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Project overview and content of construction 1.1 Project Overview This substation project using 2 incoming power line, power become 4 loops through 4 unit of 132/6.6kV transformer, 2 of the transformer and 1 existing HV line already in used. Additional cable connection of 2 new transformers will be link together with 2 existing transformer using aluminum wires. New transformers will supply with the new cable, existing cable remain unchanged. 1.2 Electrical project installation content Main transformer, lighting and earthing protection project, steel support beam, circuit breaker. disconnector / isolator switch, 6.6kV HV switchgear, main protection relay, voltage and current protection relay, main cable / bus bar, bridge structure, cable laying and partly modification of existing wiring.

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Arrangement, schedule of construction and assurance measures 2.1 Principles on arrangement of construction To ensure the quality and safety of construction works under the premise, according to engineering characteristic, all the engineering construction must be finished within 70 days under overall arrangement. 2.2 Factors that affect duration of electrical engineering construction 2.2.1 Construction progress Construction department must finish the foundation before arrival of Electrical Construction Team. 2.2.2 Arrival of equipments and equipments storage yard During arrival of electrical construction team, equipments must also be ready; these must including installation of major equipments, earthing system material and tools, facilities storage.

2.3 Active with ownership, cooperation of design institution, further study on technical drawing before construction start. 2.4 Setup construction team, further study and learning on technical drawing before construction start, confiding technical intentions, never self-assertion on design modification. Good handling in safety, quality and progress. 2.5 Execute strictly for every electrical construction according to standards. 3. Index of Project Quality According to project engineering requirement, to ensure quality construction meanwhile increasing level of technology, we will set the target for electrical professionals as per below description: (1) 100% pass rate for Individual Project, good rate must greater than 95%. (2) Pass on isulation of electrical power equipments.

(3) (4) 4.

Cable laying job, secondary wiring tidiness and nice. Neat lines are clearly marked. 100% protection device availability.

Installation and commissioning progress. 4.1 Lightning Protection Engineering 4.1.1 Construction coordination on required earthing embedded part and civil engineering 4.1.2 Earthing line and earthing buried depth must meet with design requirement. 4.1.3 Using exothermic welding for connection eetween earthing electrode, earthing line and earthing lead wire. Request familiar welding procedure, to clean the joint before welding. 4.1.4 Backfill after completing the earthing job, inclusion of stones, bricks and other construction material, etc must be avoided during backfill. (to report for inspection before backfill) 4.2 Installation of steel support beam Comparison carefully on drawings, request during steel support beam installation according to drawing, request for smooth joint, no bubbles, gap on welding lines. Isolation switch installation and commissioning 4.3.1 Count on all entire accessories amount, inspect accessories, components must be no damage, deformation and corrosion. 4.3.2 Inspection on isolation switch (include earthing switch) all conductor contact must be clean and good continuity. 4.3.3 Inspection on porcelain surface cleanliness, no scratch mark, no damage. Porcelain bushing metal part must stick firmly; inspection on disconnector bottom rotating part must be free in rotating flexibility, also applied with grease. 4.3.4 Supporting insulator must perpendicular to the base flat surface, connect firmly; same up and bottom insulator support must be in a straight line and perpendicular. Same insulation support center line must be in same perpendicular inner face. 4.3.5 All support beams for isolator must be stick firmly, manufacture metal shim plate can applied to align the perpendicular of the support beams. 4.3.6 Size of isolator operating mechanism control panel box must be meet design requirement. To operate manually many time before motor-driven operated, mechanism must operated normal, steady stationary, no jam or stuck and other abnormal condition. 4.3.7 Closing period of three phase isolators must meet manufacture technical requirements.

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4.4

Installation of CT, PT and surge arrester.

