIETARY
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CALT'S PROPRIETARY
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CALT'S PROPRIETARY
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ABBREVIATIONS
ADS Automatic Destruction System
BL Launch Vehicle Processing Building
BL1 Launch Vehicle Transit Building
BL2 Launch Vehicle Testing Building
BLS Launch Vehicle Vertical Processing Building
BM Solid Rocket Motor Testing and Processing Buildings
BMX Solid Rocket Motor X-ray Building
BP1 & Pyrotechnics Storage & Testing Rooms
BP2
BS SC Processing Buildings
BS2 SC Non-hazardous Operation Building
BS3 SC Hazardous Operation Building
CALT China Academy of Launch Vehicle Technology
CDS Command Destruction System
CLA Coupled Load Analysis
CLTC China Satellite Launch and Tracking Control General
CS Commanded Shutdown
EDC Effect Day of the Contract
EGSE Electrical Ground Support Equipment
EPKM A spin stabilized solid upper stage matching with LM-2E
ETS A three-axis stabilized solid upper stage matching with LM-2E
GEO Geo-synchronous Orbit
GSE Ground Support Equipment
GTO Geo-synchronous Transfer Orbit
IFD In-Flight-Disconnector
JSLC Jiuquan Satellite Launch Center
LCC Launch Control Console
LEO Low Earth Orbit
LH2/LH Liquid Hydrogen
LM Long March
LOX Liquid Oxygen
LV Launch Vehicle
MCCC Mission Command and Control Center
MEO Medium Earth Orbit
MRS Minimum Residue Shutdown
N2O4 Nitrogen Tetroxide
CONTENTS
CALT'S PROPRIETARY
CHAPTER 1
CALT’S PROPRIETARY
CHAPTER 1
INTRODUCTION
1.1 Long March Family and Its History
The development of Long March (LM) launch vehicles began in mid-1960s and a
family suitable for various missions has been formed now. The launch vehicles (LV)
adopt as much same technologies and stages as possible to raise the reliability. Six
members of Long March Family, developed by China Academy of Launch Vehicle
Technology (CALT), have been put into the international commercial launch services,
i.e. LM-2C, LM-2E, LM-3, LM-3A, LM-3B and LM-3C, see Figure 1-1. The major
characteristics of these launch vehicles are listed in Table 1-1.
LM-2 is a two-stage launch vehicle, of which the first launch failed in 1974. An
upgraded version, designated as LM-2C, successfully launched in November 1975.
Furnished with a solid upper stage and dispenser, LM-2C/SD can send two Iridium
satellites into LEO (h=630 km) for each launch. The accumulated launch times of
LM-2C have reached 20 till December 1998.
LM-2E takes modified LM-2C as the core stage and is strapped with four boosters
(Φ2.25m×15m). LM-2E made a successful maiden flight in July 1990 and seven
launches have been conducted till December 1995.
LM-3 is a three-stage launch vehicle, of which the first and second stages are
developed based on LM-2C. The third stage uses LH2/LOX as cryogenic propellants
CHAPTER 1
CALT’S PROPRIETARY
and is capable of re-start in the vacuum. LM-3 carried out twelve flights from January
1984 to June 1997.
LM-3B employs LM-3A as the core stage and is strapped with four boosters identical
to those on LM-2E. The first launch failed in February 1996, and other four launches
till July 1998 are all successful.
LM-3C employs LM-3A as the core stage and is strapped with two boosters identical
to those on LM-2E. The only difference between LM-3C and LM-3B is the number of
the boosters.
CHAPTER 1
1-3
50 m
40 m
30 m
20 m
10 m
CALT’S PROPRIETARY
0m
LM-2C LM-2C/SD LM-2E LM-3 LM-3A LM-3B LM-3C
Issue 1999
Figure 1-1 Long March Family 1-3
LM-2E USER’S MANUAL
CHAPTER 1
CALT’S PROPRIETARY
There are three commercial launch sites in China, i.e. Xichang Satellite Launch
Center (XSLC), Taiyuan Satellite Launch Center (TSLC) and Jiuquan Satellite
Launch Center (JSLC). Refer to Figure 1-2 for the locations of the three launch sites.
JSLC
TSLC
XSLC
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CALT’S PROPRIETARY
center, Launch Complex #1 for LM-3 and LM-2C, and Launch Complex #2 for
LM-3A, 3B & 3C as well as LM-2E.
The customers' airplanes carrying the Spacecraft (SC) and Ground Support Equipment
(GSE) can enter China from either Beijing or Shanghai with customs exemption
according to the approval from Chinese Government. The SC team can connect their
journey to XSLC by plane or train at Chengdu after the flights from Beijing, Shanghai,
Guangzhou or Hong Kong.
The customer’s airplanes carrying the SC and GSE can clear the Customs in Taiyuan
free of check and the SC and equipment are transited to TSLC by train. The SC team
can connect their journey to TSLC by train.
The customer’s airplanes carrying the SC and GSE can clear the Customs in Beijing
or Shanghai free of check. The SC team can connect their flight to Dingxin near
JSLC.
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CALT’S PROPRIETARY
Table 1-2 Flight Record of Long March till March 25, 2002
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CALT’S PROPRIETARY
CHAPTER 2
CALT'S PROPRIETARY
CHAPTER 2
2.1 Summary
Long March 2E (LM-2E) is developed based on the mature technologies of LM-2C. China
Academy of Launch Vehicle Technology (CALT) started the conceptual design of LM-2E
in 1986, when LM-2C had a high success rate, 7 consecutive successful flights. LM-2E
takes the lengthened LM-2C as the core stages, which is strapped with four liquid boosters.
The diameter of the fairing is 4.2 meters.
LM-2E was put into the launch service market in 1992, after its demonstration flight in July
1990. LM-2E is mainly used for low earth orbit (LEO) missions, of which the launch
capacity is 9500kg for the standard orbit (h=200km, i=28.5°).
LM-2E provides flexible interfaces, both mechanical and electrical, for various SCs. The
launch environment impinging on SC, such as vibration, shock, pressure, acoustics,
acceleration and thermal environment, meets the common requirements in the commercial
launch services market.
LM-2E is a two-stage launch vehicle with four strap-on boosters. The total length of
LM-2E is 49.686 meters. The diameter of the fairing is 4.2 meters. The storable propellants
of N2O4/UDMH are fueled. The lift-off mass is 460 tons, and lift-off thrust is 5880 kN.
Table 2-1 shows the major characteristics of LM-2E.
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CALT'S PROPRIETARY
LM-2E consists of rocket structure, propulsion system, control system, telemetry system,
tracking and safety system, separation system, etc.
The rocket structure functions to withstand the various internal and external loads on the
launch vehicle during transportation, hoisting and flight. The rocket structure also combines
all sub-systems together. The rocket structure is composed of first stage, second stage and
boosters.
The first stage includes inter-stage section, oxidizer tank, inter-tank section, fuel tank, rear
transit section, tail section, propellant feeding system, etc. The second stage includes
payload adapter, vehicle equipment bay (VEB), oxidizer tank, inter-tank section, fuel tank,
propellant feeding system, and fairing etc. The payload adapter connects the SC with
LM-2E and conveys the loads between them. The booster consists of nose dome, oxidizer
tank, inter-tank section, fuel tank, rear transit section, propellant feeding system, etc.
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CALT'S PROPRIETARY
3
4
6 5
10 11
12
13 1. Fairing
2. Satellites
3. Dispenser
14 4. Payload Adapter
5. ETS Solid Motor
6. Vehicle Equipment Bay
15 7. Second Stage Oxidizer Tank
8. Inter-tank Section
9. Second Stage Fuel Tank
23 10. Inter-stage Section
11. Second Stage Vernier Engines
12. Second Stage Main Engine
22 13. Exhaust Vents
16 14. First Stage Oxidizer Tank
15. Inter-tank Section
21 16. First Stage Fuel Tank
17. Tail Section
18. First Stage Engine
20 19. Booster's Engine
20. Booster's Fuel Tank
17 21. Inter-tank Section
22. Booster's Oxidizer Tank
23. Booster's Cone
19 18
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CALT'S PROPRIETARY
The propulsion system, including engines and pressurization/feeding system, generates the
thrust and control moments for flight. Refer to Figure 2-2a&b.
The first stage, boosters and second stage employ storable propellants, i.e. nitrogen
tetroxide (N2O4) and unsymmetrical dimethyl hydrazine (UDMH). The propellant tanks are
pressurized by the self-generated pressurization systems. There are four engines in parallel
attached to the first stage. The four engines can swing in tangential directions. The thrust of
each engine is 740.4kN. The boosters use the same engines. There are one main engine and
four vernier engines on the second stage. The total thrust is 788.5kN.
The propulsion system has experienced a lot of flights and its performance is excellent.
Figure 2-2a indicates the system schematic diagram of the first stage engines, Figure 2-2b
shows the system schematic diagram of the second stage engine.
The control system is to keep the flight stabilization of launch vehicle and to perform
navigation and/or guidance according to the preloaded flight software. The control system
consists of guidance unit, attitude control system, sequencer, power distributor, etc. See
Figure 2-3a,b&c for the system schematic diagram of the control system.
The guidance unit provides movement and attitude data of the LV and controls the flight
according to the predetermined trajectory. The attitude control system controls the flight
attitude to ensure the flight stabilization and SC injection attitude. The system re-orient
LM-2E following the shut-off of vernier engines on Stage-2. The launch vehicle can spin
up the SC according to the requirements from the users. The spinning rate can be up to
10rpm. The sequencer and power distributor are to supply the electrical energy for control
system, to initiate the pyrotechnics and to generate timing signals for some events.
The telemetry system functions to measure and transmit some parameters of the launch
vehicle systems. The telemetry system consists of two segments, on-board system and
ground stations. The on-board system includes sensors/converters, intermediate devices,
battery, power distributor, transmitter, radio beacon, etc. The ground station is equipped
with antenna, modem, recorder and data processor. The telemetry system provides initial
CHAPTER 2
CALT'S PROPRIETARY
injection data and real-time recording to the telemetry data. Totally, 460 telemetry
parameters are available from LM-2E. Refer to Figure 2-4.
The tracking and range safety system works along with the ground stations to measure the
trajectory dada and final injection parameters. The system also provides range safety
assessment. The range safety system works in automatic mode and remote-control mode.
The trajectory measurement and range safety control design are integrated together. See
Figure 2-5, and refer to Chapter 9.
CHAPTER 2
UDMH N 2O 4
25 22
1 Thrust Chamber
24 21 2 Oxidizer Main Valve
3 Electric Squib
23 20 4 Oxidizer Main Throttling Orifice
3
4 2 5 Cooler
6 Fuel Main Throttling Orifice
19 7 Vapourizer
16 8 Turbine
9 Solid Start Cartridge
18 15 10 Gas Generator
14 5
11 Oxidizer Subsystem Cavitating Venturi
13
12 Fuel Subsystem Cavitaing Venturi
17 13 Fuel Main Valve
14 Electric Squib
15 Subsystem Cut-off Valve
12 11 16 Filter
17 Fuel Pump
10 18 Gear Box
9 19 Oxidizer Pump
8 20 Swing Hose
21 Electric Squib
6 1 22 Oxidizer Starting Valve
CALT'S PROPRIETARY
23 Swing Hose
7 24 Electric Squib
25 Fuel Starting Valve
Issue 1999
Figure 2-2a First Stage Propulsion System Schematic Diagram 2-6
2-7
LM-2E USER’S MANUAL
CHAPTER 2
21 20
22
19 3
23 24 25 2
4
17
27
26 28 16
15 5
18 14
13 12
10
29 11
9
6 1
7
8
1 Thrust Chamber 11 Gas Generator 21 Fuel Starting Valve
2 Oxidizer Main Valve 12 Oxidizer Subsystem Venturi 22 Solid Start Cartridge
3 Electric Squib 13 Fuel Subsystem Venturi 23 Oxidizer Pump
4 Oxidizer Main Venturi 14 Fuel Main Valve 24 Turbine
5 Cooler 15 Electric Squib 25 Fuel Pump
CALT'S PROPRIETARY
Issue 1999
Figure 2-2b Second Stage Propulsion System Schematic Diagram 2-7
2-8
LM-2E USER’S MANUAL
CHAPTER 2
II IV
Booster's Engine
First Stage Engine I
First Stage
Issue 1999
Figure 2-3a Control System Schematic Diagram 2-8
2-9
LM-2E USER’S MANUAL
CHAPTER 2
Power
Attitude Control ETS Coast
Amplifier
Nozzle Phase
Inertial
Platform Gimbled Powered
On-board Power Servo Phase
Engines
Computer Amplifier Mechanism
Rate Gyros
Feedback
LV Kinematic Equation
CALT'S PROPRIETARY
Issue 1999
Figure 2-3b Attitude-control System Schematic Diagram 2-9
2-10
LM-2E USER’S MANUAL
CHAPTER 2
Apparent Accelerations
X,Y,Z
Accelerometers Velocity
Inertial Navigation Guidance Engine Shutdown
Platform Calculation Calculation
Guidance Signal
Position
Attitude Angles
On-board Computer
CALT'S PROPRIETARY
Issue 1999
Figure 2-3c Guidance System Schematic Diagram 2-10
2-11
LM-2E USER’S MANUAL
CHAPTER 2
Second Stage
First Stage
CALT'S PROPRIETARY
Boosters
Booster-1 Booster-2 Booster-3 Booster-4
Issue 1999
Figure 2-4 Telemetry System Schematic Diagram 2-11
2-12
LM-2E USER’S MANUAL
CHAPTER 2
Omni-Antenna
Transmitting/Receiving Receiving Receiving Transmitting Receiving Transmitting
Antenna Antenna Antenna Antenna Antenna Antenna
Power Distributor
Safety Command
Transponder 3 Beacon Transponder 1 Transponder 2 Receiver
Telemetry Top Stage Controller Second Stage Controller
System
Control Telemetry
System System
Igniter Igniter Igniter
Battery Battery
Exploder Exploder Exploder
CALT'S PROPRIETARY
Issue 1999
Figure 2-5 Tracking and Range Safety System Schematic Diagram 2-12
LM-2E USER’S MANUAL
CHAPTER 2
CALT'S PROPRIETARY
There are four separation events during two-stage LM-2E flight phase, i.e. Booster
Separations, Stage-1/Stage-2 Separation, Fairing Jettisoning and SC/LV Separation.
z Booster Separations: The boosters are mounted to the core stage through three sets of
pyro-mechanisms at the front section and separation mechanism at the rear section.
Four small rockets generate outward separation force following the simultaneous
unlocking of the separation mechanisms.
z Fairing Jettisoning: During the fairing separation, the 12 explosive bolts connecting
the fairing with the second stage and 4 ones connecting two halves unlocked firstly and
then the pyrotechnics attached to the zippers connecting the two fairing shells are
ignited, and the fairing separated longitudinally. The fairing turn outward around the
hinges under the spring force.
z SC/Stage-2 Separation: Following the shut-off of the vernier on Stage-2, the SC/LV
stack is re-oriented to the required attitude. The SC is generally bound together with
the launch vehicle through clampband. After releasing, the SC is pushed away from the
LV by the separation springs. The separation velocity is in a range of 0.5~0.9m/s.
