C6000 MIB IOM Nov 2007

C6000 MIB Operation & Maintenance Manual
(Nov, 2007)
Air Technology Systems, Inc.
NOTICE
This document contains information protected by copyright. All rights are reserved. The owner of the equipment for which this manual is written may photocopy the contents of this manual for internal use only. No part of this document may be photocopied, reproduced, or translated into another language for use by anyone other than the owner of the equipment for which this manual is written without the prior written consent of Stulz Air Technology Systems, Inc. (SATS). This document contains confidential and proprietary information of Stulz Air Technology Systems, Inc. Distributing or photocopying this document for external distribution is in direct violation of United States copyright laws and is strictly prohibited without the express written consent of SATS. Unpublished rights reserved under the copyright laws of the United States and of other countries. Other brands and trade names are trademarks of their respective owners.
Stulz Air Technology Systems, Inc., 2007 Printed in the United States of America. All rights reserved. 11/07 Stulz Air Technology Systems, Inc. 1572 Tilco Drive Frederick, MD 21704 USA (Nov, 2007)
TABLE OF CONTENTS
1.0
1.1 1.2 1.3
GENERAL INFORMATION
Forward ..................................................... 1-1 Safety Summary ....................................... 1-1 Product Warranty ...................................... 1-2
6.0
6.1 6.1.1 6.1.2 6.1.3 6.2
SEQUENCING FUNCTION
Technical Specification .............................. 6-1 Alarm Supervising Function ...................... 6-1 Limit Supervising Function ........................ 6-2 Emergency Operation ............................... 6-2 Configuration ............................................ 6-3
2.0
2.1 2.2 2.2.1 2.3 2.3.1
DESCRIPTION
Operatinng Modes .................................... 2-1 Technical Specifications ............................ 2-1 Timing ....................................................... 2-2 MIB Control Board .................................... 2-3 Characteristics .......................................... 2-2
7.0
7.1 7.2 7.3 7.4
COMMAND INDEX
System Commands .................................. 7-1 STULZ-Bus Commands ............................ 7-1 BMS/TeleComptrol Commands................. 7-3 Sequencing Commands ........................... 7-5
3.0
3.1 3.1.1 3.2
SERVICE INTERFACE
Wiring ........................................................ 3-1 Service Cable Connection ........................ 3-1 Configuration and Service ........................ 3-1
8.0
8.1 8.2 8.3
C7000 MIB SERVICE PROGRAM

Software Download ................................... 8-2 Terminal .................................................... 8-4 BMS Function Test .................................... 8-5
4.0
4.1 4.2 4.3 4.3.1
STULZ BUS
Wiring ........................................................ 4-1 Configuration ............................................ 4-2 Troubleshooting ........................................ 4-4 STULZ Bus ............................................... 4-5
9.0
9.1 9.2 9.3
PRODUCT SUPPORT GROUP

Technical Support ..................................... 9-1 Obtaining Warranty Parts .......................... 9-1 Obtaining Spare/Replacement Parts ......... 9-1
5.0
5.1 5.1.1 5.1.2 5.2 5.2.1 5.3 5.4 5.4.1 5.4.2 5.4.3 5.4.4 5.4.5 5.5 5.5.1
BMS CONNECTION
BMS/TeleCompTrol Program Interface ..... 5-1 Connection of BMS via RS 485 II Port ...... 5-1 Connection of BMS/TeleCompTrol via RS 232 Interface Port ............................... 5-2 MODBUS Protocol .................................... 5-3 Connection of MODBUS Interface via RS 485 ...................................................... 5-4 Connection of an Interface with DDC ................................................... 5-5 Connecting the TeleCompTrol Program .... 5-5 Choosing the Protocol .............................. 5-5 Direct Connection via RS232 Interface ..... 5-6 Direct Connection via RS 485 Bus ............ 5-7 Modem Connection ................................... 5-8 Configuration with TeleComptrol Program ... 5-9 Troubleshooting ...................................... 5-10 BMS Connection ..................................... 5-10
APPENDICES
Appendix A- ModBus Data Points
ModBus Datapoint List ............................................. A
Appendix B- Electrical Drawings

C6000 MIB BOX Multifunction Interface Board ............B-1 Typical Wiring STULZ BUS1, MIB to A/C Units ......B-2
Appendix C
Definition of Terms and Abbreviations ...................... C
(Nov, 2007)
(Nov, 2007)
1.0 1.1
GENERAL INFORMATION Forward
read and follow all cautions that apply to your application. A bold text WARNING safety alert appears with information that is important for protecting you from harm and the equipment from damage. Pay very close attention to all warnings that apply to your application. accompanies a general A safety alert symbol WARNING or CAUTION safety statement. A safety alert symbol accompanies an electrical shock hazard WARNING or CAUTION safety statement.
The C6000/C7000 MIB, (Multi Interface Board), covered by this manual is designed and manufactured by Stulz Air Technology Systems, Inc. (SATS) using the latest, state-of-the-art control technology. Recognized as a world leader, SATS provides precision cooling systems and controls with the highest quality craftsmanship using the finest materials available in the industry. This device will provide years of trouble free service if installed and maintained in accordance with this manual. Damage to the unit from improper installation, operation or maintenance is not covered by the warranty. This manual contains information for operation, maintenance, troubleshooting and repair of the MIB. STUDY the instructions contained in this manual. They must be followed to avoid difficulties. Spare parts are available from SATS to insure continuous operation. Using substitute parts or bypassing electrical components in order to continue operation is not recommended and will VOID THE WARRANTY. Due to technological advancements, components are subject to change without notice. The Multi Interface Board is designed primarily to interface between SATS precision air conditioning systems and, a BMS (Building Management System) or the STULZ TeleCompTrol program through which its possible to control A/C systems via a PC or a BMS. The MIB provides the the ability to remotely interface with SATS models C6000 or C7000 controllers to manage an A/C system. Any use beyond this is deemed to be not intended. SATS is not liable for any damage resulting from improper use. All MIBs are designed for indoor use.
1.2.2
Safety Summary
The following statements are general guidelines followed by warnings and cautions applicable throughout the manual.
CAUTION
Prior to operating the unit, read and understand all instructions, recommendations and guidelines contained within this manual.
CAUTION
All adjustments, maintenance and/or repairs must be performed by a qualified technician. NOTE We recommend contacting SATS Product Support Group for assistance with adjusting or servicing your A/C unit.
1.2
1.2.1
Safety Summary
General
WARNING
If a fault occurs when operating the A/C unit or adjusting control parameters, it must be corrected immediately in accordance with the troubleshooting instructions for the A/C unit.
Stulz Air Technology Systems, Inc. uses NOTES along with CAUTION and WARNING symbols throughout this manual to draw your attention to important operational and safety information. A bold text NOTE marks a short message in the information to alert you to an important detail. A bold text CAUTION safety alert appears with information that is important for protecting your equipment and performance. Be especially careful to
CAUTION
Equipment may contain components subject to Electrostatic Discharge (ESD). Before attempting to mount or service these electronic devices, ensure you have no charge built up by touching a ground source. When possible, use a wrist-grounding strap when working on or near electronic devices. 1-1
(Nov, 2007)
1.3
Product Warranty
SATS offers a two year standard limited warranty as stated below.
2-Year Standard Limited Warranty:

Stulz Air Technology Systems, Inc., warrants to the original buyer of its products that the goods are free from defects in material and workmanship. Stulz Air Technology Systems, Inc.s obligation under this warranty is to repair or replace, at its option, free of charge to the customer, any part or parts which are determined by Stulz Air Technology Systems Inc. to be defective for a period of 24 months from date of shipment when a completed start-up form has been submitted to Stulz Air Technology Systems, Inc. within 90 days from shipment. In the event that a completed start-up form is not received by Stulz Air Technology Systems, Inc. within 90 days from shipment, the companys obligation will be for a period of 12 months from date of shipment. Parts repaired or replaced under this warranty are shipped FOB Factory, and warranted for the balance of the original warranty period or for 90 days from the date of installation, whichever is greater. Stulz Air Technology Systems, Inc.s warranty does not cover failures caused by improper installation, abuse, misuse, misapplication, improper or lack of maintenance, negligence, accident, normal deterioration (including wear and tear), or the use of improper parts or improper repair. Purchasers remedies are limited to replacement or repair of non-conforming materials in accordance with the written warranty. This warranty does not include costs for transportation, costs for removal or reinstallation of equipment or labor for repairs or replacement made in the field. If any sample was shown to the buyer, such sample was used merely to illustrate the general type and quality of the product, and not to represent that the equipment would necessarily conform to the sample. This is the only warranty given by the seller, and such warranty is only given to buyers for commercial or industrial purposes. This warranty is not enforceable until the invoice(s) is paid in full. THE FOREGOING SHALL CONSTITUTE SATSS ENTIRE LIABILITY AND YOUR EXCLUSIVE REMEDY. IN NO EVENT SHALL SATS BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL, CONSEQUENTIAL, OR EXEMPLARY DAMAGES, INCLUDING LOST PROFITS (EVEN IF ADVISED OF THE POSSIBILITY THEREOF) ARISING IN ANY WAY OUT OF THE INSTALLATION, USE OR MAINTENANCE OF THE EQUIPMENT. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
1-2
(Nov, 2007)
2.0
DESCRIPTION
Following protocols are supported:

- SDC - MODBUS - SNP - P90 (TeleCompTrol) (BMS) SNP and P90 protocols are not used in (BMS) the USA. Please disregard sections in (BMS) this manual relating to those protocols.
2.1 Operating Modes

The MIB (Multi Interface Board) provides an interface between SATS air conditioning units and the Stulz TeleCompTrol program or a BMS. It takes queries and commands from the BMS and translates them into a format which is understood by SATS A/C unit controls. The MIB can manage up to 32 SATS A/C units. The SATS controller in each A/C unit is sequentially polled by the MIB several times each second.
The MIB is also capable of operating a sequencing function with up to 32 SATS A/C units, which can be divided into 4 zones. The sequencing function contains alarm monitoring and the start-up of units when a limit is exceeded. The MIB is provided in two forms: 1. Installed in the electric box of an A/C unit where its supplied with a 24 VAC voltage source from the unit. 2. Installed in a separate, wall mounted enclosure with an internal power supply.
MIB Board
MIB In Wall Mounted Enclosure
2.2 Technical Specifications

The MIB does not have a display or keyboard and can only be configured and serviced with a BMS or a PC via RS232 interface (COM port, service interface). The MIB can manage data from up to 32 Stulz controllers. The MIB has an independent real time clock. The software is saved in a Flash EPROM. New software can be downloaded from a laptop or PC without the need of changing hardware. The board is operated with commands and not with menus, similar to the PC operating system DOS. LEDs show current bus activity and workload of the board. With the assistance of the available monitoring functions, it is possible to observe all data in the bus and interfaces. On the BMS side, various protocols and transmission options can be selected. It is possible to choose between an RS 232 or an RS 485 port on the MIB. (Nov, 2007)
2-1
2.2 Technical Specifications (Continued)

