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All Fulton Boilers can be ordered with a polished stainless steel jacket
Ask y your Fulton distributor how little extra it can cost for stainless.
If you want more efficiency with the same vertical tubeless design Fulton has The EDGE
T thickness of the The pressure vessel is no less p than 5/16 (7.94mm)
A vertical tubeless boiler is a relatively simple design, offering years of trouble-free operation
Many Fulton boilers over 30 years of age are still in operation today. There are no tubes or coils to rust or burn out periodically, therefore, no retubing costs, ts, no downtime. No downtime means increased productivity.
an it does have the edge over the and Classic. Fuel to steam efficiencies in the Cla low 80s. The EDGE has the same time proven top mounted matched burner pro with the downward cyclonic flame and wi features the Fulton engineered Flue fea Gas Enhancing System (FGE). A highly Ga efficient two pass design, the Fulton FGE system works by using a massive heat sys transfer surface with high velocity flue tra gasses traveling over a cylindrical grid of ga heat convection fins. Through controlled he velocities these fins transmit additional ve heat evenly to the outer side of the water he vessel, creating high efficiencies with ve lower stack temperatures. low
es Complete control panel box houses nts all necessary operating components
The 7800 Series Microprocessor based ng controls are standard. A trouble shooting display module is optional. Fultons commitment to continuous product ncy, improvement is reflected in the efficiency, ior quality, and ruggedness of these superior standard fuel-fired boilers.
85 80 75 70
Fulton fuel-fired boilers can be ordered with combination fuel capabilities or be converted to combination fuels simply and economically.
All fuel-fired boilers feature the Fulton designed and manufactured top mounted down fired forced draft burner.
1
The optional Fulton Fulton low emissions burner. urner. (< 20PPM NOx and < 60PPM PM CO)
Steam Outlet
4
Control Panel Box
Water Inlet
Large Handholes
C
GAS HEAD CAN PIVOT 360
B H G D
I E
Side View
Front View
Top View
4 N/A
4 47.5 1207 63.5 1613 44 1118 26 660 35.5 902 6 152 42 1070 72 1828 26 660 41 1041 18 914 1400 635
6 6
6 57.5 1461 73.5 1867 44 1118 26 660 35.5 902 6 152 52 1320 82 2083 26 660 41 1041 18 914 1700 773
9.5 N/A
9.5 67.5 1715 83 2108 44 1118 26 660 35.5 902 6 152 62 1575 92 2337 26 660 41 1041 18 914 1900 862
10 10
10 63.5 1613 80 2032 45 1143 28 710 37 940 6 152 58 1473 86 2184 28 710 41 1041 18 914 2000 910
15 15
15 69 1753 86 2184 47 1194 30 760 39 990 8 203 63 1600 92 2337 30 760 41 1041 18 914 2280 1036
20 20
20 72.5 1842 91.5 2324 59.5 1511 39 990 46.5 1181 10 254 65 1651 96 2438 39 990 41 1041 18 914 3400 1545
25 N/A
25 75 1905 93.5 2375 60 1524 39 990 47 1194 10 254 66 1676 98 2489 39 990 41 1041 18 914 3500 1588
30 30
30 82.5 2069 101 2565 66.5 1689 46 1170 52.5 1333 12 305 73.5 1867 106 2692 46 1170 41 1041 18 914 4780 2168
50 N/A
50 87 2210 106.5 2705 77 1956 55 1400 60 1524 12 305 79 2007 114 2896 55 1400 41 1041 18 914 6526 2960
60 N/A
60 93.5 2375 118.5 3010 77 1956 55 1400 60 1524 12 305 85 2159 124 3150 55 1400 41 1041 18 914 7280 3302
Minimum Clearances (H) Clearance for Burner Removal * IN MM (I) Opening Required for Installation IN With Water Column Removed MM Front of Boiler IN MM Sides & Rear of Boiler IN MM Weights Approx. Shipping Weight LB KG
* This dimension is 6 less for oil-fired units 6-50 HP and 12 less for oil-fired units 60 HP. Add 6 for low emissions burner removal.