For LM-2E/EPKM, there is a SC/EPKM separation after SC/EPKM stack separates from
LV.
z SC/EPKM Separation: The SC is connected with EPKM by clampband and
separation springs. After releasing, the SC is pushed away from the EPKM by the
separation springs.
For LM-2E/ETS, there is a SC/ETS separation after SC/ETS stack separates from LV. See
Figure 2-6 for LM-2E/ETS separation events.
z SC/ETS Separation: Typically, the SCs are connected with ETS by explosive nuts
and separation springs. After the shut-off of the ETS, the explosive nuts are ignited and
released, the separation springs push the SCs away according to requirements. Refer to
Paragraph 2.4 for ETS introduction.
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CALT'S PROPRIETARY
Fairing Jettisoning
SC/ETS Separation
ETS/Stage-2 Separation
Booster Separation
CHAPTER 2
CALT'S PROPRIETARY
ETS is a three-axis stabilized upper stage compatible with two-stage LM-2E. ETS consists
of Spacecraft Dispenser and Orbital Maneuver System (OMS). LM-2E/ETS can deliver the
spacecrafts into the LEO or SSO.
LM-2E injects SC/ETS stack into a transfer orbit (Hp=200km, Ha=400~2000km). ETS is
ignited at the apogee and enters the target orbit of 400~2000km. ETS re-orients the stack
according to the requirements and deploys the spacecrafts. ETS is capable of de-orbiting
after spacecraft separation. See Figure 2-7 for typical ETS configuration.
Spacecraft
Dispenser
Spacecraft
Payload Adapter
The spacecraft dispenser functions to install and deploy the Spacecrafts. LM-2E/ETS
provides two types of the dispensers (Type A and Type B). Refer to Chapter 5. The typical
dispenser (Type A) is composed of a cylinder and a cone, taking frame-skin
semi-monocoque structure as shown in Figure 2-7. The specific design is program
dependent.
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CALT'S PROPRIETARY
The separation system can separate the spacecrafts following the insertion to the target orbit.
The separation system will be designed to meet the user's requirements on separation
velocity, pointing direction and angular rates, etc.
The spacecrafts are generally bound to the dispenser through low-shock explosive nuts. The
separation springs provide the relative velocity. The explosive nuts can be provided by
either CALT or SC side.
The orbital maneuver system consists of main structure, solid rocket motor (SRM), control
system, attitude control thrusters and telemetry system. See Figure 2-8 for its
configuration.
Telemetry System
Equipment
Main Structure
Control System
Attitude Control Gas Bottle
Equipment
Thrusters
z The main structure is composed of central panel, load-bearing frame and stringers. The
lower part of the panel is attached with the SRM and the upper part connected with the
load-bearing frame forms a mounting plane for avionics. The cylinder takes frame-skin
semi-monocoque structure.
z The total impulse of SRM will depend on the specific mission requirements. The
typical characteristics are as follows.
CHAPTER 2
CALT'S PROPRIETARY
Diameter 0.99m
Total Length 1.5m
Total Mass 940kg
Impulse in Vacuum 2744N•s/kg
Mean Thrust 2200kg
Working Time 75s
z ETS is equipped with an independent control system. It has the following functions.
To keep the flight stabilization during the coast phase and re-orient the SC/ETS stack
to the SRM ignition attitude;
To ignite SRM and control the attitude during the powered period;
To perform the terminal velocity correction according to the accuracy requirements;
To re-orient the stack and separate the spacecrafts;
To adjust the orientation of ETS and start de-orbiting.
The system redundancy is taken to guarantee the reliability.
z The attitude-control thrusters carry out the commands from the control system. The
thrusters use pressurized mono-propellant controlled by solenoid valves. There are four
tanks, two gas bottles and 16 thrusters.
LM-2E injects SC/EPKM stack into a parking orbit (h≈200km). EPKM is ignited near the
descending node and send the spacecraft into the GTO (Hp=200 km, Ha=35786 km). There
is thermal insulation on the inner wall of EPKM to ensure that the case temperature at
burn-out moment meets the requirement. Figure 2-9 shows configuration of EPKM.
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CALT'S PROPRIETARY
Case A
Insulation
SAID (Safe/Arm &
Ignition Device)
Case
Insulation
Nozzle Mechanical
Interface to SC Liner
Propellant
Propellant Grain
Mechanical
Interface to LV View: A
Table 2-2 lists the major characteristics of EPKM for the previous missions.
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CALT'S PROPRIETARY
The propellant quantity can be decreased considering the specific mission requirements.
EPKM is armed 60 minutes prior to launch by the ground arming box. The cartridge is
attached with two squibs, of which the ignition signal should be as follows. (Refer to
Figure 2-10).
2.5.4 Miscellaneous
Any operations to EPKM should be performed under the temperature of 0~40°C. The
storage temperature should be 15~25°C.
Torque Motor
Status Sensor
Squib-1 Squib-2
Cartridge
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CALT'S PROPRIETARY
LM-2E is a powerful and versatile rocket, of which the LEO launch capability is 9500kg
(h=200km, i=28.5°). Furnished with suitable upper stages, LM-2E can perform various
missions, such as LEO, SSO and GTO. LM-2E can carry out multiple launches.
z To inject spacecrafts into LEO, which is the prime mission of Two-stage LM-2E.
z To send spacecrafts to LEO or sun synchronous orbit (SSO), if LM-2E is equipped
with ETS.
z To project spacecraft into GTO, if LM-2E is furnished with the perigee kick motor
(EPKM).
Orbital
Version Launch Capacity Launch Site
Requirements
Two-stage Hp=185~400km 9500kg (200km/28.5°)
LEO XSLC
LM-2E Ha=185~2000km
Two-stage Hp=185~400km 8400kg (200km/53°)
LEO JSLC
LM-2E Ha=185~2000km
Hp=400~2000km
LEO LM-2E/ETS 6060kg (1000km/53°) JSLC
Ha=400~2000km
Hp=200km
GTO LM-2E/EPKM 3500kg (28.5°) XSLC
Ha=35786km
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CALT'S PROPRIETARY
The Launch Vehicle (LV) Coordinate System OXYZ origins at the LV’s instantaneous
mass center, i.e. the integrated mass center of SC/LV combination including adapter,
propellants and fairing, etc. if applicable. The OX coincides with the longitudinal axis of
the launch vehicle. The OY is perpendicular to axis OX and lies inside the launching plane
opposite to the launching azimuth. The OX, OY and OZ form a right-handed orthogonal
system.
The flight attitude of the launch vehicle axes is defined in Figure 2-11. Spacecraft
manufacturer will define the SC Coordinate System. The relationship or clocking
orientation between the LV and SC systems will be determined through the technical
coordination for the specific projects.
+X
(II)
+Y (III)
Roll
O
+X
(I) SC-C.G.
+Z (IV) (Xg, Yg, Zg)
Yaw
Do +Y (III)
wn (II)
ran
ge
O
Pitch
+Z (IV) Do
wn
ra n
(I) ge
Adapter
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CALT'S PROPRIETARY
Till December 28, 1995, LM-2E has successfully launched five spacecrafts listed in Table
2-4.
Flight # 1 2 3 4 5
Launcher LM-2E LM-2E LM-2E LM-2E/EPKM LM-2E/EPKM
SC BADR-1 Optus B1 Optus B3 AsiaSat-2 EchoStar-1
Builder SUPARCO HUGHES HUGHES LMCO LMCO
Launch Date 07/16/90 08/14/92 08/28/94 11/28/95 12/28/95
Orbit LEO LEO LEO GTO GTO
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CALT'S PROPRIETARY
CHAPTER 3
PERFORMANCE
The launch performance given in this chapter is based on the following assumptions:
z The LV system parameters being all nominal values;
z Mass of the LV adapter and the separation system are included in LV mass;
z The LV carrying sufficient propellant to reach the intended orbit with a
probability of no less than 99.73%;
z The standard Φ4.2m fairing being adopted;
z At fairing jettisoning, the aerodynamic heating being less than 1135 W/m2;
z Orbital altitude values given with respect to a mean radius of equator of 6378.140
km.
The LV can be launched from either JSLC or XSLC according to different mission
requirements. JSLC is suitable for high-inclined LEO and SSO missions and XSLC
for low-inclined LEO and GTO missions.
The launch capacity is related to range safety limitations and ground tracking
requirements. For the specific missions, CALT will propose the launch capacities in
the trajectory reports based on detailed performance optimization analyses.
Two-stage LM-2E is mainly used for conducting Low Earth Orbit (LEO) missions.
Two typical LEO missions are recommended to the User.
Two-stage LM-2E launches Spacecraft (SC) into a typical circular orbit with
following injection parameters from JSLC.
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CALT'S PROPRIETARY
Two-stage LM-2E can also launch Spacecraft (SC) into a typical LEO with
following injection parameters from XSLC.
LM-2E/ETS is mainly used for Low Earth Orbit (LEO) and Sun-synchronous Orbit
(SSO) missions. The typical LEO and SSO are recommended.
LM-2E/ETS launches Spacecraft (SC) into a typical circular LEO with following
injection parameters from JSLC.
LM-2E/ETS launches Spacecraft (SC) into a typical circular LEO with following
injection parameters from JSLC.
LM-2E/ETS launches Spacecraft (SC) into a typical SSO with following injection
parameters from JSLC.
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CALT'S PROPRIETARY
The typical flight sequence of LM-2E launching from JSLC is shown in Table A3-1a.
The typical flight sequence of LM-2E/ETS launching from JSLC is shown in Table
A3-1b and Figure A3-1.
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CALT'S PROPRIETARY
CHAPTER 3
3-5
8 9
7
10
6
5
4
1. Liftoff
3 2. Pitch Over
3. Booster Separation
4. First/Second Stage Separation
5. Fairing Jettison
6. Second Stage Shutdown
2 7. Second Stage/ETS Separation
8. ETS Ignition
9. ETS Shutdown
CALT'S PROPRIETARY
Issue 1999
Figure A3-1 LM-2E/ETS Flight Sequence 3-5
LM-2E USER’S MANUAL
CHAPTER 3
CALT'S PROPRIETARY
The flight acceleration and altitude vs. time are shown in Figure A3-2a.
200 5
180
160 Longitudinal 4
Acceleration
140
120 3
100
80 2
60
40 1
20
0 0
0 100 200 300 400 500 600 700
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CALT'S PROPRIETARY
The flight acceleration and altitude vs. time are shown in Figure A3-2b.
800 4
700
600 3
500
400 2
300
200 1
100
0 0
0 500 1000 1500 2000 2500 3000 3500
Flight Time (s)
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CALT'S PROPRIETARY
Two-stage LM-2E and LM-2E/ETS conduct LEO and SSO missions from Jiuquan
Satellite Launch Center (JSLC), which is located in Gansu Province, China. The
geographic coordinates are listed as follows:
Latitude: 40.96°N
Longitude: 100 .29°E
Elevation: 1072m
Two-stage LM-2E conducts LEO mission from Xichang Satellite Launch Center
(XSLC), which is located in Sichuan Province, China. LM-2E uses Launch Pad #2 of
XSLC. The geographic coordinates are listed as follows:
Latitude: 28.2 °N
Longitude: 102.02 °E
Elevation: 1826 m
The launch capacities for the typical missions are introduced as follows.
The launch capacity of Two-stage LM-2E for typical LEO mission (h=200km,
i=28.5°) is 9500kg, and for typical LEO mission (h=200km, i=53°) is 8400kg. The
different LEO launch capabilities vs. different inclinations and apogee altitudes are
shown in Figure A3-3a,b,c&d.
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CALT'S PROPRIETARY
8000
Altitude
200km
7000
300km
6000
400km
5000
4000
40 50 60 70 80 90 100 110
Inclination (deg.)
Figure A3-3a Two-stage LM-2E's Capability for Circular Orbit Mission
(From JSLC)
9000
i=53
8000
hp=200 km
7000
hp=300 km
6000
hp=400 km
5000
4000
200 400 600 800 1000 1200 1400 1600
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CALT'S PROPRIETARY
10000
i=28.5
9000
8000
7000
6000
5000
200 250 300 350 400
Circular Orbit Altitude (km)
10000
i=28.5
9000
hp=200 km
8000
hp=300 km
7000
hp=400 km
6000
5000
200 400 600 800 1000 1200 1400 1600
Apogee Altitude (km)
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CALT'S PROPRIETARY
5000
4000
Figure A3-4a LM-2E/ETS' Capability for Circular Orbit Mission (From JSLC)
Inclination=53deg
Perigee Altitude
hp=400 km
7000
hp=700 km
hp=1000 km
hp=1200 km
hp=1400 km
6000
5000
4000
0 500 1000 1500 2000 2500 3000
Apogee Altitude (km)
Figure A3-4b LM-2E/ETS' Capability for Elliptic Orbit Mission (From JSLC)
CHAPTER 3
CALT'S PROPRIETARY
The injection accuracy for typical LEO (h=200km, i=53° and i=28.5°) missions
launching from JSLC and XSLC is shown in Table A3-2.
Table A3-2 Injection Accuracy for Typical LEO Mission from JSLC
(h=200km, i=53° and i=28.5°)
Symbol Parameters Deviation (1σ)
∆a Semi-major Axis 2.3 km
∆i Inclination 0.05°
∆Ω Right Ascension of Ascending Node 0.10°
∆Hp Perigee Altitude 2.0 km
Note: * the error of launch time is not considered in determining ∆Ω.
The injection accuracy for typical LEO (h=1000km, i=53° and i=86°) missions
launching from JSLC is shown in Table A3-3.
Table A3-3 Injection Accuracy for Typical LEO Mission from JSLC
(h=1000km, i=53° and i=86°)
Symbol Parameters Deviation (1σ)
∆a Semi-major Axis 4.0 km
∆i Inclination 0.05°
∆Ω Right Ascension of Ascending Node 0.10°
∆Hp Perigee Altitude 3.0 km
Note: * the error of launch time is not considered in determining ∆Ω.
CHAPTER 3
CALT'S PROPRIETARY
For Two-stage LM-2E, the LV attitude control system adjusts the pointing direction
of the SC/LV stack according to user's requirements. It will take about 100 seconds.
The pointing error at separation is less than 1.5 degree.
For LM-2E/ETS, the ETS attitude control system adjusts the pointing direction of the
SC/ETS stack according to user's requirements. The pointing error at separation is less
than 1.5 degree.
The angular rates introduced into the SC at separation consist two parts: one from the
separation system and the other from the residual rates of ETS or LV second stage.
The angular rates depend on the separation scenarios of the SC separation system.
For spin-up separation scenario, the total angular rate shall not exceed 10 deg./sec in
x-axis and 2 degrees/sec in y & z-axis.
For non-spin-up separation scenario, the residual rates of ETS or LV stage-2 will not
exceed 0.5 degrees/sec in all axes, and the angular rates from the dispenser (separation
system) shall not exceed 1.5 degrees/sec in x, y & z-axis, so that the total angular rate
shall not exceed 2.0 degrees/sec in x, y & z-axis.
