DESPL

An ISO 9001:2000 Certified Company

Complete Solution of Advanced Vibration Based Environmental Testing.

Company Profile....
Dynamic Environmental Solutions Pvt. Ltd. (DESPL) is a w ell k no w n C om p any in t h e Environmental T est mar k et h avin g com p lete ran g e o f unmatc h ed q uality p roducts. DESPL o ff ers a com p lete ran g e o f V i b ration T est Systems & Environmental T est Ch am b ers f or De f ence & A utomotive I ndustry. DESPL is committed to o ff er state o f t h e art p roducts f or its tar g et mar k ets. Th e DESPL team is com p osed o f h i gh s k illed b usiness e x ecutives w it h e x tensive mar k etin g and o p erations b ac kg round in t h e vi b ration & environmental test mar k et p lace. O ur En g ineers w it h a commitment to b uild t h e most tec h nically advanced test systems in a f actory h avin g I S O:9001:2000 certi f ications. O ur I ma g ineerin g in t h e test industry f or 15 years h as g iven us e xp erience w it h many ne w and e x citin g p roducts. Some o f t h ese are : Electro Dynamic V i b ration S h a k ers , V i b ration , C ontrollers , Po w er A m p li f iers , C om b ined C limatic Ch am b er w it h V i b ration M ec h anical S h a k e T a b le , C entri f u g e M ac h ine , B um p & I m p act T est M ac h ine etc. DESPL is committed to total customer satis f action b y p rovidin g Products & services o f g lo b al q uality standards and to reac h a p osition o f leaders h i p in our f ields o f o p erations , settin g ne w values. Dynamic Env. Solutions is a f ast g ro w in g com p any to manu f acture com p lete ran g e o f Environmental V i b ration T est Systems. Th ese systems are b ein g e x tensively used b y q uality minded com p anies & e xp ort oriented units. DESPL p rovides w idely acce p ta b le solution f or testin g p roducts Q uality & R elia b ility in dynamic environmental condition. O ur ma j or clientele are A utomo b iles , T elecom , Electronics , En g ineerin g, De f ence , R& D , and O rdinance I ndustries.

FUNDAMENTAL KNOWLEDGE FOR VIBRATION TESTING

Principle
The operation principle of the Electro-Dynamic Vibration Test System is as same as that of an audio speaker and Flemming`s left hand rule is applied. When electric current flows through the wire across a magnetic flux (magnetic field), the force is generated toward the rectangular direction from the wire. The force (excitation force) vibrates the armature tables in the Electro-dynamic vibration test systems. Rated Force The force that the vibration test system can generate. The force is defined as peak value in case of SINE vibration and RMS value (Root Mean Square) in case of RANDOM vibration. Max. Acceleration The max. acceleration value that the vibration test system can generate at no loading condition. The value is calculated by the rated excitation force being divided by the armature mass. Max. Velocity The maximum velocity value that the vibration test system can generate. Max. Displacement The max. displacement value that the vibration test system can generate. This value is limited by the allowable mechanical stroke of the vibrators armature and usually described in double amplitude (peak-peak) value. Max. Loading weight The max. loading weight on the armature (or the vibrator table) of the vibrator. Armature Mass The armature is the vibration part in a vibrator and is assembled from Vibration Table. That test specimens or vibration test fixtures are mounted, and Drive coil. When the rated force is the same in the two vibration systems. The system that uses the smaller mass armature vibrator can generate larger acceleration. Allowable overturning moment The eccentricity (off-centered) moment value that the vibrator armature guidance system or the guidance system for the vibration table allows.

Inside Of Vibrator
The Electro-dynamic vibrator generates its excitation force by the flow of an electric AC signal through the Drive coil that is located in a strong magnetic flux generated by Permanent magnet or Field coil as shown below
Top cover Cooling air Drive coil Vibration table Upper armature guidance system Armature Cooling air Field coils

Air suspension Duct case

Bottom armature guidance system Cooling blower

Terminology
Frequency range The Frequency range that the vibration test system manufacturer (maker) defines for the rated force, the maximum acceleration, the maximum velocity and the maximum displacement of the system.

FUNDAMENTAL KNOWLEDGE FOR VIBRATION TESTING

A Little Mathematics.......
2 p(sqr) f(sqr) d 2pfv = A= 9800 9800 V =pxfxd Where A = Acceleration in g unit (peak) V = Velocity in mm/s (peak) d = Displacement in mm (peak-peak) f = Frequency in Hz SHOCK Tests Like RANDOM vibration, SHOCK waveform has wide frequency range spectrum and enables to excite lots of resonances of the specimen simultaneously at many frequencies. In case of RANDOM vibration, the excitation gives so-called Gaussian Distribution type vibration that is very close to long time real vibration waveform, outstanding field failure due to the stress can be reproduced on the testing system. Real waveform vibration test The vibration test reproduce captured real field vibration waveform data on the vibration test system and are mainly preformed for field vibration simulation test for seismic engineering or automotive products engineering.

Test method
SINE Vibration Test The two type test methods are done : the one is SWEEP test, that changes the excitation frequency continuously according to the frequency sweep method specified in the test. And the other is the fixed excitation frequency test, DISCRETE test. Sine vibration test are performed for original industrial vibration tests including measurement of dynamic motion characteristics of specimen, such as Resonance Dwell test, that performs measurement and tracking of change of resonance frequency of the specimen automatically and that performs the SINE vibration durability test at the changed new resonance frequency,is also done.

Maintenance and Calibration

By performance of appropriate scheduled maintenance. Electro-dynamic vibration test systems can be used for a long time and with high quality performance. The scheduled maintenance and calibration working are essential for the customers to keep the test systems under the original trace abilities. For this, DESPL recommends the customers to perform scheduled maintenance and calibration of the installed vibration systems every year.

RANDOM Vibration Test

Real vibration is not a simple or periodic vibration waveform like SINE vibration. Rather, real vibration waveform is of a random or transient shock waveform, including many vibration spectra. In SINE vibration tests, only the one frequency resonance of the specimens can be excited. In RANDOM vibration tests, specimen are subjected to vibration energy spectra in a wide frequency range and excited at many response frequencies simultaneously.