A sequencing function with up to four independent zones can be defined. Sequencing can include up to 32 units. Valid alarms can be defined for alarm monitoring. Upper and lower limits can be defined for limit value monitoring.
2.2.1 Timing
A non-response-timeout programmed in the BMS (time between two requests from the BMS without an answer from the STULZ MIB) must be longer than 1 second. The response time is up to 1 second depending on protocol function and the number of returned Bytes. There is a time delay of 1 to 3 seconds after the last response from the STULZ MIB before the next request by the BMS.
t1: Non-response timeout max.1 second t2: Response-time of MIB Value depends on number of requested bytes t3:Time-delay till next BMS-request 1 to 3 seconds t4: Refresh-rate for requested data point(s). To reduce this time, use block wise (bytes/words) reading of data from MIB. > 2s
Byte timeout for a 3 wire connection (Txd, Rxd, GND) using RS232: > 10 ms (at the reception by BMS)
2-2
(Nov, 2007)
2.3 MIB Board
2.3.1 Characteristics
Stand alone unit does not need a C5000 or C6000 controller (it has its own power supply). C6000 hardware without display and keys. Configuration and Service may be accessed with a laptop via the service interface. FLASH EPROM as program memory.
(Nov, 2007)
2-3
3.0
SERVICE INTERFACE
3.1.1 Service Cable Configuration

MIB (X4 Port) PC or laptopk (COM-Port) 9 pin. SUB-D Plug 9 pin. SUB-D Plug pin 5 (SG) oo pin 5 (SG) pin 2 (RD) oo pin 3 (TXD) pin 3 (TD) oo pin 2 (RD) or alternatively with 25 pole 9 pole. SUB-D Plug 25 pole. SUB-D Plug pin 5 (SG) oo pin 5 (SG) pin 2 (RD) oo pin 3 (TD) pin 3 (TD) oo pin 2 (RD)
Since the C6000/C7000 MIB has no keyboard and no display, the configuration and service is handled with the service interface. The program software is downloaded with this interface so it is no longer necessary to change the program EPROMs. The interface is a serial type (RS232-1) with a SUB-D 9 pin socket. It is marked with X4 on the CPU board. Actualizing the firmware and the card configuration can be done with the C6000/C7000 MIB service program. This Windows based program gives you following tools: Software Download Configuration and Service BMS Function Test
3.2 Configuration and Service

For configuration and service a terminal program is required. A terminal program transfers entered data on a defined interface and displays received information on screen. A terminal program is included in the C6000/C7000 MIB service program, which enables you to utilize all service and configuration tasks. First though, you must connect the MIB to a laptop or PC, as described in Section 3.1, Wiring. In order to operate the service program, please turn to Section 8.2, Terminal. Other terminal programs should be adjusted as follows: 9600 Baud / 8 data bits / no parity / 1 stop bit / no handshake / local echo.
3.1 Wiring
The service port of the MIB must be connected to a free COM port of a laptop or PC via serial cable (C6000 Service Cable). In a laptop or PC there are two different types of serial interface: either 9 pin SUB-D or 25 pin SUB-D. We recommend using the C6000 service cable, which has a 9-pin plug on both ends. For PC without RS232 interface an adaptor cable to connect the service cable to the USB port is available.
PC with Terminal Program MIB Board X4
Free COM Port
3-1
(Nov, 2007)
4.0 THE STULZ BUS

The Stulz bus is an RS 485 bus with fixed transmission parameters such as baud rate 9600 Baud, 8 data bits etc. Following values are valid for the RS 485 bus: Differential signal is transmitted via HIGH/LOW connection Maximum length: 3200 feet (1000m) Maximum controller distance: 114 feet (35m) Maximum number of controllers: 32 Connection: 2 pole shielded data line Controllers wired in series, not in star Data bus termination resistor (Z) at the beginning and end of bus The Stulz Bus connects up to 32 Stulz units with the MIB. All types of Stulz controllers can be connected to the Stulz bus. Stulz units are sequentially scanned by the MIB that saves the data, whereby the CPU address of the controller plays an important role. Eventual alarms are recognized and can be transmitted to other sources. On the other end requests made by the BMS can be answered with this data or BMS commands are directly transferred over the Stulz bus to controllers. It is also possible to assign a sequencing function with the Stulz bus; i.e. the controller receives on/-off commands via the Stulz bus.
4.1.1 The C5000 MAX Board

The C5000 requires a MAX Board since it does not possess its own RS485 interface.
The jumper address defines the board function: 1. Normal function as C5000 Max board 2. This Max board interfaces with a C4000 Relay Board 3. Reserved 4. Reserved Configuration of Terminal: 1. 5V DC 2. RS 485 Databus HIGH 3. RS 485 Databus LOW 4. 0V The two LEDs show the following: V1 lights up when data on the RS485 bus is transmitted to the controller with MAX board. V2 lights up when the controller with the MAX board is sending data on the RS 485 bus.
4.1 Wiring
The STULZ bus is a RS485 bus where up to 32 units can be connected with a MIB. The wiring is connected in series and not in parallel. At the beginning and end of the Stulz Bus a termination resistor (Z) must be placed. (See the examples on next page.) The C6000 MIB has its own integrated termination resistor (Z). This resistor is activated by setting Jumper X2 to position A when the MIB is at the beginning or end of the Stulz bus. The Stulz bus is a two wire connection with shielding. The shield is connected on both ends to the provided terminals. Controllers of type C5000 must be equipped with a MAX-Board.
(Nov, 2007)
4-1
C4000 controller must be of the C4000max version. Example 1:
Example 2:
4.2
Configuration
All units need their own CPU address, without any duplicates, so that they can communicate in the bus line (Exception C6000 Supervisor/Controller). They are configured for each controller type as follows: C6000: Service / Password / Gen. Settings / Interfaces / CPU-addr: C5000: Service / Password / Gen. Settings / Interfaces / CPU-addr: C1002: Menu point CPU-Address chosen with arrow keys C4000: Ring C configuration / interface C1010: see C1010 manual C6000 Chiller: Service/Password/Settings/System/ Address The valid range of CPU addresses is from 1 to 255. 4-2
In systems with a controller/supervisor combination the following must be observed: In a C5000 Supervisor/Controller combination both controllers receive their own address. Both controllers can be queried separately. Since both units have their own sensors they receive their setpoints from both controllers. When the supervisor does not control you wont receive any alarms when querying the supervisor. In a C6000 Supervisor/Controller combination both controllers have the same address and only the currently active controller responds. You will always receive all alarms and the correct status of the components. For the chiller (C6000 Chiller) a configuration with a supervisor is not possible. (Nov, 2007)
When the MIB is working with the SDC protocol only addresses 1 to 32 can be managed. After all controllers have received an address and the protocol and gateway addresses have been assigned, the board must be configured. This tells the board, which controller can currently be accessed. The C6000 MIB has an automatic Stulz bus unit recognition system. With this function all connected Stulz units are automatically recognized and the configuration is registered. The command for automatic recognition is: checkbus The MIB answers with Just a moment please! and begins querying the Stulz bus by trying to reach all controllers. This procedure can take up to 1 minute and can be stopped by pressing a key. Just a moment please! Connections will be terminated! Press key to stop. Unit 1:found (C5000) (2 mod.,Room Air) Unit 2: found (C5000) (2 mod.,Room Air) Unit 3: found (C5000) (2 mod.,Room Air) Unit 4: found (C5000) (2 mod.,Room Air) Unit 5: found (C5000) (2 mod.,Room Air) Unit 6: found (C5000) (2 mod.,Room Air) Unit 7: not present! Unit 8: found (C4000) (1 mod., Room Air) Unit 9: not present! Unit 10: found (C1002) (2 mod.,Room Air) Unit 11: found (C1002) (2 mod.,Room Air) Unit 12: found (C1002) (1 mod., Room Air) Unit 13: found (C1002) (1 mod., Room Air) Unit 14: not present! Unit 15: not present! Unit 16: not present! Unit 17: not present! Unit 18: not present! Unit 19: not present! Unit 20: not present! Unit 21: not present! Unit 22: not present! Unit 23: not present! Unit 24: not present! Unit 25: not present! Unit 26: not present! (Nov, 2007)
Unit Unit Unit Unit Unit Unit
27: 28: 29: 30: 31: 32:
not not not not not not
present! present! present! present! present! present!
Ready. During the Stulz bus (RS485) check, all functions and procedures are interrupted The current configuration of the Stulz bus can be displayed with following command: bus
Accessible Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller 01:C5000 02:C5000 03:C5000 04:C5000 05:C5000 06:C5000 07: (0 08:C4000 09: (0 10:C1002 11:C1002 12:C1002 13:C1010 14: (0 15: (0 16: (0 17: (0 18: (0 19: (0 20: (0 21: (0 22: (0 23: (0 24: (0 25: (0 26: (0 27: (0 28: (0 29: (0 30: (0 31: (0 32: (0 (2 Mod.,Room Air) (2 Mod.,Room Air) (2 Mod.,Room Air) (2 Mod.,Room Air) (2 Mod.,Room Air) (2 Mod.,Room Air) Mod.,Room Air) (1 Mod.,Room Air) Mod.,Room Air) (2 Mod.,Room Air) (2 Mod.,Room Air) (1 Mod.,Room Air) (1 Mod.,Room Air) Mod.,Room Air) Mod.,Room Air) Mod.,Room Air) Mod.,Room Air) Mod.,Room Air) Mod.,Room Air) Mod.,Room Air) Mod.,Room Air) Mod.,Room Air) Mod.,Room Air) Mod.,Room Air) Mod.,Room Air) Mod.,Room Air) Mod.,Room Air) Mod.,Room Air) Mod.,Room Air) Mod.,Room Air) Mod.,Room Air) Mod.,Room Air) = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = 100% 100% 100% 100% 100% 100% 000% 100% 000% 100% 100% 100% 100% 000% 000% 000% 000% 000% 000% 000% 000% 000% 000% 000% 000% 000% 000% 000% 000% 000% 000% 000%
STULZ-Bus monitoring: on Bus-scan speed: 3
4-3
When a controller is not recognized correctly, there is still the possibility to manually configure the unit. The following command is used: confbus <Controller> <Type> <Modules> <Control> Examples: To configure address 15 with a C5000 in a 2 Module unit and supply air control: confbus 15 c5000 2 s To configure address 4 with a C1002 in a 1 Module unit and return air control: confbus 4 c1002 1 r To configure address 17 with a C1010 in a 1 Module unit and return air control: confbus 17 c1010 1 r To configure address 13 with a C4000 in a two Module unit and supply air control: confbus 13 c4000 2 s To erase a controller at address 7, enter the following: confbus 7 All entries can be viewed with the bus command. The units found status must be at 100% after one minute.
4.3 Troubleshooting
After a few minutes the accessibility of all units should be at 100%. When the accessibility is 0%, this can have two reasons: 1. The wiring does not correspond to the scheme shown in Section 4.1, perhaps hi and low are switched or the termination resistor z is missing. 2. A unit connected to the Stulz bus is malfunctioning or blocking the complete data transfer on the Stulz bus. In order to localize the error, remove all the units from the Stulz bus and try to activate communication with only one unit by entering the command bus in certain time intervals. The accessibility of this (one) unit must increase with time to 100%. Now try connecting one unit after the other following the same procedure while observing the accessibility of the connected units with the bus command. When the accessibility of a newly connected unit decreases, then this unit is the one causing the problem. In this case the socketed driver 75176 must be exchanged. When the control unit causing problems is a C5000, then possibly the complete MAX-board must be exchanged.
4-4
(Nov, 2007)
4.3.1 STULZ Bus