For LM-2E/ETS, the separation force generated by ETS separation mechanism will
give the SC a velocity in a range of 0.5~0.9m/s when conducting single launch. When
conducting multiple-launch, The ETS can provide the SCs with different separation
velocities in order to avoid re-contact after separation.
CHAPTER 3
CALT'S PROPRIETARY
A3.7 Spin-up
For Two-stage LM-2E, the attitude-control system of the LV can spin up the SC to 7
rpm along LV longitude axis.
For LM-2E/ETS, the attitude-control system of the ETS is able to spin up the ETS/SC
stack according to user's need.
For stage-2 insertion, the maneuvers are performed by the second stage.
The second stage flight can be divided into 5 phases: main engine working phase,
vernier engines working phase, re-orientation phase, SC/LV separation phase and
vehicle de-orbit phase.
At the time of main engine shut-off, LV control system send signals to shut off the
valves of the engine for the propellant supply so as to shut the engine.
At the time of vernier engines shut-off, there are residual propellants and
pressurization gas in the tanks. After the stage-2 is re-orientated to the de-orbiting
direction, the deorbiting of stage-2 will be carried out by depletion of the propellants.
CHAPTER 3
CALT'S PROPRIETARY
After the SC separate from the ETS, the ETS will re-orient to deorbiting direction.
The deorbiting of ETS will be carried out by depletion of the attitude control system.
CHAPTER 3
CALT'S PROPRIETARY
LM-2E launches Spacecraft (SC) into the typical GTO with following injection
parameters from XSLC.
CHAPTER 3
CALT'S PROPRIETARY
The flight acceleration and altitude vs. time are shown in Figure B3-1.
200 5
180
Longitudinal 4
160 Acceleration
140
120 3
100
80 2
60
40 1
20
0 0
0 200 400 600 800 1000 1200 1400 1600
Flight Time (s)
LM-2E/EPKM conducts GTO mission from Xichang Satellite Launch Center (XSLC),
which is located in Sichuan Province, China. LM-2E/EPKM uses Launch Pad #2 of
XSLC. The geographic coordinates are listed as follows:
Latitude: 28.2 °N
Longitude: 102.02 °E
Elevation: 1826 m
CHAPTER 3
CALT'S PROPRIETARY
z GTO Mission
Apogee Bias
3400 0km
2000km
4000km
6000km
3200 8000km
10000km
hp==200km
3000
2800
2600
2400
18 20 22 24 26 28 30
Inclination (deg)
CHAPTER 3
CALT'S PROPRIETARY
z Planetary Mission
LM-2E/EPKM can also conduct planetary mission, its capability is shown in Figure
B3-3.
Payload Mass(kg)
2500
i=28.5
hp=200km
2000
1500
1000
500
0 10 20 30 40 50
Launch Energy C3 (km^2/s^2)
The injection accuracy for typical GTO (hp=200km, ha=35786km, i=28.5°) mission
from XSLC is shown in Table B3-2.
CHAPTER 3
CALT'S PROPRIETARY
The pointing error and attitude angular rate error at separation can meet user's
requirements.
B3.6 Spin-up
If weather permitted, LM-2E/EPKM can be launched at any time of the day. The
recommended launch window is longer than 45 min.
CHAPTER 4
CALT'S PROPRIETARY
CHAPTER 4
PAYLOAD FAIRING
4.1.1 Summary
The spacecraft is protected by a fairing that shields it from various interference by the
atmosphere, which includes high-speed air-stream, aerodynamic loads, aerodynamic
heating and acoustic noises, etc. The fairing provides the payload with acceptable
environments.
The fairing is jettisoned when LM-2E launch vehicle flies out of the atmosphere. The
specific time of fairing jettisoning is determined by the requirement that aerodynamic
heating flux at fairing jettisoning is lower than 1135 W/m2.
See Figure 4.1 for LM-2E Fairing Configuration. The fairing encapsulation
procedures are introduced in Chapter 8.
CHAPTER 4
CALT'S PROPRIETARY
17
3640
17
3640
240
15
Air-conditioning 12000
240 inlet
15 10500
Air-conditioning 6000
inlet
4500
Exhaust Exhaust
Vents Vents
1500 1500
17 17
φ3350 φ3350
φ4200 φ4200
The outer diameter of the fairing is 4200mm, and its height is 10500mm. The length
of cylindrical section is 4500mm. If necessary, the cylindrical section can be extended
to 6000mm according to User's requirements. The maximum diameter of the static
envelope is Φ3800mm. The static envelopes are shown in Figure 4-2 for different
missions.
CHAPTER 4
CALT'S PROPRIETARY
φ1700 φ1700
3240 3240
17 17
φ4200
φ4200
φ3800 φ3800
4500 4500
2865
1500 1500
φ3350 φ3350
The static envelope of the fairing is the limitation to the maximum dimensions of
Payload configuration. The static envelope is determined considering the dynamic and
static deformation of the Faring/Payload stack generated by a variety of interference
during flight. The envelopes vary with different fairing and different types of payload
adapters.
It is allowed that a few extrusions of Payload can exceed the maximum static
envelope (Φ3800) in the fairing cylindrical section. However, the extrusion issue shall
be resolved by technical coordination between the user and CALT.
CHAPTER 4
CALT'S PROPRIETARY
The Fairing consists of dome, forward cone section, and cylindrical section and
reverse cone section. Refer to Figure 4-3.
Dome
Air-conditioning
Inlet
Cylindrical Section
Exhaust
Vents
The dome is a semi-sphere body with radius of 1000mm, height of 812mm and base
ring diameter of φ1997mm. It consists of dome shell, base ring, encapsulation ring
and stiffeners. Refer to Figure 4-4.
Encapsulation Ring
Dome Shell
Base Ring
Stiffener
The dome shell is made of fiberglass structure. The base ring, encapsulation ring and
stiffener are made of high-strength aluminum alloys. A silica-rubber wind-belt covers
CHAPTER 4
CALT'S PROPRIETARY
on the outside of the split line, and a rubber sealing belt is compressed between the
two halves. The outer and inner sealing belts keep air-stream from entering the fairing
during flight.
The cylindrical section is composed of two cylinders with height of 1500mm and
3000mm respectively. The section is made of aluminum honeycomb sandwich with
thickness of 40mm. There are two air-conditioning inlets opened on the upper part
of the cylindrical section, and 12 exhaust vents with total area of 230cm2 on the lower
part. Refer to Figure 4-1.
The reverse cone section is 17°-cone with top ring diameter of Φ4200mm and bottom
ring diameter of Φ3350mm. It is an aluminum honeycomb sandwich structure with
thickness of 40mm.
The outer surface of the fairing, especially the surface of the dome and forward cone
section, is heated by high-speed air-stream during LV flight. Therefore, heating-proof
measures are adopted to assure the temperature of the inner surface be lower than
80°C.
The fiberglass dome is of excellent heating-proof function. The outer surface of the
forward cone section and cylindrical section is covered by special cork panel with
thickness from 1.0mm to 1.2mm.
CHAPTER 4
CALT'S PROPRIETARY
CHAPTER 4
CALT'S PROPRIETARY
Section A-A
Non-contamination
Explosive Cord Gasbag Hose
Section B-B
Explosive Bolt
C
A A
Section C-C
Fairing Inner
B B Wall
Claw
E D
G F G
Air-conditioning
Inlet Board
F
E D
Air-conditioning Pipe
Section D-D
Fairing
Payload Adapter
Fairing Fairing
Lateral
Separation Plane
Explosive Bolt
LV Stage-2
LV Stage-2 Hinge Bracket
LV Stage-2
CHAPTER 4
CALT'S PROPRIETARY
Section G-G
Separation Spring
Bracket
Hinge Bracket
Before Separation
Separation
After Separation
Figure 4-5c LV Longitudinal Unlocking Illustration
CHAPTER 4
CALT'S PROPRIETARY
The dome of the fairing is made of fiberglass, and the forward cone section is made of
fiberglass honeycomb sandwich except for the aluminum frames on quadrant line I, II,
III, IV. The RF transparency rates of dome and forward cone section are all larger
than 85%. Therefore, there is no RF window on the fairing.
Six standard access doors are provided in the cylindrical section to permit limited
access to the Payload after the fairing encapsulation, according to User’s needs. See
Figure 4-6. Some area on the fairing can not be selected as the locations of access
doors, see Figure 4-7. User can propose the requirements on access doors and RF
windows to CALT. However, such requirements should be finalized 8 months prior to
launch.
Two φ240
air-conditioning inlets
15
One 500 500 240
Access Door
Five 458 458
60 Access Doors
66 13
1542
1100
650
7.2
Twelve 20 100
Exhaust Vents
CHAPTER 4
CALT'S PROPRIETARY
I I
III
600 600
15 15
III
I I
Figure 4-7 Prohibited Area for Access Doors
CHAPTER 5
CALT'S PROPRIETARY
CHAPTER 5
MECHANICAL/ELECTRICAL INTERFACE
A5.1.1 Summary
LM-2E/ETS provides two types of mechanical interface: Type A and Type B. Type A
mechanical interface is used for connecting SCs laterally, while Type B for
connecting SCs from their bottom.
The SCs are connected to the dispenser laterally, and the dispenser is bolted on the
main structure of OMS that is connected with payload adapter by clampband. See
Figure A5-1.
CHAPTER 5
CALT'S PROPRIETARY
Spacecraft
Dispenser
Spacecraft
Payload Adapter
z Type A SC Dispenser
The SC dispenser functions to fasten and release the satellites. The typical type A SC
dispenser is composed of a cylinder and a cone made from frame-skin
semi-monocoque structure. The specific design is program dependent.
The dispenser is fixed on the main structure of OMS by bolts. The SCs are connected
with the dispenser by low-shock explosive nuts and separation springs.
CHAPTER 5
CALT'S PROPRIETARY
Separation A
Spring Explosive Nut
TBD
Flight Direction
SC
TBD
Dispenser
TBD
B
Direction A Direction B
Dispenser
Dispenser
I
A A
SC III SC
II
CHAPTER 5
CALT'S PROPRIETARY
The SC/LV separation device consists of explosive nuts and separation springs as
shown in Figure A5-2b. The explosive nuts are used for locking and unlocking the
SCs. Catchers can collect the separated bolts. The separation springs includes springs,
bracket, pushing rod, etc. The device can provide a SC/LV separation velocity
according to user's requirements.
Detail I Detail II
Detail III
View C
Separation Plane
Interface Plane
Spheric Head
Explosive
Nut
Bolt Catcher
TBD
TBD
100
CHAPTER 5
CALT'S PROPRIETARY
The SCs are connected to the dispenser from their bottom, and the dispenser is fixed
on the main structure of OMS, which is connected with payload adapter by
clampband. See Figure A5-3. There are 4 SC adapters fixed on the main structure of
the typical type B dispenser. The SCs are mounted on the SC adapters by low-shock
explosive nuts and separation springs.
Spacecraft
Spacecraft
Dispenser
Payload Adapter
z Type B Dispenser
The type B dispenser is a short reverse cone structure with four SC adapters as shown
in Figure A5-4a. The SC adapter is fastened to the SC adapter at its bottom using
explosive nuts. All the separation system except for bolt catcher is attached on the SC
adapter.
CHAPTER 5
CALT'S PROPRIETARY
II
SC Adapter
III I
IV
CHAPTER 5
CALT'S PROPRIETARY
Detail I
Section A-A
SC Adapter
Separation
Spring Bracket
CHAPTER 5
CALT'S PROPRIETARY
z Separation System
The separation system consists of explosive nuts and separation springs. See Figure
A5-4c. The explosive nuts are used for locking and unlocking the SCs. The separation
springs includes springs, bracket, pushing rod, etc. The catcher can collect the
separated bolts. The separation system can provide a SC/LV separation velocity
according to user's requirements.
SC
Bolt
Catcher
Explosive
Nut Separation Spring
Separation Spring
Bracket
CHAPTER 5
CALT'S PROPRIETARY
z Quantity
Typically, there are two IFDs mounted on the dispenser for each SC. The detailed
location will be coordinated between SC and LV sides and finally defined in ICD.
z IFD Supply
Generally, the IFDs are selected and provided by the user. CALT is responsible to
solder IFDs to the umbilical cables. The necessary operation and measurement
description shall also be provided. (If the user selects the China-made connectors,
CALT will provide the halves installed on the SC side.). The available China-made
connectors are YF8-64 (64 pins), FD- 20(20 pins), FD-26(26 pins), FD-50(50 pins),
etc.
There are four break-wires on the two IFDs for each SC, which generate SC/LV
separation signals. The SC will receive the SC/LV separation signals once the
break-wires circuitry break while SC/LV separates.
In the same way, there are four break-wires on the IFDs. The IFDs will send the
SC/Dispenser separation signal to LV once the break-wires circuitry break while
SC/Dispenser separates. This separation signal will be sent to LV’s telemetry system
through EY1 interface. The break-wire’s allowable current: ≤100mA, allowable
voltage: ≤30V.
CHAPTER 5
CALT'S PROPRIETARY
The umbilical system consists of onboard-LV Parts and ground parts. Refer to Figure
A5-5 and Figure A5-6. The cable from Launch Control Console (LCC) to Umbilical
Tower, EB26/EB36, BOX3, BOX4, and Power-supplies 1&2 are the common for
different missions. The onboard-LV cable, as well as ground cable from WXTC to ED
13,14&15 and BOX1 & BOX2, will be designed for dedicated SC according to user's
needs. In order to assure the quality of the product, the umbilical system will be
provided to the user after pre-delivery acceptance test and insulation/conductivity
checkouts in the launch site.
Dispenser
EC1 EC2
Payload Adapter
WXTC
To GSE
CHAPTER 5
CALT'S PROPRIETARY
SC1 SCn
J11 J12 Jn1 Jn2
P11 P12 Pn1 P n2
Onboard-LV
Umbilical Part
EC1 EC2
EY1
G1
WXTC
EB36
EB37
Power
BOX3 Supply2
EB33
EB46
Ground Umbilical Part
EB56
X31 ED43 ED44 ED42
BOX 2 WK
P5 P6 P7 P8 BOX4
DLWX WZT
P1 P2 P3 P4
J1 J2 J3 J4
SC Console SC RPS
CHAPTER 5
CALT'S PROPRIETARY
z Composition
The Onboard-LV cable net comprises the cables from the IFDs to WXTC. These
umbilical cables will fly with LV.
Whereas:
Code Description
P11,P12…Pn1,Pn2 LV/SC electrical connectors at LV side which is
crimp-connected to the cables.
EC1、EC2 Technological interfaces between Dispenser and OMS.
EY1 Interface between umbilical cable and LV TM system, through
which the LV/SC separation signal is sent to LV TM system
WXTC Umbilical cable connector (LV-Ground)
G1 Grounding points to overlap the shielding of wires and the shell
of LV
SC side shall specify characteristics of the IFDs. The specific contents are pin
assignment, usage, maximum voltage, maximum current, one-way maximum
resistance etc. CALT will design the umbilical cable according to the specified
requirements.
