33zc 1xa

Fan Coil Controller
Application Data
Part Number 33ZCFANCOL
CONTENTS
Page SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 2 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Physical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . 2 Fan Coil Controller Hardware . . . . . . . . . . . . . . . . . . . . . 2 CONTROL MODULE Field-Supplied Hardware . . . . . . . . . . . . . . . . . . . . . . . . . 2 SUPPLY AIR TEMPERATURE (SAT) SENSOR (Required) AIR QUALITY SENSOR SPACE TEMPERATURE SENSOR LINKAGE THERMOSTAT CHANGEOVER SENSOR CONDENSATE OVERFLOW PROTECTION (Optional) RELATIVE HUMIDITY (RH) SENSOR (Optional) REMOTE OCCUPANCY/FAN STATUS INPUT OUTSIDE AIR VENTILATION DAMPER (Optional) RELAYS VALVES FAN COIL CONTROLLER WIRING . . . . . . . . . . . . . 7-18 APPLICATION DATA . . . . . . . . . . . . . . . . . . . . . . . . . . 18-23 Linkage Thermostat Operation . . . . . . . . . . . . . . . . . . 18 Remote Occupancy/Fan Status Input . . . . . . . . . . . . 18 Tenant Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Fan Speed (33ZCT57SPT Only) . . . . . . . . . . . . . . . . . . 18 Two-Pipe System Mode . . . . . . . . . . . . . . . . . . . . . . . . . 19 Two-Pipe Heating/Cooling Valve Control . . . . . . . . 19 MORNING START HEATING (Optional) MORNING START COOLING (Optional) OCCUPANCY (Start-Up) OCCUPIED HEATING OCCUPIED HEATING USING ELECTRIC HEAT OCCUPIED COOLING UNOCCUPIED FAN CYCLING UNOCCUPIED HEATING UNOCCUPIED HEATING USING ELECTRIC HEAT UNOCCUPIED COOLING OCCUPIED FAN ONLY OUTSIDE AIR VENTILATION DAMPER (Optional) CONDENSATE OVERFLOW (Optional) FILTER STATUS IAQ MONITORING (Optional) Page Four-Pipe Heating/Cooling Valve Control . . . . . . . . 20 MORNING START HEATING (Optional) MORNING START COOLING (Optional) OCCUPANCY (Start-Up) OCCUPIED HEATING OCCUPIED COOLING DEHUMIDIFICATION (Optional) UNOCCUPIED FAN CYCLING UNOCCUPIED HEATING UNOCCUPIED COOLING OCCUPIED FAN ONLY OUTSIDE AIR VENTILATION DAMPER (Optional) CONDENSATE OVERFLOW (Optional) FILTER STATUS IAQ MONITORING (Optional) Electric Heating/DX Cooling . . . . . . . . . . . . . . . . . . . . . 22 MORNING START HEATING (Optional) MORNING START COOLING (Optional) OCCUPANCY (Start-Up) OCCUPIED HEATING OCCUPIED COOLING UNOCCUPIED HEATING UNOCCUPIED COOLING OCCUPIED FAN ONLY OUTSIDE AIR VENTILATION DAMPER (Optional) CONDENSATE OVERFLOW (Optional) FILTER STATUS IAQ MONITORING (Optional) WATER AND STEAM VALVES . . . . . . . . . . . . . . . . 23-27 Valve Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 TWO-WAY MODULATING VALVES THREE-WAY MODULATING VALVES PRESSURE DROP LIMITATIONS STEAM VALVES VALVE SELECTION PROCEDURE DX Cooling Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Electric Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Remote Start/Fan Status . . . . . . . . . . . . . . . . . . . . . . . . 25 CONFIGURATION SCREENS . . . . . . . . . . . . . . . . . 27-30 GUIDE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . 31-36
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. New Book 1 PC 111 Catalog No. 513-342 Printed in U.S.A. Form 33ZC-1XA Pg 1 506 6-00 Replaces: New Book 1 Tab 11a Tab CS1
SAFETY CONSIDERATIONS SAFETY NOTE

This equipment will provide safe and reliable service when operated within design specifications. The equipment should be operated and serviced only by authorized personnel who have a thorough knowledge of system operation, safety devices and emergency procedures. Good judgement should be used in applying any manufacturers instructions to avoid injury to personnel or damage to equipment and property.
used as part of the CCN, other devices such as the CCN Data Transfer, Linkage Thermostat, or Comfort Controller can read data from or write data to the fan coil controller. Carriers Network Service Tool can be connected to the system at the space temperature (SPT) sensor if CCN communication wiring is run to an RJ-11 jack at the space temperature (SPT) sensor. The Network Service Tool can be used to adjust set points, set operating parameters, and fully configure and monitor the fan coil controller or any device on the system. See Fig. 1.
Disconnect all power to the unit before performing maintenance or service. Unit may automatically start if power is not disconnected. Electrical shock and personal injury could result.
If it is necessary to remove and dispose of mercury contactors in electric heat section, follow all local, state, and federal laws regarding disposal of equipment containing hazardous materials.
Damage to equipment may result. An individual fieldsupplied 24-VAC power transformer is required for each fan coil controller. The transformer must be less than 100 VA to meet UL (Underwriters Laboratories) Class 2.
Physical Characteristics The fan coil controller includes the electronic board assembly, terminal blocks, internal relays, integral mounting bracket and other devices. See Fig. 2. Field wiring is 18 to 22 AWG (American Wire Gage). If local electrical codes require conduit a separate plastic conduit box (33ZCCONBOX) is available. The power supply is 24 vac ( 15% at 40 va). The power requirement sizing allows for accessory water valves and for three-speed fans. Water valves are limited to 10 va on both two-position and modulating applications. The fan relays are limited to 3 va (holding) each. If a valve or fan contactor exceeds these limitations or contactors are required then it is recommended that a 60 va transformer be used. The maximum rating for any individual output is 20 va. The control environmental limitations are as follows: shipping temperature 40 to 185 F (40 to 85 C) at 10 to 90% RH (non-condensing) operating temperature 32 to 140 F (0 to 60 C) at 10 to 90% RH (non-condensing). For indoor use only. The Carrier Fan Coil retrofit controller is UL listed under UL873 and UL94-5V (for plastic). Fan Coil Controller Hardware The fan coil controller consists of the following hardware: control module plastic enclosure two no. 8 x 1/2-in. sheet metal screws (for fan coil controller mounting to fan coil) Figure 2 shows the fan coil controller physical details. CONTROL MODULE The control module is field installed and wired at the unit or where shown on the contract documents. The fan coil controller is part of Carriers ComfortID System. The fan coil controller consists of software and a microcontroller with input/output capability to control the operation of the fan coil. The control module continuously monitors inputs and controls the outputs such as fan speed, heating and cooling valve control, etc. Field-Supplied Hardware Each fan coil controller requires the following field-supplied components to complete its installation: fan coil unit space temperature sensor (33ZCT55SPT, 33ZCT56SPT, or 33ZCT57SPT) transformer 24 vac, 40 va (standard applications) changeover sensor (33ZCSENCHG, required for 2-pipe applications) contactors/pilot relays (as required for fan, electric heat, or DX cooling) supply-air temperature (SAT) sensor (33ZCSENSAT) and two no. 10 x 1/2-in. sheet metal screws (to secure SAT sensor to fan coil unit) indoor-air quality sensor (33ZCSENCO2, as required) relative humidity sensor (33AMSENRHS000, as required) valve and actuator for hot water heat or chilled water (as required) linkage thermostat (33CSKITLST-01, as required)
2
GENERAL
The Carrier ComfortID Fan Coil Controller is designed for field-installation on existing fan coil units. If used with Carrier 42 Series fan coil units, the airflow rating for the fan coil unit cannot exceed 2000 cfm. The fan coil controller is a 16-bit micro-controller with a flexible input/output architecture that meets most fan coil unit applications. The fan coil controller can be used with both 2-pipe and 4-pipe systems with two-position or modulating type valves. The fan coil controller also supports up to 2 stages of DX or up to 2 stages of electric heat. The fan coil controller enhances indoor environmental quality by providing low sound levels. The fan coil controller is capable of controlling up to 3 speeds (LO, MED, HI) and matches the fan speed to the load. By actively controlling the fan using multiple speeds, sound levels and energy consumption are reduced. The fan coil controller can be used with 2-speed and single speed fan motors. Well maintained filters are important to improve indoor air quality. The fan coil controller monitors the status of the fan and records the operating hours. The fan coil controller trips a maintenance alarm when the accumulated run time hours exceed the user-configured limit. The fan coil controller also includes the ability to monitor an IAQ (indoor-air quality) sensor (CO2) and to send an alarm whenever the CO2 level exceeds the user-configured limit during occupied hours. A digital output channel is provided to control a two-position outdoor air damper for outdoor air ventilation. When used with an optional relative humidity sensor, the fan coil controller can also provide dehumidification control. The fan coil controller can function as either a stand-alone control or as part of the Carrier Comfort Network (CCN). User interfaces include the Network Service Tool, ComfortVIEW, and ComfortWORKS software. When
CCN PRIMARY BUS (BUS 0)
CCN SYSTEM MONITORING SOFTWARE
FAN COIL CONTROLLER
FULLY CCN COMPATIBLE CARRIER AIR HANDLER
CC6400 EQUIPPED NON-CARRIER AIR HANDLER
TYPICAL FAN COIL UNIT
BRIDGE (RECOMMENDED)
SECONDARY BUS
COMFORTID EQUIPPED AIR TERMINAL (1 OF UP TO 128) ADDRESSED SEQUENTIALLY
FAN COIL CONTROLLER
TYPICAL FAN COIL UNIT
DATA COLLECTION OPTION
LEGEND CCN Carrier Comfort Network
Fig. 1 Typical Carrier Comfort Network System with Fan Coil Units
15
US
1
RH GND FAN AC FAN ON LOW MED HIGH