Low Force EDV Shaker Series

DESPL

System Model Frequency range Hz SINE Rated Force System Performance (Kgf) (KN)
RANDOM

DS001/B05 DS002/B02 DS005/B05 5 4000 11 0.1 7.0 0.07 70 1.5 6.0 1.5 0.2 DEV001 0.4 25 DB10 0.1 Class -B 5 4000 23 0.2 14 0.1 75 1.5 10 3.0 0.5 DEV002 0.6 50 DB20 0.2 Class -B 5 4000 55 0.5 38 0.4 80 1.5 12 6.0 1.0 DEV005 0.8 100 DPA005 0.5 Class -B

DS010/P1 5 4000 104 1.0 74 0.7 85 1.8 18 40 2.0 DEV010 2.0 125 DPA010 1.0 PWM

DS020/P2 5 4000 200 2.0 148 1.4 80 1.8 20 80 3.0 DEV020 3.0 140 DPA2K2 2.0 PWM

DS040/P4 5~3500 400 4.0 283 2.8 100 1.8 20 80 4.5 DEV040 4.5 160 DPA4K4 4.0 PWM

DS060/P6 5~3000 600 6.0 426 4.2 100 1.6 25 130 9.0 DEV060 6.0 160 DOA4K4 6.0 PWM

(Kgf) (KN)

Max. Acceleration (g) Max. Velocity (m/s ) Max. Disp. (mm, p-p) Max. Loading weight (Kg) System power consumption Model

Vibrator

Mass of Armature (Kg) Armature diameter (mm) Model

Power Amplifier Controller Cooling System

Max. Output KVA Technology Vibration Controller Model Type of cooling

Selected Model of Vib. Controller can be used as per the requirements N/R N/R DCS001 Air cooled DCS002 Air cooled DCS002 Air cooled DCS002 Air cooled DCS004 DCS006

Air Cooled Air Cooled

High Force EDV Shaker Series

DES

PL

Model Frequency range Hz (Kgf) SINE Rate Force

RANDOM

S100/P9 5~2800 1000 10.0 1000 10.0 100 1.8 40 200 15 DEV100 10 200 DPA3K9 10 PWM

S200/P20 5~2800 2000 20.0 2000 20.0 100 1.8 40 400 32 DEV200 20 300 DPA5K20 20 PWM

S300/P36 5~2800 3000 30.0 3000 30.0 100 1.8 51 500 48 DEV300 30 360 DPA6K36 36.0 PWM

S400/P48 5~2800 4000 40.0 4000 40.0 100 1.8 51 800 64 DEV400 40 410 DPA6K48 48 PWM

S500/P56 5~2800 5000 50.0 5000 50.0 90 1.8 60 800 80 DEV500 55.55 440 DPA8K56 56 PWM

S600/P64 5~2800 6000 60.0 6000 60.0 90 1.8 63 800 90 DEV600 66.66 440 DPA8K64 64 PWM

(KN)
(Kgf) (KN)

System Performance

Max. Acceleration (g) Max. Velocity (m/s) Max. Disp. (mm, p-p) Max. Loading weight (Kg) System power consumption Model

Vibrator

Mass of Armature (Kg) Armature diameter ( mm) Model

Power Amplifier

Max. Output KVA Technology

Controller Cooling System

Vibration Controller Model Type of cooling

Selected Model of Vib. Controller can be used as per the requirements DCS09 Air cooled DCS010 Air cooled DCS010 Air cooled DCS011 Air cooled DCS012 Air cooled DCS012 Air cooled

High Displacement Modal Shaker Series

DESPL Modal Shakers cover a wide range of force output and High Displacement. The series is designed for numerous applications including Modal Excitation, Sensor application and product testing of Air Craft assemblies/subassemblies.

DESPL
DESPL
DESPL

High Displacement Modal Shaker System Specification System Model S005/M05 S010/MP1 S020/MP2 S040/MP4 S050/MP5 Frequency range Hz D.C~5KHz D.C~4KHz D.C~4KHz D.C~3KHz D.C~3KHz (Kgf) 50 100 200 400 500 SINE (KN) 0.5 1.0 2.0 4.0 5.0 Rated 71 283 354 36 142 Force RANDOM (Kgf) (KN) 0.36 0.71 1.42 2.83 3.54 Max. Acceleration (g) 75 90 90 80 80 Max. Velocity (m/s) 1.6 1.7 1.7 1.7 1.7 Max. Disp. (mm, p-pp) 15 20 20 25 28 Max. Loading weight (Kg.) 70 6 20 30 80 System power consumption 3 6 8 1 2 DMV005 DMV010 DMV020 DMV040 DMV050 Model 0.70 1.25 2.50 4.50 5.60 Vibrator Mass of Armature (Kg) Armature diameter (fmm) 100 125 140 160 160 DMPA005 DMPA010 DMPA2K2 DMPA4K4 DMPA5K5 Model Max. Output KVA 5 0.5 1 2 4 Power Amplifier Technology PWM PWM PWM PWM Class-B Required Model can be used. Vibration Controller DCS002 DCS002 DCS002 DCS004 DCS004 Controller Model Built in External External External External Cooling Type of cooling System cooling cooling cooling cooling cooling
Note:

System performance

1. Permanent magnet types Modal Exciter are also offered up to 50KgF Peak-Sine force rating. 2. Shaker can be designed as per the customer-testing requirement. 7

DPA Series Power Amplifier

Self Protected
Various safety protections i.e. over current supply current, over temperature provided to shut down the power amplifier. System is also protected from low/ high line power, loss of phase and power fail, safety protection for shaker i.e. cooling, over temperature over load monitored and controlled by power amplifier.

Technology
PWM (Pulse Width Modulation) technology used to convert line AC power in to variable frequency and adjustable power for optimum shaker performance. High efficiency and long terms reliable operation achived by using MOSFET, FET.

Expandability of Modules
For higher capacity systems multiple power modules can be parallel one by one to increase the output power . Power bays accommodate power stages , logic and drive which can be expanded as per the testing requirements.

Internal Cooling
These are are self cooled and do not require any external cooling unit. It eliminates the need of external heat extractors and complex water/power connection.

