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2011/2012 Service Catalog

WELCH

Service Catalog
Oil and Accessories

Complete Pump Servicing

Rebuild Kits and Components

APPLIED VACUUM TECHNOLOGY


www. wel chvacuum. com

WELCH-ILMVAC

Table of Contents
Section Getting the Most from Your Vacuum Pump Page No. 1 Section Warranty Information Page No. 2

Oil and Accessories


Oils Measurement & Control Vacuum System Connectors & Accessories Traps & Inlet Filters Exhaust Filters & Mufflers 3 4-5 6-9 10-11 12-13

Complete Pump Servicing


WELCH Repair Service 14-15 WELCH Repair Service Process 16-17

Rebuild Kits and Components


DuoSeal Belt-Drive Vacuum Pumps Model 1374 Model 1376 Model 1380 Model 1397 Model 1399 Model 1400 Model 1402 Model 1405 ChemStar Pumps for Corrosive Gases Model 1376N Model 1400N Model 1402N Direct-Drive Compact Vacuum Pumps Model 8890 Model 8905 Model 8907 Model 8912 Model 8917 Model 8920 Model 8925 Refrigeration Commercial Duty HVAC Pumps Models 1402B-46/1376B-46/1397B-46 Models 8920A-46/8925A-46 Chemvac Pump Systems Models P6Z-101/ P12Z-101/PZ23-301 37 36 29 30 31 32 33 34 35 26 27 28 18 19 20 21 22 23 24 25 Chemical Duty PTFE Dry Vacuum Pumps DryFast/DryFast Ultra Model 2014 Models 2032/2042 Models 2034/2044 Models 2037/2047 Self-Cleaning Dry Vacuum Systems Models 2025/2026/2027/2028 VariFlow Models 8115D-20/2042D-20 GELMASTER

38 39 40 41 42-43 44 45

Model 1426 MP/MPC High Flow Dry Vacuum Pumps Models 301E/301T/601E Models 301Z/601T/901Z/1201E Models 1201T/1801Z/2401E Standard Duty Dry Vacuum Pumps VariFlow Models 8111D-25/8113D-25 WOB-L

46

47 48 49 50 51 52 53 54 55

Models 2522B-01/2522C-02/2034B-01 Models 2522C-05/2534C-02 Models 2546B-01/2546C-01/2546C-02 Models 2562/2567 Models 2561/2563 Models 2580/2585 Models 2581B-24/50, 2581C-24/50 Aspiration Systems Models 2515 Cell Culture - Hand Held Pipettor for Aspirations Systems - Model 1475K-10 Peristaltic - Fluid Transfer Pumps Models 3100/3200

56

Index 56-57 Welch-Ilmvac, Thomas Division, Gardner Denver, Inc. 2011. Printed in U.S.A.

Welch-Ilmvac

Getting the Most from Your Vacuum Pump


With proper care and maintenance, you can maximize the return on your investment in vacuum technology. Use this Catalog to find everything you need for your vacuum pump. Operation Maintenance Repair Repair Services

Key Elements to Top Pump Performance and Long Life

Change oil frequently. Certified Welch Oil protects your pump for efficient operation and long life.
8995G-11 1407K-11

Page 2

Protect your pump from damaging fumes and particulates. Use cold traps and in-line filters to limit contaminants that reduce vacuum efficiency and pump life.

Page 10-11
1420H-14 1475K-21

Changing exhaust filters periodically maximizes air flow, minimizes noise, and reduces airborne oil and particulates.
1417P-10 1412C

Page 12-13

Buying Certified Welch-Ilmvac Rebuild Kits provides original parts for repair - enables a return to your pumps original performance specifications.
402044-US

Page 37

Economically restore your pump to top condition through Welch-Ilmvac warrantied repair service. See how our pump maintenance pays off - better performance and fewer repairs using original equipment replacement components.

Page 14-17

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Warrenty Information
CHANGE YOUR PUMP OIL, Extend Your Pump Life!
Vacuum Pump Oil Condition Color We recommend that you always have a supply of certified Welch Oil on hand to keep routine maintenance on schedule. Keeping Welch Oil readily available will enable you to respond quickly to accidental oil contamination or degradation and avoid costly pump repairs or pump replacement. Check the condition and level of your pump oil daily. Vacuum pump oil can become contaminated with Good ingested fluids and vapors. Use recommended pump oil and change your pump oil regularly. Cloudy and discolored oil will lead to premature pump failure.
Bad (Possible Pump Damage)

Make the clear choice and change your oil regularly.

Pumps and Integrated Pumping Systems Standard Warranty


WELCH WARRANTY This Welch product is warranted to be free from defects in material and workmanship. The liability of Gardner Denver Thomas, Inc. under this warranty is limited to servicing, adjusting, repairing or replacing any unit or component part which in the judgment of Gardner Denver Thomas, Inc. has not been misused, abused or altered in any way causing impaired performance or rendering it inoperative. No other warranties are expressed or implied. The method of executing this warranty: servicing, adjusting, repairing or replacing shall be at the discretion of Gardner Denver Thomas, Inc. Vacuum pumps that have been used for any period, however short, will be repaired under this warranty rather than replaced. NEW PUMPS - STANDARD ONE YEAR WARRANTY The warranty is effective for one year from the date of original purchase when: 1. The warranty card has been completed and returned or registered online. 2. The product is returned to the factory or other designated service centers, freight prepaid. 3. The product in our judgment is defective through no action or fault of the user.

REPAIRED PUMPS - STANDARD 6 MONTH WARRANTY The warranty is effective for 6 months from the date of repair when: 1. The product is returned to the factory or other designated service centers, freight prepaid. 2. The product in our judgment is defective through no action or fault of the user. 3. Product registration is automatic with repair. If the product has become defective through misuse, abuse, or alteration, repairs will be billed regardless of the age of the product. In this event, an estimate of the repair costs will be submitted and authorization of these charges will be required before the product is repaired and returned. To reduce additional charges and delays either within or outside of the warranty period, contact Welch for a return authorization number by going on-line at www.welchvacuum.com/welch_vacuum_suport/repair_request_form.html or call (847) 676-8800. Products without a return authorization number will be refused by our receiving department. Before shipping, properly pack the pump, insure it against loss or damage, and on the outside of the pump packaging and the packing slip write in the return authorization number. Pumps damaged due to improper packaging are the customers responsibility.

Welch-Ilmvac

Oils
How to Select Welch Oil
Oil Grade Pump Type ChemStar DuoSeal

Standard Duty Gold Premium DuoSeal

Aggressive Applications (Corrosive Fumes) Gold Gold Gold

Direct-Drive

Gold Vacuum Pump Oil


Exceptionally low vapor pressure High stability in chemical environments No additives or inhibitors Recommended for Welch belt-drive and direct-drive pumps A double distilled synthetic hydrocarbon oil designed for excellent resistance when pumping corrosive gases or vapors. A synthetic base stock that has no aromatic compounds or sulfur which accelerate varnishing, sludging and carbon build-up when pumps are used to pump corrosives. Gold Oil will give a longer service life and superior protection for the internal metal components of a pump in corrosive pumping applications compared to DuoSeal and Premium Oil. Gold Oil offers excellent vacuum pressure in both belt-driven and direct-driven vacuum pumps over time. Gold Oil is miscible with conventional hydrocarbon oils and can be used without rebuilding the pump. The oil is clear and colorless.
CAT. No. Size 8995G-11 Liter 8995G-15 Gallon 8995G-20 5 Gallon

Premium Vacuum Pump Oil


Low vapor pressure Designated for high RPM Direct-Drive vacuum pumps No additives or inhibitors Recommended for Welch direct-drive vacuum pumps A triple-distilled hydrocarbon oil using severely hydrotreated base stock is designed to resist breakdown at higher RPMs and operating temperatures of direct-drive vacuum pumps. The hydrotreating virtually eliminates aromatics and sulfur to give good resistance to sludge and varnish formation overtime in corrosive environments. Premium Oil enables direct-drive vacuum pumps to maintain the highest vacuum performance over time. The oil is light yellow.
CAT. No. Size 8995P-11 Quart 8995P-15 Gallon 8995P-20 5 Gallon

DuoSeal Vacuum Oil


Low vapor pressure Ideal viscosity for belt-drive vacuum pumps High consistency Recommended for DuoSeal belt-drive pumps A specially fractionated oil for DuoSeal belt-driven pumps is designed to ensure the highest vacuum performance. The oil is tested to high vacuum levels to meet rigid requirements for vapor pressure, vacuum level stability, and viscosity. DuoSeal Oil is famous for its quality and consistency.
CAT. No. Size 1407K-11 Quart 1407K-15 Gallon 1407K-20 5 Gallon

GELMASTER Trapping Fluid


High stability in chemical environments Low vapor pressure Recommended for GELMASTER Welch GEM Pumping and Trapping Fluid is a specially formulated paraffin based hydrocarbon oil for use in the GELMASTER gel-drying system. The blue color of the trapping fluid makes it easy to distinguish from the trapped condensate when draining the system. The trapping fluid can be used repeatedly since it does not mix with the condensate. It will appear greenish in color when contaminated.
CAT. No. Size 8995C Liter 8995C-15 Gallon

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Measurement & Control


Handheld General Range Vacuum Gauge
c ury Mer Free
Accurate vacuum measurement from 1 to 760torr Portable unit connects quickly to any vacuum source Take fast, easy vacuum measurements at multiple locations with this portable vacuum gauge. The internal piezoelectric sensor reads results to a large LCD. Stands upright using optional protective frame case. Use standard 3/8" I.D. vacuum hosing to connect to vacuum source. Operates on standard 9V battery or using AC adapter. Meter dimensions: 3.625"Wx1.25"Dx5.75"H. Available as standalone unit or in convenient carrying case kit with frame case /stand, battery, AC adapter, and vacuum hosing length.
Meter 1520B-01 1520C-02
Model 1520 in optional frame case Kit 1520K-10