J6
IAQ +10V SPEED GND
+24V SPT GND SAT T56 GND
ZONE Controller
1
CNGOVR CONDSW RMT/FS GND

1 1 2
LED1 LED2
J4
J2B LEN 3 24VAC
J2A CCN
Unit#: J5
VLV/DX1 COM VLV/DX2 HEAT1 24VAC HEAT2
J3 SRVC
Part Number: 33ZCFANCOL S/N: Bus#: Element#:
- G
+
G -
Fig. 2 Fan Coil Controller Space Temperature Sensor with Set Point Adjustment and Fan Speed Control The 33ZCT57SPT sensor is fieldinstalled on an interior wall. The sensor supports a slidebar space temperature set point adjustment. The range of this adjustment is operator adjustable from 0 to 20 F. The sensor should be located where the temperature is representative of the entire zone served by the unit or where shown on the plans. The space temperature sensor includes a decorative case and also includes a button for remote timed override (or may be disabled). The sensors thermistor has a range of 32 to 120 F with a nominal resistance of 10,000 ohms at 77 F. See Table 1. The space temperature sensor also provides a communication connector (RJ14-type service jack). The sensor supports a manual and automatic 3-speed fan control switch. The sensor includes five selections for the operator to chose from: AUTO, OFF, HIGH, MED, and LOW speed. The analog input value changes over a voltage range of 0 to 10 vdc, wired directly to the fan coil controller. When the switch is in the AUTO position, the fan coil controller will use its algorithms to select the optimum speed. When the switch is in the OFF position, all fan speeds will be disabled. If the fan speed is manually selected, the speed algorithm will be disabled and the fan speed will run at the commanded speed when required. Space Temperature Sharing Each fan coil controller has the capability to share its local sensor, temperature offset and fan speed adjustment with other fan coil controllers. Each fan coil controller can be configured as a broadcaster of its sensor information, or a receiver of another zones sensor information. Zone controllers sharing a common sensor must all be installed on the same CCN bus. Sharing of sensor information cannot be accomplished through bridges. LINKAGE THERMOSTAT The Linkage Thermostat (33CSKITLST-01) can be used to control multiple units (up to 8) from a single temperature sensor, provide occupancy scheduling for any number of units (all operating on the same schedule), and broadcast the changeover switch status to all the units in the system. The thermostat is equipped with two liquid crystal displays (LCD). One is used to display the set points, unit operating mode (heating, cooling, off), and discharge air temperature from the unit. The second displays the time and day of the week. The thermostat has buttons to enter the temperature set points, program the occupancy schedules, program holidays, set the time of day and date, and configure the functionality of the device. See Fig. 6. 4
SUPPLY AIR TEMPERATURE (SAT) SENSOR (Required) The SAT sensor is field installed and wired in the fan discharge to properly sense the temperature of the air supplied to the conditioned space. The sensor is a 10K thermistor with a range of 10 to 245 F with a nominal resistance of 10,000 ohms at 77 F. See Fig. 3. See Table 1. AIR QUALITY SENSOR The air quality sensor (Part No. 33ZCSENCO2) is a field-installed, wall-mounted CO2 sensor. See Fig. 4. The sensor uses Dual Beam Absorption Infrared Technology to detect the levels of CO2. The CO2 sensor is factory set for a range of 0 to 2000 ppm, over an output range of 0 to 10 vdc. The air quality sensor is used for monitoring only and may be set up to alarm during the occupied hours only. The sensor displays and allows access to an on-board 2-line display. Operator configuration buttons may be covered with a vendor supplied blank partial cover plate. SPACE TEMPERATURE SENSOR The space temperature sensor (see Fig. 5) must be one of the following devices: Space Temperature Sensor The 33ZCT55SPT space temperature sensor is field-installed on an interior wall. The sensor should be located where the temperature is representative of the entire zone served by the unit or where shown on the plans. The space temperature sensor includes a decorative case and also includes a button for remote timed override (or may be disabled). The sensors thermistor has a range of 32 to 120 F with a nominal resistance of 10,000 ohms at 77 F. See Table 1. The space temperature sensor also provides a communication connector (RJ14-type service jack) concealed behind a removable cover. Space Temperature Sensor with Set Point Adjustment The 33ZCT56SPT sensor is field-installed on an interior wall. The sensor supports a slidebar space temperature set point adjustment. The range of this adjustment is operator adjustable from 0 to 20 F. The sensor should be located where the temperature is representative of the entire zone served by the unit or where shown on the plans. The space temperature sensor includes a decorative case and also includes a button for remote timed override (or may be disabled). The sensors thermistor has a range of 32 to 120 F with a nominal resistance of 10,000 ohms at 77 F. See Table 1. The space temperature sensor also provides a communication connector (RJ14-type service jack) concealed behind a removable cover. 1001
J1
- G
24VAC OAD ENA
J7
16
.08 .39 FOAM GASKET 3.90 .40'' O.D.
.250 .01 Dia 3.00 .175 DIA x .600 5.5 .5 PLENUM RATED CABLE 114'' 6
NOTE: Dimensions are in inches.
Fig. 3 Supply Air Temperature Sensor (Part Number 33ZCSENSAT)
5.625 (14.3)
5 (12.7)
3.25 (8.3)
1.125 (2.9)
0.25 (0.8) Cool Warm
NOTE: Dimensions are in inches. Dimensions in ( ) are in centimeters.
Fig. 4 Indoor Air Quality (CO2) Sensor (33ZCSENCO2)
Fig. 5 Space Temperature Sensor (P/N 33ZCT56SPT Shown)
Table 1 Thermistor Resistance vs Temperature Values for Space Temperature Sensor and Supply-Air Temperature Sensor
TEMP (C) 40 35 30 25 20 15 10 5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 TEMP (F) 40 31 22 13 4 5 14 23 32 41 50 59 68 77 86 95 104 113 122 131 140 149 158 RESISTANCE (Ohms) 335,651 242,195 176,683 130,243 96,974 72,895 55,298 42,315 32,651 25,395 19,903 15,714 12,494 10,000 8,056 6,530 5,325 4,367 3,601 2,985 2,487 2,082 1,752
The Linkage Thermostat accessory can be used to control from one to eight units (units may be different sizes and types) from a single space sensor located inside the Linkage Thermostat. The Linkage Thermostat provides local occupancy and set point scheduling for these units. When the equipment is controlled in this manner, the Linkage Thermostat provides a Temperature Compensated start feature, which starts the unit(s) prior to occupancy with the outdoor air damper closed (if applicable) in order for the space to achieve the occupied set point at the occupied time. The Linkage Thermostat can be used to provide global occupancy scheduling for any number of units when a CCN (Carrier Comfort Network) user interface is not provided. In this mode, a 3-wire communication bus connected between each unit and the thermostat allows a user to program and change equipment occupancy scheduling from a single location, without requiring the use of a personal computer. The Linkage Thermostat can broadcast the value of an equipment status point to all units connected to the communication bus. The point name must be configured using a CCN Network Service Tool at installation. A typical example is to broadcast the status of the changeover sensor to all other units, in order to reduce the installation cost and operating maintenance. CHANGEOVER SENSOR The Changeover Sensor (33ZCSENCHG) includes a thermistor bead imbedded in a copper plate with a bent radius for installing on copper pipes 1/ to 1-in. diameter. See Fig. 7. The changeover sensor is 2 required for all two-pipe systems. For larger pipes, secure with a larger pipe mounting clamp. The sensor provides 10,000 ohms at 77 F over a range of 40 to 302 F. Ten feet of plenum rated cable is also provided with the sensor. The value of a single changeover sensor can be broadcasted to all fan coil controllers on the bus if a CCN device capable of broadcast (Linkage Thermostat, Comfort Controller, etc.) is on the CCN. CONDENSATE OVERFLOW PROTECTION (Optional) The fan coil controller can monitor the status of a drain pan sensor directly. A set of dry contacts are provided as an input and wired as shown in Fig. 8. The fan coil controller can also monitor the status of the condensate pump through a fieldinstalled relay wired in parallel with the condensate pump circuit (see Fig. 9). Whenever the sensor contact closes and its value exceeds the operator adjustable time delay, an alarm will be generated and all mechanical cooling will be disabled. RELATIVE HUMIDITY (RH) SENSOR (Optional) The wall mounted relative humidity sensor (33AMSENRHS000) uses bulk polymer resistance technology, which eliminates the effects of surface contamination and helps to maintain sensor accuracy over a long period of time. The sensor has a longterm stability of less than 1% drift per year.
Relative humidity sensors are used for dehumidification control and can be used to monitor the space. The wall-mounted relative humidity sensor has a decorative case and is installed on an interior wall where the relative humidity is representative of the entire zone. The relative humidity sensor has a range of 10 to 90% RH with an accuracy of 3% at 77 F. The sensor generates a 2 to 10 vdc signal which is sent to the fan coil controller. REMOTE OCCUPANCY/FAN STATUS INPUT The remote occupancy/fan status input can be used either as a remote occupancy contact input or as a fan status input. If used as a fan status input, when 24 vac is present the input will determine that the fan is on. If used as a remote occupancy input, the input can be used to control the operating mode of the fan coil controller. See Fig. 10. Whenever a signal is detected at this 24-v input, and the fan coil controller is not controlled by the Linkage Thermostat or local occupancy schedule, the fan coil controller operates as determined by the occupied and tenant override modes. When the signal is removed, the fan coil controller will operate in the unoccupied mode. This input cannot be used if the fan coil controller is controlled by a Linkage Thermostat or a global occupancy schedule. OUTSIDE AIR VENTILATION DAMPER (Optional) The fan coil controller includes a ventilation damper output channel that will open the damper whenever the fan coil controller is occupied and the fan is operating. See Fig. 11. RELAYS The J5 output contacts on the fan coil controller are rated for 24 vac at 1 amp. It is recommended that Carrier pilot relay HN61KK324 be used for all applications requiring a pilot relay for the J5 outputs. The relay is DPST (one pole Normally Open and one pole Normally Closed). The J6 (fan and fan speed outputs) contacts on the fan coil controller are rated at 24 vac at 5 amps. It is recommended that Carrier pilot relay HN61KK324 be used for this application as long as the relay contact rating is not exceeded. The contacts are rated for 277 v at 5 amps. The J7 termination contacts on the fan coil controller are for the optional outdoor air damper. The contacts are rated at 24 vac at 1 amp. A pilot relay is required. VALVES All valves must not exceed 10 va (power consumption). If modulating valves are used, they must be compatible with a Triac output and have an input impedance less than 3900 ohms. For two-position applications, a pilot relay (HN61KK324), a 2-position actuator 24 vac, and a 2-position valve with normal or high close-off pressure actuators or equivalent are recommended. NOTE: If a valve larger than 10 va and less than 20 va rating is used, the transformer must be increased from 40 va to 50 va.
Fig. 6 Linkage Thermostat 1001 6
J4-9 (10V)
J4-3 SHIELD
CONDENSATE SENSOR CONTACT
Fig. 8 Condensate Sensor Wiring
J1-1 CONDENSATE SENSOR C NO CONDENSATE DRAIN PUMP J1-2 GND RELAY COIL SHIELD J4-3
Fig. 7 Changeover Sensor
J4-9 (10V)
Fig. 9 Condensate Pump Wiring
FAN COIL CONTROLLER WIRING

The fan coil controller wiring diagrams are given for different applications. See Fig. 12-18. The fan coil controller inputs and outputs are shown in Fig. 19-21.
LEGEND FOR FIG. 10-18

CCN CHG DX M SAT SPT Carrier Comfort Network Changeover Sensor Direct Expansion Motor Supply-Air Sensor Space Temperature Sensor
+24V DC RH SPT GND GND IAQ SAT +10V FAN AC SPEED GND FAN ON LOW GND MED GND CNGOVR CONDSW RMT/FS T56
HIGH
R + 24VAC Fresh Air Damper W GND B -
R W B
OAD
Not Used CCN communications CCN communications
Valve DX1
COM
Valve DX2
1
HEAT1 24VAC HEAT2
24 VAC
J1 2 3
Line Voltage
Equipment Ground
Fig. 10 Remote Occupancy or Fan Status Wiring
1001
+24V DC RH SPT GND GND IAQ SAT +10V FAN AC SPEED GND FAN ON LOW GND MED GND CNGOVR CONDSW RMT/FS T56
HIGH
R + W GND B -
R W B
Fresh Air Damper
24VAC
OAD
Valve DX1
COM
Valve DX2
HEAT1 24VAC HEAT2
1 J1 2 3
24 VAC
Line Voltage
Equipment Ground
Fig. 11 Fresh Air Damper Wiring
1001
1001
Fan Relay
L RED H BLK M BLU Connect to the appropriate motor speed as required
M
WHT
C 2 O C O 4 M L P v
valve
Fan Motor Optional 24VAC for modulating spring return valve Line Voltage
+24V DC RH SPT GND GND IAQ SAT +10V FAN AC SPEED GND GND CNGOVR CONDSW LOW GND MED RMT/FS FAN ON T56
SPT SAT
Add this wire for Setpoint Adjustment from a T56 sensor
CHG
10
HIGH R + W 24VAC GND B B OAD R W Fresh Air Damper Eliminate wire to close terminal on 2 position valves Valve DX1 COM Valve DX2 HEAT1 24VAC HEAT2

1 J1 2 3
24 VAC
Line Voltage Transformer Ground Equipment Ground
Fig. 12 Fan Coil Controller Wiring Two-Pipe, Single Speed Fan Applications
H BLK M BLU L RED
M
WHT
Fan Motor Fan Relays

BLK HIGH MED LOW
C C O 24 O L P V M
Valve
Optional 24VAC for modulating spring return valve Line Voltage
+24V DC RH SPT GND GND IAQ SAT +10V FAN AC SPEED GND CNGOVR CONDSW LOW GND MED RMT/FS FAN ON T56 GND
Add this wire for Setpoint adjustment from a T56 or T57 sensor
SPT SAT
Add these wires for manual speed control from a T57 sensor
11
HIGH R + 24VAC W GND Fresh Air Damper Eliminate wire to close terminal on 2 position valves OAD B Valve DX1 COM Valve DX2 HEAT1 24VAC HEAT2
CHG
R W B

1 J1 2 3
24 VAC
Fig. 13 Fan Coil Controller Wiring Two-Pipe, Three-Speed Fan with Optional Manual Speed Control Applications
1001
1001
Fan Relay
L RED H BLK Connect to the appropriate motor speed as required
M
M BLU
WHT
C 2 O C O 4 M L P V
HWV Optional 24 VAC for Modulating Spring return valves
C 2 O C O 4 M L P V
Fan Motor Line Voltage
CWV
+24V DC RH SPT GND GND IAQ SAT +10V FAN AC SPEED GND GND CNGOVR CONDSW LOW GND MED RMT/FS FAN ON T56
SPT SAT
12
HIGH R + W GND 24VAC Fresh Air Damper Eliminate wire to close terminal on 2 position valves B OAD R W B Valve DX1 COM Valve DX2 HEAT1 24VAC HEAT2

1 J1 2 3
24 VAC
Fig. 14 Fan Coil Controller Wiring Four-Pipe, Single Speed Applications
H BLK M BLU L RED
M
WHT
Fan Motor
C C 2 O L O 4 P M V
BLK HWV Optional 24 VAC for modulating Spring return valves HIGH MED LOW
C C O 2 O L P 4 M V
Fan Relays Line Voltage
CWV
+24V DC RH SPT GND GND IAQ SAT +10V FAN AC SPEED GND CNGOVR CONDSW LOW GND MED RMT/FS T56 GND
SPT SAT
FAN ON
13
HIGH R + W GND 24VAC Fresh Air Damper Eliminate wire to close terminal on 2 position valves B OAD Valve DX1 COM Valve DX2 HEAT1 24VAC HEAT2
R W B

1 J1 2 3
24 VAC
Fig. 15 Fan Coil Controller Wiring Four-Pipe, Three-Speed Fan with Optional Manual Speed Control Applications
1001
1001
H BLK M BLU L RED
M
Fan Motor
WHT
Cool Relays Fan Relays

BLK DX2 HIGH MED LOW HEAT1 HEAT2
Heat Relays Line Voltage
DX1
+24V DC RH SPT GND GND IAQ SAT +10V FAN AC T56 SPEED GND FAN ON GND CNGOVR CONDSW LOW GND MED RMT/FS
SPT SAT
14
HIGH R + W GND 24VAC Fresh Air Damper B OAD Valve DX1 COM Valve DX2 HEAT1 24VAC HEAT2
R W B

1 J1 2 3
24 VAC
Fig. 16 Fan Coil Controller Wiring Two-Stage DX Cooling, Two-Stage Electric Heat, Three-Speed Fan with Optional Manual Speed Control Applications
H BLK M BLU L RED
M
Fan Motor
WHT
Cool Relays Fan Relays

BLK C C O 2 O L P 4 V M HWV Optional 24 VAC for modulating Spring return valves HIGH MED LOW
Line Voltage
DX1
DX2
+24V DC RH SPT GND GND IAQ SAT +10V FAN AC SPEED GND CNGOVR CONDSW RMT/FS GND MED T56 GND FAN ON LOW
SPT SAT
15
HIGH 24VAC Fresh Air Damper OAD Valve DX1 COM Valve DX2 HEAT1 24VAC HEAT2
R + W GND B -
R W B

1 J1 2 3
24 VAC
Fig. 17 Fan Coil Controller Wiring Two-Stage DX Cooling, Modulating Heat, Three-Speed Fan with Optional Manual Speed Control Applications
1001
1001
H BLK M BLU L RED
M
Fan Motor
WHT
C C O 2 O L P 4 M V
BLK HEAT1 HIGH MED LOW HEAT2 CWV
Heat Relays Fan Relays Line Voltage
Optional 24 VAC for modulating Spring return valves
+24V DC RH SPT GND GND IAQ SAT +10V FAN AC SPEED GND GND CNGOVR CONDSW RMT/FS GND MED FAN ON LOW T56
SPT SAT
16
HIGH R + 24VAC W GND OAD B Fresh Air Damper Valve DX1 COM Valve DX2 HEAT1 24VAC HEAT2
R W B