Serviceability
Module interchangeabilities facilitate fast repair/replacement with minimum down time. Corresponding protections provided to diagnose the fault . DC supplies are also design such a way to come out from amplifier bay.

Frequency Response
Full power from DC to 3 KHz rolling off to 3 db at 5 KHz.

Efficiency
PWM technology and use of FET deliver power efficiency of more then 90%.

Distortion
Less then 1% into resistive load at rated power.

Field Supply for Shaker

Inbuilt into Amplifier console

Stability
Less then 0.5% variation of full output voltage with 10% change in AC line voltage.

Input Impedance
More then 10 K ohm for direct coupled either single ended or isolated connection.

Signal To Noise Ratio

Greater then 70db below full output with input shorted.

Safety Interlock
Control panel monitors the standard operating conditions and trip off the power amplifiers as well as full system in event of Over Current Supply Current Hi line Voltage Loss of Phase Low line Voltage Unbalance line Supply 8

DIGITAL VIBRATION CONTROLLER.

Features
k Complete vibration control software & hardware k High performance and accuracy k Flexible for program & profile k Display of test data & graph The whole electronic circuitry has been designed around the DSP technology with other essential supporting digital and analog hardware. The various models are categorized based on end applications. The monitor program once switched on initializes the complete hardware and makes the DSP module ready for communication with the host PC. The DSP board has a communication circuitry onboard. The communication algorithm is implemented in such a way that gives maximum data transfer rate between the host PC and the DSP module. Vibration Control Software Sine Control Software Random Control Software Classical Shock Control software Sine On Random Control Software Field Data Replicator/ Long Time History Simulation k Storage of data and graph k Test scheduling k System health check feature before actual test k Software password security k Compatible with 9X/2000/NT/ME/XP k User friendly The onboard program and data memory is used to download specific vibration test applications from the host PC, which makes it versatile for virtually developing any type of real time control applications on the same set of hardware. High resolution ADC and DAC supported by gain ranging amplifiers and antialiasing filters on all input and output channels give precise control on close loop processing and a greater degree of dynamic range. The multi processor architecture is organized to support a greater number of channels without

Hardware Architecture
Parameters Operating Platform DSP Processor No. of Processors Processor speed ADC DAC Output Voltage Filters on analog I/P & O/P channels Minimises unwanted high frequency noise and low frequency components Input channels Input Type Input Connector Digital I/O Gain Selection PC Interface Model-F10 Win 9X. NT.2000. ME, XP 16 Bit Single 10/16 MHz 16 Bit Drive 16 Bit COLA 12 Bit 20 Volt (Pk - Pk) 8
Th order

Model-F11 Win 9X. NT.2000. ME, XP 16/32 Bit Dual 33/48 MHz 18/20 Bit Drive 18/20 Bit COLA 16 Bit 20 Volt (Pk-Pk) Anti-aliasing (Analog/Digital)

Model-F12 Win 9X. NT.2000. ME, XP 32 Bit Multiple 33/48 MHz 22/24 Bit Drive 22/24 Bit COLA 16 Bit 20 Volt (Pk-Pk) Anti-aliasing (Analog/Digital/Tracking) 32, expandable upto 128 Charge/ICP/mV Microdot (10-32)/BNC 16 I/P, 16 O/P Automatic/Manual PCI/USB/LAN matching the latest industry standards

Analog

02/04 Charge/ICP/mV Microdot (10-32)/BNC 4 I/P, 4 O/P Automatic ISA/USB ISA: ISA compatible add-on board module supporting 16 Bit Parallel communication with Host PC USB: Cypress EZ-USB FX series USB controller supporting USB 1.1 &2.0 plug-n-play module 90 VAC to 264 VAC, 47 to 63 Hz.

08/16 Charge/ICP/mV Microdot (10-32)/BNC 8 I/P, 8 O/P Automatic/Manual PCI/USB/LAN matching the latest industry standards

Power

90 VAC to 264 VAC, 47 to 63 Hz.

90 VAC to 264 VAC, 47 to 63 Hz.

10

Sine Control Software

Parameters Frequency Range Control Parameter Test Model Model-F10 1 Hz 5000 Hz Constant Acc./Vel/Disp Slope Acceleration Sweep Frequency Test Fixed Frequency Test (Discrete Step Control) Resonance Search & Dwell Manual Control Using Keyboard DVA Monitoring (Using ext. sinusoidal frequency input) Input Channels Channel sensitivity Channel Control Control Mode filters Output Channels Filters Digital I/O Compression Rate Compression Limit Control Dynamic Range Test Duration 02/04 1.0 to 99.99 pC/g or mV/g Single/Multi-Channel Maximal/Average 8 Order ( analog) Drive -12V(Pk-Pk) COLA 8th Order (analog) 4 I/P. 4 O/P 0.001 to 3.0 dB/Sec/Hz 2.0 to 200.0 dB/s > 85 dB Upto specified no. of sweeps or infinite. Upto specified duration of time Break points 100 Simple editing of segment levels & slopes Insertion, deletion & changes of levels Facilitates to virtually programme any test profile Graphical presentation of profile Parameters Frequency, Programmed Control Level, Measured Control Level, Servo Voltage, No. of sweeps elapsed/remaining, Date, Time, Displacement/velocity/Acceleration of each channel. Graph Control Curve (Control Vs. Frequency) Drive Curve (Drive Vs. Frequency) Individual Channel Response (Channel Values Vs. Frequency) Transfer Function (Channel Y/Channel X Vs. Frequency) Alarm/Abort limit region
th

Model-F11 0.1 Hz 5000 Hz Constant Acc./Vel/Disp Slope - Acc./Vel/Disp. Sweep Frequency Test Fixed Frequency Test (Discrete Step Control) Resonance Search & Dwell (Optional) 08/16 1.0 to 1000 pC/g or mV/g Single/Multi-Channel Maximal/Average/Weighted Average Anti-aliasing (Analog/Digital) Drive -20V(Pk-Pk) COLA Anti-aliasing (Analog/Digital) 8 I/P. 8 O/P 0.001 to 20 dB/Sec/Hz > 95 dB Upto specified no. of sweeps. Upto specified duration of time Break points 100 Simple editing of segment levels & slopes Insertion, deletion & changes of levels Facilitates to virtually programme any test profile Graphical presentation of profile Parameters Frequency, Programmed Control Level, Measured Control Level, Servo Voltage, No. of sweeps elapsed/remaining, Date, Time, Displacement/velocity/ Acceleration of each channel. Graph Control Curve (Control Vs. Frequency) Drive Curve (Drive Vs. Frequency) Individual Channel Response (Channel Values Vs. Frequency) Transfer Function (Channel Y/Channel X Vs. Frequency) Alarm/Abort limit region Composite Display Selection of Y-axis value as acceleration/Velocity/Displacement. Two lines of annotation programmable by the operator for each test to identity the test conducted.