Data transferred on the Stulz bus may be monitored. In order to slow the flood of data on the Stulz bus enter the command: busspeed 1 This command selects the query speed on the Stulz bus, and slows the transfer rate (1=slow, 2=medium, 3=fast)
Data is displayed with following command: stulzmon on The display function is turned off with this command: stulzmon off or simply x to turn off monitoring functions. Data is displayed in hexadecimal form:
01s 01s 02s FCs FFs 01r 01r 89r 54r FRr C3r 00r 00r 00r 00r 02r 00r 00r 0Cr FRr 00r 00r 00r 00r 00r 00r 00r 00r 00r 0Rr 51r 79r 50r 79r 48r 78r 48r 78r 00r 00r 00r 00r 00r 00r 00r 00r 00r FFr 00r 00r 00r 00r 00r 79r 32r 00r 01r 07r 17r 1Br 23r 23r 05r 05r 2Dr RCr 5Ar 5Ar 05r 05r 0Br 07r 04r 05r 22r 07r 03r 17r 01r 06r 0Fr 05r 14r 05r 0Ar 05r 0Fr 05r 0Ar 0Ar 05r 05r 00r 0Ar 07r 07r 00r 05r 23r 14r 05r 19r 05r 0Fr 05r 0Fr 0Ar 0Ar 05r 0Fr 07r 08r 05r 24r 19r 05r 1Rr 05r 14r 05r 14r 0Ar 0Ar 05r 13r 07r 0Cr 05r 25r 1Rr 05r 23r 05r 19r 05r 14r 0Ar 0Ar 05r 0Fr 00r 00r 00r DFr F1r 02s 01s 02s FBs FFs 02r 01r 89r 0Cr FRr BFr 00r 00r 00r F1r 01r 00r 00r 0Cr FRr 00r 00r 00r 00r 00r 00r 00r 00r 00r 0Rr 55r 79r 50r 79r 48r 78r 48r 78r 00r 00r 00r 00r 00r 00r 00r 00r 00r FFr 00r 00r 00r 00r 00r 8Cr 38r 00r 02r 17r 02r 28r 23r 23r 05r 05r 2Dr RCr 5Ar 5Ar 05r 05r 07r 07r 00r 05r 22r 07r 03r 17r 01r 06r 0Fr 05r 14r 05r 0Ar 05r 0Fr 05r 0Ar 0Ar 05r 05r 00r 0Ar 0Br 07r 04r 05r 23r 14r 05r 19r 05r 0Fr 05r 0Fr 0Ar 0Ar 05r 0Fr 07r 08r 05r 24r 19r 05r 1Rr 05r 14r 05r 14r 0Ar 0Ar 05r 13r 07r 0Cr 05r 25r 1Rr 05r 23r 05r 19r 05r 14r 0Ar 0Ar 05r 0Fr 00r 00r 00r 14r F1r
An s behind the bytes stands for sending (the bytes that are sent by the MIB on the Stulz bus), the sum of which represents a query. An r stands for receiving noting the bytes received by the MIB, which is the answer of the Stulz controllers. The first query of the MIB is as follows: 01s 01s 02s FCs FFs The most important part is only the first two bytes (01, 01). The first byte (01) represents the CPU address of the queried controller; in this case the controller with CPU address 1 is queried.
(Nov, 2007)
4-5
Since the numbers are displayed in hexadecimal form, the result is following address allocation: Hex 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F 10 Decimal 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 Hex 11 12 13 14 15 16 17 18 19 1A 1B 1C 1D 1E 1F 20 Decimal 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
The second byte (also 01) shows the type of query and must be either a 01 or a 21. When this isnt the case you can ignore the query. The answer of controller 01: 01r 01r 89r 54r FRr C3r 00r 00r 00r 00r 02r 00r 00r 0Cr FRr 00r 00r 00r 00r 00r 00r 00r 00r 00r 0Rr 51r 79r 50r 79r 48r 78r 48r 78r 00r 00r 00r 00r 00r 00r 00r 00r 00r FFr 00r 00r 00r 00r 00r 79r 32r 00r 01r 07r 17r 1Br 23r 23r 05r 05r 2Dr RCr 5Ar 5Ar 05r 05r 0Br 07r 04r 05r 22r 07r 03r 17r 01r 06r 0Fr 05r 14r 05r 0Ar 05r 0Fr 05r 0Ar 0Ar 05r 05r 00r 0Ar 07r 07r 00r 05r 23r 14r 05r 19r 05r 0Fr 05r 0Fr 0Ar 0Ar 05r 0Fr 07r 08r 05r 24r 19r 05r 1Rr 05r 14r 05r 14r 0Ar 0Ar 05r 13r 07r 0Cr 05r 25r 1Rr 05r 23r 05r 19r 05r 14r 0Ar 0Ar 05r 0Fr 00r 00r 00r DFr F1r
Here only the first address is important showing the CPU address of the answering controller (01). The total answer of the controller is either, 140 bytes long when the type of query is 1 or 232 bytes long when the type of query is 21. From this scenario it is easy to see which controllers are queried by the MIB and how they respond. When a controller is not responding, then it is not configured with checkbus/confbus. When a controller does not respond or gives a false response (answer too short), then the wiring is incorrect When none of the controllers respond, refer to Section 4.3 trouble shooting.
4-6
(Nov, 2007)
5.0
THE BMS CONNECTION
5.1 BMS/TeleCompTrol Program Interface

There are two different ways to interface a BMS or the TeleCompTrol program to a MIB board: - Connection via RS 485-2 Port - Connection via RS 232-2 Interface
5.1.1 Connection of a BMS via RS 485-2 Port
Up to 32 Stulz units: C1002 C1010 with SERC1010 C4000max C5000 with MAX C6000/C7000
......
(Nov, 2007)
5-1
5.1.2 Connection of BMS/TeleCompTrol Program via RS 232-2 Interface
In order to set up the connection to a BMS or TeleCompTrol following six parameters must be set the same for MIB and BMS, as shown in the examples below. The parameters differ with the type of BMS; the BMS provider must supply these. 1. Port Selection: port rs485 (Use of RS 485-2 ports for BMS/TeleCompTrol) port rs232 (Use of RS 232-2 interface for BMS/TeleCompTrol) 2. Baud rate: baud 9600 (Baud rate is set to 9600 Baud, possible values: 57600, 56000, 38400, 19200, 9600, 7200, 4800, 3600, 2400, 1200, 600, 300) 3. Number of Data Bits: databits 8 (Transmission with 8 data bits, possible values: 5, 6, 7, 8)
5-2
(Nov, 2007)
4. Number Stopbits: stopbits 1 (Transmission with 1 stop bit, possible values: 1, 2) 5. Choice of Parity: parity none (Transfer without parity, possible values: none, even, uneven) 6. Flow Control Selection: flowcon off (Flow control is off, possible values: off, on)
5.2 MODBUS Protocol

Selection of protocol: protocol modbus An interface to MODBUS can be done via the RS 232-2 port or RS485-2 port. Up to 8 MIBs can be queried in parallel via the 485 BMS port. Since every MIB manages up to 32 controllers, it is possible to scan 8 MIB x 32 Stulz controllers with one 485 BMS port. It is only necessary to assign different gateway addresses to each MIB. The command gateway 2 assigns the board to gateway address 2
The list of managed Stulz controllers is shifted with the gateway address as follows:
Gateway Address of the MIB

0 1 2 3 4 5 6 7
Addresses of the Managed Stulz Units

1 ... 32 33 ... 64 65 ... 96 97 ... 128 129 ... 160 161 ... 192 193 ... 224 225 ... 255
Example: Units, which are connected to a MIB with gateway address 2, must have an address in the range from 65 to 96 (see Section 4.2 Stulz bus configuration). The analog values e.g. for temperatures are transmitted in IEEE754 32 Bit format. A MODBUS register has a width of 16 bit, i.e. two MODBUS data point addresses are assigned by each analog data point.
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Sign Bit # Byte # 31 3
Exponent 30 - 24 23 2 22 - 16
Mantissa 15 - 8 1 7-0 0
Lower ModBus-address = high order word of IEEE-value Higher ModBus-address = low order word of IEEE-value The real value will be calculated as follows:
[(mantissa / 223) + 1] x (2 (exponent - 127) ) x (-1) sign
The command ieee msb ieee lsb
ieee
is used to change the order of a transmitted word.
(Higher word order of IEEE is transmitted first; Byte # 3, 2, 1, 0) (Lower order word of IEEE is transmitted first; Byte # 1, 0, 3, 2)
Here it is also required to consult the BMS provider.
5.2.1 Connection of a MODBUS Interface via RS 485
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5.3
Connection of an Interface with DDC
5.4 Connecting the TeleCompTrol Program

