& Boyce Mfg. Co. Ltd. Process Equipment Division, Plant-15, Vikhroli, Mumbai-79, India MDC No.

: Job No.: Client PMC Page No. Rev. Date

Made By: Eqpt. No. LIFTING LUG WELD STRENGTH CALCULATIONS

L2

L1

C.G Erection weight of the column Impact Factor Weight per Lifting Lug (Force in long. direction)=W/2 X i Half Lifting angle Radial Force = F2 = F1 X tan

W i F1 F2 l t L1 L2 E A c d a MI Z

[ [ [ [ [ [ [ [ [ [ [ [ [ [ [ [

kgf -kgf kgf cm cm cm cm -cm cm cm cm

] ] ] ] ] ] ] ] ] ] ] ] ] ]

56,000.00 1.50 42,000.00 15.00 11,253.87 2.20 1.56 19.50 19.50 0.55 66.74 9.75 14.70 24.45 2,437.726 250.023 2,345.000 938.000 938.000 1,547.70 1,407.00 2,345.00 629.34 168.63 275,157.03 1,100.53 835.98 1,386.24

Weld Weld Weld Weld Weld Weld

leg size Throat Size = 0.707 * l Length L1 Length L2 Joint Efficiency area = A = 2 x [L1+L2] x 0.707 x l x E

Distance of CG from Top of the pad Lever Arm for Bending Lever Arm up to the CG of weld = c+d Moment of Inertia of weld Group MI = 2*0.707*l*E*[(L1+L2)/12 + l * L1 + l * L2] Section Modulus of Weld Group Z = MI / c

cm ^ 4 ] cm kgf / cm kgf / cm kgf / cm kgf / cm kgf / cm kgf / cm ] ] ] ] ] ] ]

(Ref : page-179 of Bedner.) ALLOWABLE STRESSES Sy [ Min Yield Stress between Pad & Lifting Lug Sac [ Allowable Stress in Compression = 0.4 * Sy Sas [ Allowable Stress in Shear = 0.4 * Sy Sab [ Allowable Stress in Bending = 0.66 * Sy Sacs [ Allowable Stress for Combined Shear = 0.6 * Sy (page 264 of Bedner) Sact [ Allowable Stress for Combined Tension = Sy (page 264 of Bedner) Ss [ Shear Stress in the weld = F1 / A Direct compressive stress in the weld = F2 / A Moment Due to Lever arm "a" = M = F2 X a Bending Stress = M / Z Sc M Sb

kgf / cm ]

[ kgf / cm ] [ kgf ] [ kgf / cm ]

S's [ kgf / cm ] Total Combined Maximum Shear = [(Sb/2)+Ss]^0.5 (page 264 : Bedner) S [ kgf / cm ] Total Combined Maximum Tension = (Sb/2) + S's (page 264 : Bedner)

Since all the stresses are within the Allowable, the weld design is ADEQUATE.

GODREJ & BOYCE MFG. CO. LTD., DESIGN DEPT., PLANT 15, MUMBAI, INDIA.

DESIGN OF INTERMEDIATE LIFTING LUG (TYPE "C") MDC No.: 216 Job No. : 97025 Made By : NSL Client : TOYO Page : Rev. : 0 Date : 26 / 03 / 97 1

Consultant : TOYO Eqpt. No. : 2C - 450

Area of cross section = b.d - k.h

cm ^ 2 ]

#REF!

Section Modulus of Cross Section = (b.d^3 - h.k^3) / ( 6 x d )

cm ^ 3 ]

#REF!

Moment at column O/D = 1.25 X We X L

[ kgf - cm ]

#REF!

Bending Stress = M / Z

Sb

[ kgf/cm^2 ]

#REF!

Shear Stress = 1.25 X F / A

Ss

[ kgf/cm^2 ]

#REF!

Combined maximum shear : = [(Sb/2)^2+Ss^2]^0.5

S's

[ kgf/cm^2 ]

#REF!

Combined maximum tension : = (Sb / 2) + S's

[ kgf/cm^2 ]

#REF!

Safety factors : in shear = 0.6 x Yield strength / S's in tension = 0.6 x Yield strength / S S.F.sh [ ] ] #REF! #REF!

S.F.ten [