Model-F12 0.08 Hz 5000 Hz Constant Acc./Vel/Disp.. Slope - Acc./Vel/Disp Sweep Frequency Test Fixed Frequency Test (Discrete Step Control) Resonance Search & Dwell (Optional) 32,expandable upto 128 0.1 to 10000 pC/g or mV/g Single/Multi Channel Maximal/Average/Weighted Average Anti-aliasing (Analog/Tracking) Drive -20V(Pk-Pk) COLA Anti-aliasing (Analog/Tracking 16 I/P. 16 O/P 0.001 to 20 dB/Sec/Hz > 105 dB Upto specified no. of sweeps. Upto specified duration of time Break points 100 Simple editing of segment levels & slopes Insertion, deletion & changes of levels Facilitates to virtually programme any test profile Graphical presentation of profile Parameters Frequency, Programmed Control Level, Measured Control Level, Servo Voltage, No. of sweeps elapsed/remaining, Date, Time, Displacement/velocity/ Acceleration of each channel. Graph Control Curve (Control Vs. Frequency) Drive Curve (Drive Vs. Frequency) Individual Channel Response (Channel Values Vs. Frequency) Transfer Function (Channel Y/Channel X Vs. Frequency) Alarm/Abort limit region Composite Display Selection of Y-axis value as acceleration/Velocity/Displacement. Two lines of annotation programmable by the operator for each test to identity the test conducted.

Test Profile/Spectrum

Online Display

Graph Annotations

Selection of Y-axis value as acceleration/Velocity/Displacement. Two lines of annotation programmable by the operator for each test to identity the test conducted.

11

Parameters Storage of Test Data

Model-F10

Model-F11

Model-F12 To disk at pre-configured intervals in tabular text format. Export of test data to Microsoft Excel. MATLAB Storage of Graph in WMF/BMP format on mouse click. Export of graph to Microsoft Word. Facilitates report generation of test conducted. Export of graph to Microsoft Word Loop check feature to verify physical setting of the system before staring actual test. Independent alarm and abort profile in terms of (0.5 to 20 dB) of reference test profile over the entire frequency range. Auto test shutdown in case of exceeding the maximum g level programmed. Auto test shutdown in case of control exceeding the abort limit. Password authorization to operate the software.

To disk at pre-configured intervals in To disk at pre-configured intervals tabular text format. in tabular text format. Export of test data to Microsoft Excel. Export of test data to Microsoft Excel. Storage of Graph in WMF/BMP format on mouse click. Export of graph to Microsoft Word. Facilitates report generation of test conducted. Export of graph to Microsoft Word. Loop check feature to verify physical setting of the system before staring actual test. Independent alarm and abort profile in terms of (0.5 to 20 dB) of reference test profile over the entire frequency range. Auto test shutdown in case of exceeding the maximum g level programmed. Auto test shutdown in case of control exceeding the abort limit. Password authorization to operate the software. Storage of Graph in WMF/BMP format on mouse click. Export of graph to Microsoft Word. Facilitates report generation of test conducted. Export of graph to Microsoft Word Loop check feature to verify physical setting of the system before staring actual test. Independent alarm and abort profile in terms of (0.5 to 20 dB) of reference test profile over the entire frequency range. Auto test shutdown in case of exceeding the maximum g level programmed. Auto test shutdown in case of control exceeding the abort limit. Password authorization to operate the software.

Storage of Test Graph Posttest Report Generation Safety features/Protections

12

Broadband Random Control Software

Parameters
Test Mode Frequency Range Frequency Lines Input Channels Channel type Channel sensitivity Channel Control Control Mode Filters Output Channel Filters

Model-F10
Pseudo Random True Random 500,1000,2000,3000, or 4000 Hz 100,200,300,400 or 500 02/04 Selectable for Charge/mV/ICP 1.0 to 99.99 pC/g or mV/g Single/Multi-channel Maximal/Average 8
Th

Model-F11
True Random 125,250,500,1000,2000 or 4000 Hz 100,200,400, or 800 (1600 optional) 08/16 Selectable for Charge/mV/ICP 1.0 to 1000 pC/g or mV/g Single/Multi-channel Maximal/Average/Weighted Average Anti-aliasing (Analog/Digital) Drive 20V (Peak-Peak) Anti-aliasing (Analog/Digital) Continuous Gaussian Random > 92 dB Upto 200 Grms 0.1 to 50.0 dB/sec 2 to 8 2 to 1000 100 mS Upto 999:59:59 Hrs Programmable thru tabular editor. 100 segments/break points. Simple editing of dB/Oct or PSD/ASD values Insertion, deletion & changes of levels & slope. Capable to virtually programme any test profile. Graphical presentation of profile for visualization. 1 to 30 seconds 1 to 30 seconds User selectable drive level from 0 to 1000 mV rms

Model-F12
True Random 31.25,62.5,125.,250,500,1000,200 0 or 4000 Hz 100,200,400,800,1600 or 3200 (6400 optional) 32 expandable upto 128 Selectable for Charge/mV/ICP 1.0 to 10000 pC/g or mV/g Single/Multi-channel Maximal/Average/Weighted Average Anti-aliasing (Analog/Digital/Traking) Drive 20V (Peak-Peak) Anti-aliasing (Analog/Digital/Traking) Continuous Gaussian Random > 102 dB Upto 200 Grms 0.1 to 50.0 dB/sec 2 to 8 8 to 8000 100mS Upto 9999:59:59 Hrs Programmable thru tabular editor. 100 segments/break points. Simple editing of dB/Oct or PSD/ASD values Insertion, deletion & changes of levels & slope. Capable to virtually programme any test profile. Graphical presentation of profile for visualization. 1 to 30 seconds 1 to 30 seconds User selectable drive level from 0 to 1000 mV rms

