Fleck7000GreensandInstallation&StartUpGuide

ThankyouforpurchasingaCleanWaterSystem!Withproperinstallationandalittleroutine maintenanceyoursystemwillbeprovidingfilteredwaterformanyyears. YournewsystemcomeswithaprintedFleckServicemanual,whichalongwiththisstartupguidewill helpguideyouintheinstallationandstartupofyournewsystem.TheFleckservicemanualcovers othertypesofsystemsaswellsuchaswatersoftenersandfilters,sotheremaybeinformationinyour Fleckservicemanualthatdoesnotpertaintoyoursystem.Pleasereviewthisstartupguideentirely beforebeginningtoinstallyoursystemandfollowthestepsoutlinedforbestresults. 2806CSoquelAveSantaCruzCA95062 Forassistancecall:18314628500 Emailus:office@cleanwaterstore.com Moreinformationonline:www.cleanwaterstore.com

PreInstallation
1. Reviewyourpackinglistandmakesureyouhavereceivedallthepartsbeforebeginning installation. 2. Ifyouaregoingtobeturningoffthewatertothehouseandyouhaveanelectricwaterheater, shutoffthepowertothewaterheaterbeforebeginninginstallationincasewaterheateris accidentiallydrained. 3. Pickasuitablelocationforyourfiltersystemonadrylevelspotwhereitwontbeexposedto freezingtemperatures.Aminimumof20PSIisrequired.Maximumpressureis90PSI. 4. Getallofyourplumbingpartstogetherbeforebeginninginstallation.Installationtypicallytakes 3to5hours.HoweverafterinstallationtheGreensandFiltermustbeallowedtorunthrougha completebackwashandrinsecycle(alsocalledregeneration).Youdonthavetobepresent forthisfirstbackwashnecessarily,butitdoestake90minutes. 5. Afterthesystemisinstalledandrunning,yourwatermaybediscolored,orfullofsedimentor rust,particularlyifthisisolderpipingthathasbeenexposedtoironormanganeseforsome time.Typicallythisclearsupoveradayortwo,butcanpersistforweeksifthepipeisold galvanizedironpipethatiscorroded.

BestPracticesforPiping&DrainInstallation
1. Seetypicalinstallation(seeFig1).Thegreensandfilterisinstalledafterthepressuretank. 2. MakesuretoconnecttheinletpipetotheFleck7000inletandtheoutlettotheoutlet(seeFig 2).AsyoufacetheFleck7000controlfromthefront,thewaterentersontherightandexitson theleft.Fromtheback(seeFig2)thewaterentersontheleft.Theinletandoutletare attachedtothebypassvalvewhichismarkedwitharrowsaswell. 3. MakesurethereisaworkinggateorballvalvebeforetheFleck7000Greensandfilterandalso oneafterasshowninthediagram.Thepressuregaugesareoptionalandnotnecessarybuta hosebib(whichisafaucetthatyoucanattachagardenhoseto)isstronglyrecommendedafter theGreensandFilterbeforethesecondballvalve.Thismakesiteasytorinseyournewiron filteronstartupandgivesyouaplacetotestthewaterbeforeitentersyourhousehold plumbing. 4. Ifyouwillbeusingcopperpiping,donotsweatthecopperpipedirectlyontotheFleck7000 controlvalve.AvoidheatinguptheFleck7000controlvalveplasticwiththetorch.

Page2Greensand7000StartUpGuideCleanWaterSystems2009

 5. YoudonotneedunionstoinstallyourFleck7000control.Ifyouneedtoremoveit,theFleck 7000hasquickreleasecouplingsthatmakeiteasytoputtheGreensandFilteronbypassand removethefiltersystemfromthepiping. 6. Thedrainlinetubing(notsupplied)isconnectedtoadrainfromthedrainoutletusingflexible IDtubing.NotethatthedraincanrunupabovetheFleck7000controlandintoadrain,it doesnothavetodraindown,asthefilterbackwashesunderlinepressurefromyourwellpump. Mostplumbingcodesrequireanairgapconnection,sothatifyoursewerorseptictankbacks up,itcannotcrossconnectwiththedraintubing. Fig1TypicalGreensandFleck7000pipinginstallationwithballvalveandhosebibafterthefilter Fig1 \