CAT. No. Meter with Kit 1520K-101 1520K-112

Range 1 to 760torr 1 to 1013mBar

Description Handheld Vacuum Gauge, 9V, torr Handheld Vacuum Gauge, 9V, mBar

Notes: 1. 120 VAC adapter 2. 220 VAC Euro adapter

Handheld Mid-High Vacuum Gauge


c ury Mer Free
Accurate vacuum measurement from 0.1 to 1999 millitorr Portable unit connects quickly to any vacuum source Take accurate vacuum readings at multiple sites using this portable vacuum gauge. The external thermocouple sensor reads results to a large LCD. Stands upright using optional protective frame case. Sensor coil cord extends from 1 to 4 feet to connect vacuum source using 1/8" NPT fitting. Operates on standard 9V battery or using AC adapter. Meter dimensions: 3.625"Wx1.25"Dx5.75"H. Available as standalone unit with thermocouple tube sensor or in convenient carrying case kit with frame case/stand, battery, AC adapter, and thermocouple tube sensor1.
Meter 1525B-01 1525C-02 CAT. No. Meter w/ Kit 1525K-102 1525K-113 Range 0.001 to 1.0torr 0.001 to 1.3mbar Display 1 to 1000 x 10-3torr 1 to 1300 x 10-3mbar Description Handheld Vacuum Gauge Handheld Vacuum Gauge

Notes: 1. For replacement sensor, order 1516A 2. 120 VAC adapter. 3. 220 VAC Euro adapter

Thermocouple Vacuum Gauge


c ury Mer r F ee
Vacuum measurement to low millitorr (micron) range Rugged, reliable thermocouple gauge sensor tube Gauges provide an accurate, reliable measurement of vacuum. Self-contained gauges with solid-state electronics for rapid response time, long life and low maintenance. Comes with a 0 to 10 VDC recorder output. The gauge sensor tubes are designed to assure maximum sensitivity over the entire vacuum range. Gauge sensor tube connected to system via 1/8" NPT thread. Each gauge comes with one sensor tube and one cable. Meter dimensions: 7"Lx5"Wx5.6"H (17.8x12.7x14.1cm); Weight 2 lbs. (0.9kg).
Gauge CAT. No. Range (millitorr) 1515 0 to 5000 Voltage 115V, 60Hz, 1Ph Protective Trap CAT. No. 1515B Replacement Sensor Tube CAT. No. 1515A

Vacuum Control Box


Programmable vacuum controller VCB 521 cv with a built-in highly resistant ceramic diaphragm sensor for absolute pressure determination. Uses a chemically resistant solenoid valve to control the process vacuum while the pump runs continually. The user defined vacuum and hysteresis levels are used to open and close the control valve thus maintaining vacuum at the process between the high and low control points with easy 8mm hose barb pump and process port connections. Meter dimensions: 7.6"Lx7"Wx4.1"H (19.5x17.8x10.5cm).
Model VCB 521 cv Measuring Range 1100 - 1mbar Voltage 90-260V, 50/60 Hz CAT. No. 600053-US

Pump Port RS 232 Process Port Venting valve with inert gas option

Welch-Ilmvac

Measurement & Control


Vacuum Regulator with Inlet Separator Jar
The 2585K-50 and 2565K-50 include an inlet trap to help prevent ingestion of fluids into the pump, a dial gauge for continuous vacuum level monitoring and a regulator bleed valve to adjust vacuum levels. Both models have a 3/8" I.D. hose barb connection, 2585K-50 has a 3/8" NPT male mount and 2565K-50 has a 1/4" NPT male mount. 2585K-50/2565K-50
Pump Model 2585, 2581, 2580 2567, 2563, 2562, 2561 Connection 3/8" I.D. hose barb, 3/8" NPT male mount 3/8" I.D. hose barb, 1/4" NPT male mount CAT. No. 2585K-50 2565K-50

Vacuum & Pressure Regulator for WOB-L Vacuum Pressure Station


The 2522K-05 vacuum regulator is designed to run from slightly below atmospheric to the maximum vacuum level of the pump. The 2522K-06 pressure regulator is designed to control from atmospheric to the maximum rated pressure of the pump.
Pump Model 2522, 2534, 2546 2522, 2534, 2546 Connection 1/4" male NPT, to vacuum side inlet 1/4" male NPT, to pressure side inlet CAT. No. 2522K-05 2522K-06

2522K-05

2522K-06

Vacuum Regulator
Model 1421 replaces inlet barb on pump model 8890 and allows easy regulation of vacuum level. Includes an easy to read dial gauge. CAT. No. 1421D all stainless steel construction.
Pump Model 8890, 1/4" NPT male mount Generic, 1/4" NPT male Mount CAT. No. 1421 1421D

1421

1421D

Caution: Do not use with DuoSeal, ChemStar or Direct-Drive pumps.

Vacuum Gauge
Inexpensive gauge for measuring vacuum level. Not an absolute pressure gauge. Gauge uses atmospheric pressure as reference.
Dial Diameter 2" O.D. 2.5" O.D. 2" O.D. 2" O.D. 2" O.D. Units of Measure in. Hg, cm Hg (Brass) in. Hg, mm Hg (Brass) in. Hg (Stainless) mbar/kPa (Brass) psi/kgsm Connection 1/8" male NPT 1/4" male NPT 1/8" male NPT 1/8" male NPT 1/8" male NPT CAT. No. 726021 726020 726023 726024 726025

726023

Oil Drain Valve


Drain valve 1/4" NPT male, black zinc coated brass.
Pump Model 8907, 8912, 8917, 1399, 1400, 1402, 1405, 1376, 1374, 1397, 142601, 142602, 142604, 142606 CAT. No. 726130

726130

Vacuum Regulator for MP/MPC Diaphragm Pumps


Wetted parts constructed of fluorinated plastic for chemical resistance. Dial gauge for continuous vacuum level monitoring and regulator bleed valve to control from slightly below atmospheric pressure to the maximum vacuum level of the pump.
Pump Model MP/MPC 301Z, 601E CAT. No. 700458

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Vacuum System Connectors & Accessories


Vacuum Hose & Connectors
Compressed O-Ring

Rubber Vacuum Hose

Hose Hose Clamp Adapter

Rubber Vacuum Hose


Reducer Hose Clamp Hose

Rubber Vacuum Hose

Clamp Hose Clamp

Hose Clamps

Hose Clamp Hinged Clamp and Centering Ring

Reducer Hose Connector


Hinged Rubber Clamp Vacuum Hose and Centering Ring Vacuum

Vacuum Pump

Pump

Vacuum Pump

Vacuum Chamber

Hose To ISO Connections


Combines flexibility and frequent detachment ability Recommended for vacuum to 10 torr
3

Hose Nipple Connections


Inexpensive Flexible For vacuum systems where the need for disassembly is infrequent Recommended for vacuum to 103torr

Vacuum Accessories
ISO NW Connections Rubber Vacuum Hose Rubber Vacuum Hose Pump Inlet Vacuum Hose Connection Inlet Exhaust Filter

Foreline Trap

To Pump Inlet

Exhaust Filter

Dry Ice/ Isopropanol Trap 1420H-14

Exhaust Filter - Connects to pumps outlet. Filters oil mist from the pumps exhaust to keep your working area clean and air quality healthful. A second option is an exhaust line to a vapor hood or other outside exhaust vent. This requires an adapter and air tight connections (see p. 12). Vacuum Oil - Use of high quality vacuum oil is necessary for both vacuum performance and pump lifetime. With lesser quality oil the vacuum is degraded and pump lifetime is shortened. Welch offers three grades of vacuum oil designed especially for use in DuoSeal and Direct-Drive vacuum pumps (see p. 3).

Foreline Trap - Protects the vacuum pump from harmful substances present in the vacuum system and/or formed during the vacuum process. Can also block vacuum pump oil from back streaming into the system and contaminating samples (see p. 10 for Trap Selection chart)*. Failure to use a foreline trap, when recommended, can result in serious damage to the vacuum pump. For trap selection advice, see your Welch-Ilmvac representative at www.welchvacuum.com. * Dry ice/Isopropanol - Liquid Nitrogen trap recommended to protect pump from condensable vapors.

Welch-Ilmvac

Vacuum System Connectors & Accessories


ISO NW Inlet Connectors for High Vacuum Pumps
Aluminum with o-ring No sealant required for installation For pumps above listed serial number
ISO NW 16 NW 16 NW 25 NW 25 NW 25 NW 25 NW 40 NW 40 NW 16 NW 25 Thread Size 3/4-20" 3/4-20" 1-20" 1-20" 1-20" 1-20" 1.75-20" 1.75-20" 3/4-20" 1 1/8-20" Pump Model 1399 1400, 1400N 1405 1380 1402, 1402N 1376, 1376N 1374 1397 8905 8907, 8912, 8917, 8920, 8925 Serial No. >26461 >18069 >77703 >2114 >133218 >14594 >73519 >51217 ALL ALL B 1.12" 1.12" 1.2" 1.2" 1.2" 1.2" 1.4" 1.4" 1.12" 1.4" CAT. No. 1393F 1393F 1393G 1393G 1393G 1393G 1393H 1393H 8905K-05 8907K-05

Exhaust Connectors for High Vacuum Pumps


Pump Model 1399, 1400, 8905, 8890 1402, 1380, 1376, 8920, 8925, 8907, 8912, 8917, 1405 1374, 1397 1405, 1402 Hose Connector ISO Connector Hose Connector Hose I.D. CAT. No. 7/16" 1393J 13/16" 1393K 1-5/8" 7/16" 1393L 1393M ISO Connector Thread Size ISO NW A CAT. No. 3/4-20" NW 16 1.12" 1393F 1-20" NW 25 1.2" 1393G 1 3/4-20" 1-20" NW 40 NW 25 1.4" 1.2" 1393H 1393G

