APPENDIX-3

APPROXIMATE WEIGHT OF VALVES

(GATE, GLOBE, CHECK AND BALL VALVE)

Unit : Kg
Rating
Class

Size

Gate Valve

Globe Valve

Check Valve

Duo-Check Ball Valve

NPS

DN

WAFER

FLG

1/2

15

2.1

2.2

1.3

3/4

20

2.3

2.4

1.6

25

4.3

4.4

3.1

1-1/2

40

6.9

7.2

6.4

50

10.8

11.5

8.9

50

19

16

22

19

18

15

11

2-1/2

65

25

19

30

26

23

18

18

80

34

29

36

31

27

21

23

100

46

39

55

46

45

33

36

150

78

73

92

79

74

55

16

86

200

123

109

162

141

120

102

32

158

10

250

180

166

255

227

193

181

47

315

12

300

232

231

351

307

276

234

84

480

14

350

331

303

505

437

430

360

97

620

16

400

500

464

760

674

506

435

159

843

18

450

600

571

955

861

647

523

185

1020

20

500

790

755

843

746

243

1300

24

600

1100

1060

1300

1162

394

2750

50

27

21

28

23

21

20

15

2-1/2

65

35

27

41

34

33

26

27

80

49

38

51

42

42

30

35

100

72

51

79

60

60

40

56

150

138

109

165

138

124

100

19

126

800

150

300

FLG/BB FLG/PSB BW/BB BW/PSB SW/BB FLG/BB FLG/PSB BW/BB BW/PSB SW/BB FLG/BB FLG/PSB BW/BB BW/PSB SW/BB

200

216

170

304

263

190

141

36

205

10

250

332

262

411

354

276

230

51

410

12

300

530

427

750

650

438

349

88

580

14

350

786

672

1032

888

611

490

176

770

16

400

930

762

1280

1126

810

635

227

1068

18

450

1160

983

1011

834

301

1356

20

500

1550

1333

1266

1019

373

1710

24

600

2200

1878

2150

1828

598

2680

50

38

33

38

32

30

26

30

2-1/2

65

53

43

52

44

39

29

80

85

53

88

57

51

37

56

100

112

98

124

99

92

63

12

100

150

253

231

298

249

179

132

33

236

200

451

432

626

540

301

229

68

390

10

250

663

643

950

808

484

360

104

700

12

300

891

860

1670

1502

656

519

144

865

14

350

1167

998

1000

759

198

1200

16

400

1505

1280

1237

1017

288

1600

18

450

2245

2037

1526

1259

401

2146

20

500

2535

2450

2150

1810

640

2784

24

600

4220

4100

3110

2587

918

4265

50

113

60

90

40

110

80

80

55

70

40

50

20

63

2-1/2

65

155

94

130

64

155

110

120

80

110

55

87

32

80

165

102

130

80

190

105

155

80

110

52

85

30

13

86

100

220

150

180

100

280

170

230

130

200

105

160

65

18

127

150

495

280

400

185

630

420

540

360

380

230

300

160

53

295

200

865

660

710

495

1350

1000

1200

900

650

570

520

440

89

545

10

250

1050

960

830

735

2050

1720

1870

1520

1150

850

950

690

132

940

12

300

1600

1350

1350

1050

2650

2300

2400

2050

1450

1300

1180

1020

169

1330

14

350

2220

1700

1890

1400

3650

3350

3350

3050

1750

1550

1450

1220

1945

16

400

3000

2400

2565

1950

4300

4000

3900

3600

2420

1650

2050

1350

2445

18

450

3870

3320

3300

2730

3250

2300

2700

1850

2945

20

500

4860

4400

4050

3685

4000

3000

3300

2400

4111

24

600

7300

6770

6120

5430

5800

4100

4500

2900

7635

600

900

175060927.xls.ms_office

APPENDIX-3

APPROXIMATE WEIGHT OF VALVES

(GATE, GLOBE, CHECK AND BALL VALVE)