Page3Greensand7000StartUpGuideCleanWaterSystems2009

 Fig2:Fleck7000fromtherearshowingtheinletandoutletendconnectorfittings1or11/4NPTin Norylplastic.Brassendconnectorsarealsoavailableforconnectingtocoppertubing. Fig3Fleck7000sideview

Page4Greensand7000StartUpGuideCleanWaterSystems2009

InstallationInstructions
1. UnscrewbyhandtheentireFleck7000controlvalvefromtopoftankifitwasshippedscrewed on.Placedistributortubeintankifnotalreadyinsidetank.Ifnotalreadydone,makesureblue capisontopofdistributortube,orwrapthetopofdistributortubewithelectricalorducttape. Theideaiswedonotwantgravelormediatogodownthedistributortubewhenyouare addingmedia. Fig4Greensanddiagramshowingcutawayofmediaandpermanganatetank 2. Addfiltergravelsuppliedfirst,usingthefunnelsentwiththegreensandfilter. 3. Nextaddgreensandmedia.Tankwillbeapproximately2/3tothe3/4full.
Page5Greensand7000StartUpGuideCleanWaterSystems2009

 4. Removecaportapefromtopofdistributortube.Becarefulnottopullupdistributortube whenremovingcaportape. 5. Ifpossibleatthispoint,filltankcompletelywithwater.Thiswillallowthegreensandmediato settleandeliminatetheneedofpurgingtheairoutofthetanklater. 6. AddasmallamountofvegetablecookingoiltothetankthreadsandscrewonFleck7000 controlvalvecarefully.Alternativelyyoucanusesiliconegrease,butdonotusepipejoint compound,Teflontape,orVaselineorotherpetroleumgreasestolubricatetankthreads. 7. SeehowtheFleckbypassisconnected.NotethatItems2inFig5belowarethepipe connectorsandtheotherendiswhatgetsattachedtothecontrolvalve.Items3arethered clipsthatholdthepipeconnectorstothebypassvalve.YourFleck7000isusuallyshippedin thebypassposition. Fig5Fleck7000bypass(showninServiceposition,nottheBypassposition)