For adding an exhaust line to a pump Connectors for vacuum hose and ISO NW

UnibarbTM Inlet Connectors for High Vacuum Pumps


Accepts two sets of tubing I.D. Aluminum With inlet screen
Thread Size 3/4-20" 1 1/8-20" 1 1/8-20" Pump Model 1400, 1399, 8905 8907, 8912, 8917 8920, 8925, 8917 Hose I.D. 3/16" & 7/16" 7/16" & 13/16" 9/16" & 13/16" CAT. No. 8905K-06 8907K-06 8920K-06

Brass Hose Barb


Brass For use with ISO to female pipe adaptors
Hose Barb 3/4-20" Thread 1/4" NPT Hose I.D. 3/16" & 3/8" CAT. No. 1393X

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Vacuum System Connectors & Accessories


Male NPT Pipe Inlet & Exhaust Adapters
Black Pipe Adapt inlet and exhaust to NPTThread
Pump Model 1400, 1399 1380, 1402, 1376, 1405 Machine Thread 3/4-20" 1-20" NPT Male Thread 1/2" 3/4" CAT. No. 1393N 1393P

Red Vacuum Hose / Hose Clamps


I.D. 3/16" 1/4"* 7/16" 5/8" 13/16" 1-5/8" Specifications Wall Thickness O.D. 5/16" 13/16" 1/4" 3/4" 5/16" 1-1/16" 3/8" 1-3/8" 3/8" 1-9/16" 11/16" 3" Hose Kit CAT. No. 5 Ft. Only 331020-5 331030-5 331040-5 331050-5 331060-5 331080-5 10 Ft. Only 15 Ft. Only 20 Ft. Only 331020-10 ---------------331040-10 ------331050-10 ------331060-10 331060-15 331060-20 331080-10 ------Clamps CAT. No. 10/Pkg. 305320 305320 305340 305350 305360 305380

Very thick walled hose for vacuum or pressure applications Quick-acting clamp tightened by a thumbscrew actuated worm screw Hose comes in 5 ft. (1.5m) lengths

*Hose works with pumps that accept 3/8" I.D. hose.

Hinged Clamps
Aluminum Closure by wing and nut bolt
ISO NW 16 NW 25 NW 40 A 2.612" 2.965" 3.735" B 1.625" 1.950" 2.600" Clamp Width 0.612" 0.612" 0.625" CAT. No. 302201 302202 302203

Centering Assemblies / Replacement O-Rings


Stainless steel centering ring with o-ring Centering Ring Assembly Replaceable fluoropolymer elastomer o-ring seal
ISO NW 16 NW 25 NW 40 Centering Ring Assembly A CAT. No. 0.630" 303101 0.984" 303101 1.575" 303103 B 0.210" 0.210" 0.210" Replacement O-Ring C CAT. No. 0.725" 304801 1.100" 304802 1.600" 304803

O-Ring

Rubber Hose Adapters


ISO NW to rubber vacuum hose Aluminum
ISO NW 16 NW 16 NW 25 NW 40 Hose I.D. 7/16" 5/8" 13/16" 1-5/8" A 0.625" 0.750" 0.875" 1.63" B 1.65" 1.65" 1.73" 2.17" CAT. No. 501241 501251 501262 501283

Welch-Ilmvac

Vacuum System Connectors & Accessories


Female Pipe Adaptors
Female threads have 1/4" to 1/2" NPT Stainless steel Can be used with brass hose barbs (see p. 7)
ISO NW 16 NW 24 NW 25 Hose I.D. 1/4" 1/4" 1/2" A 0.62" 0.88" 0.88" B 0.50" 0.50" 0.50" CAT. No. 506121 506122 506142

Male Pipe Adaptors


Male stub has 1/4" NPT Hex shank Stainless steel
ISO NW 16 NPT 1/4" A 0.281" B 1.6" CAT. No. 505121

Blank-Off Flanges
ISO NW 16 NW 25 B 0.20" 0.20" CAT. No. 388101 388102

Stainless steel To close off unused parts

90 Elbows
Stainless steel Same size flange on both ports
ISO NW 16 NW 25 A 1.50" 2.04" CAT. No. 383101 383102

Tees
Stainless steel Same size flange on both ports
ISO NW 16 NW 25 A 1.50" 2.04" CAT. No. 384101 384102

Reducers
Makes differing sizes of ISOflanges Stainless steel
ISO F1 NW 16 NW 25 ISO F2 NW 16 NW 25 A 0.555" 0.900" CAT. No. 387121 387132

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Traps & Inlet Filters


Protect Your Vacuum System
Foreline traps are used to prevent harmful substances generated or resident in vacuum systems from damaging vacuum pumps and/or your work: Pump Damage Liquid, water, solvents, and acids can cause serious damage to a vacuum pump: Vapors can condense to liquids within vacuum pump as a natural result of gas compression Liquid can be accidentally aspirated into the pump Particulates can become lodged in a pump mechanism

Protect, Improve Your Vacuum Application


Oil Back Streaming Oil molecules can migrate from an oil lubricated vacuum pump back into the vacuum system when operated at sustained vacuum levels of 1x10-2torr (1.33x10-2mbar) or deeper for long periods. Pump Shutoff Back Migration When a vacuum pump is shut off, contamination (oil, line substances) can back up into your work if unprotected by pump/system anti-suckback devices and traps. Pump Efficiency Cold traps lower vapor pressure, enabling higher vacuum with the same work from the pump.

T R A P S E L E C T I O N TA B L E Potential Pump Contaminants Water Organics Acidic Oil Backstreaming2 Key Excellent Fair Not Recommended Acid Neutralization Trap1 Cold Traps Dry Ice Slurry (-79C) Liquid Notrogen (-198C)

Cold Trap Your Application

Notes: 1. Limits Pressure to 10-2torr 2. Prevents pump oil from contaminating Application during prolonged deep vacuum or pump shutoff.

Acid Neutralization Trap

Dry Ice / Isopropanol Trap (-79)


Recommended for freeze dryers, vacuum manifolds, concentrators, etc. DRY ICE/LIQUID NITROGEN COLD TRAP is an effective foreline cold trap for vacuum manifolds or Schlenk Lines. The trap has a large 3 quart (2.8 liters) center well for the dry ice/isopropyl alcohol slurry or liquid nitrogen; traps up to 1.5 liter condensate. With dry ice cold temperature may be maintained for up to 12 hours depending upon the vapor load. With liquid nitrogen cold temperature can be maintained for up to 2 hours depending upon the vapor load.
Tubing Needed 7/16" Diam. 10 Height 8.25" Diameter 10.75" In/Out Offset 3.5 Trap CAT. No. 1420H-14

Uses dry ice or liquid nitrogen as refrigerant Removable center make trapping surface easy to clean

Tubing CAT. No. 331040-5

Acid Neutralization Trap


ISO NW flange connection Calcium Hydroxide element Element changes from white to bluish-transparent when spent
ISO Size NW 16 NW 25 Capacity To 2 cfm (57 l/min.) To 12 cfm (340 l/min.) Trap 1420H-21 1420H-20 Replacement Element CAT. No. 1420E-02 1420E-01 Pump Connector Kit for Trap CAT. No.1. 302201 302202

Note: 1. Includes hinge clamp, centering ring and elbow. Use with ChemStar vacuum pumps.

Configure with prior cold trap to reduce loading

Cold traps employing a dry ice slurry or liquid nitrogen are effective as long as the refrigerant level is maintained. If the trap warms up while the pump is running, all of the trapped condensables will be ingested by the vacuum pump, contaminating the oil. Cold traps must be cleaned out at the end of each day. If the pump is run overnight, the trapped condensables will ultimately be ingested by the pump as the trap warms up. Cleaning a Dry Ice Slurry/Liquid Nitrogen trap is easy. The steps are: 1. Turn off the pump. 2. Leak air into the trap from the application side. 3. Remove the center well and polypropylene ring to a hood. The center well can be washed off into a beaker or the condensables can be allowed to evaporate in the hood or added to the laboratory waste.

Application Note for Cold Traps

10

Welch-Ilmvac

Traps & Inlet Filters


Particulate, Hydrophobic In-line Filters
The filters are an economical solution to protect your piston vacuum pump from fine particulates and aerosols to 0.2 microns in diameter.
Pump Model MP/MPC 301, 601, 901, 1201 E MP/MPC 301, 601, 901, 1201 E MP/MPC 301, 601, 901, 1201 E 1475K-21 1475K-22 1475K-23 Housing Material Polypropylene Fits Hose Size 1/4" to 3/8" 0.88 Pore Size 0.8 micron 0.8 micron 0.2 micron CAT. No. 1475K-21 1475K-22 1475K-23

SBS Resin Polypropylene

1/4" I.D.