5.4.1 Choosing the Protocol
protocol sdc
The connection of the TeleCompTrol Program can follow in three different ways: 5.4.1.1 Direct connection via RS232 interface A serial cable (e.g. C6000 service cable) is connected from an unused COM port of the PC to the RS232-2 interface of the MIB. With this method only one MIB can be connected to manage up to 32 controllers. The maximum length of the serial cable should not exceed 32 feet. 5.4.1.2 Direct connection via RS485 Bus Since a standard serial cable does not have a RS 485 port, either a RS485 board must be installed or an unused COM port of the PC must be connected to a RS232 RS 485 converter. With this method it is possible to connect up to 32 MIBs giving a total of 32x32 = 1024 Stulz controllers. 5.4.1.3 Modem Connection An unused COM port of the PC is connected to the modem with a serial cable. With this method it is possible to call MIBs all over the world. The identification is accomplished with a SDC ID and a password which must be entered correctly in the PC and the MIB.
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5.4.2 Direct connection via RS 232 Interface
5.4.2.1 Configuration of MIB Setting ports to RS 232-2
Password selection
password 1
The password can be in a range from 1 to 999999. It must be the same one as entered in the TeleCompTrol program.
port rs232
Setting MODEMS
modem no
Assignment of SDC address (address of MIB)
address 1
The SDC address can be in a range from 1 to 59999. It must be the same one as entered in the TeleCompTrol program. 5-6
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5.4.3
Direct Connection via RS 485 Bus
5.4.3.1 Configuration of MIB Setting port to RS 232-2 port rs232 Setting MODEMS modem no Assignment of SDC address (address of MIB) address 1 The SDC address can be in a range from 1 to 59999. It must be the same one as entered in the TeleCompTrol program. All connected MIBs must have different addresses. (Nov, 2007)
Password selection password 1 The password can be in a range from 1 to 999999. It must be the same one as entered in the TeleCompTrol program.
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5.4.4
Modem Connection
5.4.4.1 Configuration of the MIB Setting port to RS 232-2 port rs232 Configuration to MODEM modem yes Setting of modem initialization string modemini + The modem initialization string depends upon the modem type used. The parameter + selects the default string for 3COM U.S. Robotics MODEMs.
Setting of the auto-initialization modemautoini x Defines whether the modem will be initialized every x minutes. The parameter x can be set from 5 to 254. 0 means auto-initialization off. Assignment of SDC Address (Address of MIB) address 1 The SDC address can be in a range from 1 to 59999. It must be the same one as entered in the TeleCompTrol program.
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Password selection password 1 The password can be in a range from 1 to 999999. It must be the same one as entered in the TeleCompTrol program. Setting Telephone Number 1 for Alarm Transfer tel1 T0,(xxx)xxx-xxxx This is the telephone number of the modem connected to a running TeleCompTrol program. The telephone number 1 will be called 3 times when the alarm transfer fails. After that telephone number 2 will be dialed. The dial attempts will follow every other minute. Setting Telephone Number 2 for Alarm Transfer tel2 T0,(xxx)xxx-xxxx This is the telephone number of the modem connected to a running TeleCompTrol program. The telephone number 2 will be called 20 times when the alarm transfer fails. After that the alarm transfer will be stopped. The dial attempts will follow every other minute.
Configure Alarm Channel Set the baud rate to 9600Baud and choose the dialing method Configure Scan Channel Set the baud rate to 9600Baud and choose the dialing method Configure Unit Group A unit group is defined by a MIB and the units connected to it. Define a unit group and give it a name. The SDC-ID must be identical to the SDC address of the corresponding MIB. The password must be identical to the SDC address of the corresponding MIB. The number of unit is equal to the units connected to the MIB. When the connection type is modem and not direct then modem connection must be selected. In this case the telephone number of the modem must also be entered. With this configuration it is possible to achieve connection to a group of units. For further information on TeleCompTrol, please refer to the Manual Index 62A: TeleCompTrol.
5.4.5
Configurations of TeleCompTrol Program
5.4.5.1 Channel Selection Alarm Channel Here the COM port must be chosen for the modem connected to receive incoming alarms. The telephone number of this modem is set on the MIB with both tel1 and tel2 and will be called in case of an alarm. Modem Connection (Scan./Conn.) The COM port to which a modem is connected must be chosen here in order to communicate with the program via MIB. In case of a direct connection this channel must be deactivated. Bus Connection (Direct Connection) The COM port which is directly connected to the MIB is selected here. In this case it doesnt matter if only one MIB is directly connected to the COM port or if up to 32 MIBs are connected with aid of a RS485 board or converter. In case of a modem connection this channel must be deactivated. (Nov, 2007)
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5.5 Troubleshooting
When it is not possible to establish connection to a BMS or TeleComptrol, there are two possible reasons: 1. The data link to the Stulz controllers is not working (Stulz Bus). 2. The data link to the BMS/TeleComptrol is not working. This trouble-shooting guide proceeds on the premise that a working data link always consists of a query and a response to the query. The MIB offers the tool to display data both on the Stulz bus as well as from the side of BMS/TeleCompTrol. Since it would go beyond the scope of this manual to describe every protocol in detail, only the following considerations shall suffice: 1. Are queries from the BMS reaching the MIB? 2. When queries are indeed being forwarded, is the MIB responding or is it possible that the wrong protocol is being used? If BMS request and MIB responses are displayed and despite this no correct display on the BMS can be established, you can only record the data via the terminal program. Please send this record to SATS Product Support Group.
5.5.1 BMS Connection

There are three modes of displaying data on the BMS side: 1. Hexadecimal Display bmsmon hex 2. Decimal Display bmsmon on 3. ASCII Display bmsmon ascii The following commands turn off the display mode: bmsmon off or simply x to turn off all monitoring functions. Here is a sample of a BMS query in hexadecimal form in the MODBUS protocol: 03r 01r 00r 00r 00r 01r FCr 28r 03s 01s 01s 01s 91s F0s Bytes marked with r at the end are received by the MIB from the BMS, so they represent the request from the BMS. Bytes marked with s at the end are sent as an answer by the MIB.
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6.0 THE SEQUENCING FUNCTION

Sequencing can be divided in up to four zones and works on the basis of a correctly set-up and wired Stulz bus. The maximum number of controllers, which can be connected is 32. These 32 controllers can be distributed on the 4 zones or all the controllers may be assigned to one zone. Each zone may contain either air conditioning units or chiller units. For the sequencing of chillers, the unit passwords must be stored in the MIB (with the command unit password). It is not possible to configure a single controller twice e.g. for different zones. Limit values can be defined per zone. In case a limit is exceeded in the top or bottom range, all controllers of a zone will be started. For this scenario it is possible to define valid alarms which will start a stand-by unit of a zone when the alarm occurs.
6.1.1 Alarm Supervising Function

An alarm filter (which also observes manual off), can be used to define valid alarms. A controller that cannot be reached is always a valid alarm. The valid alarms are separately adjustable for each zone. When a valid alarm is detected from a controller in a zone, this controller is turned off until the alarm is reset. The controller can then be started again. For each controller that is turned off, the first standby controller in the zone is started and runs until the alarmed controller is back online. For every defective controller, one stand-by will be started if available. When a stand-by controller also receives an alarm, it will not be turned off. When a stand-by controller is activated due to a limit alarm, the normal sequencing function of a zone is interrupted but the sequencing timer continues.
6.1 Technical Specification

The sequencing function has priority over BMS commands. This means that its not possible to start/ stop a unit via BMS when the same unit is connected to sequencing. A maximum of 4 zones can be configured. A maximum of 32 controllers can be connected. (Stand-by or active) The controllers are addressed by their individual CPU address. The sequential turnover can be set for an hourly basis. Test sequencing can be defined for a five-minute period. The turnover time is valid for all zones. When a stand-by controller is activated due to a limit alarm, the normal sequencing function of a zone is interrupted but the sequencing timer continues.
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6.1.2 Limit Supervising Function

In order to find the current value, all controllers of a zone are queried. A mean value from all measured temperature and humidity data is then used. There is an upper and lower limit value for temperature and humidity. The limit must be exceeded for at least 30 seconds. All stand-by controllers are started when the limit is exceeded. After 10 minutes it is checked if the limit values are still being exceeded. When this is the case, the stand-by units will continue to run. subsequent checks follow every 10 minutes, until the values are in a safe region. When a stand-by controller is activated due to a limit alarm, the normal sequencing function of a zone is interrupted but the sequencing timer continues.
6.1.3 Emergency Operation

With parameter emernum you can choose the number of defective units which will cause the system to switch over to emergency operation. In the case of emergency operation all stand-by units are started. The temperature selected with the parameter emertemp is used for the new temperature set point and transmitted to all units. Once the value selected with parameter emernum is reached, the system stops the emergency operation.
The active or stand-by status is passed on in clockwise rotation during every sequencing turnover period.
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6.2 Configuration
The command help4 lists all sequencing commands. Seq- shows all command sequencing parameters valid for all zones: Sequencing Function: on Sequencing Time in Hours: 1 Minutes to Turn-Over: 50 Valid Alarms: .Not accessable 01.Manual Off 02.Compressor low pressure 03.Compressor high pressure 04.Reheat 1 failure 05.Humidification failure 06.Air flow failure 07.Filter clogged 08.Aux. Alarm 1 09.Heater 2 failure 10.Conductivity too high 11.Ultrasonic failure 12.Glycol Pump 1 failure 13.Glycol Pump 2 failure 14.Drycooler failure 15.Water detector 16.Aux. Alarm 2 17.Aux. Alarm 3 18.Return air temp. too high 19.Return air humid. too high 20.Supply air temp. too high 21.Supply air humid. too high 22.Water temp. too high 23.Return air temp. too low 24.Return air humid. too low 25.Supply air temp. too low 26.Supply air humid. too low 27.Water temp. too low 28.Supervisor failure 29.Freeze alarm 30.Fire/Smoke detector 31.Sensor failure 32.Internal controller failure 33.IO-Board transmission failure
seq 1
Displays the sequencing parameters for zone 1. Displays the sequencing parameters for zone 2. Displays the sequencing parameters for zone 3. Displays the sequencing parameters for zone 4.
seq 2
seq 3
seq 4
Zone 3: Active Current Temperature: 63.3F Upper Limit: Lower Limit: Current Humidity: 41.1% Upper Limit: Lower Limit: Controller 006 on. Controller 007 off (stand by) Controller 008 on
6.2.1 Allocating Controllers to Zones

CommandExamples: In order to define controller 15 as an active unit in zone 1: confseq 1 15 on In order to define controller 3 as a stand-by unit in zone 4: confseq 4 3 off In order to remove controller 15 from zone 1: confseq 1 15 confseq <zone> <controller> <status>
NOTE A controller cannot be assigned to multiple zones.
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6.2.2 Setting Temperature & Humidity Limiting Values

If the limiting values require supervision, the following procedures must be followed. When a limit is recognizably exceeded, then it is shown with the commands seq 1 to seq 4 for each zone. 6.2.2.1 Setting Humidity Limits By Zone Commandseqfeu <zone> <humidity> <limit>
In order to activate alarm number 6 air flow failure: seqalarm 6 on The complete alarm list can be viewed by entering the command seqalarm without further parameters.
6.2.4 Setting Sequencing Function

6.2.4.1 Setting Sequencing Time to Hourly Basis Commandseqtime <hours> Examples: To set a sequencing function to 24 hours: seqtime 24 To set a test sequencing of 5 minutes: seqtime 0 The sequencing time and turn over time can be displayed with the command seq. 6.2.4.2 Turning Sequencing Function On/Off Commandsequence <status> Examples: To turn a sequencing function on: sequence on To turn a sequencing function off: sequence off
Examples: In order to set the upper humidity limit in zone 1 to 80%: seqhum 1 80 upp In order to set the lower humidity limit in zone 2 to 30%: seqhum 2 30 low In order to erase the upper humidity limit in zone 1: seqhum 1 - upp 6.2.2.2 Setting Temperature Limits by Zone Commandseqtemp <zone> <temperature> <limit>
Examples: In order set an upper temperature limit of 86F in zone 1: seqtemp 1 86 upp In order set a lower temperature limit of 59F in zone 2: seqtemp 2 59 low In order to erase the upper temperature limit in zone 1: seqtemp 1 - upp
6.2.7 Setting Emergency Operation