Generally, ASTVR and ASTVRP wires are adopted for the onboard-LV cable net:
ASTVR, 0.5mm2, fiber-sheath, PVC insulation;
ASTVRP, 0.5mm2, fiber-sheath, PVC insulation, shielded.
For both cables, their working voltage is ≤500V and DC resistance is 38.0Ω/km
(20°C). The single core or cluster is shielded and sheathed.
CHAPTER 5
CALT'S PROPRIETARY
z Composition
The ground umbilical cable net consists of umbilical cable connector (WXTC), cables,
box adapters, etc. Refer to Figure A5-6.
Whereas:
Code Description
WXTC WXTC is umbilical cable connector (LV-Ground) whose female half
(socket) is installed at the wall of the VEB, while the male half (pin) is
attached to the top end of ground cable. The disconnection of WXTC is
electrically controlled. (The disconnection is powered by BOX 3 and
controlled by BOX 4. In the mean time, forced disconnection is also used
as a spare separation method.) Generally, WXTC disconnects at about
8min prior to launch. If the launch was terminated after the
disconnection, WXTC could be reconnected within 30min.
The SC should switch over to internal power supply and cut off ground
power supply at 5 minutes prior to WXTC disconnection. Therefore,
during disconnection only a low current monitoring signal (such as 30V,
≤100mA) is permitted to pass through the WXTC.
BOX1 BOX 1 is a box adapter for umbilical cable that is located inside the
Payload Cable Measurement Room on the umbilical tower. Refer to
Chapter 7. (If needed, BOX 1 can provide more interfaces for the
connection with SC ground equipment.)
BOX2 BOX 2 is another box adapter for umbilical cable that is located inside
the Underground Power-supply Room. Refer to Chapter 7. Other SC
ground support equipment (RPS, Console, etc.) are also located inside the
Underground Power-supply Room.
BOX3 This is a relay box for the disconnection of the umbilical cable. BOX 3 is
located inside the Underground Power-supply Room. Box 3 is powered
by 2 DC regulated power supply sets. These two power supply sets are in
“working-state” sparing to each other.
BOX4 BOX 4 is located inside the Payload Cable Measurement Room . It is for
the control of the pre-launch disconnection of SC umbilical cables.
CHAPTER 5
CALT'S PROPRIETARY
z Interface on Ground
Generally, there are four interfaces on ground, namely, two for SC Console
(P1/J1&P2/J2), and the other two for SC power supply (P3/J3&P4/J4). SC side will
define the detailed requirement of ground interfaces. Those connectors (P1,P2,P3,P4)
to be connected with SC ground equipment should be provided by SC side to LV side
for the manufacture of cables.
If LV side couldn’t get the connectors from SC side, this ground interface cable will
be provided in cores with pin marks. SC side can also provide this ground cable. The
length of this cable is about 5 meters. If so, LV side will provide the connectors to
connect with BOX 2.
Under normal condition, the umbilical cable (both onboard-LV and ground) has a
insulation resistance of ≥10MΩ (including between cores, core and shielding, core
and LV shell)
CHAPTER 5
CALT'S PROPRIETARY
Inside the underground Power Supply Room, there are two DC regulated power
supply which will provide power for the cables. They are all in working condition
sparing to each other.
Generally, according to the count-down launch procedure, only after LV side has
received the confirmation that SC has turned to internal power and SC is normal,
could the order of umbilical cable disconnection be sent out.
In order to assure the safety of the operations of both LV and SC, some measures have
been taken for anti-lightning, shielding and grounding.
(1) The cable has two shielding layers, the outer shielding is for anti-lightning while
the inner shielding is for anti-interference.
(2) For the cables from WXTC to BOX 2, the outer shielding (anti-lightning) has a
grounding point every 20m. These grounding measures can assure the lightning
and other inductance to be discharged immediately. The grounding locations are
either on the swing rods or the cable’s supporting brackets.
(3) The inner shield has a single grounding. The inner shields of the on-board cables
are connected to BOX 2 through WXTC. BOX 2 has a grounding pole.
(4) The inner and outer shields are insulated with each other inside the cables.
SPECIAL STATEMENT
Any signal possibly dangerous to the flight can not be sent to the SCs during the
whole flight till LV/SC separation. Only LV/SC separation can be used as the initial
reference for all SC operations. After LV/SC separation, SC side can control SC
through microswitches and remote commands.
CHAPTER 5
CALT'S PROPRIETARY
A5.3 RF Links
A5.3.1 RF Path
JSLC can provide RF link from technical center to the umbilical tower. Refer to
Figure A5-7.
SC T&C RF Field
RF Links Dispenser
EC1 EC2
EGSE
WXTC
TO BOX3
40m
G1
ED26 ED13 ED14 ED15 EY1
BOX1
X1 ED23 ED24 ED22 LV Telemetry System Interface
BLOCKHOUSE
SC CONTROL ROOM
350m
SC Console
P5 X31
J1 P1
J2 P2 P6 ED43
BOX2
J3 P3 P7
ED42
J4 P4 P8 Underground Umbilical Cables
CHAPTER 5
CALT'S PROPRIETARY
(1) Frequency
Ku Band: TBD
SPECIAL STATEMENT
CHAPTER 5
CALT'S PROPRIETARY
B5.1.1 Summary
As shown in Figure B5-1, the SC adapter is connected with the SC on the top, and
bolted with EPKM on the bottom. EPKM is bolted with the interface adapter, which is
connected with LV adapter by clampband. When the clampband is released, the
EPKM/SC stack, together with interface adapter, separates from LV adapter. The SC
adapter connects with EPKM by 100 bolts. In general, SC will control the EPKM
flight as well as EPKM/SC separation. CALT is willing to satisfy other requirements.
Spacecraft
SC Adapter
EPKM
Interface Adapter
LV Adapter
CHAPTER 5
CALT'S PROPRIETARY
B5.1.2 LV Adapter
0.5 A
0.4
0.4
142.5 0.3
φ0.2 φ1868 0.2 B
895 1
0.5 A
A 1.0
φ3184
39 25'
Overhead View
III
6 Separation spring brackets
60 30
φ21
26
IV II
45 3'
1 Rate Gyro
CHAPTER 5
CALT'S PROPRIETARY
LV adapter is a truncated cone, whose top ring diameter is 1868mm and bottom ring
diameter is 3184mm. Refer to Figure B5-3.
φ1760 0.3 A
φ1868 0.2 A
35 0.3
Overhead View
6 Separation
III spring brackets
2 Umbilical
30 connector brackets
30
φ21
26 30
IV II
CHAPTER 5
CALT'S PROPRIETARY
The top ring of EPKM is connected with SC adapter with 100 bolts as shown in
Figure B5-4.
117
376
B A
B A
1886
1170
2928
φ1256
1700
4-φ 5 100-M6-5H
0.12 B
φ0.03 A
φ1728 φ1728
CHAPTER 5
CALT'S PROPRIETARY
B5.1.5 SC Adapter
650 0.8
0.2
+Y
6 Separation Springs
7.5
Zoom A
60
60
A A 37.5
+Z -Z
50
2 Explosive Bolts
39O 1O
2 Microswitches
-Y
CHAPTER 5
CALT'S PROPRIETARY
Zoom A
+Y
.05 +0.2
R603.5
5+0
0
15
+Z
Section A-A
+0.26
0
3.2
φ1192
3.2
φ1131 0.5
A
1.6
15 0.2515
5
4
R1.5
5 +0.3
0
CHAPTER 5
CALT'S PROPRIETARY
CALT can provide SC/EPKM separation system. The SC/EPKM separation system
consists of clampband system and separation springs. The clampband system is used
for locking and unlocking SC adapter and the SC. The separation springs are mounted
on the SC adapter, which provides relative velocity between the SC and EPKM. Refer
to Figure B5-6a,b,c,d&e.
Lateral Non-contamination
Restraining Springs Explosive Bolt
Clampband
Longitudinal
Restraining Springs
Separation
Spring
Z -Z
-Y
Figure B5-6a SC/EPKM Separation System
CHAPTER 5
CALT'S PROPRIETARY
Clampband Dynamic
Envelope +Z
φ1495
Clampband
Explosive Bolt
-Y +Y
-Z
1315
CHAPTER 5
CALT'S PROPRIETARY
Detail A
SC Interface Ring
Bolt
Payload Adapter
Clampband
V Shoe
V Shoe
Detail B
C C
Clampband
Section C-C
Lateral Explosive Bolt
Restraining Spring
63
100
CHAPTER 5
CALT'S PROPRIETARY
Section A-A
SC Interface Ring
Clampband
2 Mircoswitches
Payload Adapter
Section B-B
φ 1155
Clampband
SC Interface Ring
Payload Adapter
Longitudinal
Restraining Pushing Rod
Spring
Separation
Spring
CHAPTER 5
CALT'S PROPRIETARY
Section A-A
2 Microswitches
Payload Adapter (Extending Status)
Bracket
φ 1155
Payload Adapter
Pushing Rod
Separation Spring
(Extending Status)
CHAPTER 5
CALT'S PROPRIETARY
z Quantity
Typically, there are two IFDs symmetrically mounted outside the top ring of the
interface adapter. The detailed location will be coordinated between SC and LV sides
and finally defined in ICD.
z IFD Supply
Generally, the IFDs are selected and provided by the user. CALT is responsible to
solder IFDs to the umbilical cables. The necessary operation and measurement
description shall also be provided. (If the user selects the China-made connectors,
CALT will provide the halves installed at the SC side.)The available China-made
connectors are YF8-64 (64 pins), FD- 20(20 pins), FD-26(26 pins), FD-50(50 pins),
etc.
There are four break-wires on the two IFDs for each SC, which generate EPKM/LV
separation signals. The SC will receive the EPKM/LV separation signals once the
break-wires circuitry break while EPKM/LV separates.
In the same way, there are two break-wires on the IFDs J1 & J2. The IFDs will send
the EPKM/LV separation signal to LV once the break-wires circuitry break while
EPKM/LV separates. This separation signal will be sent to LV’s telemetry system
through EY1 interface. The break-wire’s allowable current: ≤100mA, allowable
voltage: ≤30V.
CHAPTER 5
CALT'S PROPRIETARY
The umbilical system consists of onboard-LV Parts and ground parts. Refer to Figure
B5-5, Figure B5-6 and Figure B5-7. The 350m-cable from Launch Control Console
(LCC) to Umbilical Tower, EB26/EB36, BOX3, BOX4, and Power-supply 1&2 are
the common to different missions. The onboard-LV cable, as well as ground cable
from WXTC to ED 13,14&15 and BOX1 & BOX2, will be designed for dedicated SC
according to User's needs. In order to assure the quality of the product, the umbilical
system will be provided to the User after pre-delivery acceptance test and
insulation/conductivity checkouts in the launch site.
SAID
CS3
EC4 EC1
EC5 EC2
WXTC
Ground Disarm
Control Box
CHAPTER 5
CALT'S PROPRIETARY
CS5A CS5
Onboard-LV EY2
SAID
Umbilical Part EC1 EC4
CS3
EY1
WFC2 WFC3
EC2 EY3 EC5
WXTC
KSEYVP-6 2 0.75
KYVRPP 80 0.5
EB37
Power
BOX3 Supply2
EB33 36V10A
EB46
Ground Umbilical Part
EB56
X31 ED43 ED44 ED42
BOX 2 BOX4 WK
P5 P6 P7 P8 8E536-3B
8E70-3B
.1898
.1897
.1899
5m
5m
5m
5m
WZT DLWX
P1 P2 P3 P4
J1 J2 J3 J4
SC Console SC RPS
CHAPTER 5
CALT'S PROPRIETARY
z Composition
The Onboard-LV cable net comprises the cables from the IFDs (P1, P2) to WXTC.
These umbilical cables will fly with LV.
Whereas:
Code Description
P1、P2 LV/SC electrical connectors at LV side which is
crimp-connected to the cables.
EC1、EC4 Technological interfaces between SC adapter and LV
EY1 Interface between umbilical cable and LV TM system, through
which the EPKM/LV separation signal is sent to LV TM system
WXTC Umbilical cable connector (LV-Ground)
G1 Grounding points to overlap the shielding of wires and the shell
of LV
SC side shall specify characteristics of the IFDs. The specific contents are pin
assignment, usage, maximum voltage, maximum current, one-way maximum
resistance etc. CALT will design the umbilical cable according to the specified
requirements.
Generally, ASTVR and ASTVRP wires are adopted for the onboard-LV cable net:
ASTVR, 0.5mm2, fiber-sheath, PVC insulation;
ASTVRP, 0.5mm2, fiber-sheath, PVC insulation, shielded.
For both cables, their working voltage is ≤500V and DC resistance is 38.0Ω/km
(20°C). The single core or cluster is shielded and sheathed.
CHAPTER 5
CALT'S PROPRIETARY
z Composition
The ground umbilical cable net consists of umbilical cable connector (WXTC), cables,
box adapters, etc. Refer to Figure B5-6 and Figure B5-7.
Whereas:
Code Description
WXTC WXTC is umbilical cable connector (LV-Ground) whose female half
(socket) is installed at the wall of the VEB, while the male half (pin) is
attached to the top end of ground cable. The disconnection of WXTC is
electrically controlled. (The disconnection is powered by BOX 3 and
controlled by BOX 4. In the mean time, forced disconnection is also used
as a spare separation method.) Generally, WXTC disconnects at about
8min prior to launch. If the launch was terminated after the
disconnection, WXTC could be reconnected within 30min.
The SC should switch over to internal power supply and cut off ground
power supply at 5 minutes prior to WXTC disconnection. Therefore,
during disconnection only a low current monitoring signal (such as 30V,
≤100mA) is permitted to pass through the WXTC.
BOX1 BOX 1 is a box adapter for umbilical cable that is located inside the SC
Cable Measurement Room on Floor 8.5 of the umbilical tower. (If
needed, BOX 1 can provide more interfaces for the connection with SC
ground equipment.)
BOX2 BOX 2 is another box adapter for umbilical cable that is located inside
the SC Blockhouse on ground. Other SC ground support equipment
(RPS, Console, etc.) are also located inside the Blockhouse.
BOX3 This is a relay box for the disconnection of the umbilical cable. BOX 3 is
located inside the under-ground Power-Supply Room. Box 3 is powered
by 2 DC regulated power supply sets. These two power supply sets are in
“working-state” sparing to each other.
BOX4 BOX 4 is located inside Blockhouse. It is for the control of the pre-launch
disconnection of SC umbilical cables.
CHAPTER 5
CALT'S PROPRIETARY
z Interface on Ground
Generally, there are four interfaces on ground, namely, two for SC Console
(P1/J1&P2/J2), and the other two for SC power supply (P3/J3&P4/J4). SC side will
define the detailed requirement of ground interfaces. Those connectors (P1,P2,P3,P4)
to be connected with SC ground equipment should be provided by SC side to LV side
for the manufacture of cables.
If LV side couldn’t get the connectors from SC side, this ground interface cable will
be provided in cores with pin marks.