Capture Recovery System


TM

Protect your pump and lab atmosphere with an integrated Capture recovery system. Connect this convenient condenser to your tap or chiller water to prevent pump fume ingestion and release into the environment.
Description Complete condenser with flask / support / clamps Condenser with fittings Support / clamp kit CAT. No. 1420H-18 1420H-19 1420H-17

Hose Adapter Kits


Kits ensure proper sized tubing adaptors, and clamps for vacuum tight connections Kits include at least 5 ft.(1.5m) of thick walled rubber vacuum hose
For Pump Model 8890 (GEM) 1400, 1405, 1399, 8905 1402, 1380, 8907, 8912, 8917, 8920, 8925 Pump Inlet O.D. 3/8" 7/16" 13/16" Appliance Connector O.D. 7/16" and 1/2" 1/4" and 3/8" 1/4" and 3/8" CAT. No. 1420H-01 1420H-01 1420H-02

On/Off Foot Switch


Hands free On/Off pump operations
1430A

No adapters or special connections needed Plugs directly into the power source outlet

On/Off foot switches are compatible with selected dry vacuum pump models. Switches handle up to 15 amps. Cat. No. 1430A & 1430B come with a 3-prong U.S. Standard plug with 8 Ft. Cord, CSA, NEMA & UL Enclosure Type 1. CAT. No. 1430C comes with a male and female IEC connections, 8 Ft. Cord, CE and plugs directly into the IEC connection on the pump.
Pump Model 2014, 2034, 2044, 2037, 2047, 2032, 2042, 2511, 2515, 2522, 2534, 2546, 2561, 2567, 2581, 2585 CAT. No.
1430A (115V/60Hz only, maintained On/Off) 1430B (115V/60Hz only, momentary On/Off) 1430C (90-230V with IEC connections, momentary On/Off)

1430B

1430C

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11

Exhaust Filters & Mufflers


Standard Exhaust Filters & Directional Exhaust Filters
Filters oil mist from pump exhaust Easy replacement of element Reduces pump noise Filters to 0.3 micron particle size Screw-in type
Use with Pump Model 88901., 8905, 1399, 1400, 1400N 8907, 8912, 8917 8920, 8925, 1376, 1402, 1405, 1402N, 1376N 1397, 1374 8917A-80, 8947C-80 Standard Exhaust Filters Dimensions, inches Filter Diameter Height CAT. No. 2.5" 2.5" 1417 2.5" 5.0" 5.0" 2.5" 4.5" 6.25" 9.0" 4.5" 1417P-7 1417P-10 1417P-20 1417P-7 Replacement Element CAT. No. 1417L (2 pk) 1417R 1417G 1417H-01 1417R

1417P-10

Note: 1. GEM (8890) includes 1417 as standard equipment.

Large, high capacity 360 Swivel outlet with tubing connector Screw-in type Continuously separates oil mist from the vacuum pump exhaust and by gravity returns the oil to the pump.
Use with Pump Model 8907, 8912, 8917, 8920, 8925,1376,1380, 1402, 1405, 1402N, 1376N 8907, 8912, 8917

Directional Exhaust Filters Dimensions, inches Outlet Filter Diameter Height Tube O.D. CAT. No. 5.0" 7.5" 1.0" 1417A 6.5" 10.0" 2.0" 1417B

Element CAT. No. 1417G 1417H

Gasket Replacement CAT. No. 1417A-01 1417B-01

1417A

Exhaust Oil Recycler


Exhaust oil recyclers are recommended for vacuum systems with continuous pressure of 1torr (1mm Hg) or higher.1. At these pressures, conventional exhaust filters quickly saturate. The Mist Eliminator System continuously separates oil mist from the vacuum pump exhaust and actively returns the oil to the pump.
CAT. No. 1416B 1416H 1416C 1416H-01 1416C-01 Vacuum Pump Model No. 8890 (GEM) 8905 8907, 8912, 8917, 8920, 8925 1400, 1400N 1376, 1376N, 1402, 1402N, 1405

Exhaust Mist Eliminator shown installed on pump with oil return line.

Note: 1. CAUTION: Two stage vane vacuum pumps such as models 8905, 8907, 8912, 8920, 8917, 8925, 1400, 1402, 1376, 1405, 1400N, 1402N and 1376N should not be operated continuously at pressures above 10torr.

Hermetically Sealed Oil Mist Eliminators


When attached to an effective exhaust line, the hermetically sealed oil mist eliminator prevents corrosive vacuum pump exhaust gases from escaping into the room. It also coalesces oil mist from the pump exhaust and allows it to drain back into the pump. Coalescing the oil mist prevents loss of oil and the frequent need to add expensive vacuum fluids. Stainless steel construction with borosilicate microfiber element and fluoroelastomer gaskets. Requires,but does not include pump adapter kit. Dimensions of CAT. No. 1416D: 5"Wx7-3/4"H; 1416F, 5"Wx13-3/8"H. 1416D exhaust port accepts 13/16" I.D. hose.
Use with Pump Model 1400N 1402N, 1376N Mist Eliminator CAT. No. 1416D 1416D Pump Adaptor CAT. No. 1416E-01 1416E-02 Replacement Element CAT. No. 1417Y-05 1417Y-05

12

Welch-Ilmvac

Exhaust Filters & Mufflers


Exhaust Silencer
Exhaust silencers are installed in the exhaust port of the pump to reduce pump noise.
WELCH Pump Model 2562, 2565, 2567, 2580, 2585 2561 2581 CAT. No. 1412C 1412D 1412E

1412C

1412D / 1412E

ILMVAC Pump Model MP 301 E MP 301 Z, MP 301 V MP 601 E MP 601 T, MP 901 Z, MP 1201 E
These exhaust filters are for non-chemical applications only.

CAT. No. 400941 400956 829901 829901

Inlet/Exhaust Separator Jars


230 ml glass jar assembly attaches to pump intake or exhaust to capture ingested liquids.
Pump Model 2012, all models of DryFast Replacement Jars Glass, for pumps with 1423B assembly, models 2561, 2565, 2581, 2585 and Self-Cleaning Dry Vacuum Systems. 1415D is a polypropylene version of the 1415B glass jar. Plastic vacuum jar, for pumps 2522, 2546, 2534 CAT. No. 1423B 1415B

1423B

1415B

1415C

1415D 1415C

Direct-Drive Vacuum Pump Oil Filter


Acid neutralization and oil filtration replacement element oil sump.
Pump Model 8917A-80, 8917C-80, 8917Z-01 CAT. No. 1420E-03

8917A-80

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13

WELCH Repair Service

BASIC PUMP REPAIR


Restore your vacuum pump to original operational specifications. Let our state-of-the-art repair facility fix and refurbish your pump even many of the decades-old models!

REPAIRED PUMPS
SAFETY FIRST Without perfect vacuum system configuration and maintenance, vacuum pumps readily ingest contaminants. Beginning with a handy on-line repair submission form, we work with you to ensure safety for all personnel during transportation and repair operations.

ORIGINAL PARTS We repair your pump using only certified original equipment components. We restore your pump to original specification new efficiency for your Application and your Budget. TIMELY, QUALITY REPAIRS Our repair process provides a perfect service mix personalized, professional attention to every detail of your pump repair, while leveraging all the advantages of a sophisticated manufacturing operation. ENVIRONMENTALLY RESPONSIBLE The material flow and waste stream generated by our process is carefully controlled, with ecologically correct handling used in all operations.

Scheduled Pump Refurbishment Programs


Consult with your Welch-Ilmvac Representative to establish a comprehensive service regimen for all your vacuum pumps.

14

Welch-Ilmvac

Easily Initiate The Repair Process On-line @


www.welchvacuum.com/welch_vacuum_service_support/repair_request_form.html

ALL RETURNS - WARRANTY AND NON-WARRANTY


A Return Authorization (RA) number is required for all returns. Product returns without an RA will be refused at dock. 1. To fill out and submit a Repair Request form online, go to www.welchvacuum.com AService and Support ARepair Request Form This form lists chemicals that could be equipment contaminants and is required for the safety of repair personnel. To facilitate a safe shipping of your pump, please order Welch-Ilmvac product packaging and packing material specifically designed for your pump model. 2. After reviewing your Safety Service form, the Welch Repair Department will provide you with the RA number and shipping instructions. 3. Decontaminate the equipment as needed and package properly. Damage caused by improper equipment packaging is the Customers responsibility. Insure the equipment against loss or damage. Prominently write the RA number on the outside of the packaging and again on the packing slip inside. Ship the equipment to the address provided by the Repair Department. Contact the Repair Department at 847-676-8800 with any questions you may have.

NON-WARRANTY RETURNS AND REPAIRS


The Customer pays for freight charges to and from Welch; freight charges to Welch must be prepaid. In addition to an RA, all paid repairs must come with a purchase order (P.O.) or a credit card number. All paid repairs come with a 6 month warranty. A nominal fee is assessed for equipment that is inspected but not repaired at the Customers discretion. Warranty Returns and Repairs Freight charges to Welch are prepaid by the Customer; Welch pays for return freight charges. For Repair Service Inquiry: Email: gdwelchvacuum@gardnerdenver.com Fax: 847-677-8606 Call: 847-676-8800 Business Hours: 8:00 a.m. to 4:30 p.m. Central Time Please see pages 16 and 17 for the repair service process.

www.welchvacuum.com

15

WELCH Repair Service Process

Restores Your Vacuum Pump to Original Specifications

New Welch-Ilmvac Service Center Welch-Ilmvacs new state-of-the-art repair facility incorporates safe and environmentally responsible processes and advanced technology to provide fast, professional and warranted repair service for your vacuum needs. Safety First Welch-Ilmvac is committed to protecting the safety and health of our employees by providing and maintaining safety equipment with regularly scheduled safety inspections and safety training. Protect the Environment EPA licensed and regulated for handling and disposal of hazardous waste. New 6-Month Warranty on paid repairs. All service repairs made using original manufacturers parts.