Order (analog)

Drive 20V (Peak-Peak) 8

Th

Order (analog)

Drive Signal Dynamic Range Limit Channel Correction Rate Crest Factor/Sigma Clipping Degree of Freedom Loop Time (typical) Test Duration Test Profile/Spectrum

Continuous Gaussian Random > 82 dB Upto 200 Grms 0.1 to 50.0 dB/sec 1.8 to 8 5 to 800 200mS Upto 499:59:59 Hrs Programmable thru tabular editor. 100 segments/break points. Simple editing of dB/Oct or PSD/ASD values Insertion, deletion & changes of levels & slope Capable to virtually programme any test profile. Graphical presentation of profile for visualization. 1 to 30 seconds 1 to 30 seconds User selectable drive level from 5 to 2000 mV rms

Soft Test Startup Time Soft Test Stop Time Pre-Test Loop to determine system response before actually starting the main test Test Level Scheduling Online Display

User selectable: -27 to 0 dB Duration for each level can be programmed separately. Parameters Programmed Grms, Control Grms, Individual Channel(s) Grms, Channel(s) in use, Scheduled Test Level, Elapsed Test Period, Remaining Test Period, Drive Voltage (rms0, Time & Date.

User selectable: -80 to 0 dB Duration for each level can be programmed separately. Parameters Programmed Grms, Control Grms, Individual Channel(s) Grms, Channel(s) in use, Scheduled Test Level, Elapsed Test Period, Remaining Test Period, Drive Voltage (rms0, Time & Date.

User selectable: -80 to 0 dB Duration for each level can be programmed separately. Parameters Programmed Grms, Control Grms, Individual Channel(s) Grms, Channel(s) in use, Scheduled Test Level, Elapsed Test Period, Remaining Test Period, Drive Voltage (rms0, Time & Date.

13

Parameters

Model-F10
Graph Control/Reverence test spectra (g2/Hz vs. Frequency) Individual channel spectra (g2/Hz Vs. Frequency) Overtaid Spectra (g2/Hz Vs. Frequency) Transfer function spectra CHx / CHy (dB Vs. Frequency) Drive spectra (dB Vs. Frequency) Drive signal (Volt Vs. Frequency)

Model-F11
Graph Control/Reverence test spectra (g2/Hz vs. Frequency) Individual channel spectra (g2/Hz Vs. Frequency) Overtaid Spectra (g2/Hz Vs. Frequency) Transfer function spectra CHx / CHy (dB Vs. Frequency) Drive spectra (dB Vs. Frequency) Drive signal (Volt Vs. Frequency) User configurable message/notes

Model-F12
Graph Control/Reverence test spectra (g2/Hz vs. Frequency) Individual channel spectra (g2/Hz Vs. Frequency) Overtaid Spectra (g2/Hz Vs. Frequency) Transfer function spectra CHx / CHy (dB Vs. Frequency) Drive spectra (dB Vs. Frequency) Drive signal (Volt Vs. Frequency) User configurable message/notes

Graph Annotations to identify the test conducted Storage of Test Data

Two lines of annotation programmable by the operator for each test To disk at pre-configured intervals in tabular text format. Export of test data to Microsoft Office Storage of graph. Export of test graph to Microsoft Office Tabular data for PSD Vs. Frequency Control/Reference spectrum Control test spectra (g2/Hz Vs. Frequency) Individual channel spectra (g2/Hz Vs. Frequency) Overlaid Spectra (g2/Hz Vs. Frequency) Transfer function spectra CHx/CHy (Db vS. Frequency) Drive spectra (dB Vs. Frequency)

To disk at pre-configured intervals in tabular text format. Export of test data to Microsoft Office Storage of graph. Export of test graph to Microsoft Office Tabular data for PSD Vs. Frequency Control/Reference spectrum Control test spectra (g2/Hz Vs. Frequency) Individual channel spectra (g2/Hz Vs. Frequency) Overlaid Spectra (g2/Hz Vs. Frequency) Transfer function spectra CHx/CHy (Db vS. Frequency) Drive spectra (dB Vs. Frequency)

To disk at pre-configured intervals in tabular text format. Export of test data to Microsoft Office Storage of graph. Export of test graph to Microsoft Office Tabular data for PSD Vs. Frequency Control/Reference spectrum Control test spectra (g2/Hz Vs. Frequency) Individual channel spectra (g2/Hz Vs. Frequency) Overlaid Spectra (g2/Hz Vs. Frequency) Transfer function spectra CHx/CHy (Db vS. Frequency) Drive spectra (dB Vs. Frequency)

Storage of Test Graph Posttest Report Generation

14

Classical Shock Controller / Arbitrary Transient / SRS Analysis & Synthesis

Parameters
Modes of Operation

Model-F10
Half Sine Triangular Forward Saw-tooth Backward Saw-tooth Rectangular

Model-F11
Half Sine Triangular Forward Saw-tooth Backward Saw-tooth Rectangular Trapezoidal Arbitrary Transient SRS Analysis & Synthesis 0.1 to 200 g 0.1 to 100 mS (milli second ) 5.0% to 50.0% (Sine, rectangular)

Model-F12
Half Sine Triangular Forward Saw-tooth Backward Saw-tooth Rectangular Trapezoidal User defined shapes Arbitrary Transient SRS Analysis & Synthesis 0.1 to 500 g 0.1 to 1000 mS (milli second) 5.0% to 50.0% (Sine, rectangular)

Pulse amplitude Pulse width Pre & Post Pulse Amplitude (%of Pulse Amplitude) Input Channels Channel sensitivity Channel Control Control Mode Filters

1to 200 g 0.5 to 50 mS (milli second ) 5.0% to 50.0% (Sine)