1 J1 2 3
24 VAC
Fig. 18 Fan Coil Controller Wiring Modulating Cooling, Two-Stage Electric Heat, Three-Speed Fan with Optional Manual Speed Control Applications
Inputs (J4)
CHANNEL SPT SAT SP_OFFSET CNGOVR RH* SPEED* CONDSW* IAQ* FAN STATUS OR REMOTE S/S* J4 PINS (+,) 14, 12 10, 12 8, 12 4, 6 15, 16 (24 VDC), 13 (Gnd) 7, 9 (+10 VDC), 5 (Gnd) 3, 9 11 (+), 13 () 2 (24 VDA), J1 Pin 1 (Gnd) DESCRIPTION Space Temperature Supply Air Temperature Set Point Offset Adjust Changeover Sensor RH Sensor Manual Speed Position Condensate Pump Sensor Indoor Air Quality Sensor Fan Status or Remote Start/Stop CONTROL DEVICE 10K Thermistor 10K Thermistor 100K Potentiometer 10K Thermistor 2 to 10 VDC 0 to 10 VDC 10 VDC (DI) 0 to 10 VDC 24 VAC (DI) DI IAQ RH SAT SPT S/S
LEGEND Direct Input Indoor Air Quality Relative Humidity Supply-Air Temperature Space Temperature Start/Stop
*Use shielded wire. NOTE: The 24 v connection (J4-16) is required for RH sensor only.
MANUAL SPEED GROUND COND PUMP GROUND
+10 VDC IAQ GROUND RH
11
13
15
J4
2
FAN STATUS OR REMOTE S/S CHANGEOVER SENSOR GROUND T56 SETPOINT OFFSET
10
12
14
16
+24VDC SUPPLY SPT GROUND SAT
CHANNEL FAN AC FAN ON LOW MED HI OAD TERMINATIONS(+,) J6-1, J1-1 J6-2, J1-2 J6-3, J1-2 J6-4, J1-2 J6-5, J1-2 J7-2, J1-2
Fig. 19 Fan Coil Controller Inputs

CONTROL DEVICE 24 VAC at 5 amps 24 VAC at 5 amps 24 VAC at 5 amps 24 VAC at 5 amps 24 VAC at 5 amps 24 VAC at 1 amp
Daughter Board Outputs (J6, J7)

DESCRIPTION Fan Input Power Fan Start/Stop* Low Speed Med Speed High Speed Outdoor Air Damper
*For single-speed fan units, connect fan start/stop to control fan contactor. NOTE: J6-1 must be jumpered to 24 VAC + (J1-1). J7-1 must be jumpered to 24 VAC + (J1-1).
J6
J7
1
FAN (24VAC) FAN ON LO SPEED MED SPEED HIGH SPEED
5 24VAC OAD
Fig. 20 Fan Coil Controller Daughter Board Outputs 17 1001
Baseboard Outputs (J5)

CHANNEL Valve/DX1 Valve/DX2 HEAT_ST1 HEAT_ST2 J5 Pins (+,) (A) 1, 2 (A) 3, 2 (B) 5, 4 (B) 5, 6 DESCRIPTION Cool Open/DX1 Cool Close/DX2 Heat Open, 1st Stage Heat Close, 2nd Stage CONTROL DEVICE 24 VAC, 1A 24 VAC, 1A 24 VAC, 1A 24 VAC, 1A
NOTES: 1. (A) Terminals 1 and 3 provide switched 24 VAC output power to the load. 2. (B) J5-5 must be jumpered to 24 VAC + (J1-1).
J5
1
VALVE OPEN/DX1 GROUND VALVE CLOSE/DX2
6
HEAT CLOSE/ STAGE 2 COMMON (24VAC) HEAT OPEN/ STAGE 1
Fig. 21 Fan Coil Controller Baseboard Outputs
APPLICATION DATA Linkage Thermostat Operation When the fan