Unit : Kg
Rating
Class

Size

Gate Valve

Globe Valve

Check Valve

Duo-Check Ball Valve

NPS

DN

WAFER

FLG

50

113

60

90

40

110

80

80

55

70

40

50

20

2-1/2

65

155

94

130

64

155

110

120

80

110

55

87

32

80

195

120

160

80

230

136

185

95

170

100

135

40

14

100

340

208

240

148

400

225

330

160

300

140

245

70

21

150

735

480

560

340

910

650

790

520

695

400

560

280

59

200

1180

910

940

680

2100

1680

1900

1430

1190

610

965

480

97

10

250

1935

1410

1540

1020

3200

2680

2800

2280

1850

1050

1480

740

140

12

300

3265

2080

2660

1450

4400

3400

3800

2830

2750

1550

2180

1100

178

14

350

4115

2610

3200

1800

5400

4300

4700

3600

3600

2100

2830

1410

16

400

6950

3600

6000

2750

6700

5800

4900

2600

3900

1600

18

450

9000

5960

7740

4630

6600

3300

5250

2100

20

500

11130

7370

9560

5720

8150

4200

6450

2600

24

600

16270

10610

13770

8240

11750

6000

9000

3500

50

135

85

100

50

190

100

160

70

150

85

120

50

14

2-1/2

65

210

135

160

90

300

155

240

110

240

118

195

70

15

80

250

165

180

95

350

210

280

140

350

155

280

85

21

100

495

347

380

190

840

500

690

350

650

285

540

165

42

150

1590

810

1300

520

2300

1250

2000

950

1450

750

1200

460

86

200

2440

1320

2000

740

4800

2400

4400

2000

2550

1350

2200

900

129

10

250

4574

2374

3800

1600

6800

3300

6000

2500

3950

2150

3150

1300

170

12

300

7180

3420

6000

3000

8500

4200

7500

3300

5700

3000

4550

1800

214

14

350

3400

6200

2450

16

400

4200

8100

3200

18

450

5000

4050

20

500

6170

5000

24

600

8880

7200

1500

2500

FLG/BB FLG/PSB BW/BB BW/PSB SW/BB FLG/BB FLG/PSB BW/BB BW/PSB SW/BB FLG/BB FLG/PSB BW/BB BW/PSB SW/BB

Remarks : (1) The weight of gate, globe and check valves are based on standard carbon steel valve according to API 600/JPI-7S-46 in Classes 150 to 2500 and API 602/JPI-7S-57
in Class 800.
(2) The weight of check valves are based on ordinary swing type without an anti-slam device in Classes 150 to 2500 and lift (piston) type in Class 800.
(3) The weight of ball valves are based on carbon steel valve with two-pieces full bore body design according to ASME B16.34/BS 5351, and floating ball type for sizes
NPS 2 to 8 and trunion mounted ball type for sizes NPS 10 to 24 in Class 150 and 300, and trunion mounted ball type for all sizes in Class 600 and 900.
(4) Reference manufacturers are KITZ Corp. for gate, globe and check valves in Classes 600 and below and ball valves in all Classes, Yoneki Valve for gate, globe and check
valves in Classes 900 and above, Shoritsu Seisakusho for compact gate, globe and check valves in Class 800, and Stockham-Mission for wafer type duo-check valves.
(5) A double bar (=) in the table indicates boundary of handwheel (lever) and gear operator.
(6) DN designations are in accordance with ISO 6708.

175060927.xls.ms_office

APPENDIX-6
APPROXIMATE WEIGHT OF PRESSURE SAFETY

VALVES

Unit : Kg
150 x 150

Rating Class

300 x 150

600 x 150

900 x 300

900 x 150

1500 x 300

1500 x 150

2500 x 300

2500 x 150

Size
Weight
NPS
0.5 x

15 x 25

0.75 x

20 x 25

Weight

RANGE

Weight

RANGE

Weight

RANGE

Weight

RANGE

Weight

RANGE

Weight

RANGE

Weight

RANGE

Weight

5
4 - 11

5
5 - 12

5 - 12

10

7 - 13

10

7 - 13

12

25 x 25

x 1.5 25 x 40

12

13

13

15

15

17

25 x 50

15

15

16

1.5 x

40 x 50

15

16

16

28

28

1.5 x

40 x 50

18

23

1.5 x 2.5 40 x 65

21

21

25

36

36

55

1.5 x

18 - 23

40 x 80

23

23

40

50 x 50

16

17

18

50 x 80

28

28

32

48

44

2.5 x

65 x ###

36

62

55

69

80

110

125

170

138

40 - 51

46

40 - 52

36 - 51

80 x ###

45

80 x ###

### x ###

83

68 - 98

100

68 - 132

143

### x ###

178

160 - 195

185

165 - 204

257

x 10 ### x ###

206

276

x 10 ### x ###

253

300

10 x 14 ### x ###

560

600

12 x 12 ### x ###

900

950

12 x 16 ### x ###

900

950

Remarks : (1)
(2)
(3)
(4)

175060927.xls.ms_office

RANGE

RANGE

DN

276 - 320

82 - 204

136 - 206

The weights for safety relief valves is taken from vendor catalog (GEC ALSTHOM) for PSR project.
Approx. weights for safety relief valves without accessories. Valves with lifting mechanism, add 10% to weight.
These weight shall be used only for reference. User shall confirm the actual weight to safety relief valve manufacturer.
When several weights for safety relief valve are appeared for same rating & size, weight range indicates in column of RANGE.

9 - 15

APPENDIX-7
APPROXIMATE WEIGHT OF CONTROL VALVES

Unit : Kg
Rating Class

300

600

GLV

Size

BUV

900

GLV

BUV

1500

GLV

BUV

2500

GLV

BUV

GLV

BUV

NPS

DN

Ave. W

RANGE

Ave. W

RANGE

Ave. W

RANGE

Ave. W

RANGE

Ave. W

RANGE

Ave. W

RANGE

Ave. W

RANGE

Ave. W

RANGE

Ave. W

RANGE

Ave. W

RANGE

50

60

5265

90

70108

102

90

2-1/2

65

80

125

93159

150

98206

200

185200

280

237307

100

190

111264

210

154268

410

293520

380

348395

150

290

214357

390

259520

710

650

200

470

389545

155

550

506581

650

1100

800

10

250

620

521712

790

758811

3100

12

300

980

8451113

230

2000

14

350

330

16

400

18

450

20

500

380

24

600

26

650

28

700

855

30

750

Remarks : (1)
(2)
(3)
(4)
(5)

175060927.xls.ms_office

The weight of control valves is taken from vendor drawing for PSR project.
The weight of control valves include valve actuator and valve body.
These weight shall be used only for reference because a weight of actuator is deffernce depend on the design condition. User shall confirm the actual weight to control valve manufacturer.
Ave. W means a average weight of control valve which appears in PSR project.
When several weight of controal valve are appeared for same rating and size, weight range indicates in column of RANGE.