02/04 1.0 to 99.99 pC/g or mV/g Single/Multi-channel Maximal/Average 8Th Order (analog)

08/16 1.0 to 1000 pC/g or mV/g Single/Multi-channel Maximal/Average/Weighted Average Anti-aliasing (Analog/Digital) Disable/Monitor/Control & Monitor Drive 20V (Pk-Pk) Anti-aliasing (Analog/Digital) 8 I/P, 8 O/P 5.0% to 50.0% Pre-test is carried out to determine response/transfer function of the Vibration System by sending a low level signal. This feature expedites the and equalization process at the time of actual testing safeguards the product from getting over tested due to pulses consumed in equalization. 20.0 to 3000 mS 1 to 100000 Parameters Pulse Width, Reference Pulse Amplitude (g), control Pulse Amplitude (g), Drive Signal (V), Total Pulse, Pulse Elapsed, Pulse Remaining, Individual Channel Level, Channel Mode (Control/Monitor), Displacement (mm), Velocity (mm/s), Date, Time. Graph

32, expandable upto 128 1.0 to 10000 pC/g or mV/g Single/Multi-channel Maximal/Average/Weighted Average Anti-aliasing (Analog/Digital/Traking) Disable/Monitor/Control & Monitor Drive 20V (Pk-Pk) Anti-aliasing (Analog/Digital/Traking) 16 I/P, 16 O/P 5.0% to 50.0% Pre-test is carried out to determine response/transfer function of the Vibration System by sending a low level signal. This feature expedites the equalization feguaprocess at the time of actual testing and sards the product from getting over tested due to pulses consumed in equalization. 10.0 to 5000 mS 1 to 100000 Parameters Pulse Width, Reference Pulse Amplitude (g), control Pulse Amplitude (g), Drive Signal (V), Total Pulse, Pulse Elapsed, Pulse Remaining, Individual Channel Level, Channel Mode (Control/Monitor), Displacement (mm), Velocity (mm/s), Date, Time. Graph

Channel Selection Output Channel Filters Digital I/O Pre-Test Amplitude (% of Reference Amplitude)

Disable/Monitor/Control & Monitor Drive 12V (Pk-Pk) 8Th Order (analog) 4 I/P, 4 O/P 10.0% to 50.0% Pre-test is carried out to determine response/transfer function of the Vibration System by sending a low level signal. This feature expedites the equalization process at the time of actual testing and safeguards the product from getting over tested due to pulses consumed in equalization. 50.0 to 3000 mS 1 to 100000 Parameters Pulse Width, Reference Pulse Amplitude (g), control Pulse Amplitude (g), Drive Signal (V), Total Pulse, Pulse Elapsed, Pulse Remaining, Individual Channel Level, Channel Mode (Control/Monitor), Displacement (mm), Velocity (mm/s), Date, Time. Graph

Pulse Repetition Rate Total no. of pulses to be generated Online Display

Control graph (g vs. time), Individual Control graph (g vs. time), Individual Control graph (g vs. time), Individual channel graph (g vs. time), Drive graph channel graph (g vs. time), Drive graph channel graph (g vs. time), Drive graph (volt vs. time), Alarm/Abort limit region (volt vs. time), Alarm/Abort limit region (volt vs. time), Alarm/Abort limit region Graph Annotations Two lines of Annotation programmable User configurable message/notes by the operator for each test to identity the test conducted. User configurable message/notes

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Parameters
Storage of Test Data Storage of Test

Model-F10
To disk at Pre-configured intervals in tabular text format & waveforms

Model-F11
To disk at Pre-configured intervals in tabular text format & waveforms

Model-F12
To disk at Pre-configured intervals in tabular text format & waveforms Storage of waveform into user defined file. Export of test graph to Microsoft Office Facilitates report generation of test conducted. Export of graph to Microsoft Office Loop check feature thru Pre-test to verify physical setting of the system before staring actual test. Independent alarm and abort profile in terms of (1.0 to 50.0%) of reference Pulse acceleration. Auto test shutdown in case of exceeding the abort limit or lines exceeds for set no. of loops. Limiting abort level Grms on each channel. Password authorization to operate the software.

Storage of waveform into user Storage of waveform into user defined file. defined file. Export of test graph to Microsoft Office Export of test graph to Microsoft Office Facilitates report generation of test conducted. Export of graph to Microsoft Office Loop check feature thru Pre-test to verify physical setting of the system before staring actual test. Independent alarm and abort profile in terms of (1.0 to 50.0%) of reference Pulse acceleration. Auto test shutdown in case of exceeding the abort limit or lines exceeds for set no. of loops. Limiting abort level Grms on each channel. Password authorization to operate the software. Facilitates report generation of test conducted. Export of graph to Microsoft Office Loop check feature thru Pre-test to verify physical setting of the system before staring actual test. Independent alarm and abort profile in terms of (1.0 to 50.0%) of reference Pulse acceleration. Auto test shutdown in case of exceeding the abort limit or lines exceeds for set no. of loops. Limiting abort level Grms on each channel. Password authorization to operate the software.

Posttest Report Generation Safety features/Protections

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Sine On Random Control Software

This application provides true sine tones combined with all features of Broadband Random. These sine tones can be superimposed over the Broadband random with independent profile per tone. The following additional features need to be programmed for using Sine-on-Random:
Parameters
Independent no. of Sine tones Drive Signal

Model-F10
1 to 8 Multiple analog sweeping sine tone combine with continuous broadband Gaussian random

Model-F11
1 to 10 Multiple analog sweeping sine tone combine with continuous broadband Gaussian random 1

Model-F12
1 to 10 Multiple analog sweeping sine tone combine with continuous broadband Gaussian random 1 Fixed/sweeping Oct/min or Hz/sec or time/sweep Any value between the available frequency range Up/down Constant Acceleration Variable pre-test level & duration Broadband random on/off Sine on/off per tone Start sweep per tone Alarm/Abort limits User configurable ramp up rate in dB/sec

COLA output for Sine tone Sweeping Sweep Rate Stat frequency Start direction Sine tone level Run Schedule Constant Acceleration Variable pre-test level & duration Fixed sine tones Any value between the available frequency range