AND SPECIFICATIONS
Classic Models FB-A 4
4
6
6
9.5
9.5
10
10
15
15
20
20
25
25
30
30
50
50
60
60
N/A
9.5
10
15
20
N/A
30
N/A
N/A
1,000 BTUHR 134 1,000 KCAL/HR 33.8 Steam Output LB/HR 138 KG/HR 63 Approximate Fuel Consumption at Rated Capacity+ Light Oil (Classic Only) GPH 1.2 LPH 4.5 Propane Gas (Classic) FT3/HR 67.2 M3/HR 1.9 Natural Gas (Classic) FT3/HR 168 M3/HR 4.8 Propane Gas (EDGE) FT3/HR N/A M3/HR N/A Natural Gas (EDGE) FT3/HR N/A M3/HR N/A Nat. Gas Boiler Connection Size IN 1 MM 25 Burner Motor HP 3450 RPM/60 CY 2850 RPM/50 CY 1/3 Electric Power Requirements (in Amps) 120V,60 CY, 1 Phase 7.2 240V, 50/60 CY, 1 Phase 208V, 50/60 CY, 3 Phase 240V, 50/60 CY, 3 Phase 480V, 50/60 CY, 3 Phase Water Content GALLONS LITERS 14 53 3.6 2.4 2.2 1.1
201 50.7 207 94 1.8 6.8 100 2.8 257 7.1 97 2.7 242 6.9 1 25 1/3 7.2 3.6 2.4 2.2 1.1
318 80.1 328 149 2.8 10.6 159 4.5 398 11.3 N/A N/A 384 10.8 1 25 1/3 7.2 3.6 2.4 2.2 1.1
335 84.4 345 157 3.0 11.4 168 4.8 419 11.9 161 4.6 403 11.4 1 25 1/3 7.2 3.6 2.4 2.2 1.1
503 127 518 235 4.5 17.0 251 7.1 628 17.8 242 6.9 606 17.2 1 25 1/3 7.2 3.6 2.4 2.2 1.1
670 169 690 313 6 22.7 335 9.5 837 23.7 323 9.1 837 23.7 1.25 32 1/3 gas 3/4 oil 7.2 gas 13.8 oil 3.6 gas 6.9 oil 2.4 gas 3.7 oil 2.2 gas 3.2 oil 1.1 gas 1.6 oil 77 292
838 211 863 392 7.5 28.4 419 11.9 1,047 29.7 N/A N/A N/A N/A 1.25 32 1/3 gas 3/4 oil 7.2 gas 13.8 oil 3.6 gas 6.9 oil 2.4 gas 3.7 oil 2.2 gas 3.2 oil 1.1 gas 1.6 oil 82 310
1,005 253 1,035 470 9 34.1 502 14.2 1,256 35.4 484 13.7 1,210 34.4 1.5 38 3/4 13.8 6.9 3.7 3.2 1.6
1,674 422 1,725 785 15.0 56.8 837 23.7 2,093 59.3 N/A N/A N/A N/A 1.5** 38 1.5 gas 2 oil 20 24 oil 10 gas 12 oil 6.9 gas 7.8 oil 6.0 gas 6.8 oil 3.0 gas 3.4 oil 245 927
2,009 506 2,070 942 17.9 67.8 1,004 28.4 2,511 71.1 N/A N/A N/A N/A 2 51 1.5 gas 2 oil 20 24 oil 10 gas 12 oil 6.9 gas 7.8 oil 6.0 gas 6.8 oil 3.0 gas 3.4 oil 270 1,022
16 61
16 61
24 91
39 148
170 644
+ Consumption based on Light Oil 140,000 BTU/G/ Natural Gas 1010 BTU/ft3; Propane 2530 BTU/ft3. * All ratings from 0 PSIG and at 212F. Consult Factory ** 2/51mm IRI and CSA N/A-Not Available Specifications and Dimensions are approximate. We reserve the right to change specifications and/or dimensions without notice. Diagram for guidance purposes only. Comprehensive details of dimensions, connections, etc. for each model are given on product dimension data sheets available from Fulton.