6.2.7.1 Setting Emergency OperationTemperature Set Point Command- emertemp <temperature> 6.2.7.2 Setting Number of Defective Units by Zone for Emergency Operation Commandemernum <number>
6.2.3 Supervising Alarms

If you wish supervise alarms, please follow these procedures: When a valid alarm is recognized, it will be displayed with the commands seq 1 to seq 4. 6.2.3.1 Setting Valid Alarms for All Zones The command seq displays all valid alarms. Commandseqalarm <zone> <alarmnumber> <status>
Examples: To set a temperature set point of 68F: emertemp 68 To start emergency operation in the case of 2 defective units: emernum 2
Examples: In order to deactivate alarm number 11 ultrasonic failure: seqalarm 11 off 6-4
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7.0
COMMAND INDEX
List of all MIB Commands All commands can be entered on screen. In order to receive help for the use of a command; enter the command name without any parameters. e.g.: confbus
The accessibility should reach 100% after a few minutes. If some units respond poorly or give no response at all, the accessibility can drop below 100%. In this case the wiring of the bus must be checked. It is also likely that the termination resistors are missing or that a MAX-board is malfunctioning. Stulz-bus monitoring can be started with the command stulzmon on. The query speed on the Stulz bus should be reduced with the command busspeed 1 to get a better overview of the vast amount of incoming data. Accessibility
Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller Controller 01: 02: 03: 04: 05: 06: 07: 08: 09: 10: 11: 12: 13: 14: 15: 16: 17: 18: 19: 20: 21: 22: 23: 24: 25: 26: 27: 28: 29: 30: 31: 32: C5000 C5000 C5000 C5000 C5000 C5000 (0 C4000 (0 C1002 C1002 C1002 C1002 (0 C1010 (0 (0 (0 (0 (0 (0 (0 (0 (0 (0 (0 (0 (0 (0 (0 (0 (0 (2 Mod.,Room Air)= 100% (2 Mod.,Room Air)= 100% (2 Mod.,Room Air)= 100% (2 Mod.,Room Air)= 100% (2 Mod.,Room Air)= 100% (2 Mod.,Room Air)= 100% Mod.,Room Air) = 000% (1 Mod.,Room Air)= 100% Mod.,Room Air) = 000% (2 Mod.,Room Air)= 100% (2 Mod.,Room Air)= 100% (1 Mod.,Room Air)= 100% (1 Mod.,Room Air)= 100% Mod.,Room Air) = 000% (1 Mod.,Room Air)= 100% Mod.,Room Air) = 000% Mod.,Room Air) = 000% Mod.,Room Air) = 000% Mod.,Room Air) = 000% Mod.,Room Air) = 000% Mod.,Room Air) = 000% Mod.,Room Air) = 000% Mod.,Room Air) = 000% Mod.,Room Air) = 000% Mod.,Room Air) = 000% Mod.,Room Air) = 000% Mod.,Room Air) = 000% Mod.,Room Air) = 000% Mod.,Room Air) = 000% Mod.,Room Air) = 000% Mod.,Room Air) = 000% Mod.,Room Air) = 000%
7.1 System Commands

ENTER log 0 log 1 log 2 log 3 Displays the system status. Turns logging off. Only important messages are displayed. Less important messages are also displayed. All messages are displayed.
To prevent the card from being continuously active, logging ceases automatically after several minutes when the enter button is not pressed. Check by pressing ENTER. Example of logging output: 23:15:48 20.06.00 Unit 1 not responding properly language Switches display language from German to English and vice versa. time 15:23:00 Set system time. Check by pressing ENTER. date 16:04:00 Sets system date to April 16th, 2000. Check by pressing ENTER. X Turns off all logging systems. Like all other commands, it is possible to enter this command when data is being shown on screen. This is valid for logging, Stulz-monitoring and BMS-monitoring. help help1 help2 help3 info reset Lists all commands according to group. Lists all system commands. Lists all STULZ-Bus commands (RS485I). Lists all GLT/TeleCompTrol commands. Shows the loaded software version. Loads the basic configuration.
7.2 STULZ - Bus Commands

bus Shows the status of the Stulz-Bus. It shows which unit can be accessed under which address (CPU-Address), how many modules are connected and how it is controlled. By the control mode you can see whether the unit is a chiller or an air conditioning unit. The more detailed signification is described in the online help.
STULZ-Bus monitoring: off Bus querey speed: 3
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Checkbus Checks the Stulz bus for connected controllers and automatically places the ones it finds in the configuration. This procedure lasts about 1 minute and can be aborted by pressing any key. An existing connection to a BMS is then interrupted. Can be checked by entering bus. One moment please ! Connection interrupted ! Press key to end.
Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit 1: 2: 3: 4: 5: 6: 7: 8: 9: 10: 11: 12: 13: 14: 15: 16: 17: 18: 19: 20: 21: 22: 23: 24: 25: 26: 27: 28: 29: 30: 31: 32: found (C5000) found (C5000) found (C5000) found (C5000) found (C5000) found (C5000) not present! found (C4000) not present! found (C1002) found (C1002) found (C1002) found (C1002) not present! not present! not present! not present! not present! not present! not present! not present! not present! not present! not present! not present! not present! not present! not present! not present! not present! not present! not present! (4 (4 (2 (2 (2 (2 Mod.,Room Mod.,Room Mod.,Room Mod.,Room Mod.,Room Mod.,Room Air) Air) Air) Air) Air) Air)
confbus <Unit> <Typ> <Module> <Control> <Unit> = 1 to 32 by using protocol MODBUS/5000 or SNP refer to Gateway configuration. <Typ> = C1001, C1002, C1010, C4000, C5000, C6000 or - for deleting the unit. <Module> = 1 to 6 (MODBUS5000 max. 4 modules). <Control> = r = Return air, s = Supply air, rw = Return water, w = Flow water Example: confbus 7 c5000 2 r This command forces the board to accept unit 7 as C5000 with 2 modules and room air control. This can help when the command checkbus does not recognize units. Can be checked by entering bus. Bus cycle 3 Selects the fastest Stulz bus cycle Bus cycle 2 Selects the average Stulz bus cycle Bus cycle 1 Selects the slowest Stulz bus cycle. When observing data with the command stulzmon on, it is recommended to set the speed to one since it is difficult to maintain an overview when there is a flood of data. Can be checked by entering bus. data <Unit> <Unit> = 1 to 32 by using protocol MODBUS or SNP. Refer to Gateway configuration. Example: data 1 Shows the current status of unit 1. See also the command bus. Room Air Temperature: 66.3F Supply Air Temperature: 32.0F Room Air Humidity: 49.6% Supply Air Humidity: 0.0% Setpoint Temperature: 75.4F Setpoint Humidity: 75% Alarms: None Controller Status: on
(1 Mod.,Room Air) (2 (2 (1 (1 Mod.,Room Mod.,Room Mod.,Room Mod.,Room Air) Air) Air) Air)
Ready.
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stulzmon on With this command the bytes transferred on the Stulz bus can be directly displayed. Do not forget to slow down the bus speed or the data flow may overwhelm you! 01s 01r 00r 00r 1Br 17r 07r 24r 23r 02s 02r 00r 00r 28r 17r 07r 24r 23r 01s 01r 00r 00r 23r 01r 00r 19r 05r 01s 01r 00r 00r 23r 01r 04r 19r 05r 02s 89r 00r 00r 23r 06r 05r 05r 19r 02s 89r 00r 00r 23r 06r 05r 05r 19r FCs 54r 00r 00r 05r 0Fr 23r 1Rr 05r FBs 0Cr 00r 00r 05r 0Fr 23r 1Rr 05r FFs FRr 00r 00r 05r 05r 14r 05r 14r FFs FRr 00r 00r 05r 05r 14r 05r 14r
C3r 00r 00r 2Dr 14r 05r 14r 0Ar BFr 00r 00r 2Dr 14r 05r 14r 0Ar
00r 0Rr FFr RCr 05r 19r 05r 0Ar 00r 0Rr FFr RCr 05r 19r 05r 0Ar
00r 51r 00r 5Ar 0Ar 05r 14r 05r 00r 55r 00r 5Ar 0Ar 05r 14r 05r
00r 79r 00r 5Ar 05r 0Fr 0Ar 0Fr 00r 79r 00r 5Ar 05r 0Fr 0Ar 0Fr
00r 50r 00r 05r 0Fr 05r 0Ar 00r F1r 50r 00r 05r 0Fr 05r 0Ar 00r
02r 79r 00r 05r 05r 0Fr 05r 00r 01r 79r 00r 05r 05r 0Fr 05r 00r
00r 48r 00r 0Br 0Ar 0Ar 13r 00r 00r 48r 00r 07r 0Ar 0Ar 13r 00r
00r 78r 79r 07r 0Ar 0Ar 07r DFr 00r 78r 8Cr 07r 0Ar 0Ar 07r 14r
0Cr 48r 32r 04r 05r 05r 0Cr F1r 0Cr 48r 38r 00r 05r 05r 0Cr F1r
FRr 78r 00r 05r 05r 0Fr 05r
00r 00r 01r 22r 00r 07r 25r
00r 00r 07r 07r 0Ar 08r 1Rr
00r 00r 17r 03r 07r 05r 05r
FRr 78r 00r 05r 05r 0Fr 05r
00r 00r 02r 22r 00r 07r 25r
00r 00r 17r 07r 0Ar 08r 1Rr
00r 00r 02r 03r 0Br 05r 05r
An s at the end of a byte stands for sending and marks the bytes sent by the MIB to the controller. An r at the end of a byte stands for receiving and marks the answer of a controller. The first byte of a sent or received block marks the address (CPU address) of the controller. Can be checked by entering bus. stulzmon off Turns off the monitoring function. Monitoring is turned off automatically after 1 hour when no further keys are pressed to prevent overuse of the MIB. The function can also be stopped by pressing x. unit password <unit> <password> <password> = 0 to 9999. Example: unit password 1 4213
7.3 BMS/TeleCompTrol Commands