SC side can also provide this ground cable. The length of this cable is about 5 meters.
If so, LV side will provide the connectors (as Y11P-61) to connect with BOX 2.
The type and performance of the umbilical cables are listed in Figure B5-6.
CHAPTER 5
CALT'S PROPRIETARY
Twin-twist shielded cable (KSEYVP) are generally used for SC data transmission and
communication. Single-core shielded cable (KYVRPP) is often used for common
control and signal indicating. KYVRP-1 cable is adopted for SC’s power supply on
ground and multi-cores are paralleled to meet the SC’s single-loop resistance
requirement.
Under normal condition, the umbilical cable (both on-board and ground) has a
insulation resistance of ≥10MΩ (including between cores, core and shielding, core
and LV shell)
Inside the underground Power Supply Room, there are two 36V/10A DC regulated
power supply which will provide power for the cables. They are all in working
condition sparing to each other.
Generally, according to the count-down launch procedure, only after LV side has
received the confirmation that SC has turned to internal power and SC is normal,
could the order of umbilical cable disconnection be sent out.
In order to assure the safety of the operations of both LV and SC, some measures have
been taken for anti-lightning, shielding and grounding.
The cable has two shielding layers, the outer shielding is for anti-lightning while
the inner shielding is for anti-interference.
For the cables from WXTC to BOX 2, the outer shielding (anti-lightning) has a
grounding point every 20m. These grounding measures can assure the lightning
and other inductance to be discharged immediately. The grounding locations are
either on the swing rods or the cable’s supporting brackets.
The inner shield has a single grounding. The inner shields of the on-board cables
are connected to BOX 2 through WXTC. BOX 2 has a grounding pole.
CHAPTER 5
CALT'S PROPRIETARY
The inner and outer shields are insulated with each other inside the cables.
The SC should have a reference point of earth-potential and this benchmark should be
near to the EPKM/LV separation plane. Generally, the resistance between all other
metal parts of SC (shell, structures, etc.) and this benchmark should be less than
10mΩ under a current of 10mA.
SPECIAL STATEMENT
Any signal possibly dangerous to the flight can not be sent to the SC during the whole
flight till EPKM/LV separation. Only EPKM/LV separation can be used as the initial
reference for all SC operations. After EPKM/LV separation, SC side can control SC
through microswitches and remote commands.
CHAPTER 5
CALT'S PROPRIETARY
B5.3 RF Links
XSLC can provide RF link from EGSE to SC either in BS or on the umbilical tower.
Refer to Figure B5-7.
RF
LIN RF
K LIN
K
RF
LI
NK
K
UmbilicalTower
SC T&C RF Field
SC
CS1 CS4
BS2
EGSE J1 J2
EC2
P1 P2
TO BOX3 WXTC
E C5
40m
G1
ED26 ED13 ED14 ED15 EY1
BOX1
X1 ED23 ED24 ED22 LV Telemetry System Interface
BLOCKHOUSE
SC CONTROL ROOM
350m
SC Console
X31
J1 P1 P5
J2 P2 P6 ED43
BOX2
J3 P3 P7
ED42
J4 P4 P8 Underground Umbilical Cables
CHAPTER 5
CALT'S PROPRIETARY
(3) Frequency
Ku Band: TBD
SPECIAL STATEMENT
CHAPTER 6
CALT'S PROPRIETARY
CHAPTER 6
ENVIRONMENTAL CONDITIONS
6.1 Summary
This chapter introduces the natural environment of launch site, thermal environment
during Payload operation, thermal environments, mechanical environments (vibration,
shock & noise) and electromagnetic environment during launch preparation and LV
flight.
The natural environmental data in JSLC and XSLC such as temperature, ground wind,
humidity and winds aloft are concluded by long-term statistic research as listed below.
CHAPTER 6
CALT'S PROPRIETARY
(2) The relative humidity at launch site is 35~55%. The dry season is all over the year,
the average annual rainfall is 44mm.
(3) The winds aloft used for LV design is an integrated vector profile, see Figure 6-1.
(TO BE ISSUED)
Figure 6-1 Wind Aloft Statistics Results in Jiuquan Area (TO BE ISSUED)
CHAPTER 6
CALT'S PROPRIETARY
Altitude(km) Altitude(km)
25 25
20 20
North
15 15
10 10
Condition Minimum Wind
5 5
0 0
0 20 40 60 80 100 200 250 300 350
Wind Speed (m/s) Wind Direction ( o )
CHAPTER 6
CALT'S PROPRIETARY
In JSLC, the environment impacting Payload includes 6 phases: (1) Processing in BS2;
(2) transportation from BS2 to BS3; (3) Processing in BS3; (4) Transportation from
BS3 to BLS; (5) Processing in BLS; (6) Transportation from BLS to the Umbilical
Tower.
In XSLC, Payload will be checked, tested in Payload Processing Buildings (BS2 and
BS3) and then transported to the launch pad for launch. The environment impacting
Payload includes 3 phases: (1) Processing in BS2 and BS3; (2) Transportation from
BS3 to launch pad; (3) preparation on launch tower.
Refer to Chapter 7.
The environmental parameters in BS2 and BS3, either at JSLC or XSLC, are as
follows:
Temperature: 15°C~25°C
Relative humidity: 33%~55%
Cleanliness: 100,000 level
A. In JSLC
The environment for Payload during transportation can be assured by
temperature-control measures and/or selecting transportation time (e.g. in morning).
B. In XSLC
Before transportation to launch pad, the Payload will be put into the fairing in BS3
and then loaded onto the transfer vehicle.
The transfer vehicle at XSLC equipped with Air-conditioning system which can keep
the environment as that in BS3. It will take 30 minutes from BS3 to launch pad and 40
CHAPTER 6
CALT'S PROPRIETARY
minutes to mate to the second stage of Launch Vehicle. The Air Conditioning system
will be cut off during the mating. Refer to Chapter 7 and Chapter 8.
Temperature: 15°C~25°C
Relative Humidity: 33%~55%
Cleanliness: 100,000 level
Air Speed inside Fairing: ≤2m/s
Noise inside Fairing: ≤90dB
Max. Air Flow Rate: 3000~4000m3/hour
The air-conditioning is shut off at L-45 minutes and would be recovered in 40 minutes
if the launch aborted.
Fairing
CHAPTER 6
CALT'S PROPRIETARY
Characteristics of on-board radio equipment and ground test equipment are shown
below:
EQUIPMENT FREQUENCY POWER susceptibility Polarization Antenna
(MHz) (W) position
Telemetry 2200~2300 10 linear Stage-1
L Transmitter 1 Inter-tank
A section
U Telemetry 2200~2300 10 linear Stage-2
N Transmitter 2 Inter-tank
C section
H Transponder 1 Rec.5860~5910 ≤-120dBW linear Stage -2
Tra.4210~4250 2 (14.77dBuv/m) Inter-tank
V section
E Transponder 2 Rec.5580~5620 300(max) ≤-90dBW linear Stage -2
H Tra.5580~5620 0.8~1.0µs 800Hz (44.77dBuv/m) Inter-tank
I Pav<300 mW section
C Beacon 2730~2770 2 linear VEB
L Telemetry command 550~750 ≤-128dBW linear Stage-2
E Receiver (4.77dBuv/m) Inter-tank
section
Tester for 5840~5890 0.5 Tracking &
G Transponder 1 safety system
R Tester for 5870~5910 0.5 ground test
O Transponder 2 room at
U Tester for 5570~5620 100W(peak) launch center
N Transponder 3
D Telemetry 550~750 1W
Command
Transmitter
CHAPTER 6
CALT'S PROPRIETARY
XSLC JSLC
Working frequency 5577~5617 MHz TBD
Antenna diameter 4.2m TBD
Impulse power <1500 kW TBD
Impulse width 0.0008ms TBD
Min. pulse duration 1.25ms TBD
Mean power <1.2kW TBD
The energy levels of launch vehicle electromagnetic radiation and susceptibility are
measured at 1m above VEB. They are shown in Figure 6-4 to Figure 6-6.
To conduct the EMC analysis among Payload, LV and launch site, both Payload and
LV sides should provide related information to each other. The information provided
by CALT are indicated in the figures in this chapter, while the information provided
by SC side are as follows:
CALT will perform the preliminary EMC analysis based on the information provided
by SC side, and both sides will determine whether it is necessary to request further
information according to the analysis result.
The molecule deposition on Payload surface is less than 2mg/m2/week. The total mass
loss is less than 1%. The volatile of condensable material is less than 0.1%.
CHAPTER 6
CALT'S PROPRIETARY
120
110
100
90
80 5.2-5.7 GHz
130 dB
70
60
50
40
30
20
10
0
10 100 1000 10000
Frequency (MHz)
Figure 6-4a Intentional Radiation from LM-2E and Launch Site (In JSLC)
CHAPTER 6
CALT'S PROPRIETARY
Figure 6-4b Intentional Radiation from LM-2E and Launch Site (In XSLC)
CHAPTER 6
CALT'S PROPRIETARY
dBpT
100
90
80
70
60
50
0.01 0.1 1 10 100 1000 10000 kHz
Figure 6-5a Magnetic Field Radiation from LV and Launch Site (In JSLC)
CHAPTER 6
CALT'S PROPRIETARY
Figure 6-5b Magnetic Field Radiation from LV and Launch Site (In XSLC)
CHAPTER 6
CALT'S PROPRIETARY
0
10 100 1000 10000
Frequenc y (MHz)
CHAPTER 6
CALT'S PROPRIETARY
CHAPTER 6
CALT'S PROPRIETARY
When the launch vehicle flies in the atmosphere, the fairing air-depressurization is
provided by 12 vents (total venting area 230cm2) opened on the lower cylindrical
section. The typical design range of fairing internal pressure is presented in Figure
6-7a and Figure 6-7b. The maximum depressurization rate inside fairing will not
exceed 6.9 kPa/sec.
KPa
100
80
60
Upper Limit
40
Lower Limit
20
0
0 10 20 30 40 50 60 70 80 90 100
TIME(sec)
Figure 6-7a Fairing Internal Pressure vs. Flight Time (from JSLC)
CHAPTER 6
CALT'S PROPRIETARY
KPa
100
80
60
Upper Limit
40
Lower Limit
20
0
0 10 20 30 40 50 60 70 80 90 100
TIME(sec)
Figure 6-7b Fairing Internal Pressure vs. Flight Time (from XSLC)
The radiation heat flux density and radiant rate from the inner surface of the fairing is
shown in Figure 6-8.
The free molecular heating flux at fairing jettisoning shall be lower than 1135W/m2
(See Figure 6-9). After fairing jettisoning, the thermal effects caused by the sun
radiation, Earth infrared radiation and albedo will also be considered. The specific
affects will be determined through the Payload/LV thermal coupling analysis by
CALT.
CHAPTER 6
CALT'S PROPRIETARY
Q(W/m2)
500
450 A
B
εA= 0.4 A
400 εB= 0.4
εC= 0.17
C
350
D εD= 0.17
300
B
250
D
200
150
C
100
50
0
0 20 40 60 80 100 120 140 160 180 200
TIME(sec.)
Figure 6-8 Radiation Heat Flux Density and Radiant Rate
on the Inner Surface of Each Section of the Fairing
Q (W/m2)
1000
800
600
400
200
0
0 200 400 600 800 1000 1200 1400 1600
TIME(sec)
CHAPTER 6
CALT'S PROPRIETARY
The maximum longitudinal acceleration during LV flight will not exceed 5.6g. The
maximum lateral acceleration will not exceed 0.4g.
A. Sinusoidal Vibration
The sinusoidal vibration mainly occurs in the processes of engine ignition and shut-off,
transonic flight and stage separations. The sinusoidal vibration (zero-peak value) at
Payload/LV interface is shown below.
B. Random Vibration
The Payload random vibration is mainly generated by noise and reaches the maximum
at the lift-off and transonic flight periods.
The random vibration Power Spectral Density and the total Root-Mean-Square (RMS)
value at Payload/LV separation plane in three directions are given in the table below.
The flight noise mainly includes the engine noise and aerodynamic noise. The
maximum acoustic noise Payload suffers occurs at the moment of lift-off and during
the transonic flight phase. The values in the table below are the maximum noise levels
in fairing.
CHAPTER 6
CALT'S PROPRIETARY
The maximum shock Payload suffers occurs at the Payload/LV separation. The shock
response spectrum at Payload/LV separation plane is shown bellow.
CHAPTER 6
CALT'S PROPRIETARY
To avoid the Payload resonance with LM-2E launch vehicle, the primary frequency of
Payload structure should meet the following requirement (under the condition that the
Payload is rigidly mounted on the LV separation plane.):
The maximum lateral load occurs at the transonic phase or Maximum Dynamic
Pressure phase. The maximum axial static load occurs prior to the boosters’ separation.
The maximum axial dynamic load occurs after the first and second stage separation.
Therefore, the following limit loads corresponding to different conditions in flight are
recommended for Payload design consideration.
Notes:
n The loads are acting on the C.G of Payload.
o The direction of the longitudinal loads is the same as the LV longitudinal axis.
p The lateral load means the load acting in any direction perpendicular to the
longitudinal axis.
CHAPTER 6
CALT'S PROPRIETARY
The Payload manufacturer should provide the Payload mathematical model to CALT
for Coupled Loads Analysis (CLA). CALT will predict the Payload maximum
dynamic response by coupled load analysis. The Payload manufacturer should confirm
that the Payload could survive from the predicted environment and has adequate safety
margin. (CALT requires that the safety factor is equal to or greater than 1.25.)
The main Payload structure must pass static qualification tests without damage. The
test level must be not lower than Payload design load required in Paragraph 6.4.2.
During tests, the Payload must be rigidly mounted on the shaker. The table below
specifies the vibration acceleration level (zero - peak) of Payload qualification and
acceptance tests at Payload/LV interface. (See Figure 6-10 and Figure 6-11).
CHAPTER 6
CALT'S PROPRIETARY
•
g Acceleration
Qualification Level
1.0g
1
0.8g
Acceptance Level
0.25g
0.2g
0.1
1 10 100 Hz
Qualification Level
1.25g
1 1.0g
Acceptance Level
0.1
1 10 100 Hz
CHAPTER 6
CALT'S PROPRIETARY
During tests, the Payload structure must be rigidly mounted onto the shaker. The table
below specifies the Payload qualification and acceptance test levels at Payload/LV
interface. (See Figure 6-12).
Acceptance Qualification
Frequency
Spectrum Density Total rms Spectrum Density Total rms
(Hz)
(Grms) (Grms)
20 - 150 +3 dB/octave. +3 dB/octave.
150 - 800 0.04 g2/Hz 7.63g 0.08 g2/Hz 10.79g
800 - 2000 -3 dB/octave. -3 dB/octave
Duration 1min. 2min.
Notes:
• Tolerances of ±3.0 dB for power spectral density and ±1.5 dB for total rms values
are allowed.
• The random test can be replaced by acoustic test.
g2/Hz
10-1
Qualification Level
rms 10.79g
Acceptance Level
-2
10
10-3 Hz
10 100 1000 10000
CHAPTER 6
CALT'S PROPRIETARY
The acceptance and qualification test levels are given in the following table (also see
Figure 6-13).