Step 1 - Starting the Process

Fill In Online Safety Form


www.welchvacuum.com\service

Contamination Evaluation
Consultation with degreed Chemists

Return Authorization Number


Receive by e-mail and print

Step 2 - Sending Your Pump

Prepare for Shipment


Drain oil / purge contaminants / clean exterior

Packaging - Immobilize & Protect


Optionally order materials from Welch-Ilmvac

Display Return Authorization Number and Ship


Send prepaid with prominent label

16

Welch-Ilmvac

Easily Initiate The Repair Process On-line @


www.welchvacuum.com/welch_vacuum_service_support/repair_request_form.html

Step 3 - Evaluation and Preparation

Initial Performance Test


Confirm observed status

Ventilated Disassembly
Worker safety is paramount

Clean of all Contaminants


Commercial parts washing

Step 4 - Repair and Refurbish

Expert Reassembly
New pump wear and sealing parts

Paint as Needed
Restore damaged exterior surfaces

Performance Test and QC


Operation to original specification

Step 5 - Return and Start Fresh

Package for Safe Shipment


Prepaid returns

Proper Waste Disposal


Environmentally responsible process follows EPA regulations

Pump Ready for Use


With new warranty and illustrated report to improve your application

www.welchvacuum.com

17

D uo S eal Belt-Drive Vacuum Pumps


Model 1374

Individual Spare Parts for Model 1374


ID A B C D E F G H I J K L M Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 CAT. No. 41-1492 61-8770 41-1484 41-1478 61-8691 1393L 41-1501 41-1482 41-1500 41-1497 41-1499 61-8689 61-8693 Description Pulley with Set Screw Large End Plate Shaft and Collar Large Rotor Large Ring Intake Nipple 1-5/8" I.D. Hose Dust Cap Oil Case Assembly Small End Plate Exhaust Ring Exhaust Rotor Center Plate Intake Chamber Mechanical Shaft Seal Kit, 1" V-Belt - 1374 Standard Exhaust Filter Replacement Exhaust Filter Element DuoSeal Vacuum Pump Oil -1 Qt. DuoSeal Vacuum Pump Oil -1 Ga. 5' x 1-5/8" I.D. Vacuum Hose Large Vane Metal (Requires 2) Small Vane Metal (Requires 2) Belt Guard & Base Kit Front Cover/Belt Guard Gas Ballast Valve Motor Pulley with Set Screw Oil Case Window (Requires 2) Oil Drain Valve Motor 1-1/2 HP, 115/230V, 60Hz, 1Ph

Major Repair Kit CAT. No. 1397K-08 for Model 1374


ID Qty. Description Major Repair Kit 1397K-08 1 1 Mechanical Shaft Seal Kit, 1" CAT. No. 1401F 2 2 O-Ring 3 2 Woodruff Key 4 1 Key for Small Rotor 5 2 Large Vane Metal 6 4 Large Vane Spring 7 2 Large Spring Holder 8 1 Screen Filter 9 1 Intake Chamber Gasket 10 1 O-Ring 11 1 Oil Case Gasket ID 12 13 14 15 16 17 18 19 20 21 Qty. Description 1 Pressure Relief Valve 1 Ball Bearing 1 1 1 1 1 2 2 1 Spacer Disk Pressure Release Exhaust Valve Spacer Valve Backer Valve Flapper Small Vane Spring Small Vane Metal Small Spring Holder

H1401F H1374A H1417P-20 H1417H-01 H1407K-11 H1407K-15 H331080-5


41-1477 41-1487 1371F-01 41-2814 41-1736 41-1010 41-3753 726130 41-1925

5 20

22

Minor Repair Kit CAT. No. 1397K-07 Contains same as Major Kit 1397K-08 except vane ID No. 5 and 20.

1 1 1 1 1 1 1 1 1

H - Suggested Spare and Consumable Parts 18

Welch-Ilmvac

D uo S eal Belt-Drive Vacuum Pumps


Model 1376

Major Repair Kit CAT. No. 1376K-06 for Model 1376


ID Qty. Description Major Repair Kit 1376K-06 1 1 Mechanical Shaft Seal Kit, 3/4" CAT. No. 1401D 2 1 Gasket, Intake Chamber Cover 3 1 Intake Screen 4 1 Thrust Washer 5 2 Woodruff Key 6 2 Woodruff Key 7 2 Gasket, Oil Case 8 1 O-Ring 9 1 Pressure Release Valve 10 1 Ball Bearing 11 1 Exhaust Valve, Lower 12 1 Exhaust Valve, Upper 13 2 Vane, Small 14 3 Spring Holder 15 6 Spring for Vanes 16 2 Vane, Large 17 4 Valve Spring 18 4 Valve for Block 19 2 Spacer for Valve Block Minor Repair Kit CAT. No. 1376K-05 Contains same as Major Kit 1376K-06 except vane ID No. 13 and 16.

Individual Spare Parts for Model 1376


ID A B C D E F G H I J K L Qty. CAT. No. 1 61-8101 1 1 1 1 1 1 1 1 1 1 1 1393K 41-2045 61-8108D 41-1518 61-8250C 41-1682 41-1688 41-2074 61-8685 41-1683 61-8687 Description Oil Case Assembly Intake Hose Adapter Kit for 13/16" I.D. Hose Small End Plate Exhaust Ring Small Rotor Center Plate Large Rotor Large Ring Pump Pulley with Set Screw Large End Plate Shaft Oil Case Spacer ID Qty. CAT. No. H1407K-11 Description DuoSeal Vacuum Pump Oil -1 Qt. DuoSeal Vacuum Pump Oil -1 Ga. 5' x 13/16" I.D. Vacuum Hose Vane, Small (Requires 2) Vane, Large (Requires 2) Belt Guard & Base Kit Belt Guard/Cover Gas Ballast Valve Motor Pulley with Set Screw Exhaust Plug/Cover Shaft Lip Seal Kit, 3/4" Pump Base 1 HP Motor, 115/230V, 60Hz, 1Ph Oil Case Window (Requires 2) Drain Valve Oil Window Cover (Requires 2) Screw (Requires 4) O-Ring (Requires 4)

H1407K-15 H331060-5 41-1487 41-1684 1371A-01 61-8803 41-1736 41-0668


61-8912 1401D-01 61-8698 41-1940A 61-2229A 726130 61-2370 61-1014 66-0304

13 16

20

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

21

1 1

Mechanical Shaft Seal Kit, 3/4" V-Belt H1405A H1417P-10 Standard Exhaust Filter Replacement Exhaust H1417G Filter Element

H1401D

30 31 32 33 34

H - Suggested Spare and Consumable Parts

www.welchvacuum.com

19

D uo S eal Belt-Drive Vacuum Pumps


Model 1380

Major Repair Kit CAT. No. 1380K-04 for Model 1380


ID Qty. Description Major Repair Kit 1380K-04 1 1 Mechanical Shaft Seal Kit, 3/4" CAT. No. 1401D 2 1 Gasket, Intake Chamber Cover 3 1 Intake Screen 4 1 Washer, Thrust 5 2 Woodruff Key 6 1 Gasket, Oil Case 7 1 O-Ring 8 3 Thrust Disk 9 1 Pressure Release Valve 10 1 Ball Bearing 11 2 Vane, Large 12 4 Vane, Spring 13 2 Spring Holder 14 3 Exhaust Valve, Upper 15 3 Exhaust Valve, Lower 16 1 Gas Ballast Valve 34 2 O-Ring Minor Repair Kit CAT. No. 1380K-03 Contains same as Major Repair Kit 1380K-04 except vane ID No. 11.

Individual Spare Parts for Model 1380


ID Qty. CAT. No. A 1 61-8101 B C D E F G 1 1 1 1 1 1 1 1 1 1393K 41-2045 41-1771 41-1772 41-2074 41-1773 Description Oil Case Assembly Intake Hose Adapter Kit for 13/16" I.D. Hose Small End Plate Rotor Ring Pump Pulley 'with Set Screw Shaft Mechanical Shaft Seal Kit, 3/4" V-Belt ID Qty. CAT. No. Description H331060-5 5' x 13/16" I.D. Vacuum Hose 11 1 41-0959 Vane, Large 1 1 1 1 1 1 1 30 31 32 33 34 1 1 1 1 1 1371A-01 61-8803 41-0668 61-8912 1401D-01 61-8698 41-1907A 61-2229A 726130 61-2370 61-1014 66-0304 Belt Guard & Base Kit Belt Guard/Cover Motor Pulley with Set Screw Exhaust Plug/Cover Shaft Lip Seal Kit, 3/4" Pump Base 1/2 HP Motor, 115/230V, 60Hz, 1Ph Oil Window Glass (Requires 2) Drain Valve Oil Window Cover (Requires 2) Screw (Requires 4) O-Ring (Requires 2)

H1401D H1405A

H1417P-10 Standard H1417G H1407K-11 H1407K-15

Exhaust Filter Replacement Exhaust Filter Element DuoSeal Vacuum Pump Oil -1 Qt. DuoSeal Vacuum Pump Oil -1 Ga.

H - Suggested Spare and Consumable Parts 20

Welch-Ilmvac

D uo S eal Belt-Drive Vacuum Pumps


Model 1397

Individual Spare Parts for Model 1397


ID A B C D E F G H I J K L M Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 CAT. No. 41-1492 61-8770 41-1484 41-1478 61-8691 1393L 41-1501 41-1482 41-1500 41-1497 41-1499 61-8689 61-8693 Description Pulley with Set Screw Large End Plate Shaft and Collar Large Rotor Large Ring Intake Nipple 1-5/8" I.D. Hose Dust Cap Oil Case Assembly Small End Plate Exhaust Ring Exhaust Rotor Center Plate Intake Chamber Mechanical Shaft Seal Kit, 1" V-Belt - 1397 Standard Exhaust Filter Replacement Exhaust Filter Element DuoSeal Vacuum Pump Oil -1 Qt. DuoSeal Vacuum Pump Oil -1 Ga. 5' x 1-5/8" I.D. Vacuum Hose Large Vane Metal (Requires 2) Small Vane Metal (Requires 2) Belt Guard/Base Kit Front Cover/Belt Guard Gas Ballast Valve Motor Pulley Oil Case Window (Requires 2) Oil Drain Valve 1 HP Motor, 115/230V, 60Hz, 1Ph

Major Repair Kit CAT. No. 1397K-08 for Model 1397


ID Qty. Description Major Repair Kit 1397K-08 1 1 Mechanical Shaft Seal, 1" CAT. No. 1401F 2 2 O-Ring 3 2 Woodruff Key 4 1 Key for Small Rotor 5 2 Large Vane Metal 6 4 Large Vane Spring 7 2 Large Spring Holder 8 1 Screen Filter 9 1 Intake Chamber Gasket 10 1 O-Ring 11 1 Oil Case Gasket ID 12 13 14 15 16 17 18 19 20 21 Qty. Description 1 Pressure Relief Valve 1 Ball Bearing 1 1 1 1 1 2 2 1 Spacer Disk Pressure Release Exhaust Valve Spacer Valve Backer Valve Flapper Small Vane Spring Small Vane Metal Small Spring Holder

H1401F H1397A H1417P-20 H1417H-01 H1407K-11 H1407K-15 H331080-5


41-1477 41-1487 1371F-01 41-2814 41-1736 41-0995 41-3753 726130 41-1940A

5 20

22

Minor Repair Kit CAT. No. 1397K-07 Contains same as Major Kit 1397K-08 except vane ID No. 5 and 20.