bms Displays the current BMS/TeleCompTrol configuration. The commands used to change the set up are listed with the configuration. Protocoll: MODBUS Baud Rate: 9600 Port: RS485 Data bits: 8 Stop bits: 1 Parity: none Flow Control:(only Port RS232) Monitor: off SDC-Address: 1 Gateway-Address: 0 IEEE Order: MSB Data not protected, overwriteable Password: 1 Modem: no Modem Initialisation string:AT&F1&A0E0V1X3S0=2 Tel. Nr.1: Tel. Nr.2: protocol baud port databits stopbits parity flowcon bmsmon address gateway ieee save password modem modemini tel1 tel2
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This is an example for the connection to a BMS with MODBUS protocol. In the following each individual command is explained: port rs485 Defines the communication port as RS485 II for BMS or TeleCompTrol. port rs232 Defines the communication port as RS232 for BMS or TeleCompTrol. Can be checked by entering bms. address 1 Setting of SDC-ID or address of MIB.
protocol modbus 5000 protocol snp protocol p90 -
BMS protocol is MODBUS protocol; data point list is the same as for the C5000MIB. BMS protocol is SNP-protocol BMS protocol is P90-protocol no protocol
Chooses the data protocol for data transmission between MIB and BMS or TeleCompTrol. Can be checked by entering bms. baud 9600 Sets the transfer speed of data communication between MIB and BMS/TeleComptrol.
When connecting the TeleCompTrol, the address must correspond with the one used as SDC-ID. The SDC-ID must be between 1 and 59.999. Can be checked by entering bms. gateway 0 This command is only used when MODBUS or SNP protocol is selected. In these protocols there arent any SDC-IDs this is why the controller changes the regular 1 to 32 addresses: gateway 0 Address of the controllers from 1 to 32 gateway 1 Address of the controllers from 33 to 64 gateway 2 Address of the controllers from 65 to 96 gateway 3 Address of the controllers from 97 to 128 gateway 4 Address of the controllers from 129 to 160 gateway 5 Address of the controllers from 161 to 192 gateway 6 Address of the controllers from 193 to 224 gateway 7 Address of the controllers from 225 to 255 When a gateway is changed this will affect all Stulzbus commands e.g. bus. The controllers CPU addresses must also be changed accordingly. See also Section 4.2, STULZ Bus configuration. Control: bms. Ieee msb Ieee lsb Byte order for IEEE format = msb. Byte order for IEEE format = lsb.
Following Baud rates are possible: 300, 600, 1200, 2400, 3600, 4800, 7200, 9600, 19200, 38400, 56000, 57600 Baud. Can be checked by entering bms. databits databits databits databits 5 6 7 8 Number of data bits = 5 Number of data bits = 6 Number of data bits = 7 Number of data bits = 8
Sets the number of data bits for communication between MIB and BMS or TeleCompTrol. Can be checked by entering bms. stopbits 1 stopbits 2 Number of stopbits = 1 Number of stopbits = 2
Sets the number of stop bits for communication between MIB and BMS or TeleCompTrol. Can be checked by entering bms. parity none parity even parity odd Turns parity off Turns parity to even Sets parity to odd
This command only has a meaning for the MODBUS protocol. The analog values are transferred in IEEE (4 Byte) form. The ieee command only defines the byte transfer order. The recommended setting is ieee msb. Can be checked by entering bms. protocol sdc protocol modbus BMS protocol is SDC-protocol. BMS protocol is MODBUSprotocol.
Sets the parity for communication between MIB and BMS, or TeleCompTrol. Can be checked by entering bms. flowcon off flowcon on Turns flow control off Turns flow control on
This command only has a meaning when port RS232 has been selected and if flow control between the MIB and BMS/TeleCompTrol is active. This can be important for modem connection; in case of doubt it should be deactivated. Can be checked by entering bms.
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save on
Controller data cannot be changed
save off Controller data can be changed This command only has a meaning when the SDC protocol is selected. When save is selected, its not possible to change data on the controller with the TeleCompTrol program. Can be checked by entering bms. password 1 Set an SDC password
modemautoini <minutes> <minutes> = 0, 5 to 254. Example: modemautoini 5- Has the effect that a connected modem will be initialized every 5 minutes. This serves to re-establish the function of modems which are in an unknown state and therefore cannot be used as provided. tel1 tel1 tel2 tel2 T0 (xxx)xxx-xxxx T0(xxx)xxx-xxxx Telephone no.1 Erases telephone no. 1 Telephone no. 2 Erases telephone no. 2
When connecting the TeleCompTrol program via bus or modem the group password must correspond to the SDC password. The SDC password must be in the range of 1 to 999999. Can be checked by entering bms. bmsmon on bmsmon off Turns on BMS monitoring Turns off BMS monitoring
With this command it is possible to directly display the bytes transferred to a BMS or TeleComptrol program. An s stands for sent bytes, an r for received bytes. Monitoring is disabled after a few minutes when no key is pressed to conserve the MIB. modem yes modem no Modem connection of BMS/ TeleCompTrol
Designates the telephone numbers for alarm transfer from the MIB. When an alarm transfer is not successful after the first attempt, the first number is dialed more times after a period of one minute each. When the transfer is still not successful, the second number will be attempted 20 times. In case both numbers fail after a total of 23 attempted calls, the alarm transfer will be stopped since its then assumed that the wrong telephone numbers have been entered. Valid numeric keys for the telephone number: 0 to 9 Dialed number P Pulse dialing T Tone dialing W Wait for dialing tone , 1 Second dialing pause / 1/8 Second dialing pause Can be checked with the bms command.
Direct connection of BMS/ TeleCompTrol This command only has a use for the SDC protocol and RS232 connection. When modem is selected for the MIB, the telephone number one or two will be dialed when an alarm appears. This also means that previously a telephone number has been entered with the command tel1. modemini AT&F1&A0E0V1X3S0=2 Setting the modem initialization string
7.4 Sequencing Commands

sequence on sequence off seq Sequencing mode with alarm- and limit supervision on. Sequencing mode with alarm- and limit supervision off. Displays the standard sequencing configuration, valid for all zones.
Tells the MIB which initialization string will be used for the modem. A modem will be initialized with the command modemini, when previously modem yes and port rs232 have been selected. Warning: The string depends on the type of modem and should not be changed without good reason! Mode checked with command bms. Entering modemini + resets to the default string (AT&F1&A0E0V1X3S0=2)
Sequencingmode: on Sequencing time in hours: 1 Minutes to turn-over: 28 Valid Alarms: . Not accessable 01. Manual Off 02. Compressor low pressure 03. Compressor high pressure 04. Reheat 1 failure 05. Humidification failure
(Nov, 2007)
7-5
06. 07. 08. 09. 10. 11. 12. 13. 14. 15. 16. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33.
Air flow failure Filter clogged Aux. Alarm 1 Heater 2 failure Conductivity too high Ultrasonic failure Glycol Pump 1 failure Glycol Pump 2 failure Drycooler failure Water detector Aux. Alarm 2 17.Aux. Alarm 3 Return air temp. too high Return air humid. too high Supply air temp. too high Supply air humid. too high Water temp. too high Return air temp. too low Return air humid. too low Supply air temp. too low Supply air humid. too low Water temp. too low Supervisor failure Freeze alarm Fire/Smoke detector Sensor failure Internal controller failure IO-Board transmission failure
seq 3 Displays sequencing configuration for zone 3 Zone 3: Active Limit exceeded(Sequencing interrupted) Current Temperature: 63.3F Upper Limit: Lower Limit: 64.4F Current Humidity: 41.1% Upper Limit: Lower Limit: Controller 006 On. Controller 007 On. Controller 008 Started due to limit warning, previously stand-by. seq 4 Displays sequencing configuration for zone 4 Zone 4: Active Limit exceeded(Sequencing interrupted). Alarm recognized. Current Temperature: 65.1F Upper Limit: Lower Limit: Current Humidity: 55.9% Upper Limit: 55% Lower Limit: Controller 008 On due to alarm; previously stand-by. Controller 009 Off due to alarm; previously on. Controller 010 On. Controller 011 Started due to limit warning; previously stand-by seqtemp 1 68 upper - Set limit values for temperature supervision. This command will define an upper temperature limit value of 68F for zone 1. The temperatures can be selected from 32F to 122F. Enter - to erase the value. Selectable zones are 1 to 4. Limits can be declared as upp (upper) or low (lower) type. seqhum 1 30 lower - Set limit values for humidity. This command will define a lower humidity limit of 30% for zone 1.The humidity can be selected from 1% to 100%. Enter - to erase the value. Selectable zones are 1 to 4. Limits can be declared as upper or lower type.
seq 1 Displays sequencing configuration for zone 1. Zone 1: active Current Temperature: 66.4F Upper Limit: Lower Limit: Current Humidity: 49.7% Upper Limit: Lower Limit: Controller 001 on (Stand by). Controller 002 on. seq 2 Displays sequencing configuration for zone 2. Zone 2: active alarm detected Current Temperature: 66.9F Upper Limit: Lower Limit: Current Humidity: 50.9% Upper Limit: Lower Limit: Controller 003 Off due to alarm, previously on Controller 004 On. Controller 005 On due to alarm, previously stand-by 7-6
(Nov, 2007)
seqtime 24 - Sets the time for the sequencing turnover. This command will define a sequencing period of 24 h. The setting of 0 hours defines a 5-minute test sequencing. The regular sequencing time can be set from 1 to 168 hours. This time is valid for all zones. It can be checked with the command seq. seqalarm 6 on - Defines valid alarms for sequencing. This command defines the valid alarms for all zones. In this example alarm number 6, airflow failure, is defined as a valid alarm (on). Alarms defined with off will not be brought into consideration. To see a list of all valid alarms, enter the command seq. For a complete alarm list enter the command seqalarm without further parameters. confseq <zone> <unit> <status> <zone> = 1 to 4. <unit> <status> = 1 to 32 by using protocol MODBUS or SNP. Refer to Gateway configuration. = on = In the group. = running/off = In the group, not running (standby). = = Not in the group (delete).
Example: confseq 1 4 on Allocation of controllers to zones. This command places or removes controllers from the zones. In our example controller 4 is actively allocated to zone 1. All configured controllers from 1 to 32 can be allocated. The status off sets the controller stand-by. The status on - removes the controller from the zone. emertemp <temperature> <temperature> = 35 to 95F. Example: emertemp 68,7 Setting of the temperature set point in case of emergency operation. emernum <number of units> <number of units> = 1 to 31. Example: emernum 2 Setting of the number of defective units per zone for starting the emergency operation.
(Nov, 2007)
7-7
8.0
THE C7000 MIB SERVICE PROGRAM
The program itself is split into three sections: Software download- With this function new software can be downloaded onto the MIB. Terminal- A Terminal program used to configure the MIB BMS Function Test- Testing by simulating a BMS. This means that commands can be sent to a MIB, whereby the sent and responded bytes of the protocol are displayed.
The service program is Windows based and requires Windows 95 or later. It is installed with a set-up program and consists of three parts: setup.exe mib.CAB setup.lst When the program is on a diskette the CAB file is split into numerous files. All data is copied into a register and then setup.exe can be started. After successful installation the program can be started under the Windows buttons Start/Programs/mib7000 After starting, following screen will appear:
8-1
(Nov, 2007)
8.1 Software Download