Page6Greensand7000StartUpGuideCleanWaterSystems2009

 8. Lubricatethebypassvalveoringswithsomevegetableoilorsiliconegreaseandconnectthe bypassassemblytotheFleck7000controlbyslidingthebypassvalvefirmlyintothebodyofthe Fleck7000.Oncebypassisinfarenough,youwillbeabletoinserttheredconnectorclips. 9. Nextlubricatetheendconnectorswithsomesiliconegreaseorvegetablecookingoilandinsert themintothebypassvalveandtheninserttheredclips. 10. NotethattheFleck7000isusuallyshippedinthebypassposition.Thereisabypassvalveknob onboththeinletandtheoutlet.Youcaneasilytellifitisinbypassbecausethetwoholeson thebypassknobwillbeintheverticalposition.IfthevalveisintheServiceposition(bywhichis thefilteringpositionorinserviceposition)theholeswillbeinthehorizontalposition.Make surebothsidesareinthebypassposition. 11. Inthefuture,doNOTremovetheredclipsinordertoputthebypassvalveineitherbypassor service,itisnotnecessarynordesiredtoremovetheredclipsonthebypassvalvehandknobs (seeFig5item1,whicharetheknobsyouwillturntomovethebypassvalves). 12. NowinstallyourwaterpipestotheFleck7000bypassendconnectors.Makesureinletis installedtothe'In"pipeconnectoronthebypassvalveandoutletisontheOutconnector. 13. ConnectsomeflexibletubingfromthedrainconnectionontheFleck7000controlvalvetoa suitabledrainsuchasaseptictankordraintoasewer.ItisOKtorunthedrainlineupandover theFleck7000greensandfilterupto4feetabovethetopofthetank.Ifthedrainlinewillbe morethan20feet,uselargerdiametertubingsuchasor1.Notethatitisdesirabletobe abletorunthedrainlineintoabucketinordertotestthebackwashflowrateinthefuture. Thisiswhyhardpipingthedrainlineisdiscouraged,however,ifyoudousehardPVCpipingfor thedrainline,andyouareabletoremovethehardPVCdrainpipingandattachflexibletubing shouldyoueverdesirefortestingpurposes,itisOKtouserigidPVCpipeforthedrain.Make surethedraintubingisfirmlyclampedtothebarbedfittingwithahoseclamptopreventleaks. 14. Forthe2.5cubicfootsystemsonly:theselargertanksystemshaveanexternalstainlesssteel flowcontrolthatcomeswiththesystem.Thismustbeinstalled.Ifyouhavea1.0or1.5cubic footsystem,theflowcontrolisinternalandthereisnoexternaldrainflowcontrol. 15. Takeoutthefloatassemblyandremovetherubberbandinstalledforshippingthetank,if presentonthefloatassembly.Reinstallthefloatassembly.SeeFig6. 16. Nextattachthepotassiumpermanganatesolutiontanktubing(3/8"blackpolytubing)fromthe permanganatesolutiontanktotheFleck7000controlvalve.SeeFig7and8.Locatethe4 lengthofplastic3/8tubingshippedinsidethePotPermtank.AsyoustandinfrontoftheFleck 7000control,locatethemalethreadPotPermlinetubeconnectionfittinglocatedonthetop, lefthandsideofthevalvebodyandattachthetubing,donotovertightenthenut.Attachthe otherendtothepotpermtank.
Page7Greensand7000StartUpGuideCleanWaterSystems2009

 Fig6Potassiumpermanganatesafetyfloatassembly Fig7and8Attachingthepermtubingtothepermsolutiontank

Page8Greensand7000StartUpGuideCleanWaterSystems2009

 17. Addenoughcleanwatertothepotpermsolutiontanktobringwaterlevelabout1abovethe feltpad.Addone5lbjugofpotassiumpermanganategranulestothepotassiumpermtankby pouringitdirectlyontopofthewhitefeltpad.Donotpourpermanganatedownthewhite plasticbrinewellwheretheblacklineisattached. 18. Seetheoverflowbarbedfittingonthesideofthepermtank.Youdonothavetoconnectto thistoadrain.Ifthesafetyfloatweretomalfunction,thereisasmallchancethatpotperm solutionwilldripoutofthisfitting.Ifthiswouldcauseabigmesswhereyouhaveinstalledthe greensandfilter,hooksometubingtothisandruntoabucket,floorpanorfloordrain.Normally nopotpermsolutionwillleakoutofthisfitting. 19. Nowyouarereadytoturnonthewatertothesystem.Turnonthewaterandleaveonbypass andcheckforleaks.Leavetheballvalveafterthegreensandfilterclosed,sowaterisstilloffto thehouse,butconnectagardenhoseandopenupthehosebibafterthegreensandfilterand allowthewatertorun.Thiswillhelptoclearoutanyforeignmaterialthatmaybeinthepipes fromthepipinginstallation.Ifyoudonothaveavalveinstalledafterthegreensandfilterand youdonothaveahosebib,youwillneedtoturnthewateroninsidethehousetoletthewater run.Useabathtuborlaundrysinkorotherfixturethatdoesnothaveanaeratorscreen. 20. Leavethewaterrunningoutofthegardenhoseataslowrate.Nowyoucanturnthebypass valvetotheserviceposition.YoudoNOTremovetheredclipsonthebypassknobsinorderto turnthebypassvalvesfromthebypasstotheserviceposition.FirstopentheInletSideofthe bypassvalve.SecondslowlyopentheOutletSideofthebypassuntilitisinthefullservice position.TheFleck7000bypassvalveknobsarealittlestiff,soyoucanuseascrewdriver placedintheholestoturntheknobs.Makesureyouareturningthebypassvalveknobsinthe correctdirectionwhichiscounterclockwiseasyoufacethebypassvalveknobs. 21. Nowturnonthegardenhosetofullforceandletthewateruntilitturnsrelativelyclear.The watermaybedarkorblackatfirst. 22. YourGreensand7000controlvalveisalreadypreprogrammed.Allyouneedtodoistosetthe timeofday,andthensetthenumberofdaysthegreensandfilterwillrunbeforeitbackwashes andregeneratesautomatically.Thedefaultnumberofdaysbetweenbackwashisseven. 23. Startbysettingthetimeofdaybypressingtheupordownarrowsuntilitisthecurrenttimeof day. 24. Holddowntheuparrowanddownarrowatthesametimefor5seconds.Setthetimeofthe nightthatyouwantthegreensandfiltertobackwash.Thedefaulttimeis2:00am.Pressthe ExtraCyclebuttononce.Nowsetthenumberofdaysbetweenbackwashes,thedefaultis7 days.Ifyouhavealargefamilyandahighlevelofiron,youmaywanttosetthebackwash frequencytoevery3to4days.NowpresstheExtraCyclebuttononcemore.Youaredone programming!