Safety Valve
Blowdown Separator
Thermometer
Pump/ Strainer
FEATURES
Fulton condensate return systems are completely assembled with tank, stand, high pressure pump, motor strainer rainer float valve, shut-off valve, gauge glass ass assembly, with overflow and drain openings. Heavy gauge properly sized tanks built for quick installation and removal or replacement Heavy duty feed water pump p Rigid welded support frame
Suggested Piping
Water Column and Sight Glass
* *
Union
G
S.G.A.
H A C E
BALL VALVE
F
STRAINER
10
4-12.5 33 125 160 73 18 457 30 762 45 1143 1.25 32 .50 13 1 25 .50 13 1 25 .50 .50 3450
20
13-21 40 151 180 82 18 457 36 914 45 1143 1.25 32 .50 13 1 25 .50 13 1 25 .75 .75 3450
30
22-30 46 174 195 89 18 457 42 1067 45 1143 1.25 32 .50 13 1 25 .50 13 1 25 2 2 3450
50
31-50 71 269 325 148 24 610 36 914 52 1321 2 51 1 25 1 25 .75 19 1 25 2 2 3450
60
51-60 94 356 465 211 24 610 48 1219 52 1321 2 51 1 25 1 25 .75 19 1 25 5 3450
80
61-80 128 485 560 254 28 711 48 1219 56 1422 2 51 1 25 1 25 .75 19 1 25 5 3450
100
81-100 147 556 650 295 30 762 48 1219 80 2032 3 76 1 25 1 25 .75 19 1 25 3 3 1725
150
101-150 220 833 1190 540 30 762 72 1829 80 2032 3 76 1 25 1.25 32 .1 25 1 25 5 5 X
200
151-200 220 833 1190 540 30 762 72 1829 80 2032 3 76 1 25 1.25 32 1 25 1 25 7.5 7.5 X
250
201-250 317 1200 1430 649 36 914 72 1829 86 2185 3 76 1.25 32 2 51 1 25 1 25 7.5 7.5 X
300
251-300 317 1200 1430 649 36 914 72 1829 86 2185 3 76 1.25 32 2 51 1 25 1 25 7.5 7.5 X
350
301-350 432 1635 1670 757 42 1067 72 1829 92 2337 3 76 1.25 32 2 51 1.25 32 1.25 32 15 X
400
351-400 432 1635 1670 757 42 1067 72 1829 92 2337 3 76 1.25 32 2 51 1.25 32 1.25 32 15 X
IN MM (E) Drain IN MM (F) Pump Outlet IN MM (G) Cold Water Inlet IN MM (H)* Overflow Opening IN MM (I) Pump HP 1 Ph. Motor 3 Ph. Motor (J) Pump Motor: RPM
RETURNSYSTEMS
FEATURES
Both the horizontal and the vertical condensate return systems are available in heavy gauge long lasting steel only. Vertical tanks have all the same assembly components that the horizontal tanks do. Increased pump life under normal operation because of higher head pressure Vertical return systems can be ordered separately or skid-mounted and piped to your boiler Easily serviced from the top Complete float assembly can be removed without draining tank
Standard pump is good for 180F maximum water temperature. Pumps for higher temperature water are available upon request.