1 1 1 1 1 1 1 1 1

H - Suggested Spare and Consumable Parts

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21

D uo S eal Belt-Drive Vacuum Pumps


Model 1399

Individual Spare Parts for Model 1399


ID A B Qty. CAT. No. 1 41-2191 1 41-2369 Description ID Pump Pulley w/ Set Screw Intake Chamber Cover End Plate Shaft Oil Case Assembly Hose Adapter for 7/16" I.D. Hose Front Plate Rotor Inner Ring Qty. CAT. No. H1417 Description Standard Exhaust Filter Replacement H1417L Exhaust Filter Element (2 pk.) H1407K-11 DuoSeal Vacuum Pump Oil -1 Qt. H1407K-15 DuoSeal Vacuum Pump Oil -1 Ga. H331040-5 5' x 7/16" I.D. Vacuum Hose 41-1059 Vane

C D

1 1 1 1

61-8476C 41-2374 41-2378 1393J

Major Repair Kit CAT. No. 1399K-04 for Model 1399


ID Qty. Description Major Repair Kit 1399K-04 1 1 Mechanical Shaft Seal Kit, 5/8" CAT. No. 1401E 2 1 Gasket, Intake Chamber Cover 3 1 Woodruff Key 4 1 Woodruff Key 5 1 Gasket Oil Case 6 1 Screw 7 1 Thrust Disk 8 1 Retaining Ring 9 1 Washer for Shaft Collar ID 10 11 Qty. Description 2 Vane 2 Vane Spring

E F

10

12 13 14 15 16

1 1 1 1 1

Spring Holder for Vane Exhaust Valve Lock Washer Stud for Valve Cover Flat Washer Brass

G H I

1 1 1

41-1045 41-1040 41-1042

1 1 1 17 1 1

61-8901 61-8916 41-2377 726130 41-3753

Minor Repair Kit CAT. No. 1399K-03 Contains same as Major Kit 1399K-04 except vane ID No. 10.

1 1

Mechanical Shaft Seal Kit, 5/8" H1401E-01 Lip Shaft Seal Kit, 5/8" V-Belt H1399A

H1401E

Belt Guard Pump Base Motor Pulley with Set Screw Oil Drain Valve Oil Case Window 1/3 HP Motor, 115V, 60Hz, 1Ph

61-8622

H - Suggested Spare and Consumable Parts 22

Welch-Ilmvac

D uo S eal Belt-Drive Vacuum Pumps


Model 1400

Individual Spare Parts for Model 1400


ID A Qty. CAT. No. 1 41-2191 1 61-8540 Description Pump Pulley with Set Screw Oil Case Assembly Front Plate Inner Ring Rotor Back End Plate Hose Adapter for 7/16" I.D. Hose Intake Ring Shaft 9 1 1 1 1 1 1 1 ID Qty. CAT. No. H1417 Description Standard Exhaust Filter Replacement Exhaust Filter Element (2 pk._ DuoSeal Vacuum Pump Oil -1 Qt. DuoSeal Vacuum Pump Oil -1 Ga. 5' x 7/16" I.D. Vacuum Hose Vane Belt Guard Pump Base Gas Ballast Valve Motor Pulley with Set Screw Oil Drain Valve 1/3 HP Motor, 115V, 60Hz, 1Ph

Major Repair Kit CAT. No. 1400K-04 for Model 1400


ID Qty. Description Major Repair Kit 1400K-04 1 1 Mechanical Shaft Seal Kit, 5/8" CAT. No. 1401E 2 1 Gasket Oil Case 3 1 Lip Seal 4 1 Exhaust Valve 5 1 Stud for Valve Cover 6 1 Flat Washer Brass 7 4 Vane Spring 8 2 Spring Holder for Vane 9 4 Vane 10 1 O-Ring 11 1 Gasket, Intake Chamber Cover ID 12 13 Qty. Description 1 Intake Screen 1 O-Ring

H1417L H1407K-11 H1407K-15 H331040-5


41-1059 61-8901 61-8916 41-1736 41-0551 726130 61-8622

C D E F G H I

1 1 1 1 1 1 1

41-1045 41-1042 41-1040 61-8702 1393J 61-8675 41-1060

14 15 16 17

1 2 1 1

O-Ring Woodruff Key Retaining Ring Woodruff Key

18

1 Minor Repair Kit 1400K-03 Contains same as Major Kit 1400K-04 except vane ID No. 9.

1 1 1

Mechanical Shaft Seal Kit, 5/8" H1401E-01 Lip Shaft Seal Kit, 5/8" V-Belt H1400A

H1401E

19

H - Suggested Spare and Consumable Parts

www.welchvacuum.com

23

D uo S eal Belt-Drive Vacuum Pumps


Model 1402

Individual Spare Parts for Model 1402


ID Qty. CAT. No. A 1 61-8101 B 1 1393K C D E F G H I J 1 1 1 1 1 1 1 1 41-2045 61-8108D 41-1518 41-2074 41-2093 61-8250C 41-2092 61-8113C Description Oil Case Assembly Intake Adapter for 13/16" I.D. Hose Small End Plate Exhaust Ring Exhaust Rotor Pump Pulley with Set Screw Shaft Center Plate Intake Rotor Intake Ring 30 1 1 1 ID Qty. CAT. No. 18 1 41-1487 19 1 41-0959 1 1 1 1 1 1 1 1 2 1 2 4 2 Description Vane, Small (Requires 2) Vane, Large (Requires 2) 1371A-01 Belt Guard & Base Kit 61-8803 Belt Guard/Cover 41-1736 Gas Ballast Valve 41-0668 Motor Pulley with Set Screw 61-8912 Exhaust Plug/Cover 1401D-01 Shaft Lip Seal Kit, 3/4" 61-8698 Pump Base 41-1907A 1/2 HP Motor, 115/230V, 60Hz, 1Ph 61-2229A Oil Window Glass (Requires 2) 726130 Drain Valve 61-2370 61-1014 66-0304 Oil Window Cover (Requires 2) Screw (Requires 4) O-Ring (Requires 2)

23

Major Repair Kit CAT. No. 1402K-06 for Model 1402


ID Qty. Description Major Repair Kit 1402K-06 1 1 Mechanical Shaft Seal Kit, 3/4" CAT. No. 1401D 2 1 Gasket Intake Chamber Cover 3 6 Copper Washer 4 1 Intake Screen 5 1 Thrust Washer 6 1 Rotor Clip for Shaft 7 2 Woodruff Key 8 9 10 11 12 1 2 1 3 1 Gasket, Oil Case Woodruff Key O-Ring Thrust Disk Pressure Release Valve ID 13 14 Qty. Description 1 Ball Bearing 1 Exhaust Valve, Upper 1 3 6 2 2 1 2 2 Exhaust Valve, Lower Spring Holder Vane Spring Vane, Small Vane, Large Spacer for Valve Block Valve Spring Valve for Block

24

15 16 17 18 19 20 21 22

H1401D H1405A H1417P-10 H1417G H1407K-11 H1407K-15 H331060-5

Mechanical Shaft Seal Kit, 3/4" V-Belt Standard Exhaust Filter Replacement Exhaust Filter Element DuoSeal Vacuum Pump Oil -1 Qt. DuoSeal Vacuum Pump Oil -1 Ga. 5' x 13/16" I.D. Vacuum Hose

31 32 33 34

Minor Repair Kit CAT. No. 1402K-05 Contains same as Major Repair Kit 1402K-06 except vane ID No. 18 and 19.

H - Suggested Spare and Consumable Parts 24

Welch-Ilmvac

D uo S eal Belt-Drive Vacuum Pumps


Model 1405

Individual Spare Parts for Model 1405


ID Qty. CAT. No. A 1 61-8101 B 1 1393K Description Oil Case Assembly Intake Hose Adapter Kit for 13/16" I.D. Hose Small End Plate Exhaust Ring Exhaust Rotor Pump Pulley with Set Screw Shaft Center Plate Intake Rotor Intake Ring ID Qty. CAT. No. Description H1407K-15 DuoSeal Vacuum Pump Oil -1 Ga. H331040-5 5' x 7/16" I.D. Vacuum Hose 18 19 1 1 41-1487 41-0959 Vane, Small (Requires 2) Vane, Large (Requires 2) Belt Guard & Base Kit Belt Guard/Cover Motor Pulley with Set Screw Exhaust Plug/Cover Shaft Lip Seal Kit, 3/4" Pump Base 1/2 HP Motor, 115/230V, 60Hz, 1Ph Oil Window Glass (Requires 2) Drain Valve Oil Window Cover (Requires 2) Screw (Requires 4) O-Ring (Requires 2)

C D E

1 41-2045 1 61-8108D 1 41-1518 1 41-2074 1 41-2093 1 61-8250C 1 41-2092 1 61-8651

1 1371A-01 1 61-8803 1 41-0668 1 61-8912 1 1401D-01 1 61-8698 1 41-1907A

Major Repair Kit CAT. No. 1402K-06 for Model 1405


ID Qty. Description ID Qty. Description Major Repair Kit 1402K-06 13 1 Ball Bearing 1 14 1 Mechanical Shaft 1 Exhaust Valve, Upper Seal Kit, 3/4" CAT. No. 1401D 2 15 1 Gasket Intake 1 Exhaust Valve, Lower Chamber Cover 3 16 6 Copper Washer 3 Spring Holder 4 17 1 Intake Screen 6 Vane Spring 5 18 1 Thrust Washer 2 Vane, Small 6 19 1 Rotor Clip for Shaft 2 Vane, Large 7 20 2 Woodruff Key 1 Spacer for Valve Block 8 21 1 Gasket, Oil Case 2 Valve Spring 9 22 2 Woodruff Key 2 Valve for Block 10 1 O-Ring 11 Minor Repair Kit CAT. No. 1402K-05 3 Thrust Disk 12 1 Pressure Release Valve Contains same as Major Repair Kit 1402K-06 except vane ID No. 18 and 19.