Fixed/sweeping Oct/min or Hz/sec or time/sweep Any value between the available frequency range Up/down Constant Acceleration Variable pre-test level & duration Broadband random on/off Sine on/off per tone Start sweep per tone Alarm/Abort limits User configurable ramp up rate in dB/sec

Safety

Alarm/Abort limits

DESPL

17

Field Data Replicator/ Long Time History Simulation

This test application provides the way to replay recorded field data on your shaker. The data recorded on the test tracks/roads can be stored into a file. The test application software accepts wide range of data file types as input and the waveform length is limited only by the size of your storape device.
Parameters
File Format

Model-F10
ASCII format. Time-Acceleration or Acceleration in various mathematical notations. 20 to 5000 samples/sec

Model-F11
ASCII format. Time-Acceleration or Acceleration in various mathematical notations. Band-limited random, white noise, sine, chirp 20 to 10000 samples/sec Build waveform, Rescale, Compensation, Shaped random

Model-F12
ASCII format. Time-Acceleration or Acceleration in various mathematical notations. Band-limited random, white noise, sine, chirp 20 to 15000 samples/sec Build waveform, Rescale, Compensation, Shaped random Single/multiple with specified test schedule No. of repetition, duration, test level and intensity Over test, Grms Alarm & Abort limits in dB Acceleration-time, PSD waveform, Drive waveform, Reference Grms, Control Grms, Test time, Drive Voltage, Individual Channels status Composite waveform display At pre-determined intervals for future viewing & printing Automatic detection of frequency with max. PSD Cursor facility to focus on individual points during the test. Data plots, test reports, setup parameters, waveforms with export facility to MS Office MATLAB

Digital Re-sampling Profile editing Profile Test Schedule Protection Equalization Display

Single with specified test schedule No. of repetition, duration Over test, Grms Alarm & Abort limits in dB Acceleration-time, PSD waveform, Drive waveform, Reference Grms, Control Grms, Test time, Drive Voltage, Individual Channels status At pre-determined intervals for future viewing & printing Automatic detection of frequency with max. PSD

Single/multiple with specified test schedule No. of repetition, duration, test level and intensity Over test, Grms Alarm & Abort limits in dB Acceleration-time, PSD waveform, Drive waveform, Reference Grms, Control Grms, Test time, Drive Voltage, Individual Channels status Composite waveform display At pre-determined intervals for future viewing & printing Automatic detection of frequency with max. PSD Cursor facility to focus on individual points during the test. Data plots, test reports, setup parameters, waveforms with export facility to MS Office

Automatic before the waveis replicated Automatic before the waveis replicated Automatic before the waveis replicated

Data Dumping Analysis

Report generation

Data plots, test reports, setup parameters, waveforms with export facility to MS Office

Real Data Acquisition & Playback (RDAP)

DESPL

Acquisition and Playback allows actual test data to be recorded in the field and replicated on the shaker, as in the case of recording engine vibrations in a car.

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Combined Environmental Test Chamber

Vibration + Temperature + Humidity = Combined Test
The environments which give the industrial products destructive stress are thought to be such climatic environments (i.e. temperature, humidity, rain and dust) and physical environments as a vibration, shock, or acceleration. Industrial products are always subjected to these complicated combined stresses, not a single stress. Features : Wide variation C h a m b e r d o o r a r r a n g e m e n t , w i d e temper ature/humidity range, position of compressor, cooling method and integration of chamber with shaker. Direct coupling Direct coupling combination method applies to eliminate loss of excitation capability of a vibrator in a combination test. How to select a system The system rating are prepared as per direction of International Standards Organization document ISO5344 (BS6140). Following information assist in selecting a suitable configuration system for intended applications Select a Vibration Shaker System The rating of the system is defined in terms of Kgf force and is calculated by using the formula-The rating of the system is defined in terms of Kgf force and is calculated by using the formulaForce (F) = Mass(m) Acceleration (a) Where: Force (F) in Kgf Mass (m) is the total moving mass (Armature + ILS + Pay support + Fixture + Object, all in Kg. Note: Acceleration (g) due to natural gravity = 9.8066m/s Other the this some important factors as test profile, specimen dimensions, test axis, test type, guides for optimum shaker selection. For this reason, combined environmental test systems which can create a test environment simulating real environment, are used. DESPL can recommend the most suitable combined test systems to the test application based on our experience and wide products lineup Data control and logging The integrated test control and data management for the climatic environmental test and the vibration test by using a PC based controller. Individual / combined test use The vibration test system and the climate test chamber can be used individually as the chamber have moving arrangement in horizontal and vertical direction. Sine Vibration Rating Sine vibration test is very common test having different profiles. Endurance by sweeping is the most appropriate method for simulating the effect of stress undergone by specimen in use. The displacement is associated with a corresponding value of acceleration in such a manner that the magnitude of vibration should be same at the cross over frequency. The frequency range may be thus programmed and swept continuously changing from constant displacement to constant acceleration and vice-versa at the cross-over frequency. Random Vibration Rating Acceleration (g) in random testing is defined in terms of r.m.s value and calculated on the basis of Power Spectral Density (PSD). Random ratings have been calculated as per the directions of International Standards Organization document ISO 5354. The force rating are based on flat spectrum 100 to 200 Hz with 20db /decades roll-off from 100Hz down to 20Hz, with loads equal to or greater than twice the armature mass. ISO 5344 indicates that the ratio of peak to rms acceleration level must be atleast 3:1 sigma, as measured on vibration table Shock Vibration Rating The shock capability of the system is determined by the test profile such as pulse duration, pulse amplitude, pre and post pulse structure etc. Dynamic Env. Solutions Pvt. Ltd. Should be consulted to provide the most suitable system.

Note: Because of continuous product improvement, specifications are subject to change without advance notice. Latest status will always be indicated in our quotation 19

Centrifuge Machine
Centrifugal acceleration may be considered as an angular motion of a particle or body about a reference position. The Centrifuge Acceleration Test Machine is used to test the object for a defined Centrifugal force exerted on it when it is placed on a rotary platform at a certain radial distance.