coil controller is used with the (optional) Linkage Thermostat, local programming capability for occupied and unoccupied set points and local programming capability for both occupancy and holiday schedules are provided. Tenant overrides, control of multiple units (up to eight) from a single thermostat, and a temperature compensated start feature are also provided. The thermostat provides an LCD for a digital display of the space temperature, current heating and cooling set points, and time. The fan coil controller operating mode and the supply-air temperature are also displayed. The Linkage Thermostat can provide a single common network schedule for any number of fan coil controllers (networked together), broadcast time and holidays, and broadcast the value of a point common to the entire system (e.g., header supply temperature for changeover control). The temperature compensated start feature is available in two different ways: with fan coil controllers that utilize their own local time schedules, and with the Linkage Thermostat. The Linkage Thermostat and fan coil controller exchange data through communications. In the temperature compensated start mode, the fan coil controllers occupancy schedule is determined by the Linkage Thermostat. If currently unoccupied, the fan coil controller determines if the current space temperature is above the occupied cooling set point or below the occupied heating set point. If it is either above or below, the fan coil controller calculates the appropriate biased start time required to achieve the desired set points at the time of occupancy. The Linkage Thermostat then uses this value to determine the start of the next biased occupied period. When the biased occupied period is reached, the fan coil controller controls to the occupied set point as applicable. The (optional) outdoor air damper will remain closed until the actual start of the occupied period.
controller is not controlled by the Linkage Thermostat or local occupancy schedule, the fan coil controller operates as determined by the occupied and tenant override modes. When the signal is removed, the fan coil controller will operate in the unoccupied mode. This input cannot be used if the fan coil controller is controlled by a Linkage Thermostat or a global occupancy schedule.
Tenant Override When either a set point button is
pressed on the Linkage Thermostat during an unoccupied period or if the override button is pressed for 1 to 5 seconds on the wall mounted space sensor (as applicable), the tenant override mode is initiated. If the mode is initiated from the Linkage Thermostat, then the duration of the timed override is determined by the value programmed at the Linkage Thermostat. The override may also be cleared at the Linkage Thermostat as desired. If the wall mounted space sensor is used, the override time duration is determined by the value configured at the fan coil controller. During the override period, the fan coil controllers fan operates continuously (unless configured for intermittent operation) and the fan coil controller operates as described by the Occupied mode.
Fan Speed (33ZCT57SPT Only) When the fan
Remote Occupancy/Fan Status Input The remote occupancy/fan status input can be used either as a remote occupancy contact input or as a fan status input. If used as a fan status input, when 24 vac is present the input will determine that the fan is on. If used as a remote occupancy input, the input can be used to control the operating mode of the fan coil controller. Whenever a signal is detected at this 24-v input, and the fan coil 1001 18
mode is manually set at the thermostat to OFF, the fan will be disabled during both the occupied and unoccupied cycles. (This does not apply to Linkage Thermostats.) When the fan mode is set to AUTO, the fan speed PID (proportional integral derivative) algorithm will select the optimum speed as described below. If the fan speed is manually set to LO, MED, or HI, the fan speed algorithm will be overridden and the selected speed will run at the selected speed as determined by the fan coil controller throughout the occupied cycle. During the unoccupied cycle the fan will cycle on and off based on its unoccupied set points. The following conditions override the fan PID algorithm: dehumidification (maintain lowest speed possible) The highest fan speed will be enabled if any stage of electric heat is enabled and the supply-air temperature is greater than 130 F, or if any DX (direct expansion) stage is on and the supply-air temperature is below 55 F. The fan speed control will resume normal operation after all stages of electric heat are disabled and the supply-air temperature is below 100 F and/or if all DX stages have been commanded off. manual selection of the speed at the T57 thermostat
The fan coil controller will automatically adjust its PID algorithms based on the number of speeds configured (1 to 3). Whenever a fan speed change is required, the control will disable the fan output (for approximately 1 second) prior to changing speeds. This allows the speed relays to be switched under a no load condition and will help prevent excessive Electrical Magnetic Interference (EMI) as the speed is reduced.
Two-Pipe System Mode The fan coil controller may be indexed to a heat or cool system mode manually through a software point (Changeover Status) which may be forced by the operator. During normal operation, the fan coil controller will continuously monitor the changeover sensor which is a surface mounted 10K sensor installed on the supply header to determine the system mode. It is important that the changeover sensor be located so it will continually sense the supply temperature (in the common supply water header) and is not installed in such a location where stagnate temperatures may occur. The value from one changeover sensor can be used by all the fan coil controllers, if networked together via CCN, in lieu of individual sensors. When the temperature of the supply header is less than 65 F or if the software point is indexed to cooling, the fan coil controller will enable the cooling algorithms. When the temperature exceeds 80 F or the software point has been indexed to heating, the fan coil controller will enable it heating algorithms. If the temperature is between 65 to 80 F, the fan coil controller will determine its mode based on its last valid mode. The fan coil controller includes a 5-minute time delay between active modes. When the system is first powered up, and the temperature is between 65 to 80 F or if the changeover sensor fails, the fan coil controller will default to the heating mode. Two-Pipe Heating/Cooling Valve Control
This section describes the sequence of operation for a 2-pipe changeover heating and cooling fan coil application with modulating (or two position) valve control and 3-speed fan. MORNING START HEATING (Optional) If the fan coil controller includes a local occupancy schedule or a Linkage Thermostat is present, a start time bias value will be calculated. The bias value is calculated based on the present space temperature, the occupied heating set point, and a configurable degree of error to help ensure that the space temperature is within the heating set point when occupancy begins. The fan coil controller will modulate (or open fully if two position) its heating valve as described under occupied heating, if the system mode is confirmed to be in the heating mode. The fan speed PID algorithm will always start on LO speed first and will then ramp up as necessary. The fan will run continuously until it reaches the occupied cycle unless the fan operation has been configured for intermittent operation. The optional ventilation damper will remain closed during this biased start. MORNING START COOLING (Optional) If the fan coil controller is configured to follow its local occupancy schedule or if a Linkage Thermostat with a global schedule is present, a start time bias value will be calculated. The bias is calculated based on the present space temperature, the occupied cooling set point, and a configurable degree of error to help ensure that the space temperature is within the cooling set points before occupancy begins. The fan coil controller will modulate (or fully open if two position) its cooling valve as described under occupied cooling, if the system mode is confirmed to be in the cooling mode. The fan speed PID algorithm will always start on LO speed first and will then ramp up as necessary. The fan will run continuously until the fan coil controller reaches the occupied cycle unless the fan has been configured to run intermittently when it
reaches the occupied mode. A 5-minute fan off delay will continue to provide fan operation after a cooling cycle is complete regardless if the fan is configured for continuous or intermittent fan service to help evaporate residual coil moisture which contributes to bacteria growth. The optional ventilation damper will remain closed during this biased start. OCCUPANCY (Start-Up) The fan will start: when the unit is indexed to the occupied mode through its internal time schedule or via a timed override initiated at the thermostat when the unit is configured for continuous operation during the occupied period the fan selector switch is not set to OFF. If the thermostat is set to AUTO and configured for intermittent service, the fan will cycle on when there is a call for heating or cooling and will cycle off when satisfied. OCCUPIED HEATING Occupied heating and fan operation will occur if: the space temperature is less than the current heating set point the 2-pipe system mode is confirmed to be in the heating mode the fan speed selector switch is not set to OFF the fan coil controller is configured for heat. The fan will start at LO speed if the fan speed switch is AUTO and the heating algorithm will modulate the valve (if two position, fully open) to maintain its heating set point. The fan will operate at the lowest speed possible to maintain the space conditions and reduce noise. A fan algorithm with PID control will increase the fan speed to maintain the heating set point with the heating valve fully open. If the fan algorithm calculates that a higher speed is necessary to maintain the heating set point the fan speed will be indexed to MED. If the load still continues to increase, the fan speed will be indexed to HI. When the PID algorithm calculates that HI speed is no longer necessary, it shall be indexed from HI speed to MED speed. If the load continues to drop below the heating set point, the fan speed will be indexed to LO, at which point the valve will modulate closed (or if two position will fully close). OCCUPIED HEATING USING ELECTRIC HEAT Occupied heating using electric heat will occur in a 2-pipe fan coil if: the space temperature is less than the current heating set point the 2-pipe system mode is confirmed to be in the Cooling mode the fan speed selector switch is not set to OFF the fan coil is configured for 2-pipe changeover with electric heat The fan will start at LO speed if the fan speed switch is AUTO and the heating algorithm will stage the electric heat to maintain its heating set point. The fan algorithm will operate at the lowest speed possible to maintain the space conditions and reduce noise. A fan algorithm PID control will increase fan speed to maintain the heating set point with both stages of electric heat on. If the fan algorithm calculates that a higher speed is necessary to maintain the heating set point, the fan speed will be indexed to MED. If the load still continues to increase, the fan speed will be indexed to HI. When the PID algorithm calculates that HI speed is no longer necessary, it shall be indexed from HI speed to MED speed. If the load continues to drop below the heating set point, the fan speed will be indexed to LO, at which point the heat stages will turn off.
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1001
OCCUPIED COOLING Occupied cooling and fan operation will occur if: the space temperature is greater than the cooling set point the system mode is confirmed to be in the cooling mode the fan speed selector switch is not set to OFF the fan coil controller is configured for cooling The fan will start on LO speed if the fan speed switch is in AUTO and the cooling algorithm will modulate the valve open (if two position, fully open) to maintain its cooling set point. The fan will run at the lowest fan speed possible to maintain the space conditions, reduce noise, and improve the ability to dehumidify. With the valve fully open, a fan algorithm with PID control will increase the fan speed to MED to maintain its cooling set point. If the load continues to increase, the fan speed will be indexed to HI. When the PID algorithm calculates that HI speed is no longer necessary, it will step down in speeds until it reaches LO, at which point the fan coil controller will begin to modulate the valve closed (if two position fully close). A 5-minute fan off delay will continue to provide fan operation after a cooling cycle is complete, regardless if the fan is configured for continuous or intermittent fan service, to help evaporate residual coil moisture which contributes to bacteria growth. UNOCCUPIED FAN CYCLING If Unoccupied Fan Cycling is enabled, the fan will start once an hour while unoccupied and will run for one minute to circulate the air. The starting of the units for this feature will be staggered based on the CCN element number. UNOCCUPIED HEATING Unoccupied heating and fan operation will occur if: the space temperature falls at least 1 F below the unoccupied heating set point the system mode is confirmed to be in heating the fan speed selector switch is not set to OFF the fan coil controller is configured for heating The fan will start on LO speed if the fan speed switch is in AUTO and the heating algorithm will modulate the valve open (if two position, fully open) to maintain the unoccupied heating set point. The fan will run at the lowest speed possible to maintain the space conditions and reduce noise. With the valve fully open, the fan speed algorithm will increase the fan speed to MED if the load continues to increase. If the load still continues to increase, then the fan speed will be indexed to HI. When the PID algorithm calculates that high speed is no longer necessary, it will step down in speeds until it reaches LO, at which point the fan coil controller will begin to modulate the valve closed (if two position fully close). The fan coil controller will not allow the discharge temperature to exceed 140 F. The fan will stop after unoccupied conditions are satisfied. UNOCCUPIED HEATING USING ELECTRIC HEAT Occupied heating using electric heat will occur in a 2-pipe fan coil if: the space temperature is at least 1 degree below the current unoccupied heating set point the 2-pipe system mode is confirmed to be in the Cooling mode the fan speed selector switch is not set to OFF the fan coil is configured for 2-pipe changeover with electric heat The fan will start at LO speed if the fan speed switch is AUTO and the heating algorithm will stage the electric heat to maintain its heating set point. The fan algorithm will operate at the lowest speed possible to maintain the space conditions and reduce noise. A fan algorithm PID control will increase fan speed to maintain the heating set point with both stages of electric heat on. 1001 20
If the fan algorithm calculates that a higher speed is necessary to maintain the heating set point, the fan speed will be indexed to MED. If the load still continues to increase, the fan speed will be indexed to HI. When the PID algorithm calculates that HI speed is no longer necessary, it will be indexed from HI speed to MED speed. If the load continues to drop below the heating set point, the fan speed will be indexed to LO, at which point the heat stages will turn off. UNOCCUPIED COOLING Unoccupied cooling and fan operation will occur if: the space temperature rises at least 1 F above the unoccupied cooling set point the system mode is confirmed to be in cooling the fan speed selector switch is not set to OFF the fan coil controller is configured for cooling The fan will start on LO speed and the cooling algorithm will modulate the valve open (if two position, fully open) to maintain the unoccupied cooling set point. The fan will run at the lowest speed possible to maintain the space conditions and reduce noise and improve dehumidification. With the valve fully open, the fan speed algorithm will increase the fan speed to MED if the load continues to increase. If the load continues to increase, the fan speed will be indexed to HI. When the PID algorithm calculates that high speed is no longer necessary, it will step down in speeds until it reaches LO speed, at which point the fan coil controller will begin to modulate the valve closed (if two position, fully close). The fan will stop when the unoccupied conditions are satisfied. A 5-minute fan off delay will continue to provide fan operation after a cooling cycle is complete to help evaporate residual coil moisture which contributes to bacteria growth. OCCUPIED FAN ONLY The fan will run: the state is occupied the fan is set to continuous The fan will run at LO speed in this mode unless the fan speed has been manually set at the thermostat to OFF, MED, or HI, or the space temperature exceeds the cooling set point or falls below the heating set point. OUTSIDE AIR VENTILATION DAMPER (Optional) The fan coil controller includes a ventilation damper output channel that will open the damper whenever the fan coil controller is occupied and the fan is operating. CONDENSATE OVERFLOW (Optional) The fan coil controller monitors the status of the condensate pump or a float switch installed on the condensate drain pan. The condensate pump operation is monitored through an external relay wired in parallel with the pump starter or motor. Whenever the contacts of the relay or sensor are continuously closed and the time value exceeds the time value entered by the operator, the fan coil controller will generate an alarm and immediately disable all mechanical cooling. FILTER STATUS The fan coil controller monitors the filter status through software. The fan operation is monitored and operating hours are accumulated. Whenever the value of the software timer exceeds the operator adjustable entered value, an alarm will be generated. Forcing the filter status point to normal will clear the alarm and reset the timer to zero. The filters should be changed at that time. IAQ MONITORING (Optional) The fan coil controller includes the ability to monitor and alarm an IAQ (CO2) sensor. The IAQ sensor will not generate an alarm during the unoccupied cycle.
Four-Pipe Heating/Cooling Valve Control
This section describes the sequence of operation for a 4-pipe heating and cooling fan coil application with modulating (or two position) valve control and a three speed fan.
MORNING START HEATING (Optional) If the fan coil controller includes a local occupancy schedule or a Linkage Thermostat is present, a start time bias value will be calculated. The bias value is calculated based on the present space temperature, the occupied heating set point, and a configurable degree of error to help ensure that the space temperature is within the heating set point when occupancy begins. The fan coil controller will modulate (or open fully if two position) its heating valve as described under occupied heating, if the system mode is confirmed to be in the heating mode. The fan speed PID algorithm will always start on LO speed first and will then ramp up as necessary. The fan will run continuously until it reaches the occupied cycle unless the fan operation has been configured for intermittent operation. The optional ventilation damper will remain closed during this biased start. MORNING START COOLING (Optional) If the fan coil controller includes a local occupancy schedule or if a Linkage Thermostat is present, a start time bias value will be calculated. The bias is calculated based on the present space temperature, the occupied cooling set point, and a configurable degree of error to help ensure that the space temperature is within the cooling set points when occupancy begins. The fan coil controller will modulate (or fully open if two position) its cooling valve as described under occupied cooling, if the system mode is confirmed to be in the cooling mode. The fan speed PID algorithm will always start on LO speed first and will then ramp up as necessary. The fan will run continuously until the fan coil controller reaches the occupied cycle unless the fan has been configured to run intermittently when it reaches the occupied mode. A 5-minute fan off delay will continue to provide fan operation after a cooling cycle is complete regardless if the fan is configured for continuous or intermittent fan service to help evaporate residual coil moisture which contributes to bacteria growth. The optional ventilation damper will remain closed during this biased start. OCCUPANCY (Start-Up) The fan will start: when the unit is indexed to the occupied mode through its internal time schedule or via a timed override initiated at the thermostat when the unit is configured for continuous operation during the occupied period the fan selector switch is not set to OFF. If the thermostat is set to AUTO and configured for intermittent service, the fan will cycle on when there is a call for heating or cooling and will cycle off when satisfied. OCCUPIED HEATING Occupied heating and fan operation will occur if: the space temperature is less than the current heating set point the fan speed selector switch is not set to OFF the fan coil control is configured for heating. The fan will start at LO speed if the fan speed switch is in AUTO and the heating algorithm will modulate the valve (if two position, fully open) to maintain its heating set point. The fan will operate at the lowest speed possible to maintain the space conditions and reduce noise. A fan algorithm with PID control will increase the fan speed to maintain the heating set point with the heating valve fully open. If the fan algorithm calculates that a higher speed is necessary to maintain the heating set point the fan speed will be indexed to MED. If the load still continues to increase, the fan speed will be indexed to HI. When the PID algorithm calculates that HI speed is no longer necessary, it shall be indexed
from HI speed to MED speed. If the load continues to drop below the heating set point, the fan speed will be indexed to LO, at which point the valve will modulate closed (or if two position will fully close). OCCUPIED COOLING Occupied cooling and fan operation will occur if: the space temperature is greater than the cooling set point the fan speed selector switch is not set to OFF the fan coil controller is configured for cooling The fan will start on LO speed if the fan speed switch is in AUTO and the cooling algorithm will modulate the valve open (if two position, fully open) to maintain its cooling set point. The fan will run at the lowest fan speed possible to maintain the space conditions, reduce noise, and improve the ability to dehumidify. With the valve fully open, a fan algorithm with PID control will increase the fan speed to MED to maintain its cooling set point. If the load continues to increase, the fan speed will be indexed to HI. When the PID algorithm calculates that HI speed is no longer necessary, it will step down in speeds until it reaches LO, at which point the fan coil controller will begin to modulate the valve closed (if two position fully close). A 5-minute fan off delay will continue to provide fan operation after a cooling cycle is complete, regardless if the fan is configured for continuous or intermittent fan service, to help evaporate residual coil moisture which contributes to bacteria growth. DEHUMIDIFICATION (Optional) If the space relative humidity exceeds the configurable high humidity set point and the space temperature is above the occupied heating set point, the cooling valve will open fully and fan will operate on LO speed. If the heating coil is in the reheat position and reheat control has been enabled, the heating algorithm will modulate the heating valve to maintain the space temperature at the occupied cooling set point until the humidity override mode has ended. A 5-minute fan off delay will continue to provide fan operation after a cooling cycle is complete to help evaporate residual coil moisture which contributes to bacteria growth. UNOCCUPIED FAN CYCLING If Unoccupied Fan Cycling is enabled, the fan will start once an hour during the unoccupied cycle and will run for one minute to circulate the air. The starting of the units for this feature will be staggered based on the CCN element number. UNOCCUPIED HEATING Unoccupied heating and fan operation will occur if: the space temperature falls at least 1 F below the unoccupied heating set point the fan speed selector switch is not set to OFF the fan coil controller is configured for heating The fan will start on LO speed if the fan speed switch is set to AUTO and the heating algorithm will modulate the valve open (if two position, fully open) to maintain the unoccupied heating set point. The fan will run at the lowest speed possible to maintain the space conditions and reduce noise. With the valve fully open, the fan speed algorithm will increase the fan speed to MED if the load continues to increase. If the load still continues to increase, then the fan speed will be indexed to HI. When the PID algorithm calculates that high speed is no longer necessary, it will step down in speeds until it reaches LO, at which point the fan coil controller will begin to modulate the valve closed (if two position fully close). The fan coil controller will not allow the discharge temperature to exceed 140 F. The fan will stop after unoccupied conditions are satisfied.
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UNOCCUPIED COOLING Unoccupied cooling and fan operation will occur if: the space temperature rises at least 1 F above the unoccupied cooling set point the fan speed selector switch is not set to OFF the fan coil controller is configured for cooling The fan will start on LO speed if the fan speed switch is set to AUTO and the cooling algorithm will modulate the valve open (if two position, fully open) to maintain the unoccupied cooling set point. The fan will run at the lowest speed possible to maintain the space conditions and reduce noise and improve dehumidification. With the valve fully open, the fan speed algorithm will increase the fan speed to MED if the load continues to increase. If the load continues to increase, the fan speed will be indexed to HI. When the PID algorithm calculates that high speed is no longer necessary, it will step down in speeds until it reaches LO speed, at which point the fan coil controller will begin to modulate the valve closed (if two position, fully close). The fan will stop when the unoccupied conditions are satisfied. A 5-minute fan off delay will continue to provide fan operation after a cooling cycle is complete to help evaporate residual coil moisture which contributes to bacteria growth. OCCUPIED FAN ONLY The fan will run: the state is occupied the fan is set to continuous The fan will only run at LO speed in this mode unless the fan speed has been manually set at the thermostat to OFF, MED, or HI, or the space temperature exceeds the cooling set point or falls below the heating set point. OUTSIDE AIR VENTILATION DAMPER (Optional) The fan coil controller includes a ventilation damper output channel that will open the damper whenever the fan coil controller is occupied and the fan is operating. CONDENSATE OVERFLOW (Optional) The fan coil controller monitors the status of the condensate pump or a float switch installed in the condensate drain pan. The condensate pump operation is monitored through an external relay wired in parallel with the pump starter or motor. Whenever the contacts of the relay or sensor are continuously closed and the time value exceeds the time value entered by the operator, the fan coil controller will generate an alarm and immediately disable all mechanical cooling. FILTER STATUS The fan coil controller monitors the filter status through software. The fan operation is monitored and operating hours are accumulated. Whenever the value of the software timer exceeds the operator adjustable entered value, an alarm will be generated. Forcing the filter status point to normal will clear the alarm and reset the timer to zero. The filters should be changed at that time. IAQ MONITORING (Optional) The fan coil controller includes the ability to monitor and alarm an IAQ (CO2) sensor. The IAQ sensor will not generate an alarm during the unoccupied cycle.
Electric Heating/DX Cooling This section describes the sequence of operation for a fan coil application with two stages of electric heat and two stages of DX cooling and a three-speed fan. The fan coil controller utilizes a staging function for two-stage DX cooling and electric heat. The algorithm uses the submaster reference from the PID algorithm and compares this value to the supply-air temperature to calculate the required number of output stages to enable. Configurable time guards are provided for both stages of DX cooling. The DX cooling can be locked out based on outside-air temperature if networked to a controller that includes an outside-air temperature sensor.
MORNING STARTING HEATING (Optional) If the fan coil controller includes a local occupancy schedule or a Linkage Thermostat is present, a start time bias value will be calculated. The bias value is calculated based on the present space temperature, the occupied heating set point, and a configurable degree of error to help ensure that the space temperature is within the heating set point before occupancy begins. The fan coil controller will operate as required its heating stages as described under occupied heating, if the system mode is confirmed to be in the heating mode. The fan speed PID algorithm will always start on LO speed first and will then ramp up as necessary. The fan will run continuously until it reaches the occupied cycle unless the fan operation has been configured for intermittent operation. The optional ventilation damper will remain closed during this biased start. MORNING START COOLING (Optional) If the fan coil controller includes a local occupancy schedule or if a Linkage Thermostat is present, a start time bias value will be calculated. The bias is calculated based on the present space temperature, the occupied cooling set point, and a configurable degree of error to help ensure that the space temperature is within the cooling set points before occupancy begins. The fan coil controller will operate as required its cooling stages (DX) as described under occupied cooling, if the system mode is confirmed to be in the cooling mode. The fan speed PID algorithm will always start on LO speed first and will then ramp up as necessary. The fan will run continuously until the fan coil controller reaches the occupied cycle unless the fan has been configured to run intermittently when it reaches the occupied mode. A 5-minute fan off delay will continue to provide fan operation after a cooling cycle is complete regardless if the fan is configured for continuous or intermittent fan service to help evaporate residual coil moisture which contributes to bacteria growth. The optional ventilation damper will remain closed during this biased start. OCCUPANCY (Start-Up) The fan will start: when the unit is indexed to the occupied mode through its internal time schedule or via a timed override initiated at the thermostat when the unit is configured for continuous operation during the occupied period the fan selector switch is not set to OFF. If the thermostat is set to AUTO and configured for intermittent service, the fan will cycle on when there is a call for heating or cooling and will cycle off when satisfied. OCCUPIED HEATING If the space temperature is less than the heating set point, and the fan selector is not set to OFF, the unit will begin occupied heating. The electric heat will be staged (up to two stages) as required by the PID staging algorithm to maintain the heating set point. The electric heaters are also controlled to prevent the supply-air temperature from exceeding 140 F. To help prevent premature failure of the heater a minimum off time of 5 minutes for the first stage is included. During the heating mode, if the fan speed switch is set to AUTO, the fan will run at the lowest speed possible to meet the space requirements and minimize fan noise. If the supply-air temperature rises to 130 F while the electric heat is operating, the fan speed will automatically increase to HI. The fan will maintain HI speed until all stages of electric heat are disabled and the supply air temperature is less than 100 F. When the load decreases and the space temperature is greater than the heating set point, all stages of heat will be disabled, and the fan PID algorithm will decrease the fan speed to LO.
22
OCCUPIED COOLING If the space temperature is above the cooling set point and the fan selector is not set to OFF, then the unit will enter occupied cooling. The cooling stages will be enabled by a staging algorithm with a PID loop to maintain the cooling set point. If the fan speed switch is set to AUTO, during the cooling mode the fan will operate at the lowest speed possible to improve dehumidification. Also, if the space load increases, the fan speed will increase to high speed based on the fans speed PID algorithm. If the supply-air temperature falls below 55 F while DX is enabled, the fan speed will increase to HI speed. When the load decreases and the space temperature falls below the cooling set point, all mechanical cooling stages will be disabled and the fan will return to LO speed. The fan will run continuously until the fan coil controller reaches the end of the occupied cycle (unless the fan has been configured to run intermittently). A 5-minute fan off delay will continue to provide fan operation after a cooling cycle is complete regardless if the fan is configured for continuous or intermittent fan service to help evaporate residual coil moisture which contributes to bacteria growth. UNOCCUPIED HEATING If the space temperature falls 1 F below the unoccupied heating set point and the fan selector switch is not set to OFF, then the unit will enter unoccupied heating. The fan will start on LO speed if the fan speed switch is set to AUTO and the electric heater is staged (up to two stages) as required to maintain the unoccupied heating set point. The electric heaters are controlled to prevent the supply air temperature from exceeding 140 F. To help prevent premature failure of the heater, a minimum off time of 5 minutes for the first stage is included. During the unoccupied heating mode, the fan will run at the lowest speed possible to meet the space requirements and minimize fan noise. If the supply-air temperature exceeds 130 F while the electric heat is operating, the fan speed will automatically increase to HI until all stages of electric heat are disabled and the supply air temperature is less than 100 F. When the load decreases and the space temperature is above the unoccupied heating set point, all stages of electric heat will be disabled. The fan PID algorithm will decrease the fan speed to LO and then OFF. The fan will stop when space conditions have been satisfied. UNOCCUPIED COOLING If the space temperature rises 1 F above the unoccupied cooling set point and the fan selector switch is not set to OFF, then the unit will enter into unoccupied cooling. The fan will start on LO speed if the fan speed is set to AUTO and the staging algorithm will control its cooling stages to maintain the unoccupied cooling set point. The fan will run at the lowest speed possible to improve dehumidification unless the LO speed is unable to satisfy the space requirements at which point it will increase the fan speed to HI speed based on it PID algorithm. When the load decreases and the cooling space temperature falls 1 F below the unoccupied cooling set point, all mechanical stages will de disabled and the fan will return to LO speed. The fan will stop when space conditions have been satisfied, but a 5-minute fan off delay will continue to provide fan operation after a cooling cycle is complete to help evaporate residual coil moisture which contributes to bacteria growth. OCCUPIED FAN ONLY The fan will run: the state is occupied the fan is set to continuous The fan will only run at LO speed in this mode unless the fan speed has been manually set at the thermostat to OFF, MED, HI, or the space temperature is outside the temperature set point range. OUTSIDE AIR VENTILATION DAMPER (Optional) The fan coil controller includes a ventilation damper output channel that will open the damper whenever the fan coil controller is occupied and the fan is enabled.
CONDENSATE OVERFLOW (Optional) The fan coil controller monitors the status of the condensate pump or a float switch installed in the condensate drain pan. The condensate pump operation is monitored through an external relay wired in parallel with the pump starter or motor. Whenever the contacts of the relay or sensor are continuously closed and the time value exceeds the time value entered by the operator, the fan coil controller will generate an alarm and immediately disable all mechanical cooling. FILTER STATUS The fan coil controller monitors the filter status through software. The fan operation is monitored and operating hours are accumulated. Whenever the value of the software timer exceeds the operator adjustable entered value, an alarm will be generated. Forcing the filter status point to normal will clear the alarm and reset the timer to zero. The filters should be changed at that time. IAQ MONITORING (Optional) The fan coil controller includes the ability to monitor and alarm an IAQ (CO2) sensor. The IAQ sensor will not generate an alarm during the unoccupied cycle.
WATER AND STEAM VALVES Valve Sizing Chilled water, hot water, and steam valves are field-installed. The ComfortID fan coil control supports both 2-way and 3-way spring return and non-spring return water/steam valves. The 2-way spring return valves can be normally closed or normally open types. Three-way mixing valves are used for hot or chilled water only. The proper sizing of proportional control valves is critical to the proper performance of the unit or system. The proportional valve regulates the flow of hot water, chilled water, or steam throttling the valve and varying its resistance to flow. System flow varies as increasing valve resistance causes the system pressure drop to shift to the valve. Only when the pressure drop across the valve exceeds the pressure drop across the remainder of the system, will the proportional valve be in control. If proportional control valve is to provide accurate control, the pressure drop through the valve must be a significant portion of the total system pressure drop, even when the valve is wide open. Selecting a control valve that is too small can result in insufficient heating or cooling at design conditions. Damage to the valve may result from cavitation or excessive velocities through the valve. An oversized valve provides the required flow only when operating at the nearly closed position. The increased fluid velocity in the nearly closed valve causes rapid wear of the seat at disc. An oversized valve can also result in rapidly fluctuating temperatures, which create a hunting condition and loss of system stability, especially at light loads. A properly sized valve must significantly increase the pressure drop or head loss through the entire system or it will not provide adequate control. The design pressure drop ( P) across the control valve is measured with the valve fully open. The P of a water valve depends on each application. A higher valve P is always required in a flow-proportioning application that varies the volume of flow in the system.
IMPORTANT: It may be necessary to size a valve to a specific pressure drop. An alternate selection procedure to cover this situation is provided later in the Valve Selection Procedure section.
Do not exceed maximum recommended differential pressure of valve or internal parts may be damaged. 23
TWO-WAY MODULATING VALVES The P (pressure differential) for proportional 2-way water valves should be equal to or greater than the coil pressure drop at rated flow. See Fig. 22 and 23. One method is to select a pressure drop at least equal to the pressure drop of the coil (or other load) or a minimum of 5 psig. A more precise and preferred method is to use a pressure drop for the valve as shown in the table below:
DESIGN TEMPERATURE DROP OF COIL (F) 20 40 60 or more MULTIPLIER ON COIL PRESSURE DROP 3 2 1
For example, 7 psig available system pressure measured at the valve inlet should have a valve sized for an 80% pressure drop across itself wide-open, or 5.6 psig design pressure drop. In some cases it may be necessary to take a 100% drop to achieve the capacity rating.
Be sure design pressure drop allows sufficient downstream pressure from the valve to operate the coil. Subtract the required steam psig at full load from the available steam pressure. The difference is the maximum pressure drop the valve can impose. VALVE SELECTION PROCEDURE The following procedure may also be used to select a valve. With this method the valve is selected to meet a specific pressure drop. 1. Determine valve requirements. Given: Valve Pressure Drop . . . . . . . . . . . . . . . . . . . . . 5 psig Chilled Water Flow . . . . . . . . . . . . . . . . . . . . . . 8 gpm 2. Using the following formula, calculate the flow coefficient (Cv) based on the required flow and pressure drop. Cv = Cv = flow in gpm valve pressure drop 8 5
For example, given a system with design temperature drop of 20 F and a P at rated flow of 7 ft of head, the design pressure drop of the valve should be at least 3 times the pressure drop of the coil. Therefore, 7 ft x 3 = 21 ft of head. Convert to psig using the following formula: Ft of head x .4335 = psig or 21 ft of head x .4335 = 9 psig. Determine that 9 psig design pressure drop is recommended for valve sizing (minimum of 5 psig). A higher design ensures better proportional valve control. THREE-WAY MODULATING VALVES When 3-way modulating valves are used to vary flow through a coil, they should be sized using a higher pressure drop in the same manner as the 2-way valve. For proper proportional valve control, a 3-way modulating valve should be sized for 3 to 4 times the coil pressure drop (see Fig. 24), but not to exceed the maximum close-off pressure of the valve. PRESSURE DROP LIMITATIONS Never exceed the maximum pressure drop differential for 2-way valves or 3-way valves. Design pressure drop in excess of this limit can result in cavitation, erosion of discs, wire drawing of the seat, or the inability to fully close against the flow. STEAM VALVES All steam valves must be 2-way spring return types. Pressure drop recommendations for low pressure steam are shown below. See Fig. 25. Low Pressure Steam (15 psig or less) Applications Where possible, the design pressure drop of the proportional steam valve wide-open should be 80% of the available inlet gage pressure.
Cv = 3.5 Select and purchase a valve assembly that closely matches but is NOT less than the calculated Cv.
DX Cooling Control Direct Expansion (DX) cooling requires two control relays (see Fig. 26) which are used to operate the cooling control circuits in two stages. The relays are installed inside the condensing unit control compartment. For 2-stage applications the circuit connections depend upon the type of stage to be controlled. The control provides two-stage cooling control capability. The first stage must always be connected to the circuit which operates the compressor contactor. Before connecting the control relays, refer to the connection diagrams for proper circuit connections. Start/stop compressor control wiring is shown in Fig. 27. Electric unloader solenoid wiring is shown in Fig. 28. Hot gas bypass solenoid wiring is shown in Fig. 29. Mount the control relays in a suitable location within the control compartment of the condensing unit. Use 18 AWG minimum, TFFN stranded type wire, rated for 600 vac, for all control wiring. All relay connections must be equipped with 1/4-in. insulated female type crimp lugs. Electric Heat The field-supplied and installed relays are required for electric heater control applications. Two control relays (see Fig. 30) which are used to operate the electric heater control circuits in two stages. The relays are installed inside the electric heat control compartment. The heater control circuit connections depend upon the actual number of circuits provided in the heater. The control provides two-stage electric heat control capability regardless of the number of circuits provided. Mount the two control relays, provided in the accessory package, with sheet metal screws, in a suitable location within the heater control cabinet. Use 18 AWG minimum, TFFN stranded type wire, rated for 600 vac, for all heater control wiring. All relay connections must be equipped with 1/4-in. insulated female type quick connect terminals.
24
Fig. 22 Two-Way Valve Pressure Drop
Fig. 23 Typical Two-Way Valve Piping
COIL PRESSURE DROP (23%)
3.3x COIL PRESSURE DROP (77%)
COIL
(COM) (NO)
Fig. 24 Typical 3-Way Valve Piping (Normally Closed Application Shown)
NOTES: 1. Steam valve modulates the flow of steam through the coil based on the signal generated by the fan coil controller. 2. The pressure leaving the steam trap (system return pressure) is assumed to be zero.
RETURN
SUPPLY
(NC)
Remote Start/Fan Status The remote occupancy/ fan status input can be used as a remote occupancy contact input or a fan status input. The fan status input will determine that the fan is on whenever 24 VAC is present on the input. A fan status sensing device must be field supplied. The sensing device must provide a dry contact. The 24 VAC required to supply the controller input will be shared with the 24 VAC source supplying the fan coil controller The remote start input is used to switch the control operating mode from the unoccupied to the occupied state by means of a contact closure from an external control system or an electro-mechanical time clock device. The control device must provide an isolated single pole contact. Whenever the contact is closed (RMT/FS on the fan coil controller), the control will operate in the occupied mode. Using 18 or 20 AWG wire, connect the remote start or fan status terminal to one side of the RMT/FS contact. Connect the other side of the contact to J1-1 of the fan coil controller.
Fig. 25 Steam Valve Typical Piping