F G H I J

1 H1401D

Mechanical Shaft Seal Kit, 3/4" V-Belt 1 H1405A H1417P-10 Standard Exhaust Filter Replacement H1417G Exhaust Filter Element H1407K-11 DuoSeal Vacuum Pump Oil -1 Qt.

30 31 32 33

1 61-2229A 1 726130 1 61-2370 1 61-1014

34

1 66-0304

H - Suggested Spare and Consumable Parts

www.welchvacuum.com

25

C hem S tar Pumps for Corrosive Gases


Model 1376N

Major Repair Kit CAT. No. 1376K-10 for Model 1376N


ID Qty. Description Major Repair Kit 1376K-10 1 1 Shaft Lip Seal Kit, 3/4" CAT. NO. 1401D-01 2 1 Gasket, Intake Chamber Cover 3 1 Intake Screen 4 1 Thrust Washer 5 2 Woodruff Key 6 2 Woodruff Key 7 2 Gasket, Oil Case 8 1 O-Ring 9 1 Pressure Release Valve 10 1 Ball Bearing 11 1 Exhaust Valve, Lower 12 1 Exhaust Valve, Upper 13 2 Vane, Small 14 3 Spring Holder 15 6 Spring for Vanes 16 2 Vane, Large 17 4 Valve Spring 18 4 Valve for Block 19 2 Spacer for Valve Block Minor Repair Kit CAT. No. 1376K-09 Contains same as Major Repair Kit 1376K-10 except vane ID No. 13 and 16. ID A B C D E F G H I J K L Qty. CAT. No. 1 61-8319B 1 1 1 1 1 1 1 1 1 1 1 1393G 41-2045 61-8108D 41-1518 61-8250C 41-1682 41-1688 41-2074 61-8684 41-1683 61-8687

Individual Spare Parts for Model 1376N


Description Oil Case Assembly ISO NW 25 Adapter 1-20" Small End Plate Exhaust Ring Small Rotor Center Plate Large Rotor Large Ring Pump Pulley with Set Screw Large End Plate Shaft Oil Case Spacer 30 31 32 33 34 1 1 1 1 1 1 1 1 1 1 1 ID Qty. CAT. No. H1417P-10 Description Standard Exhaust Filter Replacement Exhaust Filter Element Gold Vacuum Pump Oil -1 L. Gold Vacuum Pump Oil -1 Ga. 5' x 13/16" I.D. Vacuum Hose Belt Guard/Cover Pump Base Belt Guard & Base Kit Gas Ballast Valve Motor Pulley with Set Screw 1 HP Motor, 115/230V, 60Hz, 1Ph Oil Window Glass (Requires 2) Drain Valve Oil Window Cover (Requires 2) Screw (Requires 4) O-Ring (Requires 2)

H1417G H8995G-11 H8995G-15 H331060-5


61-8803 61-8698 1371A-01 41-1736 41-0668 41-1940A 61-2229A 726130 61-2370 61-1014 66-0304

20

1 1 1

H1401D-01 Shaft Lip H1401D H1405A


Seal Kit, 3/4" Shaft Mechanical Seal Kit V-Belt

H - Suggested Spare and Consumable Parts 26

Welch-Ilmvac

C hem S tar Pumps for Corrosive Gases


Model 1400N

Individual Spare Parts for Model 1400N


ID A B Qty. CAT. No. 1 41-2191 1 61-8548C Description Pump Pulley with Set Screw Oil Case Assembly Front Plate Inner Ring Rotor Back End Plate ISO NW 16 Adapter to 3/4"-20 Intake Ring Shaft Center Plate 9 1 1 1 1 1 1 1 1 ID Qty. CAT. No. H1417 Description Standard Exhaust Filter Replacement H1417L Exhaust Filter Element (2 pk.) H8995G-11 Gold Vacuum Pump Oil -1 L. H8995G-15 Gold Vacuum Pump Oil -1 Ga. H331040-5 5' x 7/16" I.D. Vacuum Hose 41-1059 Vane 61-8901 Belt Guard Pump Base Gas Ballast Valve Motor Pulley with Set Screw Oil Drain Valve Oil Case Window 1/3 HP Motor, 115V, 60Hz, 1Ph

Major Repair Kit CAT. No. 1400K-10 for Model 1400N


ID Qty. Description Major Repair Kit 1400K-10 1 1 Shaft Lip Seal Kit, 5/8" CAT. NO. 1401E-01 Gasket Oil Case Lip Seal Exhaust Valve Stud Baffle Flat Washer Brass Vane Spring Spring Holder for Vane Vane O-Ring ID 11 12 Qty. Description 1 Gasket, Intake Chamber Cover 1 Intake Screen

C D E F G H I J

1 1 1 1 1 1 1 1

41-1045 41-1042 41-1040 61-8701 1393F 61-8674 41-1060 61-8678

2 3 4 5 6 7 8 9 10

1 1 1 1 1 4 2 4 1

13 14 15 16 17

1 1 2 1 1

O-Ring O-Ring Woodruff Key Retaining Ring Woodruff Key

18

61-8916 41-1736 41-0551 726130 41-3753 61-8622

19 Minor Repair Kit CAT. No. 1400K-09 Contains same as Major Repair Kit 1400K-10 except vane I.D. No. 9. 1 1 1 1

H1401E-01 Shaft Lip Seal H1401E H1400A


Kit, 5/8" Mechanical Shaft Seal Kit, 5/8" V-Belt

H - Suggested Spare and Consumable Parts

www.welchvacuum.com

27

C hem S tar Pumps for Corrosive Gases


Model 1402N

Individual Spare Parts for Model 1402N


ID Qty. CAT. No. A 1 61-8319B B C D E F G H I J 1 1 1 1 1 1 1 1 1 1393G 41-2045 61-8108D 41-1518 41-2074 41-2093 61-8250C 41-2092 61-8113C Description Oil Case Assembly ISO NW 25 Adapter 1-20" Small End Plate Exhaust Ring Exhaust Rotor Pump Pulley with Set Screw Shaft Center Plate Intake Rotor Intake Ring ID Qty. CAT. No. H8995G-11 Description Gold Vacuum Pump Oil -1 L. Gold Vacuum Pump Oil -1 Ga. 5' x 13/16" I.D. Vacuum Hose Vane, Small (Requires 2) Vane, Large (Requires 2) Belt Guard & Base Kit Belt Guard/Cover Gas Ballast Valve Motor Pulley with Set Screw Pump Base 1/2 HP Motor, 115/230V, 60Hz, 1Ph Oil Window Glass (Requires 2) Drain Valve Oil Window Cover (Requires 2) Screw (Requires 4) O-Ring (Requires 2)

H8995G-15 H331060-5
18 19 1 1 1 1 1 1 1 1 1 1 1 1 1 41-1487 41-0959 1371A-01 61-8803 41-1736 41-0668 61-8698 41-1907A 61-2229A 726130 61-2370 61-1014 66-0304

Major Repair Kit CAT. No. 1402K-10 for Model 1402N


ID Qty. Description Major Repair Kit 1402K-10 1 2 3 4 5 6 7 8 9 10 11 12 1 1 6 1 1 1 2 1 2 1 3 1 Shaft Lip Seal Kit, 3/4" CAT. No. 1401D-01 Gasket Intake Chamber Cover Copper Washer Intake Screen Thrust Washer Rotor Clip for Shaft Woodruff Key Gasket, Oil Case Woodruff Key O-Ring Thrust Disk Pressure Release Valve Ball Bearing ID 14 15 16 17 18 19 20 21 22 Qty. Description 1 Exhaust Valve, Upper 1 Exhaust Valve, Lower 3 Spring Holder 6 2 2 1 2 2 Vane Spring Vane, Small Vane, Large Spacer for Valve Block Valve Spring Valve for Block

23

1 1 1

H1401D-01 Shaft Lip H1401D H1405A

Minor Repair Kit CAT. No. 1402K-09 Contains same as Major Repair Kit 1402K-10 except vane I.D. No. 18 and 19.