Page9Greensand7000StartUpGuideCleanWaterSystems2009

 25. Yourgreensandmediamustberegeneratedbeforeyoucanusethewater.Startamanual backwashandrinse(alsocalledregeneration)bypressingorholdingtheExtraCyclebuttonfor 5seconds. 26. Atthispointthegreensandfilterwillbeinabackwashmode,whichisthefirstoffivecyclesit goesthroughduringregeneration.Thebackwashtakes10minutes.After10minutes,theFleck 7000willbegintosuckupthepermanganatesolutionfromthepermanganatetank. 27. Afteranother10to15minutesthepotpermtankwillbesuckeddryoftheliquidpotassium permanganate.Checktomakesurethatthepotpermtankisemptyafterthiscycle. 28. After60minutesofbeinginthisCycle2,referredtoasthebriningcycle,itwillmovetothenext cycle,Cycle3,whichisa5minutesecondbackwashcycle.Thenextcycle,Cycle4isa10minute rapidrinse.FinallyCycle5refillsthepotpermtank. 29. Checktomakesureattheendofthecyclesthatthepotpermtankisfilledwithenoughwaterto coverthefeltpadbyapproximatelyto1inchfora1.01.5cubicfootsizefilterand2inchesif youhavea2.5cuftsizesystem.Youcanchangethelevelofpermanganateliquidbyadjusting thelevelofthefloatassembly.Formostusersthoughitisnotnecessarytoadjustthefloat,it comessettothecorrectlevel. 30. Aftertheregenerationprocessiscomplete,turnonthewatertothehouseandrunthewaterin thehouseforafewminutes. 31. RefertoyourFleck7000servicemanualformoreinformationabouthowyourcontrolvalveis programmedifdesired.

MaintainingYourGreensand7000FilterSystem
AddingPotassiumPermanganate: Addone5lbjugofpotassiumpermanganateevery34months.Checkthepotassiumpermanganate solutiontankandwhenyouseethemoundofpotassiumpermanganatedisappearafterafewmonths, justaddanother5lbjug.Insomecases,youwontseethemound,youmightjustseesolutionaftera coupleofweeks.ThisisOK,youstillonlyneedtoaddthepotassiumpermanganateevery3monthsin mostcases.Ifyouhaveitsettoregenerate(backwashcycles)every13days,youmightneedtoaddit morefrequently,perhapsevery2months.