NORMALLY OPEN CONTACT TERMINALS
CONDENSING UNIT TERMINAL BLOCK
Y1
FAN COIL CONTROLLER
2 5
4
4 1 RELAY 2
6
NORMALLY CLOSED CONTACT TERMINALS
J5
1 3
Fig. 27 Start/Stop Compressor Control
COIL TERMINALS
Fig. 26 Recommended Control Relay (P/N HN61KK324)
25
1001
CONDENSING UNIT TERMINAL BLOCK
UNLOADER SOLENOID (FIELD INSTALLED AND WIRED)
FAN COIL CONTROLLER
2 1 J5 2 3 1 3 C
STAGE 2 DX LOGIC TYPE = INVERTED STAGE 2 TIME GUARD = DISABLE
Fig. 28 Electric Unloader Solenoid
(FIELD INSTALLED AND BLOCK)
FIELD SUPPLIED TRANSFORMER
FAN COIL CONTROLLER
HOT GAS BYPASS SOLENOID
2 1 J5 2 3 RELAY 1 3 C
STAGE 2 DX LOGIC TYPE = INVERTED STAGE 2 TIME GUARD FUNCTION = NO
Fig. 29 Hot Gas Bypass
26
FAN COIL TRANSFORMER 24VAC
J1 1 2 HS1 HEAT 1 C FAN COIL CONTROLLER TRIAC BLOCK HS2 J5
24 VAC C C1 4 5 1 HEAT 2
C C C2 2 4 6 5 3 1
EHRL1
EHRL2
LEGEND C Contactor EHRL Electric Heater Relay HS Heat Switch Factory Wiring Field Wiring
Fig. 30 Typical Wiring for 2-Stage Electric Heater
CONFIGURATION SCREENS
The following section describes the computer configuration screens, which are used to configure the fan coil controller. The screens shown may be displayed differently when using different Carrier software. The following configuration screens are provided: Status Display (Table 2), Service Configuration (Table 3), Alarm
Service Configuration Table (Table 4), Configuration Table (Table 5), Runtime Configuration (Table 6), Set Point Configuration (Table 7), Maintenance (Table 8), Holidays (Table 9), Time Schedule Configuration (Table 10), Time Schedule Maintenance (Table 11), and Water System Manager (Table 12). Refer to the Fan Coil Controller Installation Instructions for more information on configuring the fan coil controller.
Table 2 Status Display

DESCRIPTION Desired Mode Equipment Status Controlling Setpoint Controlling Temperature Space Temperature Supply Air Temperature Fan Mode Cooling Capacity Heating Capacity Filter Status Changeover Status Condensate Pump Remote Start Supply Fan Status Air Quality (PPM) Relative Humidity Outdoor Air Temp Valve/DX1 Valve/DX2 Heating 1 Heating 2 Damper Output Fan Output STATUS XXXXXXXX Normal/Alarm XXX.X dF XXX.X XXX.X XXX.X XXXXXXXX XXX.X XXX.X Clean/Dirty Cool/Heat Off/On Off/On Off/On XXXX.X XXX.X XXX.X Off/On Off/On Off/On Off/On Close/Open Off/On ASCII* POINT MODE ALARM CNTSP SPT RAT SAT FANSTAT CCAP HCAP FLTSTAT CHANGOVR CON_PUMP REMOTE SFS AQ RH OAT CCV1 CCV2 HCV1 HCV2 DAMPER FAN RANGE text* Normal/Alarm 40.0 to 245.0 40.0 to 245.0 40.0 to 245.0 40.0 to 245.0 text 0 to 100 0 to 100 Clean/Dirty Cool/Heat Off/On Off/On Off/On to 5000.0 to 100.0 40.0 to 245.0 Off/On Off/On Off/On Off/On Close/Open Off/On OVERRIDE ALLOWED No No No Yes Yes Yes No No No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
F F F ASCII % %
% RH F
*The ASCII text used for Mode display is: Off, Occ Cool, Occ Heat, Fan Only, UnocCool, UnocHeat, or Dehumid. The ASCII text used for Fan display is: Off, On, Low, Medium, or High.
27
506
Table 3 Service Configuration