VERTICALCONDENSATE
Vertical Condensate Return Systems Designed For Compact Space Saving Applications For Boilers From 1 HP up to 100 HP
Suggested Piping
Condensate Return Tank
Return Vent Overflow Opening Cold Water Supply Sight Glass Shut Off Valve Water Column and Sight Glass
Check Valves
* * Steam Injector *
Thermometer Aquastat
Union
To Blowdown Separator Pump/ Strainer Supplied With Optional Preheat Kit Assembly *(NOTE: Aquastat Opening Is The Same Dimension Off Centerline Of Sightglass But On Opposite Side)
10
4 - 12.5 33 125 160 73 18 457 30 762 51 1295 1.25 32 .50 13 1 25 .50 13 1 25 .50 .50 3450
20
13 - 21 40 151 180 82 18 457 36 914 57 1448 1.25 32 .50 13 1 25 .50 13 1 25 .75 .75 3450
30
22 - 30 46 174 195 89 18 457 42 1067 63 1600 1.25 32 .50 13 1 25 .50 13 1 25 2 2 3450
50
31 - 50 71 269 325 148 24 610 36 914 59 1499 2 51 1 25 1 25 .75 19 1 25 2 2 3450
60
51 - 60 94 356 465 211 24 610 48 1219 71 1803 2 51 1 25 1 25 .75 19 1 25 NA 5 3450
80
61 - 80 128 485 560 254 28 711 48 1219 71 1803 2 51 1 25 1 25 .75 19 1 25 NA 5 3450
100
81 - 100 147 556 650 295
C
RETURN D VENT D ACCESS PLATE
G B
S.G.A.
E F
DRAIN
IN MM (E) Drain IN MM (F) Pump Outlet IN MM (G) Cold Water Inlet IN MM (H)* Overflow Opening IN MM (I) Pump HP 1 Ph. Motor 3 Ph. Motor (J) Pump Motor: RPM
Optional preheat kits available. Preheat kit consist of sparge tube, ball valve, pressure reducing valve, self-actuated valve, thermometer, strainer, and steam gauge assembly.
HT/VT 50-200 require two (2) sparge injector tubes.
FEATURES
Constructed with the finest quality materials, all compact Fulton Blow-Down Separators meet or exceed ASME Code and include special features to insure safe boiler blow-down. Fulton Blow-Down Separators also operate with minimum maintenance. Baffle plate absorbs steam flash and pressure Steam is expelled safely through vent Water and sludge pass through drain to sewer 3 x 4 handhole for cleaning and inspection Welded to ASME Pressure Vessel Code Fast, easy hook-up to boiler
SPECIFICATIONS/DIMENSIONS/CONNECTIONS
Model F
For Boiler Size HP Max. Boiler Pressure PSI Capacity GALLONS LITERS Weight LBS KGS DIMENSIONS (A) Height IN MM (B) Diameter IN MM (C) Tank Height IN MM (D) Vent IN MM (E) Drain IN MM (F) Water Supply IN MM (G) Outlet IN MM (H) Inlet IN MM (I) Thermometer IN MM (J) Handhole IN MM (K) Inlet Height IN MM
10
4 - 10 150 7.9 30 110 50 32 813 10.75 254 20 508 3 76 1.5 38 .75 19 3 76 1 25 .50 13 3x4 76 x 102 16 406
20
11 - 20 150 17.4 66 190 86 34 864 16 406 20 508 3 76 1.5 38 1 25 3 76 1.25 32 .50 13 3x4 76 x 102 18 457
30
21 - 30 150 22 83 200 91 34 864 18 457 20 508 3 76 1.5 38 1 25 3 76 1.25 32 .50 13 3x4 76 x 102 18 457
50
31 - 50 150 35.6 135 255 116 40 1016 20 508 26 660 3 76 1.5 38 1 25 3 76 1.50 38 .50 13 3x4 76 x 102 18 457
75
51 - 75 150 40.8 154 295 134 44 1118 20 508 30 762 4 102 1.5 38 1 25 3 76 2 51 .50 13 3x4 76 x 102 18 457
100
76 - 100 150 58.75 222 415 188 44 1118 24 610 30 762 4 102 1.5 38 1 25 3 76 2 51 .50 13 3x4 76 x 102 18 457
150
101 - 150 150 70.5 267 450 204 50 1270 24 610 36 914 4 102 1.5 38 1 25 3 76 2 51 .50 13 3x4 76 x 102 18 457
D G
C F J A K I H
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FBA12-bro-2012-0907