Page10Greensand7000StartUpGuideCleanWaterSystems2009

 CleantheInjector Onceayear,cleanthepermanganatesolutiontankand thebrineinjector. 1. Shutoffthewatertothefilterorputthefilteron bypass. 2. ReleasewaterpressurebypressingtheExtra Cyclebutton,orshutoffthewatertothehouse byclosingtheballvalveafterthegreensand filter,andreleasethepressurebyopeningupthe hosebibafterthegreensandfilter. 3. Pulloutredclip#3(seeFig9)usingasmallflat screwdriver. 4. Pryout#8CapInjectortoreveal#15injector screen,and#7injectorassemblyusingsmall screwdriver.Cleaninvinegarormuriaticacid. 5. Reinstalltheseitemsandtesttomakesurethe injectorisdrawingavacuumbyremovingthethe 3/8blacktubingfromthepotpermtanktothe controlvalve,attheopening#9. 6. Turnthewaterbackonandreturntoservice position. 7. PushtheExtraCyclebutton.Wait10to12 minutesuntiltheGreensand7000controlvalveis inthebrinedrawposition(Cycle2).Atthispoint, itshouldbesuckingavacuum,whichyoucan determinebyplacingyourthumboverthehole.

8. NotethatifyoudoNOTwanttheFleck7000controltogothroughallthecycles(whichtakes90 minutes)youcanpresstheExtraCycletoadvancetothenextcycle.Waituntilthe7000control goestothenextcycleandpresstheExtraCyclebuttonagainandcontinueuntilthecontrol valveisbackintheservicepositionanddisplayingthecurrenttime. 9. Nextcleanthepotassiumpermtankbyremovingthefeltpadandcleaninginmuriaticacid,citric acidorvinegar,orbetteryetjustreplacingthefeltpadifyouwant.Cleanthefloatandrinsethe potpermtankout.Itsbettertouserubbergloveswhenyouaredoingthistoavoidthe possibilityofstainingyourhandswithpotassiumpermanganate.Ifyourhandsdobecome stainedyoucancleanthemwithvinegarorlemonjuice.

Page11Greensand7000StartUpGuideCleanWaterSystems2009

TroubleshootingtheFleck7000GreensandFilter
PROBLEM/SYMPTOM
Ironormanganeseorsulfurodorin treatedwaterafterGreensandFilter

POSSIBLECAUSE
Nopermanganatein solutiontank Notbackwashingoften enough

SOLUTION
Addpermanganatepowdertotankand regenerategreensandfilter Settobackwashmorefrequently.Backwash twiceinonedayandrecheckwater.

Waterbeingusedwhen Ifanywaterisusedduringthe90minute GreensandFilterisina regenerationcycle,untreatedwaterwill regeneration. enterhouseholdpiping.Settime GreensandFilterregeneratestoatime whennoonewillbeusingthewater. Permanganatesolution Cleanbrineinjector isnotbeingsuckedin duringtheregeneration Cleanpotassiumpermanganatetank brinecycle. Replacepermanganatesupportpadin permanganatetank Greensandmedia exhausted Inadequatebackwashflow.Makesurethere thatGreensandFilterisbackwashingatthe correctbackwashflowrate(5to10gallons perminutedependingonsizeoffilter). Lowwaterpressure.Increasewater pressuretounitbyadjustingwellpump pressureswitch,orreplacingwellpump. ReplaceGreensandmediawithnew Greensand. Strongsulfurodorbeforeandafter Greensandfilter Highlevelsofhydrogen sulfidegasinwell water Insomecases,thegreensandfiltermay needachlorinefeed(orozone,oxygenor otheroxidizer)priortothefilter.Makesure Greensandfilterisworkingcorrectly,and tryregeneratingitonceortwiceadayfor oneweek.Ifodorpersists,replace Greensandmediaoraddachlorinator aheadoftheGreensandFilter.