DESCRIPTION 2-Pipe Changeover Fan Control Fan Operation (0=Auto, 1=Continuous) # Fan Speeds (1 to 3) Fan PID Proportional Gain Integral Gain Derivative Gain Starting Value Cooling Type (1=Mod, 2=2-Pos, 3=DX) Cooling PID Proportional Gain Integral Gain Derivative Gain Starting Value Staged Cooling Number of Stages Stage 1 Time Guard Stage 2 Time Guard Stage 1 Logic Type Stage 2 Logic Type Heating Type (1=Mod, 2=2-Pos, 3=Elect, 4 =2-Pipe w/Elec Heat) Heating PID Proportional Gain Integral Gain Derivative Gain Starting Value Fan Off Value Staged Heating Number of Stages Stage 1 Logic Type 2-Position Damper Air Quality AQ Low Voltage AQ High Voltage AQ Low Reference (PPM) AQ High Reference (PPM) Filter Timer hrs * 100 Condensate Pump Timer Space Temp Trim Supply Air Temp Trim STATUS Disable/Enable X X XX.X XX.X XX.X XXX.X X XX.X XX.X XX.X XX.X POINT UNITTYPE FANOPR FAN_TYPE KP KI KD STARTVAL COOL_TYP KP KI KD STARTVAL STAGES TG1 TG2 CLT1 CLT2 HEAT_TYP KP KI KD STARTVAL HCFOV STAGES HLT1 DMP Volts Volts AQINLO AQINHI AQLO AQHI FIL_TIMR CPTIMR RATTRIM SATTRIM RANGE 0/1 0/1 1 to 3 0.0 to 40.0 0.0 to 10.0 0.0 to 20.0 0.0 to 100.0 0 to 3 0.0 to 40.0 0.0 to 10.0 0.0 to 20.0 50.0 to 90.0 1/2 0/1 0/1 0/1 0 /1 0 to 4 0.0 to 40.0 0.0 to10.0 0.0 to 20.0 40.0 to 90.0 35.0 to 120.0 1/2 0/1 0/1 0.0 to 10.0 0.0 to 10.0 0.0 to 5000.0 0.0 to 5000.0 0 to 99 1 to 60 5.0 to 5.0 5.0 to 5.0 DEFAULT Disable Continuous 3 10.0 3.0 0.0 0.0 0 8.0 0.3 0.0 65.0 1 Enable Disable Normal Invert 0 8.0 0.3 0.0 80.0 55.0 2 Normal No 2.0 10.0 0.0 2000.0 15 10 0.0 0.0
X Disable/Enable Disable/Enable Norm/Invert Norm/Invert X XX.X XX.X XX.X XX.X XXX.X
F F
X Norm/Invert No/Yes XX.X XX.X XXXX.X XXXX.X XX XX XX.X XX.X
Min ^F ^F
Table 4 Alarm Service Configuration

DESCRIPTION Alarm Control Alarm Routing Control Realarm Time Control Temp Hysteresis Supply Air Temperature Low Limit High Limit Occupied RH Low Limit High Limit Unoccupied RH Low Limit High Limit Air Quality Low Limit High Limit STATUS XXXXXXXX XXXX Min XX.X ^F XXX.X XXX.X XXX.X XXX.X XXX.X XXX.X XXXX.X XXXX.X F F %RH %RH %RH %RH POINT ALRMCNT REALARM SPTHYS LOWLIM HIGHLIM LOWLIM HIGHLIM LOWLIM HIGHLIM LOWLIM HIGHLIM RANGE 0/1 ea 0 to 1440* 1.0 to 20.0 40.0 to 245.0 40.0 to 245.0 0.0 to 100.0 0.0 to 100.0 0.0 to 100.0 0.0 to 100.0 0.0 to 5000.0 0.0 to 5000.0 DEFAULT 11010000 0 5.0 45.0 150.0 30.0 70.0 10.0 90.0 0.0 1200.0
*A setting of 0 will disable re-alarms. NOTE: Alarm retry time (in the event an alarm is not acknowledged) is fixed at 5 minutes.
1001
28
Table 5 Configuration Table

DESCRIPTION Occupancy Schedule # Global Schedule Master Timed Override Hours Enable Remote/Fan Input 0 Remote Start Input 1 Fan Status Input Broadcast Acknowledger Temp Sensor Mode 1 Local Sensor 2 Broadcast 3 Listen Temp Sensor Config 1 SPT 2 SPT & Offset 3 SPT, Offset, Fan Spd Broadcaster Element # Max Offset Adjustment Unoccupied Fan Cycling DX Outdoor Air Lock-Out Local RH Sensor Reheat Linkage Thermostat Cool Strt Bias (min/deg) Heat Strt Bias (min/deg) STATUS XX No/Yes X Hours X POINT OCCSCHED GSM TIMOVRID EN_RC_FS RANGE 64 to 99* No/Yes 0 to 4 0 or 1 DEFAULT 64 No 0 0
No/Yes X
BROACK BRD_RECV
No/Yes 1 to 3
No 1
SENSCFG
1 to 3
XXX XX.X ^F Disable/Enable XXX.X F No/Yes Disable/Enable XX XX Min Min
BRDDEVID LIMT FAN_CYCL DXLO RHSENS REHEAT KCOOL KHEAT
1 to 239 0.0 to 20.0 Disable/Enable 40.0 to 65.0 No/Yes Disable/Enable 0 to 60 0 to 60
1 0.0 Disable 40.0 No Disable 10 10
*A value of 64 (minimum value and default) disables global occupancy from CCN. The fan coil controller will use its local schedule.
Table 6 Runtime Configuration

DESCRIPTION Point n Name (n = 1 to 16) Text String STATUS POINT PTnNAME (n = 1 to 16) RANGE Bldg Spvr = 8 char LID 6400 = 96 char LID 1600 = 32 char Bldg Spvr = Normal/Invert LID = 1 (Normal) 0 (Invert) DEFAULT SENSDI00
Point n Type (n = 1 to 16)
Bldg Spvr = Normal/Invert LID = X
PTnTYPE (n = 1 to 16)
Bldg Spvr = Normal LID = 1 (Normal)
Table 7 Set Point Configuration

DESCRIPTION Set Point Occupied Heat Occupied Cool Unoccupied Heat Unoccupied Cool Occupied High Humidity Unoc High Humidity STATUS XX.X XX.X XX.X XX.X XXX.X XXX.X F F F F % RH % RH POINT OHSP OCSP UHSP UCSP ORHH URHH RANGE 40.0 to 90.0 45.0 to 99.9 40.0 to 90.0 45.0 to 99.9 0.0 to 100.0 0.0 to 100.0 DEFAULT 70.0 74.0 69.0 75.0 100.0 100.0
Table 8 Maintenance
DESCRIPTION Occupied Linkage in Effect Timed Override in Effect Start Bias Time Set Point Offset (T-56) T57 Status Heat Master Reference Heat Submaster Reference Cool Master Reference Cool Submaster Reference Cooling in Effect Heating in Effect Reheat in Effect Fan Speed Fan Speed Medium Fan Speed High Changeover Temperature Changeover Mode Linkage Thermostat Linkage Status Supervisory Element Supervisory Bus Supervisory Block Average Occ Heat Setpt Average Occ Cool Setpt Average Unoc Heat Setpt Average Unoc Cool Setpt Average Zone Temp Average Occ Zone Temp Occupancy Status (1=occ) STATUS No/Yes No/Yes No/Yes XXX XX.X X XXX.X XXX.X XXX.X XXX.X No/Yes No/Yes No/Yes XXX Off/On Off/On XXX.X Heat/Cool X XXX XXX X XX.X XX.X XX.X XX.X XX.X XX.X X POINT OCCSTAT DAVCL TIMOV STRTBIAS T56OFF T57STAT HCMR HCSR CCMR CCSR COOLFLAG HEATFLAG REHTFLAG FANPCT FANSPD1 FANSPD2 CHGTEMP CHGMODE LINKSTAT SUPE-ADR SUPE-BUS BLOCKNUM OCLOSTPT OCHISTPT UNLOSTPT UNHISTPT AZT AOZT OCCSTAT RANGE No/Yes No/Yes No/Yes 0 to 255 0.0 to 20.0 0 to 4* 40.0 to 95.0 35.0 to 140.0 45.0 to 99.0 40.0 to 150.0 No/Yes No/Yes No/Yes 0 to 100 Off/On Off/On 40.0 to 245.0 Heat/Cool 0 to 2 0 to 240 0 to 240 2 0.0 to 99.9 0.0 to 99.9 0.0 to 99.9 0.0 to 99.9 0.0 to 99.9 0.0 to 99.9 Unocc/Occ OVERRIDE ALLOWED No No No No No Yes* Yes Yes Yes Yes No No No No Yes Yes No Yes No No No No No No No No No No No
mins ^F F F F F
F F F F F F
*0=OFF, 1=LOW, 2=MEDIUM, 3=HIGH, 4=AUTO.
29
506
Table 9 Holidays
DESCRIPTION Start Month Start Day Duration STATUS XX XX XXX POINT MONTH DAY DURATION RANGE 1 to 12 1 to 31 0 to 365 DEFAULT 1 1 0
Table 10 Time Schedule Configuration

DESCRIPTION Manual Override Hours Period 1: Day of Week Period 1: Occupied from Period 1: Occupied to Period 2: Day of Week Period 2: Occupied from Period 2: Occupied to Period 3: Day of Week Period 3: Occupied from Period 3: Occupied to Period 4: Day of Week Period 4: Occupied from Period 4: Occupied to Period 5: Day of Week Period 5: Occupied from Period 5: Occupied to Period 6: Day of Week Period 6: Occupied from Period 6: Occupied to Period 7: Day of Week Period 7: Occupied from Period 7: Occupied to Period 8: Day of Week Period 8: Occupied from Period 8: Occupied to FORMAT X XXXXXXXX XX:XX XX:XX XXXXXXXX XX:XX XX:XX XXXXXXXX XX:XX XX:XX XXXXXXXX XX:XX XX:XX XXXXXXXX XX:XX XX:XX XXXXXXXX XX:XX XX:XX XXXXXXXX XX:XX XX:XX XXXXXXXX XX:XX XX:XX UNITS Hours POINT OVRD DOW1 OCC1 UNOCC1 DOW2 OCC2 UNOCC2 DOW3 OCC3 UNOCC3 DOW4 OCC4 UNOCC4 DOW5 OCC5 UNOCC5 DOW6 OCC6 UNOCC6 DOW7 OCC7 UNOCC7 DOW8 OCC8 UNOCC8 RANGE 0 to 4 0/1 00:00 to 24:00 00:00 to 24:00 0/1 00:00 to 24:00 00:00 to 24:00 0/1 00:00 to 24:00 00:00 to 24:00 0/1 00:00 to 24:00 00:00 to 24:00 0/1 00:00 to 24:00 00:00 to 24:00 0/1 00:00 to 24:00 00:00 to 24:00 0/1 00:00 to 24:00 00:00 to 24:00 0/1 00:00 to 24:00 00:00 to 24:00 DEFAULT 0 11111111 00:00 24:00 00000000 00:00 24:00 00000000 00:00 24:00 00000000 00:00 24:00 00000000 00:00 24:00 00000000 00:00 24:00 00000000 00:00 24:00 00000000 00:00 24:00
Table 11 Time Schedule Maintenance

DESCRIPTION Time Schedule Mode Current Occupied Period Override in Progress Override Duration Occupied Start Time Unoccupied Start Time Next Occupied Day Next Occupied Time Next Unoccupied Day Next Unoccupied Time Last Unoccupied Day Last Unoccupied Time * 0 = Unoccupied, 1 = Occupied. STATUS X X No/Yes XXXX XX:XX XX:XX XXX XX:XX XXX XX:XX XXX XX:XX POINT MODE PERIOD OVERLAST OVERDURA OCCSTART UNSTART NXTOCCD NXTOCCT NXTUNOD NXTUNOT PRVUNOD PRVUNOT RANGE 0/1* 0/8 No/Yes 0 to 240 00:00 to 23:59 00:00 to 23:59 SUN to SAT 00:00 to 23:59 SUN to SAT 00:00 to 23:59 SUN to SAT 00:00 to 23:59
Min
Table 12 Water System Manager

DESCRIPTION WSM Equipment Cooling Link Active? Heating Link Active? Cool Source Number Heat Source Number Occupancy Mode (0=Unocc/1=Occ) Chill Water Temperature Cool Source Status Hot Water Temperature Heat Source Status STATUS No/Yes No/Yes XXX XXX X XXX Off/On XXX Off/On POINT WSMCSTAT WSMBSTAT CHLRNUM BLRNUM OCCSTAT CHWTEMP CHLRST HWTEMP BLRST RANGE No/Yes No/Yes 0 to 240 0 to 240 0/1 40.0 to 245.0 Off/On 40.0 to 245.0 Off/On
30
GUIDE SPECIFICATIONS Fan Coil Controllers