140
Qualification Level
135
130
146dB
125
142dB
120
Acceptance Level
115
110
10 100 1000 10000
Frequency (Hz)
CHAPTER 6
CALT'S PROPRIETARY
The shock test level is specified in Paragraph 6.3.6. Such test shall be performed once
for acceptance, and twice for qualification. A ±6.0 dB tolerance in test specification is
allowed. However, the test strength must be applied so that in the shock response
spectral analysis over 1/6 octave on the test results, 30% of the response acceleration
values at central frequencies shall be greater than or equal to the values of test level.
(See Figure 6-14)
The shock test can also be performed through Payload/LV separation test by using of
flight Payload, payload adapter, and separation system. Such test shall be performed
once for acceptance, and twice for qualification.
g Acceleration (Q=10)
4
10
4000g
1500Hz
3
10
2
10
1
10 1 2 3 4
Hz
10 10 10 10
CHAPTER 6
CALT'S PROPRIETARY
The Proto-flight test is suitable for the Payload that is launched by LM-2E for the first
time even though it has been launched by other launch vehicles.
The test level for the Proto-flight should be determined by satellite manufacturer and
CALT and should be higher than the acceptance level but lower than the qualification
level. If the same satellite has been tested in the conditions that are not lower than the
qualification test level described in Paragraph 6.5.2 to Paragraph 6.5.4, CALT will
suggest the following test conditions:
a. Vibration and acoustic test should be performed according to the qualification level
and acceptance test duration or scan rate specified in Paragraph 6.5.2-6.5.3.
b. Shock test should be performed once according to the level in Paragraph 6.5.4.
The flight environment is measured during each flight. The measured parameters include
temperature and pressure, noises inside the fairing and the vibration parameters at
Payload/LV interface.
CHAPTER 7
CALT'S PROPRIETARY
CHAPTER 7
LAUNCH SITES
This chapter describes general information on the facilities and services provided by
Jiuquan Satellite Launch Center (JSLC) and Xichang Satellite Launch Center
(XSLC).
Jiuquan is of typical inland climate. The annual average temperature is 8.7ºC. There is
little rainfall and thunder in this region.
By using of cable network and communications network, JSLC provides domestic and
international telephone and facsimile services for the user.
JSLC consists of headquarter, South Launch Site, North Launch Site, Communication
Center, Mission Center for Command and Control (MCCC), Tracking System and
other logistic support systems. The North Launch Site is composed of North
Technical Center and North Launch Center, which is dedicated for launching LM-2C
and LM-2D. The South Launch Site is composed of South Technical Center and
South Launch Center, which is dedicated for launching Two-stage LM-2E and
LM-2E/ETS, as well as LM-2EA. This chapter only introduces the South Launch Site.
CHAPTER 7
CALT'S PROPRIETARY
Optical
Station
Telemetry
Station
North
Technical Center
Headquarters
MCCC & Hotel
South Launch Site
Radar Station
Beijing
Jiuquan
China
Dingxin
Airport
CHAPTER 7
CALT'S PROPRIETARY
Processing Building (BM) and Pyrotechnic Storage and Processing Building (BP1,
BP2). The LV and the SC will be processed, tested, checked, assembled and stored in
South Technical Center. Refer to Figure A7-2.
BL1 is mainly used for transiting the LV and relevant ground equipment. It mainly
includes LV horizontal processing hall, transit room and unit testing rooms.
LV horizontal processing hall is 78 meters long, 24 meters wide. It is mainly used for
LV horizontal processing. There are three steel tracks and a moveable overhead crane
inside the hall.
The transit room, which is 42 meters long, 30 meters wide, is equipped with a
moveable overhead crane with the maximum height of 12 meters. The gate of the
transit room is 8 meters wide, 8 meters high.
Each vertical-processing hall is 26.8 meters wide, 28 meters long, 81.6 meters high,
and it is equipped with following facilities:
CHAPTER 7
7-4
1. LV Vertical Processing Building (BLS)
2. LV Horizontal Transit Building (BL1)
3. Power Station 8
4. SC Non-hazardous Operation Building (BS2) 9
5. SC Hazardous Operation Building (BS3)
6. Launch Control Console (LCC)
7. Solid Motor Building (BM) 7
8. Pyrotechnics Testing Room 1 (BP1)
9. Pyrotechnics Testing Room 2 (BP2)
5
1
2
3
4
CALT'S PROPRIETARY
Issue 1999
Figure A7-2 South Technical Center 7-4
LM-2E USER’S MANUAL
CHAPTER 7
7-5
Top View
High-bay 1 High-bay 2
To BL1
Vertical-Processing Hall 1 Vertical-Processing Hall 2
CALT'S PROPRIETARY
Issue 1999
Figure A7-3 LV Vertical Processing Building (BLS) 7-5
LM-2E USER’S MANUAL
CHAPTER 7
CALT'S PROPRIETARY
The SC Non-hazardous Operation Building (BS2) is a clean area for SC testing and
integration. BS2 consists of the following parts:
BS2 Transit Hall: (Crane Lifting Capability: 32t/10t/17m);
SC Testing Hall: (Crane Lifting Capability: 32t/10t/17m);
Air-drench Rooms;
System Test Equipment (STE) Rooms;
Unit-level Test Rooms;
Control Room;
Equipment Storage Rooms;
RF Room;
Offices etc.
Refer to Figure A7-4 and Table A7-1.
CHAPTER 7
7-7
Grounding Box
Power Distributor
11 12 06 13 14 15 Socket Box
Camera
Gate 2
8m X 8m (H)
02
SC Testing Room Gate 4
7.5m X 15.5m (H) Gate 3
7.5m X 15.5m (H)
01
BS2 Transit Hall
10 05 07 08 09
Gate 1
03 04 8m X 15.5m (H)
01: BS2 Transit Hall 09: Unit-level Test Room
02: SC Testing Room 10: Unit-level Test Room
03: Locker Room for Men 11: Control Room
04: Locker Room for Women 12: Equipment Storage Room
CALT'S PROPRIETARY
Issue 1999
Figure A7-4 Layout of First Floor of BS2
LM-2E USER’S MANUAL
CHAPTER 7
CALT'S PROPRIETARY
The SC hazardous operation building (BS3) is a clean area for SC’s hazardous
assembly, mono-propellant or bi-propellant fueling, the integration of the SC and the
Fairing, spinning balance and weighing. BS3 mainly consists of the following parts:
BS3 transit hall: (Crane Lifting Capability:16t/3.2t/17m);
SC fueling hall: (Crane Lifting Capability: 16t/3.2t/17m);
SC assembly hall: (Crane Lifting Capability: 16t/3.2t/18m);
Refer to Figure A7-5 and Table A7-2.
CHAPTER 7
7-9
Gate 1 Gate 2
8m X 15.5m (H) 8m X 8m (H)
01
Grounding Box
BS3 Transit Hall
Socket Box
Camera
03
06 05 04
Gate 3
8m X 15.5m (H)
07
SC Assembly Hall
Gate 4
6.5m X 15.5m (H)
08
02
SC Fueling Hall
13 09
Room of Air-conditioning Unit
01: BS3 Transit Hall 09: Fuel-filling Room
12 11 10 02: SC Fueling Hall 10: Office
CALT'S PROPRIETARY
Issue 1999
Figure A7-5 Layout of First Floor of BS3
LM-2E USER’S MANUAL
CHAPTER 7
CALT'S PROPRIETARY
The SRM Checkout and Processing Building (BM) is used for the storage of the SRM,
SRM assembly, pyrotechnics checkout, X-ray checkout of SRM, etc.
Refer to Figure A7-6. The area and environment are listed in Table A7-3.
Measurement Environment
Room Usage L×W Area T (°C) Humidity Cleanness
2
(m× m) (m ) (%) (Class)
01 SRM Processing Hall 24×15 360 18~28 35~55 100,000
02 SRM Storage Room 6×6 36 18~28 35~55 100,000
03 Locker Room 3.3×5 16.5
04 Power Distribution 3.3×5 16.5
Room
05 Meeting Room 3.3×5.1 16.83
06 Testing Room 3.3×5.1 16.83 18~28 40~60 100,000
07 Data-processing 6.6×5.1 33.66
Room
08 Testing Room 18~28 40~60 100,000
CHAPTER 7
7-11
02
Grounding Box
Socket Box
Camera
01
SRM Processing Hall
03
04 08 01: SRM Processing Hall
02: SRM Storage Hall
03: Locker Room
04: Power Distribution Room
07 05: Meeting Room
06: Testing Room
07: Data-processing Room
08: Testing Room
CALT'S PROPRIETARY
05 06
Issue 1999
Figure A7-6 BM Layout
LM-2E USER’S MANUAL
CHAPTER 7
CALT'S PROPRIETARY
Launch Control Console (LCC) is located beside BLS. LCC is electrically connected
with Launch Tower and BS2 via cables and radio frequency. LCC is of following
main functions:
Commanding and coordinating LV system and SC system to
conduct comprehensive checkouts and launch;
Remote control on LV pre-launch process, fire-protecting system
of the launch tower;
Common and testing communications between South Technical
Center and South Launch Center;
Launch Monitoring and Controlling;
Medical Assistance and Weather Forecast.
Dimension Environment
Room Usage L×W Area T (°C) Humidity Cleanness
2
(m× m) (m ) (%) (Class)
01 SC Control Room 13.2×19 237.6 18~26 40~70
02 Checkout & Launch 13.2×19 237.6 18~26 40~70
Command Room
03 LV Control Room 118.8 18~26 40~70
04 Locker Room
05 Meeting Room 8×6 48
06 Anteroom 3.3×5.1 16.83
07 Testing Room 6 ×5 30 18~26 40~70
08 Testing Room 8×6 48 18~26 40~70
09 Testing Room 4×6 24 18~26 40~70
CHAPTER 7
7-13
05
04
08 09
06
07
01 02 03
01: SC Control Room
02: Checkout&Launch Command Room
03: LV Control Room
04: Locker Room
05: Meeting Room
06: Anteroom
07: Testing Room
CALT'S PROPRIETARY
Issue 1999
Figure A7-7 Layout of the Second Floor of LCC
LM-2E USER’S MANUAL
CHAPTER 7
CALT'S PROPRIETARY
BP1 and BP2 are used for the storage & testing of LV and SC pyrotechnics. BP1 and
BP2 are equipped with power-supply, anti-lightning & grounding and fire-extinguish
systems.
A7.3.1 General
Coordinates of the Launch Tower for LM-2E:
Longitude: 100°17.4'E,
Latitude: 40°57.4'N
Elevation: 1073m
The launch site is 1.5 km away from the South Technical Center. Facilities in the
launch area are umbilical tower, moveable launch pad, underground equipment room,
fuel storehouse, oxidizer storehouse, fuelling system, power-supply system,
gas-supply system, communication system, etc. Refer to Figure A7-8.
CHAPTER 7
7-15
5
1
1. Umbilical Tower
2. Moveable Launch Pad
3. LM-2E Launch Vehicle
4. Oxidizer Storehouse
5. Fuel Storehouse
6. Aiming Room
4
3
6
2
CALT'S PROPRIETARY
Issue 1999
Figure A7-8 South Launch Center
LM-2E USER’S MANUAL
CHAPTER 7
CALT'S PROPRIETARY
The umbilical tower is an 11-floor fixed steel structure with height of 75m. The tower
is to support electrical connections, gas pipelines, liquid pipelines, as well as their
connectors for both SC and LV. The umbilical tower has a rotating-platform system,
whose load-bearing capability is 15kN for each single platform. There is also a rotary
crane on the top of the umbilical tower. See Figure A7-9.
The umbilical tower is equipped with hydrant system and powder fire extinguishers.
A common elevator and explosion-proof elevator are available in the umbilical tower,
of which carrying speeds are 1.75m/s and 1.0m/s respectively. The maximum
load-bearing capability of the elevators is 1000kg.
The umbilical tower has a sealed cable tunnel, in which the umbilical cables connect
the LV, SC and underground equipment room. The resistance of each cable is less
than 1Ω.
The moveable launch pad is mainly used for performing LV vertical integration and
checkouts in BLS, transferring LM-2E from BLS to the launch area vertically, and
locating and locking itself beside the umbilical tower. The moveable launch pad can
also vertically adjust the position of the launch vehicle to make the preliminary
aiming. The ignition flame can be exhausted through the moveable launch pad.
The moveable launch pad is 24.4m long, 21.7m wide, 8.34m high, and weighs 750t. It
can continuously change its moving speed in 0~28m/min., and the moving
acceleration is less than 0.2m/s. It takes the moveable launch pad, carrying LM-2E,
about 40 minutes to move from BLS to umbilical tower (1.5km).
CHAPTER 7
CALT'S PROPRIETARY
Swinging-platform
Air-conditioned Area
The underground equipment room is located under the umbilical tower, whose
construction area is 800m2. It mainly includes power-supply room, equipment rooms,
power distribution room, optic cable terminal room, room of air-conditioning unit, etc.
The underground equipment room is air-conditioned, the internal temperature is
20±5°C and relative humidity is not greater than 65%. The equipment room is well
grounded with resistance less than 1Ω. A 3-ton crane is equipped inside the
equipment room.
CHAPTER 7
CALT'S PROPRIETARY
MCCC includes command and control hall, computer room, internal communication
room and offices, etc. Figure A7-10 shows the layout of MCCC.
CHAPTER 7
7-19
08
07 01
02
05 06
01: Command Hall
02: Locker Room
03: Locker Room
03 04 04: Anteroom
CALT'S PROPRIETARY
Issue 1999
Figure A7-10 MCCC Layout 7-19
LM-2E USER’S MANUAL
CHAPTER 7
CALT'S PROPRIETARY
The TT&C system of JSLC and TT&C system of Xi’an SC Control Center (XSCC)
form a TT&C net for the mission.
CHAPTER 7
CALT'S PROPRIETARY
Xichang is of subtropical climate and the annual average temperature is 16ºC. The
ground wind in the area is usually very gentle in all the four seasons.
Xichang Airport is located at the northern suburbs of Xichang City. The runway of
Xichang Airport is capable of accommodating large aircraft such as Boeing 747 and
A-124.
The Chengdu- Kunming Railway and the Sichuan-Yunnan Highway pass by XSLC.
The distance between Chengdu and XSLC is 535km by railway. There are a dedicated
railway branch and a highway branch leading to the Technical Center and the Launch
Center of XSLC.
CHAPTER 7
CALT'S PROPRIETARY
N
Launch
Center S
Communication
Center Small Town
Technical
Center 0 5km
Hotel
MCCC
Tracking
Station
Xichang
Beijing
Airport
China
Xichang
Hotel
Xichang City
Tracking
Station
CHAPTER 7
CALT'S PROPRIETARY
The LV Processing Building (BL) comprises of Transit Building (BL1) and Testing
Building (BL2).