Page12Greensand7000StartUpGuideCleanWaterSystems2009


Pinkwater(permanganate)inhousehold water Inadequatebackwash ofGreensandFilter Cloggedbrineinjector Inadequaterinsetime Toomuch permanganate MakesureGreensandFilterhasadequate backwashatagoodpressureandflowrate Cleanorreplaceinjector Setrinsecycletolongertime Lowerfloatsothatlevelofpermanganateis lowerinpermanganatesolutiontank. Potassiumpermanganatetankover fillingoroverflowing Cloggedbrineinjector Cleanorreplaceinjector

MoreTroubleshootingTips
PotassiumPermanganateNotBeingSuckedInDuringRegeneration MostproblemsoccurwhentheFleck7000isnotdrawinginthepotassiumpermanganate.Makesure theinjectorisdrawinginthepotassiumpermanganate: 1. RemovethepermanganatesolutiontanktubingwhereitenterstheFleck7000controlvalve. 2. PresstheExtraCyclebuttonandholdforseveralsecondsuntilabackwashisstarted.Afterthe displaystopsblinkinganditsinabackwashcycle,presstheExtraCyclebuttonagain,arnditwill advancetothenextcycle,whichistheBrineCycle,whereitissupposedtosuckinthe permanganatesolution. 3. Ifissuckingstrongly,checkthepotassiumpermanganatesolutiontankfloatinsidethebrinewell andmakesurethereisnorubberbandsaroundit,andthatisfreeofobstructions.Insome casesitmayneedtobereplacedorcleaned,ifthereissuctionatthecontrolvalve,butno permanganateisbeingdrawnin. 4. IfthereisNOsuctionatthecontrolvalveportwhereyouremovedthepermanganatetubing, thentheinjectorshouldbecleaned. 5. Iftheinjectorhasbeencleanedandthereisstillnosuctionchecktomakesurethereisobstruction inthebackwashline;thatthebackwashlinedoesnotgoupandoverthegreensandfiltermore thanseveralfeet(whichcausespressurelossandtheinjectornottoworkcorrectly);finallycheck tomakesurethereisenoughpressure.Ifpossibleincreaseyourwaterpressuretotheironfilter fromyourwellpumpandseeifaslightlyincreasedpressuremakestheinjectorwork.We recommendaminimum30PSIbutitdoesworkbetterifthereis40to50minimumPSI.
Page13Greensand7000StartUpGuideCleanWaterSystems2009

 SystemNotBackwashingAdequately Theothersecondmainproblemthatmayoccurisifyoudonothaveenoughbackwashflowrateto properlycleanthegreensandfilter.Youcanverifythebackwashflowratebyrunningthedrainlineinto abucketandtimingitwhentheFleck7000isinCycle1orbackwash.A1.0or1.5cubicfootsystem shouldhave5gallonsperminuteanda2.5cubicfootsystemshouldhave10gallonsperminuteof backwash. SystemNotProgrammedCorrectlyPROGRAMSETTINGS Insomecases,theFleck7000maynotbeprogrammedcorrectly.Verifythecorrectprogrammingby followingthesesteps.IMPORTANTNote:doNOTfollowthesestepsifyourFleck7000hasaflow meterbasedregeneration.Ifyouhaveaflowsensor,seetheseparateguideforprogrammingthe Fleck7000withaflowsensor).Followthesestepstomakesureitissetcorrectly: 1. EnterMasterProgrammingbyfollowingthesesteps:SettheTimeOfDaydisplayto12:01 P.M.PresstheExtraCyclebutton(toexitSettingTimeofDaymode).Thenpressandhold theUpandDownbuttonstogetheruntiltheprogrammingiconreplacestheserviceiconand theDisplayFormatscreenappears. 2. DFGAL(thisstandsforUSgallonsformat,ifitisdifferentchangebyusingtheupordown arrow).Presstheextracyclebuttononetime. 3. VT:thatdisplayshouldbesetto:St2b.Ifitisdifferent,usetheupordownarrowto resettodFwhichisthecorrectsetting.Presstheextracyclebuttononetime. 4. CT:settotc(standsfortimeclockdelayedregeneration).Presstheextracyclebutton onetime. 5. DO:StandsforDayOverRide.Thisistellsthegreensandfilterhowoftentoregeneratein days.Itcanbesetforanysettingfrom1to7,with4beingtherecommendedcommon setting.Ifyouarehavingsomeproblemswithironbleedthroughafterthefilterhasbeen onlineforafewdaysyoumaywanttochangeitto2or3days.Presstheextracyclebutton onetime. 6. RT Set to 2:00 am generally or sometime when no water is being used, and no other filter or softener is likely to be in a regeneration cycle. Press the Extra Cycle button. 7. BWStandsforBackWashlengthinminutes.110refersto10minutesofbackwash.If yourwaterisextremelyhighinironyoucanchangethissettingto12or14minutestoallow someextrabackwashtime,but10minutesisagoodsetting.Presstheextracyclebutton onetime 8. BDstandsforBrineDraw.ThisisthecyclewheresolutionissuckedinfromthePOTPERM Solutiontank,andifbleachisinthetank,willchlorinateandcleanthefiltermediawith