Part Number: 33ZCFANCOL Part 1 General 1.01 DEVICE DESCRIPTION: A. The Fan Coil Controller shall be a solid-state microprocessor based controller used to control each function of the applicable HVAC equipment using Direct Digital Control (DDC) and specifically designed software. The fan coil controller shall be capable of providing standalone operation. All application software actually performing the required control functions shall be supplied with the fan coil controller, pre-tested and preconfigured. All closed loop DDC routines shall utilize fan coil controller based software algorithms that shall be resident in the fan coil controller memory. B. The fan coil controller shall be fully factory tested, and mounted at the unit or where shown on the plans. C. All control transformers shall be field supplied, mounted, and wired. D. The fan coil controller shall include and maintain a 365-day clock/calendar with holiday functions. E. The fan coil controller shall provide the capability to provide time scheduling from any of the following: 1. its own local time schedule 2. a time schedule within another fan coil controller on the network 3. a time schedule within a Linkage Thermostat 4. from a field supplied dry contact that performs remote occupancy control. F. Timed override requests shall be performed by each fan coil controller without any network requirement. G. The fan coil controller shall be capable of interfacing to a portable PC for configuring, or altering the configuration, setting address, uploads, downloads, etc. H. The fan coil controller shall not require a battery. All configuration data is to be stored in non-volatile memory. Systems that require a battery to store data are not acceptable. 1.02 QUALITY ASSURANCE: The control shall be UL or ETL listed to comply with UL Standard 873; Temperature Indicating and Regulating Equipment, and UL916-PAZX; Energy Management. 1.03 DELIVERY, STORAGE, AND HANDLING: Unit shall be stored and handled per manufacturers recommendation. Part 2 Products 2.01 STANDARD CONTROL HARDWARE: A. Supply Air Sensor: 1. The factory-supplied sensor shall be a thermistor type (RTDs [Resistance Temperature Detectors] shall also be acceptable). 2. The sensor shall be field installed to properly measure the units supply-air temperature. 3. The sensor shall be field wired to the fan coil controller.
B. Wall Mount Space Temperature Sensor with Fan Speed and Mode Selector: 1. The factory-supplied sensor shall be a thermistor type (RTDs shall also be acceptable), with a push button for remote override, a remote communication port (RJ11), a space temperature set point adjustment, and a five-position mode/fan selector switch (AUTO,OFF,HIGH, MEDIUM, LOW) for the occupant. 2. The sensor shall be housed in a plastic enclosure with a mounting plate. 3. The range of the set point adjustment shall be configurable at the fan coil controller, from 0 to 20 F. 4. The override duration shall also be configurable at the fan coil controller, from 1 to 4 hours and may be disabled if not required. 5. The space temperature sensor shall be field installed on the wall where shown on the plans and field wired back to the fan coil controller. The sensor shall be capable of mounting directly to a wall or to a standard, American, single gang, electrical box mounted vertically. C. DX Cooling and Fan Speed Relays: The relays (SPDT) shall be field supplied, installed and wired to the fan coil controller and to the motor circuit. The fan coil controller shall be capable of controlling a minimum of three fan speeds through the relays. Pilot Relays for the fan speeds and DX (direct expansion) cooling shall be field supplied and wired as applicable. 2.02 OPTIONAL CONTROL HARDWARE: A. Linkage Thermostat: 1. Linkage Thermostats shall be available as required to provide local time scheduling, set point display and adjustment, and system display information at a local level. 2. The Linkage Thermostat shall provide a minimum of 4 different levels of password protection. 3. The Linkage Thermostat shall be field-supplied and field-installed where shown on the plans. 4. Information exchange between the Linkage Thermostat and the system shall include such dynamic information such as: a. occupied/unoccupied heating and cooling set point b. zone temperature c. Fan coil mode d. Fan coil supply air temperature 5. The Linkage Thermostat shall include an onboard Liquid Crystal Display (LCD) and adjustment buttons for making changes to set points, time schedules, and other configuration options if allowed by password. 6. The Linkage Thermostat shall provide space temperature readouts with 0.1 F resolution, which is viewed on the LCD. The current temperature set points shall be displayed on the LCD. 7. When used with the Linkage Thermostat, the fan coil controller will provide automatic fan speed selection, but the range of speeds shall be limited by the installer, through configuration. 8. A separate LCD shall be provided on the front of the Linkage Thermostat and shall continuously display the time. The Linkage thermostat shall include a 365-day time clock with built in daylight savings and leap year adjustment. 31
B.
C.
D.
E.
2.03 A.
9. Separate adjustment buttons shall be included, behind the thermostats front cover, to allow the time, day, and date to be changed. Space Relative Humidity Sensor: 1. The humidity sensor shall be factory-supplied and field-mounted and -wired for those units that require humidity sensors. 2. The sensor shall use bulk polymer resistance technology to eliminate the effects of surface contamination. 3. The wall mounted RH (relative humidity) sensor shall be enclosed within a decorative case. 4. The sensors shall have a measuring range of 10 to 90% RH with an accuracy of 3% RH at 25 C. IAQ Sensor: 1. Each wall mounted IAQ sensor shall be factorysupplied for field mounting and wiring where shown on the plans. 2. The sensor shall measure the concentration of CO2 in the space and have a maximum range of 0 to 5000 ppm. 3. The sensor shall utilize an infrared diffusion sampling tube to eliminate pumps and dust filters. 4. The sensor shall not require calibration or a span gas check. 5. The sensor shall be capable of producing a proportional 0 to 10 vdc control signal over a range of 0 to 2000 ppm. 6. The sensor shall include indicating LEDs. Two-Pipe Changeover Sensor: 1. The factory-supplied strap-on sensor(s) shall be a thermistor type (RTDs are also acceptable). 2. The sensor shall be surface mounted and properly installed to measure the temperature of the supply header, where shown on the plans, identified by the input/output summary and/or mentioned elsewhere. 3. Each fan coil controller shall include the ability to monitor a dedicated surface mounted temperature sensor to determine the correct mode, as applicable. Condensate Drain Pan Sensor: 1. For those units that require condensate overflow protection, a sensor shall monitor the status of the drain pan and shall provide a dry contact wired to the fan coil controller or monitoring of the condensate pump status shall be provided through an external relay wired in parallel with the condensate pump circuit (see the I/O list and/or sequence of operation for exact requirements). 2. The sensor or relay shall be field supplied, installed and wired to the fan coil controller. VALVE ACTUATORS: Two-Position Actuators: 1. Two-position actuators shall be available for twoposition control valves and shall be field supplied, installed, and wired.
B.
2.04 A.
B.
2. The actuator shall include an integral synchronous electric motor or equivalent. 3. The actuator shall easily mount directly on the valve body, and shall facilitate replacement without tools. 4. The actuator and valve assembly shall go from a fully closed position to a fully open position in less than 20 seconds. 5. The valve shall include a lever for manual positioning of the valve. Modulating Actuators: 1. Modulating actuators shall be available for modulating two- and three-way valve applications and shall be field supplied, installed and wired. 2. Actuators shall include a spring return feature if required. 3. Each actuator assembly shall include a magnetic clutch to protect against motor or gear train damage. 4. The actuator and valve assembly shall provide a nominal stroke speed of 2 minutes from fully open to fully closed. 5. The valve shall include a lever for manual positioning of the valve. WATER VALVES: Two-Position Water Valve: 1. The valve body shall be either 2-way or 3-way, as shown on the plans. 2. The body shall be forged brass with a nickel-plated stem, brass seat, and a Buna N paddle. 3. The valves shall have a minimum static pressure rating of 300 psi between 32 to 200 F and a zero seat leakage (100% Bubble-Tight Close Off). 4. The vendor shall guarantee that the valves shall close off against expected system pressures. Modulating Water Valve: 1. Valve body shall be either 2-way or 3-way mixing as shown on the plans. 2. The flow characteristics of the valve shall provide an Equal Percentage flow for the service port (coil) and a linear bypass flow (3-way only). 3. The valves shall have a minimum static pressure rating of 300 psi between 32 to 200 F and a zero seat leakage (100% Bubble-Tight Close Off). 4. The body shall be forged brass, and shall include a chrome-plated brass stem, a stainless steel seat and a thermoplastic plug. 5. The vendor shall guarantee that the valves shall close off against expected system pressures.
32
Part 3 Control Algorithms 3.01 FAN CONTROL: A. When the control switch located at the thermostat (or through interface keys if using the Linkage Thermostat) is placed in the AUTO position, the fan shall be started and stopped based on Occupancy Schedule, Morning Warm-up, Unoccupied Heating and Cooling, High Humidity, Timed Override, a network command, and the Remote Start occupancy input, as required. B. The start of an occupied period shall be determined by either the occupancy schedule, timed override, the temperature compensated start routine, or when the Remote Start occupancy contact closes (see I/O summary and/or sequence of operation for requirements). C. For occupancy schedule control, if temperature compensated start is not selected, the fan shall start at the occupied time entered in the occupancy schedule. If the temperature compensated start routine is selected, the fan shall be started at the calculated start time. D. Timed override shall be used to extend the occupied schedule for up to four hours for all space sensors provided with an override button (optional space sensor) or for the amount of time configured in the Linkage Thermostat (Linkage Thermostat option). E. Whenever the fan coil controller determines that the fan is no longer required to operate (such as when transitioning into or operating during an unoccupied period or during an occupied period where no heating or cooling is required), and the fan operation is in AUTO mode, the fan coil controller shall determine if the previous operating mode provided mechanical cooling. If mechanical cooling was being provided, the fan coil controller will continue to operate the fan for a period of time, which will dry the cooling coil to help reduce mold and bacteria growth. Otherwise, the fan is stopped. F. During Unoccupied periods, the fan coil controller shall provide the capability to operate the fan for a 1-minute period every hour to circulate air within the space and better sense the space temperature conditions. This feature shall have the ability to be disabled by the installer. 3.02 FAN SPEED CONTROL: A. The fan coil controller shall reduce the unit operating sound levels and fan energy consumption by actively controlling the fan speed. B. The control shall maintain the lowest speed possible. C. When the fan first starts, it shall start on low speed and increase speed slowly, only if required, to avoid creating excessive noise and peak electrical power demands. D. The fan speed shall be based on load (calculated using a PID control loop) and shall be maintained at the lowest speed possible to minimize fan noise. E. During heating, if the load increases and the units heating capacity at low speed cannot maintain the heating set point, the fan speed shall be increased. When the load decreases, the fan speed shall be reduced to low, prior to reducing the water flow through the coil. If the load continues to decrease and the space temperature rises further, the heating valve shall be modulated closed or if a two-position valve, the valve shall close. F. During Cooling, if the load increases and the units cooling capacity at low speed cannot maintain the cooling set point, the fan speed shall be increased to meet the load. When the load decreases and the space temperature drops, the fan speed shall be reduced to low, prior to any coil flow reduction. G. Whenever the fan speed selector switch is indexed from AUTO to LO, MED, or HI, the fan coil controller shall 33
3.03
3.04
3.05 A. B.
C. D. E.
F. 3.06 A. B. C.
D.
E. F.
G.
be locked out from changing the fan speed and shall only operate the fan at the selected speed. The fan shall remain at that speed until the fan speed selector switch is returned to the AUTO position. ELECTRIC HEAT OVERRIDE FAN SPEED CONTROL: The sequence for fan speed control shall be as defined above in section 3.02, except that if the supply-air temperature rises above 130 F with the electric heat operating, the fan shall be indexed to high speed and shall stay at high speed until all the electric heat circuits are disabled and the discharge temperature drops below 100 F. DX COOLING OVERRIDE FAN SPEED CONTROL: The sequence for fan speed control shall be the same as section 3.02 above, except that if the supply-air temperature should fall below 55 F while DX cooling is operating, the fan speed shall be indexed to high speed and shall continue to operate at high speed until all stages of DX cooling are disabled. TEMPERATURE COMPENSATED START: The fan coil controller shall include the software capabilities necessary for a temperature compensated start. The temperature compensated start shall delay the morning start-up of applicable HVAC systems until the last possible moment that will still allow the building space to reach occupant comfort levels. The temperature compensated start will be calculated according to the selected occupied time and set point schedules for that particular space. This inherent function shall be applicable to units that include their own local time schedule or a Linkage Thermostat. A Linkage Thermostat shall be included for each space (may be used with up to 8 fan coils if common area), as shown on the plans, and/or sequence of operation, to provide this enhanced system operation. The program shall utilize the thermal characteristics of the space and equipment along with the actual space temperature and applicable set points. CHANGEOVER CONTROL (Two pipe ONLY): The fan coil controller may be manually indexed to a heat or cool mode manually through a software point. The software point may be forced by the operator. The fan coil controller shall continuously monitor a surface mounted temperature sensor located in the supply header to determine the system mode based on supply water temperature. The value from one surface mounted temperature sensor can be used by all the fan coil controllers (in lieu of individual temperature sensors) or just the fan coil controllers designated, if they are networked together. All fan coils that are not networked together must have individual changeover temperature sensors. When the temperature in the supply header is less than 65 F or the Heat/Cool software point is indexed to cooling, the fan coil controller will enable its cooling algorithms. When the temperature is above 80 F or the software point is indexed to heating, the fan coil controller will enable its heating algorithms. If the temperature is between 65 to 80 F the fan coil controller will determine its mode based on the last value or a default of heat. The fan coil controller includes a 5-minute time delay between transitioning modes to allow the previous mode to terminate properly.
3.07 HEATING CONTROL (Hot Water Two Position/ Modulating Valve): A. This routine shall modulate (or if two position, open/ close) the heating valve to maintain the heating set point. B. The modulating valve shall be controlled (or closed if two-position valve) to prevent the discharge temperature from rising above 140 F. C. As the space temperature drops below the heating set point, the heating valve will modulate open or, if twoposition valve, will open. As the space temperature rises above the heating set point, the valve shall modulate closed or, if two-position valve, will close. D. During unoccupied operation, if the fan starts to provide unoccupied heating, the operation shall be the same as the above except it shall control to the unoccupied heating set point. When the fan is OFF, the heating valve shall be controlled (if modulating type) to maintain the supply-air temperature at a user-defined minimum value. 3.08 ELECTRIC HEAT: A. If the fan is on and the space temperature falls below the heating set point, the electric heat stages shall be enabled, as required, to maintain the heating set point. B. The fan coil controller shall not allow the discharge temperature to exceed 140 F. C. The algorithm shall provide a minimum off time of five minutes to prevent short cycling. D. When the load decreases and the space temperature rises above the heating set point, all stages of heat shall be disabled. E. During unoccupied operation, if the fan starts to provide unoccupied heating, the operation shall be the same as the above except it shall control to the unoccupied heating set point. 3.09 COOLING AND HEATING CONTROL (Chilled Water with 2 Position Valve and Electric Heat): A. This routine shall open/close the cooling valve to maintain the cooling set point. As the space temperature rises above the cooling set point, the cooling valve shall open. As the space temperature falls below the cooling set point, the valve shall close. B. During unoccupied operation, if the fan starts to provide unoccupied cooling, the operation shall be the same as the above except it shall control to the unoccupied cooling set point. C. If the fan is on and the space temperature falls below the heating set point, the electric heat stages shall be enabled, as required, to maintain the heating set point. D. The fan coil controller shall not allow the discharge temperature to exceed 140 F. E. The algorithm shall provide a minimum off time of five minutes to prevent short cycling. F. When the load decreases and the space temperature rises above the heating set point, all stages of heat shall be disabled. G. During unoccupied operation, if the fan starts to provide unoccupied heating, the operation shall be the same as the above except it shall control to the unoccupied heating set point.
3.10 REHEAT: Reheat is required for all fan coil units that show a heating coil in the reheat position on the plans or as detailed in the sequence of operation. If mechanical cooling is active, and the space humidity exceeds the desired humidity set point, the fan coil controller shall modulate the heating valve to raise or maintain the space temperature at the desired cooling setpoint during the dehumidification mode, if humidity control is required. 3.11 COOLING CONTROL (Chilled Water with Modulating Valve or Two Position Control): A. This routine shall modulate the cooling valve (or if two position open/close) to maintain the cooling set point. As the space temperature rises above the cooling set point, the cooling valve shall modulate open or, if two-position, shall open. As the space temperature falls below the cooling set point, the valve shall modulate closed or, if two-position, shall close. B. During unoccupied operation, if the fan starts to provide unoccupied cooling, the operation shall be the same as the above except it shall control to the unoccupied cooling set point. 3.12 DEHUMIDIFICATION (Chilled Water with Modulating Valve or Two Position Control): If the Relative Humidity increases above the humidity set point, and the space temperature is above the heating set point, the chilled water valve shall open. The fan shall run at low speed. 3.13 DX COOLING: A. If the fan is operating and the space temperature rises above the cooling set point, the fan coil controller shall enable DX cooling and shall maintain the cooling set point. B. When the space temperature falls below the cooling set point, all stages of mechanical cooling shall be disabled. C. During unoccupied operation, if the unit starts to provide unoccupied cooling, the operation shall be the same as the above except it shall control to the unoccupied cooling set point. 3.14 DEHUMIDIFCATION (DX Cooling): Dehumidification is required if shown on the I/O summary or detailed in the sequence of operation. If the Relative Humidity increases above the humidity set point, and the space temperature is above the occupied heating set point, the fan coil controller shall enable all stages of DX cooling. 3.15 DAMPER CONTROL: For those units that require an outside air ventilation damper to open whenever the unit is in the occupied mode and the fan is running, (see the I/O summary and/or Sequence of Operation for requirements) the field shall supply and install a two-position 24 vac Class II, outside-air damper controlled through the fan coil controller. 3.16 INDOOR AIR QUALITY: Required if shown on the I/O summary or required for monitoring/alarming.
1001
34
3.17 REMOTE TIMECLOCK INPUT: The remote timeclock input is required if shown on the I/O summary or required by the sequence of operation. Whenever the remote contact closes the controller shall be indexed to the occupied mode. When the contact opens the controller shall revert back to the unoccupied mode unless the controller has been indexed to occupied by its own or network time schedule or time override. 3.18 FAN STATUS INPUT: The fan status input is required if shown on the I/O summary or required by the sequence of operation. Whenever the fan status contact closes, the controller shall report fan operation. When the contact opens, the controller shall report that the fan is not operating. Part 4 Safeties 4.01 ALARM/ALERT PROCESSING: The fan coil controller shall contain routine(s) to process alarms and alerts. Alarm/alert processing shall consist of a scan of all input points. Certain analog alarms/alerts shall only be monitored when the fan coil controller is in the occupied mode (i.e., relative humidity, indoor-air quality sensor, etc.). Time delays shall be provided with the software to prevent nuisance alarms/alerts during a transition period or if a set point change occurs. All alarms/alerts shall be displayed at a portable PC and via the network to a remote EMS operators station or alarm printer as applicable. 4.02 CONDENSATE OVERFLOW PROTECTION: A. For those units that require a condensate level alarm (see I/O summary and/or the sequence of operation for exact requirements), the fan coil controller shall be capable of monitoring a field supplied and installed condensate level sensor, or shall monitor the status of the condensate pump through a field-installed relay wired in parallel with the condensate pump circuit. B. Whenever the sensor detects a high condensate level condition through the condensate level switch or the condensate pump remains active for longer than an operator entered run value, the fan coil controller shall disable any active mechanical cooling and generate an alarm. The run value delay shall be provided, to allow the condensate pump to drain the condensate from the pan before generating an alarm. 4.03 ELECTRIC HEAT: A. For those units equipped with electric heating coils, the unit shall be equipped with a high limit cutout with auto reset, fusible links, and contactor. B. The fan coil controller control software shall be designed to prevent the operation of these safety devices except during a mechanical or electrical failure condition. C. The fan coil controller shall prevent short cycling of the heating coil control device. 4.04 DX COOLING: If the supply-air temperature falls below 50 F, the fan coil controller shall reduce the number of operating DX cooling stages, one at a time, until the supply air temperature rises above 50 F. Part 5 Local and Network Interfaces 5.01 PORTABLE PC LOCAL INTERFACE: A. Each fan coil controller shall include the inherent ability to be added to a network or to be modified without the addition of any external devices.
B. If connected to a EMS network and/or if a Portable PC with EMS software is plugged into the fan coil controller, the operator shall have access to input set point and configuration data, display conditions, and alarms. 5.02 NETWORK COMPATIBILITY: The fan coil controller shall have the resident capacity of connecting onto a communication network with other like controllers and communicating with other compatible microprocessor-based controllers and PCs. Controllers that do not include this resident capability without adding additional hardware are not acceptable. Part 6 Sequence of Operation NOTE: The following is a sample of a typical sequence of operation that may be adapted for a particular project. This is provided as a suggestion on how to write a sequence of operation for a specific project. The Fan Coil includes the ability for the operator to select different sequences. Consult your Carrier representative if the sample sequence requires alterations. 6.01 4-PIPE HEATING AND COOLING MANUAL FAN OPERATION: A. When the fan speed/mode selector switch is placed in the AUTO position and the fan coil controller is in the occupied mode, the fan coil controller shall start the fan on LO speed and then transition to and from the other speeds based on the fan coil controller algorithms. B. When the fan speed/mode selector switch is placed in the OFF position the fan coil controller shall disable the fan. When the fan speed/mode switch is indexed to LO, MED, or HI, the fan coil controller shall disable its fan speed control algorithms and operate the fan at the specified speed. 6.02 OCCUPIED OR TENANT OVERRIDE OPERATING MODE: The fan shall run continuously during the occupied or tenant override modes unless the fan speed/mode selector switch is indexed to the OFF, LO, MED, or HI speed position. If indexed to OFF the fan shall be disabled. If indexed to LO, MED, or HI, the fan coil controller shall operate in an occupied mode and the fan shall run continuously at only the specified speed. 6.03 TEMPERATURE COMPENSATED START: During the unoccupied mode, the fan coil controller shall calculate an optimum start time based on the deviation from set point, actual occupancy time, present time, and an operator adjustable recovery rate entered in min/F. 6.04 OCCUPIED HEATING MODE: A. During the heating mode, the fan shall be run at the lowest speed necessary to meet the space load conditions and minimize fan noise. B. When the unit is unoccupied and enters the occupied mode, and the fan speed/mode switch is in the AUTO position, the fan shall be started on low speed. C. The heating valve shall be modulate open to maintain its heating set point. As the load increases the valve shall fully open. D. As the load continues to increase the fan coil controller shall increase the fan speeds. When the load decreases the fan shall be indexed to low speed first before modulating the valve closed. E. The valve shall be controlled at all times to limit the discharge temperature to 140 F.
35
1001
6.05 OCCUPIED COOLING MODE: A. During the cooling mode, the fan shall run at the lowest speed necessary to meet the space load conditions and minimize fan noise. B. When the unit is unoccupied and enters the occupied mode, and the fan speed/mode switch is in the AUTO position, the fan shall be started on low speed and the valve shall be modulated to maintain its cooling set point. If the load continues to increase, the valve shall be fully open. C. If the load continues to increase the fan coil controller shall increase the fan speed. As the load decreases the fan speeds shall be reduced prior to closing the valve. If the load continues to drop and the fan speed is operating at low speed, the valve shall modulate closed to maintain its cooling set point. 6.06 UNOCCUPIED HEATING MODE (Fan Switch in AUTO Position): A. When the space temperature falls below the unoccupied heating set point, the fan shall start and the valve shall modulate open to maintain the unoccupied heating set point. B. If the load continues to increase the valve shall be fully opened before increasing the fan speeds to maintain the unoccupied heating set point. C. As the load decreases the fan speed shall be reduced, at which point the fan coil controller shall begin to modulate the valve closed to maintain the unoccupied heating set point. D. When the space temperature is above the unoccupied heating set point, the fan shall be deenergized. 6.07 UNOCCUPIED COOLING MODE (Fan Switch in AUTO Position): A. When the space temperature rises above the unoccupied cooling set point the fan shall be started and the valve shall be modulated to maintain the unoccupied cooling set point. B. If the load continues to increase the valve shall be fully open before increasing the fan speeds to maintain the unoccupied cooling set point. C. As the load decreases the fan speeds shall be reduced, at which point the fan coil controller shall begin to modulate the cooling valve closed to maintain the unoccupied cooling set point. D. When the space temperature is below the unoccupied cooling set point the fan shall be deenergized. 6.08 UNOCCUPIED TIMED OVERRIDE: Timed override shall be used to extend the occupied schedule for zero to four hours. Timed override shall be initiated by the operator or by an occupant pushing the override button on the space sensor, if enabled by the operator.
Part 7 Optional Features 7.01 REMOTE OCCUPANCY INPUT: The remote occupancy input shall be used to control the operating mode of the unit. Whenever a signal is detected at this input, and the unit is not controlled by the Linkage Thermostat, the unit shall operate as determined by the Occupied and Tenant Override Modes. When the signal is removed, the unit shall operate as Unoccupied unless the fan coil controller has been indexed to its occupied time schedule by the fan coil controller. 7.02 LINKAGE THERMOSTAT: A. Temperature Compensated Start: 1. The temperature compensated start feature shall be provided when the Linkage Thermostat is used. 2. The thermostat and unit(s) shall exchange data through network communications. In this mode, the units occupancy schedule shall be determined by the thermostat. If currently unoccupied, the units control shall determine if the current space temperature is above the occupied cooling set point or below the occupied heating set point. If this is true, then the unit shall calculate the appropriate biased start time required to achieve the desired set points at the scheduled occupancy time. 3. This value shall then used by the thermostat to determine the start of the next biased occupied period. When the biased occupied period is reached, the unit(s) shall control to the desired occupied heating or occupied cooling set point as required. B. Tenant Override: 1. When either set point button is pressed on the Linkage Thermostat during an unoccupied period, the tenant override mode shall be initiated. 2. The duration of the override shall be determined by the value programmed at the Linkage Thermostat. 3. The ability to clear the override shall be available at the Linkage Thermostat. 4. During the override period, the units fan shall operate (if configured for continuous operation during occupied) and the unit shall operate as described by the occupied modes.
Copyright 2000 Carrier Corporation Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. New Book 1 PC 111 Catalog No. 513-342 Printed in U.S.A. Form 33ZC-1XA Pg 36 506 6-00 Replaces: New Book 1 Tab CS1 Tab 11a