4.4.1 4.4.2 4.4.3 4.5 4.5.1

Centerline based review. Inspection on model type, rules requirement before installation. Visual inspection on damage, crack sign must be aware on it. Lightning protection equipment terrain assembling on and hoisting installation. Installation and commissioning of circuit breaker. Circuit breaker is one of the equipment for substation, self quality and installation quality will affect the power grid safety operation. To pay attention during installation quality, technology requirement, strengthen the technical management. Meanwhile ensure the safety of worker and good equipment facilities. Breaker support beam and fixing must be strict according to design requirement. Inspection on circuit breaker before installation A) Breaker parts must be complete and good condition B) Ceramic capacitor, closing resistor value must meet design and manufacture requirement C) Isolator part surface must be smooth, clean, and no crack damage sign, good insulation. Connection for parts must be strong and firm. Casing surface must be smooth shining, no crack and damage sign. To have further inspection if any enquiry during checking. D) Rotating drive mechanism parts must be completed. E) During installation of circuit breaker must be in no sandstorm, rain or snow weather. Arc chamber parts must be inspect during installation, air condition and humidity must meet technical requirement, to use dust proof and moisture proof facilities. Testing on Circuit Breaker A) Test insulation resistance of insulating pulling lever / rod. B) Test each circuits resistance C) Test on withstand voltage D) Test on shunt capacitor, closing contact timing and speed H) Test on circuit breaker operating mechanism Transformer Installation Installation progress: Basic inspect and acceptance transformer visual inspection transformer steady loading / installation installation on accessories transformer core inspection and test. Transformer installation A) Counter check on accessories, inspection, cleaning on piping connection B) Seal the element, inspection on flange connection C) Installation on voltage regulator switch D) Cooling equipment installation, fan and motor installation, valve and mounting installation E) Current transformer installation, bushing installation F) Pressure relief valve installation

4.5.2 4.5.3

4.5.4

4.6 4.6.1 4.6.2

4.6.3 4.6.4

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4.6.6

4.7 4.7.1

4.8 4.8.1

4.8.2

G) Other accessories installation H) Oiling Clean the surrounding before installation, confirm the earthing installation job completed. Once complete the transformer installation, site inspection will carried out by owner, manufacture representative, supervisor representative. Visual inspection must make sure no any damage and crack sign, accessories correct installation. To lift into position after confirmation and agree by all the three parties. The total mass weight will be increase for transformer after setup the installation, more awareness and careful during lifting, wire rope must apply with specified eye bolt / shackle, to aware on transformer bushing during lifting. To fix the transformer stationary after lifting job completed. Test on HV Transformer A) To measure the winding and bushing with insulation resistance of windings, absorption ratio and polarization index. B) To measure on winding and bushing with loss tangent, dielectric loss. C) To measure on winding and bushing any DC leakage current. D) To measure on winding and bushing with AC voltage test E) To measure on windings and bushing with partial discharge test. F) Measure every fastening piece of iron core insulation, to test insulation resistance of iron core earthing bushing through shell. G) Non pure ceramic bushing test. H) Oil insulation test. I) Check phase sequence. High voltage switch cabinet installation Switch cabinet installation progress A) Once the switch cabinets arrive, to store it at dry and good ventilation cabin. B) To inspect the foundation area size before installation of switch cabinet, roughness, straightness, centering error, ground level of channel steel must meet the requirements. C) Before switch on the cabinet, must check and inspect the mechanism part must be firm and moving free. Lock must reliable, electrical equipment type must meet design requirement. D) Switch cabinet must fixed firmly, earthing must connect firmly, cabinet body must align levelness, perpendicularity must meet design requirement. E) After installation of wiring inside cabinet, make sure lay tidily, fixed properly. F) After wiring connection, make sure cavity on cabinet must be sealed properly. Bus bar connection To position the magnalium cast bus bar support according to drawings before lifting. During installation, make sure active moving support must install correctly with the stationary support, to follow strictly through the drawing during launching the jobs. Lifting on magnilium cast busbar must be start form inner side then outside.

4.8.3

To install aluminum steel lug and aluminum cable steel reinforced after installed magnilium cast bus bar. To clean up the aluminum steel cable lug before installation. Bridge laying job and cable laying job Height of horizontal cable tray to install not less than 2.5m from ground, distance between the frame normally within 1.5~2 meter distance, and deflection not more than 1/200. Meantime, guarantee the horizontal rule. Metal structure, corbel and column selection describe: 100mm, 200mm. Wide bridge height will be 100mm, 300mm wide and height of the bridge above will be 150mm, bridge interlayer spacing will be 200mm generally; corbel

4.9 4.9.1

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