B7.2.1.1 BL1
BL1 is mainly used for the transiting and loading of the LV and other ground
equipment. BL1 is 54 meters long, 30 meters wide, 13.9 meters high. The railway
branch passes through BL1. BL1 is equipped with movable overhead crane. The crane
has two hooks with capability of 50t and 10t respectively. The crane’s maximum
lifting height is 9.5meters.
B7.2.1.2 BL2
BL2 is mainly used for the testing operation, necessary assembly and storage of the
launch vehicle. This building is 90m long, 27m wide and 15.58m high, with the
capability of processing one launch vehicle and storing another vehicle at the same
time. A two-hook overhead movable crane is equipped in BL2. The lifting capabilities
of the two hooks are 15t and 5t respectively. The lifting height is 12 meters. There are
testing rooms and offices beside the hall.
The SC Processing Buildings includes Test and Fueling Building (BS2 and BS3),
Solid Rocket Motor (SRM) Testing and Processing Buildings (BM), X-ray Building
(BMX), Propellant Storage Rooms (BM1 and BM2). BS2 is non-hazardous operation
building, and BS3 is hazardous operation building (BS3). All of the SC’s
pre-transportation testing, assembly, fuelling and SC/Adapter operations will be
performed in BS2 and BS3. Refer to Figure B7-3, Table B7-1 and Table B7-2.
CHAPTER 7
7-24
N
S
6
3
8
1
7 5 10 9
3
4 2
1. LV Transit Building (BL1)
2. LV Testing Building (BL2)
3. 60Hz UPS Room
4. SC Non-hazardous Operation Building (BS2)
5. SC Hazardous Operation Building (BS3)
CALT'S PROPRIETARY
Issue 1999
Figure B7-2 Technical Center 7-24
LM-2E USER’S MANUAL
CHAPTER 7
7-25
To Launch Pad SC out
Grounding Box
Anti-static Grounding
and Metal Rods
Power Distributor
143 CZ1 146 280V/120V 100A
PD1
144 280V/120V 50A
BS3 120V 30A
142 SC Hazardous Operation PD2 280V/120V 50A
Fairing Integration 145 PD3 120V 30A 3
CZ2 CZ2 PD4 120V 20A 3
141
PD5 280V/120V 100A
PD6 280V/120V 100A
132 Socket Box: CZX
137 136 CZX CZX 131
PD6 135 134 133 CZX 280V/120V 100A
138 PD5 130 120V 10A 3
Socket: CZ1,CZ2
PD1 CZX PD2 129 CZ1
105 128 120V 30A(Anti-explosion)
CZ2 120V 50A(Anti-explosion)
102
103
101 BS2
127
SC Processing
SC in
106
PD3 CZX 125 126
117 121
107 109 CZX CZX
112 114 123 124
CALT'S PROPRIETARY
PD4
108 110 111 113 115 116 118 120 122
Issue 1999
Figure B7-3 Layout of First Floor of BS Building 7-25
LM-2E USER’S MANUAL
CHAPTER 7
CALT'S PROPRIETARY
z General
The Non-Hazardous Operation Room Building (BS2) consists of the following parts:
Transit Hall (101);
Air-lock Room (102);
SC Test Hall (High Bay, 103);
System test Equipment (STE) rooms (134B, 134C)
Clean Rooms (107, 109);
Battery Refrigerator (131);
Leakage Test Rooms (136,137), etc..
Refer to Figure B7-3 and Table B7-1.
A supporter for fixing the antenna is mounted on the inner wall. A ladder and a
platform can be used for the installation of the antenna. There are large glass windows
for watching the whole testing procedure from outside. Hydra-set is also available for
the SC lifting and assembly. For the dynamic balance test, adapting sets should be
prepared by SC side.
CHAPTER 7
CALT'S PROPRIETARY
CHAPTER 7
CALT'S PROPRIETARY
The hazardous operation building (BS3) is a clean building for SC’s hazardous
assembly, mono-propellant or bi-propellant fueling, the integration of the SC and the
SRM, spinning balance and weighing.
z General
The hazardous operation building (BS3) mainly consists of the following parts:
SC fueling and assembly hall (144);
Oxidizer fueling-equipment room (141);
Propellant fueling-equipment room (143);
Fueling operation room (142).
Refer to Figure B7-3 and Table B7-2.
The power supply, power distribution and the illumination devices are all
explosion-proof. The walls between the fueling operation room and the assembly
room, leakage test room, air-conditioning equipment room are all reinforced concrete
walls for safety and protection. The door between the fueling and assembly hall and
the high-bay 103 in BS2 has the capacity of anti-pressure. Hydra-set is available for
SC assembly and lifting.
Inside hall 144, there are eye washing device, gas-alarm and shower for emergency.
CHAPTER 7
CALT'S PROPRIETARY
Room 133 is for system-level test and room 134 is for storage of supporting test
equipment. RF system is provided so that SC side can use the equipment in BS2 to
monitor the spacecraft wherever it is in BS 3 or at the launch complex (#1 or #2).
uplink and downlink RF channel are provided.
CHAPTER 7
CALT'S PROPRIETARY
z General
The SRM Checkout and Processing Building (BM) is used for the storage of the SRM
and pyrotechnics, SRM assembly, pyrotechnics checkout, X-ray checkout of SRM,
etc.
CHAPTER 7
CALT'S PROPRIETARY
This hall is equipped with explosion-proof movable crane. Its lifting capacity is 5t and
lifting height is 7m.
A railway (1435mm in width) is laid in the hall. It leads to the SRM X-ray hall (BMX)
and the cold soak chamber.
107
110 108
106
CZ2
105
104
103
Fire Hydrant
Socket
CZ1
Socket
CZ2 101
Anti-static Grounding
and Copper bars (5 in total)
CHAPTER 7
CALT'S PROPRIETARY
z General
The BMX is used for X-ray and cold-soak of solid motors. BMX consists of the
following parts: cold soak chamber, X-ray operation hall, control room, detecting
equipment room, modular cabinet room, film Processing, processing and evaluation
rooms, chemical and instrument room, offices, locker room and room of
air-conditioning unit. Refer to Figure B7-5. The area and environment are listed in
Table B7-4.
This hall is used for x-ray operations of SRM. Linatron 3000A linear accelerator was
equipped. The nominal electron beams energy are 6, 9 and 11 million electronic volts
(mev). The continuous duty-rated output at full power and nominal energy is 3000
rads/min at one meter on the central axis. The X-ray protection in the hall is defined
according to the calculation based on the specifications of the Linatron 3000A. The
main concrete wall is 2.5 meters thick.
The doors between the hall and the control room and the large protection door are
equipped with safety lock devices. The hall is provided with dosimeter and warning
CHAPTER 7
CALT'S PROPRIETARY
device, high-voltage emergency cut-off button for X-ray equipment, X-ray beam
indicator and various protections. All these mean to assure the safety of the operators.
The hall is equipped with an explosion-proof movable overhead crane with lifting
height of 8m and a telescopic arm that supports the head of the X-ray machine.
A railway (1435mm in width) is laid in the hall and leads to the cold-soak chamber
and the SRM checkout and processing hall (BM).
CHAPTER 7
7-34
Fire Hydrant
111 110 109 108 107 106 113 Ion Smoke Sensor
CZ1' CZ1 60HZ Anti-explosion Socket
CZ2 CZ2' PD 2
60HZ Common Socket
PD 1
Anti-static Grounding
104
and Copper Bars (5 in total)
105 112
103
Grounding Wire and Terminal
CZ3 CZ4 CZ4'
Power Distributor (PD)
PD 1 208V 45A 3
PD 2 208V 60A 3
Socket CZ1-CZ4
CZ1, CZ1' 120V 15A 2
CZ6
CZ2,CZ2' 120V 15A 2
CZ3 120V 15A
101 CZ4, CZ4' 120V 15A 2
Socket CZ5~ CZ6
102 CZ5 208V 20A(Anti-explosion)
CZ6 120V 15A(Anti-explosion)
CZ5
CALT'S PROPRIETARY
Issue 1999
Figure B7-5 Layout of BMX 7-34
LM-2E USER’S MANUAL
CHAPTER 7
CALT'S PROPRIETARY
Hazardous substance storehouses are used for the storage inflammable and explosive
articles. BM1 and BM2 are for the storage of SC propellants. There are also other
houses for the test and storage of LV pyrotechnics.
All SC processing hall and rooms, such as 103, 144, 133, 134 etc., are equipped with
two types of UPS: 60Hz and 50Hz.
60Hz UPS
Voltage: 208/110V±1%
Frequency: 60±0.5Hz
Power: 64kVA
50Hz UPS
Voltage: 380/220V±1%
Frequency: 50±0.5Hz
Power: 130kVA
Four kinds of power distributors are available in the all SC processing halls and rooms.
Each of them has Chinese/English description indicating its frequency, voltage, rated
current, etc.
All of the sockets inside 144 and other hazardous operation area are explosion-proof.
In technical areas, there are three kinds of grounding, namely technological grounding,
protection grounding and lightning grounding. All grounding resistance is lower than
1Ω.
Grounding copper bar is installed to eliminate static at the entrance of fueling and
assembly hall, in the oxidizer fueling equipment room and the propellant fueling
equipment room.
CHAPTER 7
CALT'S PROPRIETARY
The SRM checkout room (109), SRM storage room (110), pyrotechnics storage and
checkout rooms (106, 107) are also equipped with grounding copper bar at the
entrance to eliminate static. In BMX and terminals room, there are also grounding
copper bar to eliminate static. The SRM checkout and Processing building is equipped
with a grounding system for lightning protection. There are two separate lightning
rods outside SRM.
CHAPTER 7
CALT'S PROPRIETARY
B7.3.1 General
Coordinates of Launch Pad #2 for LM-3B:
Longitude: 102.02°E,
Latitude: 28.250°N
Elevation: 1826m
The launch site is 2.2 km (shortcut) away from the Technical Center. Facilities in the
launch area mainly consist of Launch Complex #1 and Launch Complex #2. Refer to
Figure B7-6.
Launch Complex #2 is about 300 meters away from Launch Complex #1.
CHAPTER 7
7-38
9
1
N
S 2
8
4
3
5
6
7
1. Service Tower
2. Umbilical Tower
3. Launch Pad #2
CALT'S PROPRIETARY
Issue 1999
Figure B7-6 Launch Center 7-38
LM-2E USER’S MANUAL
CHAPTER 7
CALT'S PROPRIETARY
This launch complex includes launch pad, service tower, umbilical tower, launch
control center (LCC), fueling system, gas supply system, power supply system,
lightning-proof tower, etc. Refer to Figure B7-7.
Service Tower is composed of tower crane, running gear, platforms, elevators, power
supply and distributor, fueling pipeline for storable propellant, fire-detectors &
extinguishers, etc.
This tower is 90.60 meters high. Two cranes are equipped on the top of the tower. The
effective lifting height is 85 meters. The lifting capability is 20t (main hook) and 10t
(sub hook). There are two elevators (Capability 2t) for the lifting of the personnel and
stuff. The tower has platforms for the checkouts and test operations of the launch
vehicle and the SC.
The upper part of the tower is an environment-controlled clean area. The cleanliness
level is Class 100,000 and the temperature within the SC operation area can be
controlled in the range of 15 ~ 25 °C. SC/LV mating, SC test, fairing encapsulation
and other activities will be performed in this area. A telescopic/rotate overhead crane
is equipped for these operations. This crane can rotate in a range of 180° and its
capability is 8t.
In the Service Tower, Room 812 is exclusively prepared for SC side. Inside room 812,
60Hz UPS (Single phase 120V, 5kW) is provided. The grounding resistance is less
than 1Ω. The room area is 8m2.
Besides the hydrant system, Service Tower is also equipped with plenty of powder
and 1211 fire extinguisher.
CHAPTER 7
CALT'S PROPRIETARY
pipelines, LV side will perform the cryogenic propellant fueling. Umbilical Tower
also has air-conditioning system for SC/Fairing, RF system, communication system,
rotating platforms, fire-extinguish system, etc.
The ground power supply cables will be connected to the SC and the launch vehicle
via this umbilical tower. The ground air conditioning pipelines will be connected to
the fairing also via this tower to provide clean air into the fairing. The cleanliness of
conditioned air is class 100,000, the temperature is 15~25°C and the humidity is
35~55%.
In Umbilical Tower, Room 722 is exclusively prepared for SC side. Its area is 8m2.
Inside 722, 60Hz/50Hz UPS (Single phase 110V/220V/15A) is provided. The
grounding resistance is lower than 1Ω.
Tower Crane
Swinging
Arm
Running Gear
CHAPTER 7
CALT'S PROPRIETARY
z General
The LCC includes the launch vehicle test rooms, SC test rooms, fueling control room,
launch control room, display room for mission director, air-conditioning system,
evacuating passage, etc. The whole LCC is air-conditioned.
There are two rooms for the tests of the SC, see Figure B7-8. The area of each room
is 48.6 m2. The inside temperature is 20±5°C and the relative humidity is 75%.
The grounding resistance is less than 1Ω. 380V/220V, 50Hz and 120V/208V, 60Hz
power distribution panels are equipped in each room.
The SC is connected with the control equipment inside test room through umbilical
cables. Refer to Chapter 5. The detailed cable interface will be defined in ICD.
z Telecommunication
Telephone and cable TV monitoring system are available in the SC test room, SC
operation platform on tower, BS2 and MCCC.
CHAPTER 7
7-42
60HZ
124A 105 Cable Corridor
101 102 103 For SC Team For SC Team 106
124B
107
114 Power Distribution Box
113
110 111
126 108 Electrical Outlet
Commanding Launch
Room Control
Room 115 116 Grounding
109
Anti-Explosion Door
127
Room of
Air-conditioning
Unit
117 118 119 120 121 122
CALT'S PROPRIETARY
Emergency Exit
Issue 1999
Figure B7-8 Layout of LCC 7-42
LM-2E USER’S MANUAL
CHAPTER 7
CALT'S PROPRIETARY
B7.4.1 General
MCCC is located 7km southeast from the launch area. The whole building includes
two parts: one is the command and control hall and the other is computer room. The
command and control hall consists of two areas: the command area and the range
safety control area. Around the hall are operation rooms and offices. There is a visitor
room on the second floor and the visitors can watch the launch on television screen.
There is cable TV sets for visitors. Figure B7-9 shows the layout of MCCC.
CHAPTER 7
CALT'S PROPRIETARY
Exit Exit
Screen
Monitor Monitor
Safety Control Working Area
XY XY
Recorder Recorder
Safety Safety Safety
Record Control Control Panel Control Record
Chief
TV Monitor TV Monitor Commander TV Monitor TV Computer
For SC Team
TV TV TV TV
Exit
CHAPTER 7
CALT'S PROPRIETARY
B7.5.1 General
The TT&C system of XSLC and TT&C system of Xi’an SC Control Center (XSCC)
form a TT&C net for the mission.
CHAPTER 8
CALT'S PROPRIETARY
CHAPTER 8
The typical working flow and requirements of the launch site operation are introduced
in this chapter. For different launch missions, the launch site operation will be
different, especially for combined operations related to joint efforts from SC and LV
sides. Therefore, the combined operations could be performed only if the operation
procedures are coordinated and approved by all sides.