With this function new software can be downloaded to the MIB. This software is always a *.h86 file (Intel HEX Files). After wiring is completed, (Section 3.1) and the MIB is placed in download mode, (Section 3.2) the software can be downloaded as follows: 1. Turn off the MIB, (disconnect from power supply). 2. Place jumper X6 on the board of the MIB to position A, (download mode).
3. Remove the jumper X13 on the MIB board. (This way the watchdog timer is disabled). 4. Connect the service interface to a laptop/PC, see Section 3.1 wiring 5. Turn on the board; it is now in download mode. 6. Start the MIB service program and select the COM port connected to the MIB in the software download field. 7.Select the transfer rate (e.g.38400 Baud) 8. Click on the software download button and following screen will appear:
(Nov, 2007)
8-2
Select the drive and register in the top right frame and choose the *.h86 file to be transferred Click on data transfer Data transfer can take some time. The status bar in the bottom right corner shows the transfer progression. When the transfer is completed without error, following screen should appear:
If an error occurs during transfer, the MIB must be turned off and then on again. This will allow the transfer to commence again. In this case it may help to also select a lower baud rate. When a transfer is successful the board must be turned off (remove power supply). 1. Place jumper X6 to position B on the board (operation mode). 2. Place the jumper X13 on the MIB board. (This way the watchdog timer is enabled). 3. Turn on the board. The board is working correctly when the single green LED is blinking.
8-3
(Nov, 2007)
8.2 Terminal
Select the correct interface in the terminal field to activate the terminal function. Following window will appear:
You can now enter the commands described in Section 7.0 and also view the responses. All configuration and servicing is done in this window.
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8-4
8.3 BMS Function Test

A BMS can be simulated with this function. All controllers can be queried, turned on/off etc. just like with a BMS. Both the PCs requests and MIBs answers are displayed. Select the correct COM port When you are using the RS232-2 interface of the MIB, the board must be set to port rs232 beforehand. When you are using the RS485 interface of the MIB, the board must be set to port rs485 beforehand. Select the correct protocol and transfer parameters (Baud rate etc.) Click the BMS function test button and the following will be displayed depending upon the selected protocol:
8-5
(Nov, 2007)
The controller ID defines the CPU address of the controller you are querying. The Close button ends the simulation and closes the window.
01s 01s 00s 00s 00s 01s FDs Cas 01r 01r 01r 01r 90r 48r Number of Bytes: OK Checksum: OK
You can see the request of the PC: 01s 01s 00s 00s 00s 01s FDs CAs And the MIBs response: 01r 01r 01r 01r 90r 48r The program automatically evaluates the response and shows: Number of Bytes: OK Check Sum: OK Controller 1 is thus accessible by the MIB running with the MODBUS protocol. The Clear Display button deletes the output in the text window.
(Nov, 2007)
8-6
9.0
PRODUCT SUPPORT GROUP
p.m. for same day shipment. The purchase order must contain the following items: Purchase Order Number Date of Order SATS Stated Part Price (obtained from PSG) Customer Billing Address Shipping Address Customer's Telephone and Fax Numbers Contact Name Unit Model No., Serial No. & SATS Item No.
SATS provides to its customers a Product Support Group (PSG) which not only provides technical support and parts but the following additional services, as requested: performance evaluations, startup assistance and training.
9.1 Technical Support

The SATS Product Support Group is dedicated to the prompt reply and solution to any problem encountered with a unit. Should a problem develop that cannot be resolved using this manual, you may contact PSG at (240) 529-1399 Monday through Friday from 8:00 a.m. to 5:00 p.m. EST. If a problem occurs after business hours, dial the page number (301) 414-4514 and follow the steps below: 1. Wait for the dial tone. 2. Dial your telephone number (including area code). 3. Press the pound (#) key. 4. Wait for a busy signal. 5. Hang up the telephone. One of our service technicians will return your call. When calling to obtain support, it is vital to have the following information readily available, (information is found on unit's nameplate): Unit Model Number SATS Item Number Unit Serial Number Description of Problem
The customer is responsible for the shipping cost incurred for returning the defective part(s) back to SATS. Return of defective part(s) must be within 30 days at which time an evaluation of the part(s) is conducted and if the part is found to have a manufacturing defect a credit will be issued. When returning defective part(s) complete the Return Material Authorization Tag and the address label received with the replacement part. See SATS Standard Warranty located in section one of this manual.
9.3 Obtaining Spare/Replacement Parts

Spare and replacement parts requests are to be made through the Product Support Group by fax (301) 620-1396, telephone (240) 529-1399 or E-mail (parts@stulz-ats.com). Quotes are given for specified listed parts for a specific unit. SATS accepts Visa and MasterCard. SATS may extend credit to its customers; a credit application must be prepared and approved (this process could take one week). A 25% minimum restocking charge will be applied on returned stocked parts that were sold as spare/ replacement parts. If the returned part is not a stocked item, a 50% restocking charge may be applied. Additionally a Return Material Authorization Number is required when returning parts. To receive credit for returned repair/replacement parts, the parts must be returned to SATS within 30 days of the purchase date. Spare part sales over 30 days old will be considered final and the parts will remain the sole property of the ordering party.
9.2 Obtaining Warranty Parts