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Fan Coil Controller

SAFETY CONSIDERATIONS SAFETY NOTE

CCN PRIMARY BUS (BUS 0)

CCN SYSTEM MONITORING SOFTWARE

FAN COIL CONTROLLER

FULLY CCN COMPATIBLE CARRIER AIR HANDLER

CC6400 EQUIPPED NON-CARRIER AIR HANDLER

TYPICAL FAN COIL UNIT

COMFORTID EQUIPPED AIR TERMINAL (1 OF UP TO 128) ADDRESSED SEQUENTIALLY

FAN COIL CONTROLLER

TYPICAL FAN COIL UNIT

DATA COLLECTION OPTION

LEGEND CCN Carrier Comfort Network

RH GND FAN AC FAN ON LOW MED HIGH

IAQ +10V SPEED GND

+24V SPT GND SAT T56 GND

CNGOVR CONDSW RMT/FS GND

J2B LEN 3 24VAC

VLV/DX1 COM VLV/DX2 HEAT1 24VAC HEAT2

Part Number: 33ZCFANCOL S/N: Bus#: Element#:

24VAC OAD ENA

.08 .39 FOAM GASKET 3.90 .40'' O.D.

NOTE: Dimensions are in inches.

Fig. 3 Supply Air Temperature Sensor (Part Number 33ZCSENSAT)

0.25 (0.8) Cool Warm

NOTE: Dimensions are in inches. Dimensions in ( ) are in centimeters.

Fig. 4 Indoor Air Quality (CO2) Sensor (33ZCSENCO2)

Fig. 5 Space Temperature Sensor (P/N 33ZCT56SPT Shown)

Fig. 6 Linkage Thermostat 1001 6

CONDENSATE SENSOR CONTACT

Fig. 8 Condensate Sensor Wiring

Fig. 7 Changeover Sensor

Fig. 9 Condensate Pump Wiring

FAN COIL CONTROLLER WIRING

LEGEND FOR FIG. 10-18

R + 24VAC Fresh Air Damper W GND B -

Not Used CCN communications CCN communications

Fig. 10 Remote Occupancy or Fan Status Wiring

Fresh Air Damper

Not Used CCN communications CCN communications

HEAT1 24VAC HEAT2

Fig. 11 Fresh Air Damper Wiring

Not Used CCN communications CCN communications

Line Voltage Transformer Ground Equipment Ground

H BLK M BLU L RED

Fan Motor Fan Relays

Optional 24VAC for modulating spring return valve Line Voltage

Not Used CCN communications CCN communications

Line Voltage Transformer Ground Equipment Ground

Fan Motor Line Voltage

Not Used CCN communications CCN communications

Line Voltage Transformer Ground Equipment Ground

Fig. 14 Fan Coil Controller Wiring Four-Pipe, Single Speed Applications

H BLK M BLU L RED

Fan Relays Line Voltage

Not Used CCN communications CCN communications

Line Voltage Transformer Ground Equipment Ground

Cool Relays Fan Relays

Heat Relays Line Voltage

Not Used CCN communications CCN communications

Line Voltage Transformer Ground Equipment Ground

H BLK M BLU L RED

Cool Relays Fan Relays