Beruflich Dokumente
Kultur Dokumente
Stoichiometry
Plant Design Documents Piping and Instrument Diagram (PID) and Information Flow
Plot Plan (Plant Layout)
Piping Layout
Copyright , 2008, William G. Beazley, PhD Fabrication ISOs Pipe Segment PFV Material All Rights Reserved Other Copyrights Apply as Noted Extracted Pipe Segments Piping Spool Sheets
From Turtons et. al. P. 2
Plant Built
Production Begins
Value Assessments
Gate 1
Gate 2
Gate 3
Turnover
Facility Planning
Project Planning
Execution Phase
Operations Phase
Decision Gates
Recycle Back Continue
Cancel/Shelve
The IPA Institutes Gatekeeper seminar will arm gatekeepers with the questions they need to ask to move a project forward or to kill it.
Detail phase
All designs are finalized Based on such checked data;
Steel, concrete, hydraulics drawings, Certified vendor drawings for equipment, valves, and instruments.
2. Vendor data pertaining to equipment and specialty bulk items. 3. Internally generated engineering data.
FEED
EPC
BFD
PFD
Matl SPEC
Piping Layout
Controls and Stability Owner
Equipment Vendors
Feedback
Equip Data
P&ID
Process Information
Process description, including reactions, separations, mixing stages and their stability Operating/Extreme pressures, temperatures Likelihood and consequences of excursions and loss of control Process flow diagram (PFD) and stream data Required function and performance rate of each equipment item Physical properties of process materials
Arterial inventories Corrosion data and materials of construction.
http://www.osti.gov/bridge/servlets/purl/788122-TeVDrj/native/788122.pdf
http://www.valero.com/AboutUs/Refineries/TexasCitySchematic.htm
http://en.wikipedia.org/w/index.php?title=Image%3AClausPlt.JPG
http://www.cpchem.com/enu/image_bank.asp
P&ID Example
(Source: DoE)
Equipment List
Itemized accounting list by class of all equipment to be used on project Gives the equipment item numbers and descriptions Generally furnished by the client or project engineering
DESCRIPTION
Agitators, Aerators, Mechanical Mixers Centrifugal Blowers, Positive Displacement Blowers, Fans Centrifugal, Reciprocating, Screw, Vacuum Electric and Pneumatic Motors, Diesel Engines, Steam and Gas Turbines Unfired Heat Exchangers, Condensers, Coolers, Reboilers, Vaporizers and Heating Coils, Double Pipe, Spiral, Plate & Frame, Air Coolers Fired Heaters, Furnaces, Boilers, Kilns Horizontal and Vertical Centrifugal, Positive Displacement, Vertical Canned, Screw, Gear, Sump
F P R T TK U V
Furnaces Pumps
API atmospheric and low pressure Filters, Bins, Silos Separators, Driers, Accumulators
Electrical classification practices Site climatic conditions & impacts Environmental effects and permitted discharge & release levels
Pipe Specs
Maximum Hydrostatic Test Pressure:
e.g. 450 psig
http://www.irisllc.com/
Typical Deliverables
(Puneet Sharma, Iris LLC)
Conceptual Design
Estimate
Deterministic @ 30-40% Risk-Based for Base Case
Front-End Design
Class A Package
Completed Pipeline Surveys Deck Layout with CG Facility Weights, Lift Plan & Structural Design Long-Lead Item POs Process Hazard Analysis Preliminary P&Ids
Stoichiometry
Facilities (Process)
Heat & Material Balance Process Flow Sketch
Structural
Design Concept
Estimate @ 15-20%
Piping Layout
Detail Design
Equipment & E&I Pos HAZOP P&IDs, UFDs Loop Diagrams, Piping ISOs Pipe Segment PFV Material Fabrication ISOs
http://www.irisllc.com/
Piping Layout
From Turtons et. al. P. 2
Good Layout Design and Engineering Affects plant cost and economy Can shorten construction schedules Affects operations and maintenance efficiency
Process Design
Plant Layout