DESPL

Centrifuge Acceleration Test Machine also called a liner acceleration test systems. The system consists in two parts one mechanical centrifuge m/c and second speed control unit.

Calculation of Acceleration g = 0.0011179 x N2 x r Where, N = R.P.M., r = Radius in Meters

Specification
g Range Payload Capacity Rate Range Platform Radius RPM Stability Display Speed Indication Accuracy Slip Rings Mounting Platform Drive System Control : : : : : : : : : : : 0 to 100 g 0 to 100 Kg 0-300 RPM Custom built 1.0 % per minute of operating rate above 60 rpm. Zero Drift. Digital RPM 1. % (Includes meter and encoder error) standard package is as per customer requirement Direct mounting on platforms Suitable D.C. motor with tachometer feedback belted to drive shaft. Solid- state fully regenerative control system Manual control by Speed control unit and PC based auto controller 20

Vibration Meter ( DVA Meter )

DVA Meter, is a comprehensive user friendly Equipment, used in conjunction with any Vibration System to monitor various Vibration parameters i. e. Acceleration, Displacement & Velocity with the help of Accelerometer. Designed for applications in measurement of mechanical vibrations on machines on the shop floor as well as on structures. This instrument can be used also to monitor vibration levels in production machines on a periodic basis, so that action can be taken before a complete machine failure occurs. The measured parameters can be read out from the LCD display. It also provides AC output, which can be taken for recording purpose and for other processing.

Specification
Monitor Parameters Displacement (mm) Velocity Acceleration Frequency Response Accuracy Least Significant Bit No. of Input Channel Input Connection Channel Sensitivity Output Connection Display Power Supply : : : : : : : : : : : : : Acceleration, Velocity, Displacement 0.2 mm, 2 mm, 20 mm (P-P) 20, 200, 2000 mm/Sec Peak 2, 20, 200 g Peak 5 Hz to 5KHz 1%. 1. One Microdot Connector pC/g or mV/g BNC Connector 3 Digit LCD 230 V AC 10%, 50 Hz. 21

PAY LOAD SUPPORT FOR ATTACHMENT WITH SHAKERS

Combo Base Horizontal Slip Table
CB HST Model Table Size (mmmm) Mass (Kg) Mg 11 22 25 45 65 85 105 120 Shaker Model DEV 010 to 020 DEV 040 to 100 DEV 040 to 100 DEV 060 to 100 DEV 130 to 200 DEV 200 to 400 DEV 200 to 400 DEV 300 to 600 Model DVLS 030 DVLS 040 DVLS 050 DVLS 055 DVLS 060 DVLS 080

Vertical Load Support

Size (mm) 300x300 400x400 500x500 550x550 600x600 800x800 Mass (Kg) Mg 12 19 28 32 36 62 92 125 DEV 010 to 020 DEV 020 to 040 DEV 040 to 100 DEV 040 to 100 DEV 040 to 100 DEV 130 to 200 DEV 200 to 400 DEV 300 to 600 Shaker Model

DHST 0303 300300 DHST 0406 400600 DHST 0606 600600 DHST 0608 600800 DHST 0610 6001000 DHST 0810 8001000 DHST 1010 10001000 DHST 1012 10001200

DVLS 100 1000x1000 DVLS 120 1200x1200

Square Head Expander

Model SHE 010 SHE 020 SHE 030 SHE 040 SHE 050 SHE 060 SHE 080 SHE 100 Note : 1. Table Size (mmmm) 100100 200200 300300 400400 500500 600600 800800 10001000 Mass (Kg) Mg 0.9 3.5 8 16 24 38 80 120 Shaker Model DEV 005 DEV 020 DEV 060 DEV 130 DEV 130 DEV 200 DEV 250 DEV 350 to 600 Model CHE 010 CHE 020 CHE 030 CHE 040 CHE 050 CHE 060 CHE 080 CHE 100

Circular Head Expander

Size (mm) 100 200 300 400 500 600 800 1000 Mass (Kg) Mg 0.9 3.2 7.5 14 20 35 74 110 Shaker Model DEV 010 to 020 DEV 020 to 040 DEV 040 to 100 DEV 040 to 100 DEV 040 to 100 DEV 130 to 200 DEV 200 to 400 DEV 300 to 600

Special Pay load support having different mounting hole pattern and thread size can be design for specific applications

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Our Major Clients

Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Addon Engg. Pvt. Ltd., Bangalore Ashok Leyland Ltd., Hosur Alpha Design Tech. Pvt. Ltd. Bangalore ARDE, Pune B.E.L., Bangalore & Hyderabad Blowell Auto Pvt. Ltd., Faridabad CQA(L), Bangalore DRDE, Gwalior Hero Honda Motors Ltd., Gurgaon JNS Instruments Ltd., Gurgaon L & T Ltd., Bangalore Motherson Summi Systems Ltd., Noida Machine Tool Prototype Factory (MPF), Ambarnath Ordanance Factory, Dehradun Opto Electronics Factory (OLF), Dehradun PRICOL Ltd., Coimbatore, Pune, Pantnagar PT TVS Motor Co., Indonesia Semiconductor Complex Lab., Mohali Suparjit Engg. Ltd., Bangalore Tata Power Co. Ltd., Bangalore TVS Motor Co. Ltd, Hosur Wings Automobiles Products Pvt. Ltd., Faridabad

Regd. Office & Works :

DYNAMIC ENV. SOLUTIONS PVT. LTD.

E-77, UPSIDC Industrial Area, Bahadrabad (Hardwar) 249 402 (U.K), INDIA
Phone: +91-1334-234740, Fax: +91-1334-234131 Email: info@vibrationsystems.net, Website: http://www.vibrationsystems.net

Regional Offices
BANGALORE
282, Vivekanagar, 6th Main, 4th Cross BANGALORE 560 047 ( INDIA) PHONE : +91-80-25714370 Mobile: +91-9886050143

PUNE
M-8/341, MHB Colony, Laxmi Nagar, PUNE 9 ( INDIA ) Phone: 91-20-56234870 Cell : +91-9823121948

CHENNAI
No. 16, 3rd Main Road Gangai Nagar, Velachery CHENNAI 600 042 (INDIA) Phone : +91-9841025507

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