Page14Greensand7000StartUpGuideCleanWaterSystems2009

 chlorinebleach.Thiscycleis60minuteslongandshoulddisplay:260.Presstheextra cyclebuttononetime. 9. BWThiscycleisasecondbackwashandwillcleanthemediaofanyresidualchlorine.This cycleshoulddisplay:35.Presstheextracyclebuttononetime. 10. RRThisistheRapidRinsecycleandshoulddisplay:48.Presstheextracyclebutton onetime 11. BFThisistheBrineFill,wherethepotassiumpermanganateisrefilledwithwatertomake solutionforthenextcycle..Thisshoulddisplay:512.Thismeanitthecyclewilllastfor 12minutes.ThisfinalcycleaddswatertothePOTPERMsolutiontank.Presstheextracycle buttononetime. 12. Itwillread:LF60Thisrefersto60hzelectricalpowerwhichiswehaveintheU.S.Ifyouare inadifferentcountryanduse50hzyoucanchangeithere. 13. Presstheextracyclebuttononetimetoreturntothetimeofdayandinserviceposition. PotassiumPermanganateTankwithFloat

Page15Greensand7000StartUpGuideCleanWaterSystems2009

 Permanganatetanknotfillingwithpermanganatesolution Potassiumpermanganateisapowderthatispouredontopofthegridpadin the potperm tank.During thebrine System NotProgrammed Correctly fillcycle,waterisaddedtothepotperm tanktomakeupthepotpermsolutionrequiredforthenextregeneration. Insomecases,theFleck7000maynotbeprogrammedcorrectly.Verifythecorrectprogrammingby 1ofsolution above the grid pad, if the first to 7000hasaflow If yourpot perm does . not havetoNote: following these steps IMPORTANT doNOT follow these steps your Fleck check is tomake sureitisfilling the tank: flowsensor,seetheseparateguideforprogrammingthe meter based regeneration. Ifyou have a Fleck7000withaflowsensor).Followthesestepstomakesureitissetcorrectly: 1. Disconnectthe3/8blackpolylineatthepotpermtankoratthecontrol valve. 2. PutcontrolvalveintoaREGENcyclebyseeingPage14Program Settings.YoucanadvancetotheBrineFillcyclebypressingExtraCycle buttonagain,toskipthroughthecycles.AdvancetotheBFcycle. 3. IfitISfilling,removethesafetyfloatandmakesuretheaircheckballis movingfreeandnotstuck.Astuckfloatisoftenthecauseofthis problemandcanbeeasilyfixed.Ifthefloatisdefectiveorolderthan5 years,replacefloat. 4. IfitisNOTfillingduringtheBrineFill(BF)cycle,thenmakesurethereis enoughminutes.Itshouldbesetfor12minutesforstandardsizeClack potpermtanks.Ifyouhavealargercommercialsizetank,setfor20 minutes. 5. Ifitisstillnotfilling,thebrinevalvemayneedtobecleaned.IntheFleck 7000SXTmanual,inthediagramValveAssemblyseethepart9,which isthebrinedrainlineflowcontrol.Cleanthisfirst.Ifthereisstilla problemanditisnotfilling,cleanand/orreplacethebrinevalve5.

Page16Greensand7000StartUpGuideCleanWaterSystems2009