Warranty inquires are to be made through the Product Support Group at (240) 529-1399 Monday through Friday from 8:00 a.m. to 5:00 p.m. EST. A service technician at SATS will troubleshoot the system over the telephone with a field service technician to determine the defect of the part. If it is determined that the part may be defective a replacement part will be sent UPS ground. If the customer requests that warranty part(s) be sent by any other method than UPS ground the customer is responsible for the shipping charges. If you do not have established credit with SATS you must provide a freight carrier account number. A written (or faxed) purchase order is required on warranty parts and must be received prior to 12:00 9-1
(Nov, 2007)
Appendix A
MODBUS Data Point List List of datapoints for Gateway STULZ - ModBus Version 2.3 based on MIB6000 / SW Version 1.5
The datapointlist of gateway MODBUS <-> Stulz MIB5000 is treated as Version 1 now. ModBus address means the datapoint adress here, not the MODBUS slave address. In this document only the datapoints are described, not the whole MODBUS functions. For transmission the digital datapoints are combined to bytes. The LSB contains the value of the lowest datapoint of that byte and the lower datapoints are sent in the first bytes.
Available with SATS Controllers ModBusFunction 1 Read Coil Status [r] and Function 5 Force Coil Status [w] Unit on/off general 1=on, 0=off Alarmreset, write 1 to reset Local Stop 1=on, 0=Local Stop Unit on/off by ModBus 1=on, 0=ModBus Stop Local UPS 1=Local UPS on Remote UPS 1=Remote UPS on G/CW-mode; G:1;CW:0 MODBUS Address 0 1 2 3 4 5 6 C6000 r w x x x x x x x 1 C5000 r w x x x x x x 1 C1002 r w x x x x 1 C6000 Chiller r x 1 x x w x
Note: Writing to address 0 is equivalent to reading address 3! (Except C7000IOC)
ModBus Function 2 Read Input Status Compressor I running, Module 1 Compressor I running, Module 2 Compressor I running, Module 3 Compressor I running, Module 4 Compressor I running, Module 5 Compressor I running, Module 6 Fan running, Module 1 Fan running, Module 2 Fan running, Module 3 Fan running, Module 4 Fan running, Module 5 Fan running, Module 6 Heating stage 1 or 2 active, Module 1 Heating stage 1 or 2 active, Module 2 Heating stage 1 or 2 active, Module 3 Heating stage 1 or 2 active, Module 4 Heating stage 1 or 2 active, Module 5 Heating stage 1 or 2 active, Module 6 Humidifier active, Module 1 Humidifier active, Module 2 Humidifier active, Module 3 Humidifier active, Module 4 Humidifier active, Module 5 Humidifier active, Module 6 Dehumidification active, Module 1 Dehumidification active, Module 2 Dehumidification active, Module 3 Dehumidification active, Module 4 Dehumidification active, Module 5 Dehumidification active, Module 6 Hot gas reheat active, Module 1..6
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
x x x x x x x x x x x x x x x x x x x x x x x x x x
x x
x x
io communication error io-extension error common alarm flow control alarm fire alarm freeze alarm phase error water detector external alarm 1 external alarm 2 external alarm 3 compressor 1 error compressor 2 error compressor 3 error compressor 4 error compressor 5 error compressor 6 error condenser fan 1 error condenser fan 2 error pump 1 error pump 2 error high pressure 1 alarm high pressure 2 alarm low pressure 1 alarm low pressure 2 alarm soft high pressure 1 alarm soft high pressure 2 alarm flow water temp too high alarm flow water temp too low alarm return water temp too high alarm return water temp too low alarm
(Nov, 2007)
A-1
Appendix A (cont.)
ModBusFunction 2 Read Input Status (Continued) Dry cooler active, Module 1..6 Pump 1 or 2 active, Module 1..6 Louver open, Module 1..6 Compressor I low pressure alarm, Module 1 Compressor I high pressure alarm, Module 1 Compressor I low pressure alarm, Module 2 Compressor I high pressure alarm, Module 2 Compressor I low pressure alarm, Module 3 Compressor I high pressure alarm, Module 3 Compressor I low pressure alarm, Module 4 Compressor I high pressure alarm, Module 4 Compressor I low pressure alarm, Module 5 Compressor I high pressure alarm, Module 5 Compressor I low pressure alarm, Module 6 Compressor I high pressure alarm, Module 6 Airflow alarm Module 1 Airflow alarm Module 2 Airflow alarm Module 3 Airflow alarm Module 4 Airflow alarm Module 5 Airflow alarm Module 6 Heating 1 or 2 failure, Module 1 Heating 1 or 2 failure, Module 2 Heating 1 or 2 failure, Module 3 Heating 1 or 2 failure, Module 4 Heating 1 or 2 failure, Module 5 Heating 1 or 2 failure, Module 6 Humidifier failure, Module 1 Humidifier failure, Module 2 Humidifier failure, Module 3 Humidifier failure, Module 4 Humidifier failure, Module 5 Humidifier failure, Module 6 Pump 1 or 2 failure, Module 1 Pump 1 or 2 failure, Module 2 Pump 1 or 2 failure, Module 3 Pump 1 or 2 failure, Module 4 Pump 1 or 2 failure, Module 5 Pump 1 or 2 failure, Module 6 Drycooler failure, Module 1 Drycooler failure, Module 2 Drycooler failure, Module 3 Drycooler failure, Module 4 Drycooler failure, Module 5 Drycooler failure, Module 6 Water detector alarm, Module 1 Water detectorerdetector alarm, Module 2 Water detector alarm, Module 3 Water detector alarm, Module 4 Water detector alarm, Module 5 Water detector alarm, Module 6 Common alarm active, Alarm 1 Module 1
MODBUS Address 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82
C6000 r w x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
C5000 r w x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
C1002 r w
C6000 Chiller outside air temp. too high alarm outside air temp. too low alarm reservoir temp too high alarm reservoir temp too low alarm flow water temp sensor fail return water temp sensor fail outside air temp sensor fail pressure 1 sensor fail pressure 2 sensor fail reservoir temp sensor fail reserved reserved reserved reserved reserved reserved reserved compressor 1 on/off compressor 2 on/off compressor 3 on/off compressor 4 on/off compressor 5 on/off compressor 6 on/off reserved reserved magnetic valve, hot gas pipeline 1 magnetic valve, hot gas pipeline 2 reserved reserved reserved reserved reserved reserved pump 1 on pump 2 on reserved reserved reserved reserved reserved reserved free cooling configured free cooling on/off reserved reserved reserved reserved reserved reserved condenser fan 1 release condenser fan 1 release reserved
x x x
x x
A-2
(Nov, 2007)
Appendix A (cont.)
ModBusFunction 2 Read Input Status MODBUS (Continued) Address Room-Temperature too high alarm 83 Room-Temperature too low alarm 84 Room-Humidity too high alarm 85 Room-Humidity too low alarm 86 Supply-Temperature too high alarm 87 Supply-Temperature too low alarm 88 Supply-Humidity too high alarm 89 Supply-Humidity too low alarm 90 Water-Temperature too high alarm 91 Water-Temperature too low alarm 92 Sensor failure 93 Fire/smoke detector 94 Filter clogged, Module 1...6 95 Compressor II running, Module 1 96 Compressor II running, Module 2 97 Compressor II running, Module 3 98 Compressor II running, Module 4 99 Compressor II running, Module 5 100 Compressor II running, Module 6 101 Compressor II low pressure alarm, Module 1 102 Compressor II high pressure alarm, Module 1 103 Compressor II low pressure alarm, Module 2 104 Compressor II high pressure alarm, Module 2 105 Compressor II low pressure alarm, Module 3 106 Compressor II high pressure alarm, Module 3 107 Compressor II low pressure alarm, Module 4 108 Compressor II high pressure alarm, Module 4 109 Compressor II low pressure alarm, Module 5 110 Compressor II high pressure alarm, Module 5 111 Compressor II low pressure alarm, Module 6 112 Compressor II high pressure alarm, Module 6 113 Supervisor failure 114 Controller failure 115 Common alarm active, Alarm 1 Module 1 116=82 Aux. Alarm 1 117 Aux. Alarm 2 118 Aux. Alarm 3 119
ModBusFunction 3 Read Holding Registars [r] MODBUS and Function 16 (0x10) Write Multip. Registars [w] Address
C6000 r w x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x C6000 r w x x x x x x x x x x x x x
C5000 r w x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
C1002 r w x x x x
C6000 Chiller reserved reserved reserved reserved reserved freeze protection heating reserved reserved reserved reserved reserved reserved reserved flow water temp sensor return water temp sensor outdoor air temp sensor hot gas pressure 1 sensor hot gas pressure 2 sensor reserved reserved reserved reserved reserved reserved reserved reserved reserved reserved reserved
x x x
x x
x x
Setpoint temperature 10.0..30.0C Setpoint humidity 10..90% Runtime fan, Module 1 0 .. 65536 Runtime fan, Module 2 0 .. 65536 Runtime fan, Module 3 0 .. 65536 Runtime fan, Module 4 0 .. 65536 Runtime fan, Module 5 0 .. 65536 Runtime fan, Module 6 0 .. 65536 Runtime comp, Module 1 0 .. 65536 Runtime comp, Module 2 0 .. 65536 Runtime comp, Module 3 0 .. 65536
0 2 4 6 8 10 12 14 16 18 20
C5000 r w x x x x x x x x x x x x
C1002 r w x x x x
C6000 Chiller r w setpoint temp 1 setpoint temp 2 compressor 1 runtime compressor 2 runtime compressor 3 runtime compressor 4 runtime compressor 5 runtime compressor 6 runtime pump 1 runtime pump 2 runtime pump speed
(Nov, 2007)
A-3
Appendix A (cont.)
ModBusFunction 3 Read Holding Registars [r] MODBUS and Function 16 (0x10) Write Multip. Registars [w] Address Runtime comp, Module 4 0 .. 65536 22 Runtime comp, Module 5 0 .. 65536 24 Runtime comp, Module 6 0 .. 65536 26 Setpoint 2 temperature 10.0..30.0C 28 Setpoint 2 humidity 10..90% 30 32 34 Note: Function 16 allows single access only!
C6000 r w x x x x x x x
C5000 r w x x
C1002 r w
C6000 Chiller r w EEV 1 EEV 2 suction valve 1 suction valve 2 free cooling valve opening grade condenser fan 1 speed condenser fan 2 speed
ModBus Function 4 Read Input Registers Actual / return air temperature 0..100C Actual / return air humidity 0..100% Actual water temp. -50.0 .. 50.0C Supply air temp 0 .. 100C Supply air humidity 0 .. 100% GE/CW valve position 0..100% PWW valve position 0..100% Humidifier 0..100% Suction valve Module 1 0..100% Suction valve Module 2 0..100% Suction valve Module 3 0..100% Suction valve Module 4 0..100% Suction valve Module 5 0..100% Suction valve Module 6 0..100% GE/CW valve position Module 1 0..100% GE/CW valve position Module 2 0..100% GE/CW valve position Module 3 0..100% GE/CW valve position Module 4 0..100% GE/CW valve position Module 5 0..100% GE/CW valve position Module 6 0..100% ModBus function 8 loopback test Return query data (2 byte)
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 MODBUS Address 0
x x x x x x x x x x x x x x x x x x x x
x x x x x x x x x x x x x x x x x x x x
x x x x x x x x x x x x
x x x x x x x x x x x x
x x
x x
flow water temperature return water temp outside air temp reservoir temperature flow volume hot gas pressure 1 hot gas pressure 2 reserved
x x x x
x x x x
C6000 r w x x
C5000 r w x x
C1002 r w x x
C6000 Chiller r x w x
The STULZ gateway supports the following ModBus functions 01 Read coil status 02 Read input status 05 Force single coil 08 Loop back test 03 Read holding registers \\ Analog values in format IEEE-754 (32 bit) 04 Read input registers >> Lower ModBus-Address high order word of IEEE-value 16 Preset multiple registers (only single access supported) // Higher ModBus-Address low order word of IEEE-value The STULZ gateway supports the following Error Check field codes 01 Illegal function (not ModBus-function 01, 02 ,03 ,04 ,05, 08 or 16) 02 Illegal data address start address > max number of data points in all functions number of bits > 255 in function 01 and 02 number of words > 16 in function 03 and 04 number of words = 2 in function 16 odd address in function 03, 04 and 16 03 Illegal data value (function 05 and 16) 04 Failure in associated device (unit Offline)
A-4
(Nov, 2007)
Appendix BElectrical Diagrams

Sheet 1 .... C6000 MIB-BOX Multifunction Interface Board Sheet 2 .... Typical Wiring STULZ BUS 1, MIB to A/C Units
(Nov, 2007)
(Nov, 2007)
(Nov, 2007)
B-1
5-3
(Nov, 2007)
(Nov, 2007)
B-2
(Nov, 2007)
Appendix C- Glossary
Definition of Terms and Abbreviations A/CBMS BTU/Hr C CW DX ESD F FOB ft. GE in. Air Conditioner Building Management System British Thermal Units Per Hour Degrees Centigrade Chilled Water Direct Expansion Electrostatic Discharge Degrees Fahrenheit Freight on Board Feet VWater Glycol (WG) VAC Inches W/G Water Glycol (GE) Volt, Alternating Current Volt K MIB PSG PSI PSIG R R.H.SATS Degrees Kelvin Multi Interface Board Product Support Group Pounds per Square Inch Pounds per Square Inch Gauge Degrees Rankine Relative Humidity Stulz Air Technology Systems, Inc.
TeleCompTrol - Software Program; Interfaces MIB to a BMS or PC
(Nov, 2007)
(Nov, 2007)

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C6000 MIB Operation & Maintenance Manual

C6000 MIB Operation & Maintenance Manual

C6000 MIB Operation & Maintenance Manual

C7000 MIB SERVICE PROGRAM

PRODUCT SUPPORT GROUP

Appendix B- Electrical Drawings

C6000 MIB Operation & Maintenance Manual

C6000 MIB Operation & Maintenance Manual

GENERAL INFORMATION Forward

C6000 MIB Operation & Maintenance Manual

SATS offers a two year standard limited warranty as stated below.

2-Year Standard Limited Warranty:

C6000 MIB Operation & Maintenance Manual

Following protocols are supported:

2.1 Operating Modes

MIB In Wall Mounted Enclosure

2.2 Technical Specifications

C6000 MIB Operation & Maintenance Manual

2.2 Technical Specifications (Continued)

C6000 MIB Operation & Maintenance Manual

2.3 MIB Board

C6000 MIB Operation & Maintenance Manual

3.1.1 Service Cable Configuration

3.2 Configuration and Service

PC with Terminal Program MIB Board X4

Free COM Port

C6000 MIB Operation & Maintenance Manual

4.0 THE STULZ BUS

4.1.1 The C5000 MAX Board

C6000 MIB Operation & Maintenance Manual

C4000 controller must be of the C4000max version. Example 1:

Air Technology Systems, Inc.

C6000 MIB Operation & Maintenance Manual

Unit Unit Unit Unit Unit Unit

27: 28: 29: 30: 31: 32:

not not not not not not

present! present! present! present! present! present!

STULZ-Bus monitoring: on Bus-scan speed: 3

C6000 MIB Operation & Maintenance Manual

C6000 MIB Operation & Maintenance Manual

4.3.1 STULZ Bus

C6000 MIB Operation & Maintenance Manual

C6000 MIB Operation & Maintenance Manual

THE BMS CONNECTION

5.1 BMS/TeleCompTrol Program Interface

5.1.1 Connection of a BMS via RS 485-2 Port

C6000 MIB Operation & Maintenance Manual

5.1.2 Connection of BMS/TeleCompTrol Program via RS 232-2 Interface

C6000 MIB Operation & Maintenance Manual

5.2 MODBUS Protocol

Gateway Address of the MIB

Addresses of the Managed Stulz Units

C6000 MIB Operation & Maintenance Manual

Sign Bit # Byte # 31 3

[(mantissa / 223) + 1] x (2 (exponent - 127) ) x (-1) sign

The command ieee msb ieee lsb

is used to change the order of a transmitted word.

Here it is also required to consult the BMS provider.

5.2.1 Connection of a MODBUS Interface via RS 485

C6000 MIB Operation & Maintenance Manual

Connection of an Interface with DDC

5.4 Connecting the TeleCompTrol Program