LM-2E uses JSLC and XSLC as its launch sites. The launch site operations in the two
launch sites are described as follows.
CHAPTER 8
8-2
In Technical In Launch
Center Center
Day 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
CALT'S PROPRIETARY
Issue 1999
Figure A8-1 LV Working Flow in JSLC 8-2
LM-2E USER’S MANUAL
CHAPTER 8
CALT'S PROPRIETARY
In BS3, SC team carries out all the SC operations. LV side is responsible for mating
SCs with dispenser and installing SC separation devices. The following describes the
typical working procedure:
CHAPTER 8
8-4
In BS3 In BLS
Payload Adapter
Supporting
Table
a). To bolt Payload Adapter b). To mate the OMS with
on a supporting table. Payload Adapter, and form
a OMS/Adapter stack
1. To bolt the dispenser on 2. To mate the spacecraft with 3. To complete the integration and
supporting table. the dispenser one by one. form a SC/Dispenser stack.
CALT'S PROPRIETARY
4. To transfer the OMS/Adapter stack from BLS to BS3, 5. To bolt the OMS/Adapter stack on the pad. 6. To integrate the SC/Dispenser stack
and to set up the fairing encapsulation pad. with OMS/Adapter stack.
Issue 1999
Figure A8-2 Payload/LV Integration 8-4
LM-2E USER’S MANUAL
CHAPTER 8
8-5
7. To encapsulate the fairing.
Hoisting
Basket
CALT'S PROPRIETARY
Issue 1999
Figure A8-3 Fairing Encapsulation in BS3 8-5
LM-2E USER’S MANUAL
CHAPTER 8
CALT'S PROPRIETARY
CLTC is responsible for transferring the encapsulated fairing from BS3 to BLS. The
following working procedures are performed:
9. CLTC to lift the encapsulated fairing onto the transfer vehicle and to fasten the
fairing with ropes; CLTC to drive the vehicle from BS3 to BLS;
10.CLTC to release the encapsulated fairing from the transfer vehicle; CLTC to
install hoisting slings to the encapsulated fairing inside BLS;
11.CLTC to lift the fairing onto the second stage of LM-2E, which is already erected;
12. CALT to mate the encapsulated fairing with stage-2 of LM-2E. This is the end of
the combined operations.
After the above-mentioned combined operation is all over, LM-2E carrying SCs will
undergo various functional checkouts inside BLS, then it will be transferred to launch
center by moveable launch pad.
z CALT and CLTC are responsible for checking and verifying the umbilical cables
and RF links. If necessary, SC team could witness the operation.
CHAPTER 8
8-7
9. To lift the encapsulated fairing stack onto the transfer vehicle, and to 10. To move the encapsulated fairing stack into BLS and install hoisting
drive the vehicle from BS3 to BLS. sling.
CALT'S PROPRIETARY
11. To lift up the encapsulated fairing onto the LM-2E. 12. To mate the encapsulated fairing with stage-2 of LM-2E.
Issue 1999
Figure A8-4 Payload Transfer and Fairing/stage-2 integration 8-7
LM-2E USER’S MANUAL
CHAPTER 8
CALT'S PROPRIETARY
The typical pre-launch countdown procedure in the launch day is listed below:
CHAPTER 8
CALT'S PROPRIETARY
The orbital parameters of the injected orbit will be provided to Customer in half-hours
after SC injection.
The launch evaluation report will be provided to the Customer in a month after
launch.
CHAPTER 8
CALT'S PROPRIETARY
The launch vehicle is transported from CALT facility (Beijing, China) to XSLC
(Sichuan Province, China), and undergoes various checkouts and processing in
Technical Center and Launch Center of XSLC. The typical LV working flow in the
launch site is shown in Table 8-1.
CHAPTER 8
CALT'S PROPRIETARY
In BS3, SC team carries out all the SC operations. CALT is responsible for mating SC
with EPKM and installing the separation devices. The following describes the
working procedure:
B8.2.2 SC Transfer
CLTC is responsible for transferring the encapsulated fairing from BS3 to Launch
Center.
10. CLTC to release the encapsulated fairing from the transfer vehicle; CLTC to
install slings to the encapsulated fairing under the Launch Service Tower; CLTC to
lift the fairing onto the 8th floor of the tower;
CHAPTER 8
CALT'S PROPRIETARY
The encapsulated fairing will be mated with the LV second stage on the service
tower.
z CALT and CLTC are responsible for checking and verifying the umbilical cables
and RF links. If necessary, SC team could witness the operation.
CHAPTER 8
CALT'S PROPRIETARY
The typical pre-launch countdown procedure in the launch day is listed below:
No. Time Event
1 -6 hours Preliminary Calculation by Flight Software
2 -5 hours Functional Checkouts on Each Sub-system
3 -4 hours GSE Withdrawal, LV Status Checkouts, Sealing
4 -2 hours Preparing to Move Back the Service Tower
5 -80 minutes Moving Away the Service Tower;
Accurately aiming;
Ground Telemetry and Tracking Systems Power-on;
6 -60 minutes Preliminarily Loading Flight Software;
Loading PUS Software;
7 -50 minutes Tank Pressurization
8 -40 minutes Gas Pipes and Air-conditioning Pipes Drop-off;
Flight Software Loading;
SC Power Switch-over;
On-board Telemetry and Tracking Systems Power-on
9 -5 minutes Telemetry, Tracking and Propellant Utilization Systems Power
Switch-over;
10 -60 seconds Control System Power Switch-over;
Control System, Telemetry System and Tracking System
Umbilical Disconnection;
Moving Back the Cable Swing Arms;
11 -30 seconds TT&C Systems Starting;
12 -7 seconds Camera on;
13 0 seconds Ignition.
The launch evaluation report will be provided to the Customer in a month after
launch.
CHAPTER 9
CALT'S PROPRIETARY
CHAPTER 9
SAFETY CONTROL
This chapter describes the XSLC range safety control procedure and the criteria to
minimize the life and property lose in case of a flight anomaly following lift-off.
The similar safety control measures are adopted in JSLC.
The Launch Center designates a range safety commander, whose responsibilities are:
z To work out “Launch Vehicle Safety Control Criteria” along with the LV
designer according to the concept of the safety system;
z To know the distribution of population and major infrastructures in the down
range area;
z To guarantee that the measuring equipment provide sufficient flight
information for safety control, i.e. clearly show the flight anomaly or flying
inside predetermined safe range; and
z To terminate the flight according to the “Launch Vehicle Safety Control
Criteria” if the launch vehicle behaves so unrecoverably abnormal that the
launch mission can never completed and a ground damage is possible.
The launch vehicle side should provide the detailed safety flight scenario to the safety
commander for approval. The following contents related to the flight safety should be
included in the flight scenario.
(1) The difference with the previous flight scenario.
(2) The characteristics of the launch vehicle.
(3) The flight trajectory.
(4) The launch vehicle maximum ability to change flight direction.
(5) The launch vehicle transient drop-down area along with the launch trajectory.
(6) The allowed maximum variation limits for LV flight direction.
(7) The impact area and damage for the boosters and stages.
(8) The primary failure modes and their effects of the launch vehicle.
CHAPTER 9
CALT'S PROPRIETARY
Even though a flight anomaly occurs, the launch vehicle will not be destroyed by the
ground command during the first 15 seconds following lift-off. The launch vehicle
will go 400 meters from the launch pad during the 15 seconds to protect the launch
facilities.
The destruction to the launch vehicle can be conducted from 15 seconds of flight to
the second stage shut-down.
The destruction of the launch vehicle will be performed by the Command Destruction
System (CDS) and Automatic Destruction System (ADS) together.
The ground tracking and telemetry system will acquire the flight information
independently. If the flight anomaly meets the destruction criteria, the safety
commander will select the impact area and send the destruction command. Otherwise
the ground control computer will automatically send the command and remotely
destroy the launch vehicle.
The launch vehicle system makes the decision according to flight attitude. If the
attitude angle of Launch Vehicle exceeds safety limits for about 2 seconds, the control
system will send a destruction signal to on-board explosive devices. After a delay of
15 sec., the Launch Vehicle will be exploded. The range safety commander can use
the delayed 15 seconds to select the impact location and send the destruction
command. If the range safety commander could not find a suitable area within 15
seconds, the launch vehicle will be exploded by ADS.
The objective of choosing impact location is to make the launch vehicle debris drops
to the area of less population and without important infrastructures.
CHAPTER 9
CALT'S PROPRIETARY
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The range safety control system includes on-board segment and ground segment. The
on-board safety segment works along with the onboard tracking system, i.e. Tracking
and Safety System. The on-board safety control system consists of ADS, CDS,
explosion system, tracking system and telemetry system.
CHAPTER 9
CALT'S PROPRIETARY
The ground safety control system consists of ground remote control station, tracking
station, telemetry station and communication system.
The flight data that the safety control system needs include: flight velocity,
coordinates, working status of LV subsystems, safety command receiving status,
working status of onboard safety control system, as well as safety command to
destroy the LV from ground.
The range safety criteria are the regulation used to destroy the launch vehicle. It is
determined according to the launch trajectory, protected region, tracking equipment,
objective of flight, etc. See Figure 9-2 for range safety in XSLC.
The range safety criteria vary with different launches, so the criteria should be
modified before each launch. Normally the criteria is drafted by XSLC or JSLC,
reviewed by CALT and CLTC and approved by the safety commander.
z If all the tracking and telemetry data disappear for 5 seconds, the launch
vehicle will be destroyed immediately.
z If the launch vehicle flies toward the reverse direction, the safety commander
will select a suitable time to destroy the launch vehicle considering the impact
area.
z If the launch vehicle flies vertically to the sky other than pitches over to the
predetermined trajectory, it will be destroyed at a suitable altitude.
z If the launch vehicle shows obvious abnormal, such as roll over, fire on some
parts, it will be destroyed at a suitable time.
z If the engines of launch vehicle suddenly shut down, the launch vehicle will be
destroyed immediately
z If the launch vehicle exceeds the predefined destruction limits (including
attitude being unstable seriously), it will be destroyed at a suitable altitude
considering the impact area.
CHAPTER 9
CALT'S PROPRIETARY
z If the launch vehicle is horizontally closer than 400m away from the launch
pad, the launch vehicle will not be destroyed to protect the launch site.
z If the launch vehicle leaves the normal trajectory and flies to the Technical
Center during 15~30 seconds and Z≥400m, the launch vehicle will be
destroyed immediately to protect the Technical Center, here Z is the distance
between launch vehicle and the normal launch plane.
z If launch vehicle is flying out of the safety limit for 30~60seconds, it will be
destroyed immediately to protect MCCC.
Before the launch takes place, people will be evacuated from some related facilities
and area according to the predetermined plan.
Rescue equipment and food, water, oxygen for one-day use are available in the
Technical Center and LCC.
All the safety equipment can be checked by the User before using. Any comments or
suggestions can be discussed in the launch mission or launch site review.
CHAPTER 9
9-6
Flight Direction
The distance between launch pad 2# and
technical center is 2500m.
The distance between launch pad 2# and Yibin
MCCC is 6400m. Tracking Station Impact area
destructed at
3σ border
Pulsed Radar
Downrange
Telemetry Equipment
Interferometer 400m control
border
Continuous-wave Radar
Theodolite
Camera Guiyang
Impact area Tracking Station
destructed at
Telemetry Station 6σ border
CALT'S PROPRIETARY
MCCC
Technical Center
Xichang
Tracking Station
Issue 1999
Figure 9-2 Ground Safety Control System in XSLC 9-6
LM-2E USER’S MANUAL
CHAPTER 10
CALT'S PROPRIETARY
CHAPTER 10
10.1 General
To ensure the SC/LV compatibility and the mission success, SC and LV sides should
exchange documents and hold some meetings in 24 months from Effect Day of the
Contract (EDC) to the launch.
Following the signature of the Contract, the launch vehicle side will nominate a
Program Manager and a Technical Coordinator. The customer will be required to
nominate a Mission Director responsible for coordinating the technical issues of the
program.
Exchanged documents, Providers and Due Date are listed in Table 10-1. Each party is
obliged to acquire the necessary permission from the Management Board of its
company or its Government.
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CALT'S PROPRIETARY
CHAPTER 10
CALT'S PROPRIETARY
CHAPTER 10
CALT'S PROPRIETARY
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CALT'S PROPRIETARY
During the implementation of the contract, some reviews and technical coordination
meetings will be held. The specific time and locations are dependent on the program
process. Generally the meetings are held in spacecraft side or launch vehicle side
alternatively. The topics of the meetings are listed in Table 10-2, which could be
adjusted and repeated, as agreed upon by the parties.
CHAPTER 10
CALT'S PROPRIETARY
No. Meetings
2 Interface Control Document Review (ICDR)
The purpose of the ICD Review is to ensure that all the interfaces meet the
spacecraft’s requirements.
The ICD will be reviewed twice, preliminary and final. Some intermediate
reviews will be held if necessary. Action Items will be generated in the
reviews to finalize the ICD for the specific program.
3 Mission Analyses Reviews (MAR)
The preliminary MAR follows the preliminary mission analyses to draft
ICD and work out the requirements for spacecraft environment test. The
final MAR will review the final mission analyses and spacecraft
environment test result and finalize the mission parameters. ICD will be
updated according to the output of that meeting.
4 Spacecraft Safety Reviews
Generally, there are three safety reviews after the three submissions of Safety
Control Documents. The submittals and questions/answers will be reviewed in
the meeting.
5 Launch Site Facility Acceptance Review
This review is held at the launch site six months before launch. The
spacecraft project team will be invited to this review. The purpose of this
review is to verify that the launch site facilities satisfy the Launch
Requirements Documents.
6 Combined Operation Procedure Review
This review will be held at the launch site following the submission of
Combined Operation Procedures, drafted by the customer. The Combined
Operation Procedure will be finalized by incorporating the comments put
forward in the review.
7 Launch Vehicle Pre-shipment Review (PSR)
This review is held in CALT facility four months before launch. The purpose
of that meeting is to confirm that the launch vehicle meet the specific
requirements in the process of design manufacture and testing. The delivery
date to the launch site will be discussed in that meeting. CALT has a detailed
report to the customer introducing the technical configuration and quality
assurance of the launch vehicle. The review is focused on various interfaces
8 Flight Readiness Review (FRR)
This review is held at the launch site after the launch rehearsal. The review
will cover the status of spacecraft, launch vehicle, launch facilities and TT&C
network. The launch campaign will enter the fueling preparation after this
review.
CHAPTER 10
CALT'S PROPRIETARY
No. Meetings
9 Launch Site Operation Meetings
The daily meeting will be held in the launch site at the mutually agreed
time. The routine topics are reporting the status of spacecraft, launch
vehicle and launch site, applying supports from launch site and coordinating
the activities of all sides. The weekly planning meeting will be arranged if
necessary.
CHAPTER 10
10-8
MONTHS
-24 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2
CALT'S PROPRIETARY
-24 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2
MONTHS
Issue 1999
Figure 10-1 Time-schedule of Documentation and Reviews 10-8