30 Seal Kit, 3/4" Shaft Mechanical 31 Seal Kit 32 V-Belt 33 34

H1417P-10 Standard H1417G

13

Exhaust Filter Replacement Exhaust Filter Element

H - Suggested Spare and Consumable Parts 28

Welch-Ilmvac

Direct-Drive Compact Vacuum Pumps


GEM Model 8890

Minor Repair Kit CAT. No. 8890K-02 for Model 8890


ID Qty. Description Minor Repair Kit 8890K-02 1 1 O-Ring 2 1 O-Ring 3 1 Intake Valve 4 2 Backer Valve 5 1 O-Ring 6 1 Lip Seal 3/8 7 1 Gasket 8 1 Coupling Rubber 9 1 Drip Pad 10 4 Rubber Bumper 11 1 Screw 12 1 Window Cover 13 1 Sight Glass Window

Individual Spare Parts for Model 8890


ID Qty. CAT. No. A 1 61-5356 B 1 1393X C 1 61-0006A D 1 61-1124B E 1 61-1121A F 1 61-0007A G 1 Description Motor 1/4 HP, 115/230V, 60 Hz, 1Ph Intake fitting Intake Rotor Set Rotor Shaft Key for Rotor Shaft (Requires 2) Exhaust Rotor Set Exhaust Filter Replacement Exhaust Filter Element (2 pk.) ID Qty. CAT. No. H8995P-11 H8995P-15 H331040-5 1 1 66-0304 11 2 62-1014 12 1 61-2370 13 1 61-2229A Description Premium Vacuum Pump Oil -1 Qt. Premium Vacuum Pump Oil -1 Ga. 5' x 7/16" I.D. Vacuum Hose Window O-Ring Screw Window Holder Window Glass

H1417 H1417L

H - Suggested Spare and Consumable Parts

www.welchvacuum.com

29

Direct-Drive Compact Vacuum Pumps


Model 8905

Individual Spare Parts for Model 8905 Minor Repair Kit CAT. No. 8905K-02 for Model 8905
ID 2 3 4 5 6 7 8 9 10 Qty. 1 1 2 2 1 1 2 2 1 Description O-Ring O-Ring Window O-Ring Valve Spring Valve Intake Valve Backer Valve O-Ring Gasket ID 11 12 13 14 15 16 17 18 19 20 Qty. 1 1 1 1 4 1 1 2 1 1 Description O-Ring Drip Pad O-Ring Coupling Rubber Rubber Bumper Disc Assembly, Isolator Valve O-Ring Screw Window Cover Glass Window ID Qty. CAT. No. Description A 1 H8905K-03 Lip Shaft Seal Kit CAT. No. 8905K-03 B 1 61-2177B Rotor ID Qty. CAT. No. Description Standard Exhaust Filter Replacement H1417L Exhaust Filter Element (2 pk.) H8995P-11 Premium Vacuum Pump Oil -1 Qt. H8995P-15 Premium Vacuum Pump Oil -1 Ga. H331040-5 5' x 7/16" I.D. Vacuum Hose

H1417

C D E F G

1 1 1 1 1

61-2179A 61-2178A 8905K-06 61-2308 61-5356

Exhaust Vane (Requires 2) Intake Vane (Requires 2) UnibarbTM 3/16" & 7/16" ID Hose Solenoid Coil Assembly Motor 1/4 HP, 115/230V, 60Hz, 1Ph

H - Suggested Spare and Consumable Parts 30

Welch-Ilmvac

Direct-Drive Compact Vacuum Pumps


Model 8907

Individual Spare Parts for Model 8907


ID Qty. CAT. No. Description A 1 H8917K-05 Lip Shaft Seal Kit CAT. No. 8917K-05 B 1 61-6460 Motor 1/2 HP, 115/230V, 60Hz, 1Ph C 1 8907K-06 UnibarbTM 13/16" & 7/16" I.D. Hose D 1 61-6051 Intake Vane (Requires 2) E 1 61-6052 Exhaust Vane (Requires 2) F 1 61-6464 Rotor H1417P-7 Standard Exhaust Filter Replacement Exhaust H1417R Filter Element H8995P-11 Premium Vacuum Pump Oil -1 Qt. H8995P-15 Premium Vacuum Pump Oil -1 Ga. ID Qty. CAT. No. H331040-5 Description 5' x 7/16" I.D. Vacuum Hose 5' x 13/16" I.D. Vacuum Hose Screw Window Holder Window Glass Window O-Ring Oil Drain Valve Oil Fill Plug

Minor Repair Kit CAT. No. 8917K-04 for Model 8907


ID 1 2 3 4 5 6 7 8 9 10 11 12 Qty. 1 1 1 1 4 1 1 1 1 1 3 1 Description Gasket O-Ring Gas Ballast Spring Gas Ballast Valve Rubber Feet Drip Pad O-Ring O-Ring O-Ring Rubber Coupling Lock Washer Nylon Gasket ID 13 14 15 16 17 18 19 20 21 22 23 24 24A Qty. 1 1 1 4 1 1 1 1 1 1 1 1 1 Description Orifice .014 O-Ring Bypass Valve Vane Spring Key Coupling Lip Seal, 3/4 Gasket Lip Seal Housing Lip Seal O-Ring Exhaust Valve Exhaust Valve Spring Oil Plug O-Ring

H331060-5
25 26 27 28 29 30 2 1 1 1 1 1 62-1014 61-6009 61-6027 66-0305 726130 61-6020

H - Suggested Spare and Consumable Parts

www.welchvacuum.com

31

Direct-Drive Compact Vacuum Pumps


Model 8912

Individual Spare Parts for Model 8912


ID Qty. CAT. No. Description A 1 H8917K-05 Lip Shaft Seal Kit CAT. No. 8917K-05 B 1 61-6460 Motor 1/2 HP, 115/230V, 60Hz, 1Ph C 1 8907K-06 UnibarbTM 13/16" & 7/16" I.D. Hose D 1 61-6050 Intake Vane (Requires 2) E 1 61-6053 Exhaust Vane (Requires 2) F 1 61-6464 Rotor 1 8907K-05 ISO NW 25 to 1-1/8" Intake Adapter H1417P-7 Standard Exhaust Filter Replacement H1417R Exhaust Filter Element ID Qty. CAT. No. Description H8995P-11 Premium Vacuum Pump Oil -1 Qt. H8995P-15 Premium Vacuum Pump Oil -1 Ga. H331040-5 5' x 7/16" I.D. Vacuum Hose H331060-5 5' x 13/16" I.D. Vacuum Hose 25 2 62-1014 Screw 26 27 28 29 1 1 1 1 61-6009 61-6027 66-0305 726130 Window Holder Window Glass Window O-Ring Oil Drain Valve

Minor Repair Kit CAT. No. 8917K-04 for Model 8912


ID 1 2 3 4 5 6 7 8 9 10 11 12 Qty. 1 1 1 1 4 1 1 1 1 1 3 1 Description Gasket O-Ring Gas Ballast Spring Gas Ballast Valve Rubber Feet Drip Pad O-Ring O-Ring O-Ring Rubber Coupling Lock Washer Nylon Gasket ID 13 14 15 16 17 18 19 20 21 22 23 24 24A Qty. 1 1 1 4 1 1 1 1 1 1 1 1 1 Description Orifice .014 O-Ring Bypass Valve Vane Spring Key Coupling Lip Seal 3/4 Gasket Lip Seal Housing Lip Seal O-Ring Exhaust Valve Exhaust Valve Spring Oil Plug O-Ring

30

61-6020

Oil Fill Plug

H - Suggested Spare and Consumable Parts 32

Welch-Ilmvac

Direct-Drive Compact Vacuum Pumps


Model 8917

Individual Spare Parts for Model 8917


ID Qty. CAT. No. Description A 1 H8917K-05 Lip Shaft Seal Kit CAT. No. 8917K-05 B 1 61-6460 Motor 1/2 HP, 115/230V, 60Hz, 1Ph C 1 8907K-06 UnibarbTM 13/16" & 7/16" I.D. Hose D 1 61-6049 Intake Vane (Requires 2) E 1 61-6052 Exhaust Vane (Requires 2) F 1 61-6464 Rotor 1 8907K-05 ISO NW 25 to 1-1/8" Intake Adapter H1417P-7 Standard Exhaust Filter Replacement H1417R Exhaust Filter Element ID Qty. CAT. No. Description H8995P-11 Premium Vacuum Pump Oil -1 Qt. H8995P-15 Premium Vacuum Pump Oil -1 Ga. H331040-5 5' x 7/16" I.D. Vacuum Hose H331060-5 5' x 13/16" I.D. Vacuum Hose 25 2 62-1014 Screw 26 27 28 29 1 1 1 1 61-6009 61-6027 66-0305 726130 Window Holder Window Glass Window O-Ring Oil Drain Valve

Minor Repair Kit CAT. No. 8917K-04 for Model 8917


ID 1 2 3 4 5 6 7 8 9 10 11 12 Qty. 1 1 1 1 4 1 1 1 1 1 3 1 Description Gasket O-Ring Gas Ballast Spring Gas Ballast Valve Rubber Feet Drip Pad O-Ring O-Ring O-Ring Rubber Coupling Lock Washer Nylon Gasket ID 13 14 15 16 17 18 19 20 21 22 23 24 24A Qty. 1 1 1 4 1 1 1 1 1 1 1 1 1 Description Orifice .014 O-Ring Bypass Valve Vane Spring Key Coupling Lip Seal, 3/4 Gasket Lip Seal Housing Lip Seal O-Ring Exhaust Valve Exhaust Valve Spring Oil Plug O-Ring

30

61-6020

Oil Fill Plug

H - Suggested Spare and Consumable Parts

www.welchvacuum.com

33

Direct-Drive Compact Vacuum Pumps


Model 8920

Individual Spare Parts for Model 8920 Minor Repair Kit CAT. No. 8915K-02 for Model 8920
ID 1 2 3 4 5 6 6a 7 8 9 10 11 Qty. Description 1 O-Ring 1 1 4 1 1 1 1 1 1 1 3 Gasket Shaft Seal Housing Vane Spring O-Ring Gas Ballast Valve Gas Ballast Valve Spring Exhaust Valve Spring Woodruff Key Lip Seal, 3/4 O-Ring Bypass Valve ID 12 13 14 15 16 17 18 19 20 21 22 23 Qty. Description 2 Bypass Valve Spring 1 Gasket 1 Gas Ballast Spring 1 1 1 1 1 2 1 1 1 O-Ring O-Ring Coupling Sleeve Drip Pad O-Ring Screw Window Cover Window Cover O-Ring ID Qty. CAT. No. A 1 8920K-06 B C D E 1 1 1 1 61-9595C 61-9616B Description UnibarbTM 9/16" & 13/16" I.D. Hose Rotor ID Qty. CAT. No. H8995P-11 Description Premium Vacuum Pump Oil -1 Qt. Premium Vacuum Pump Oil -1 Ga. 5' x 13/16" I.D. Vacuum Hose 5' x 13/16" I.D. Vacuum Hose Screw

H8995P-15 H331060-5 H331060-5


20 2 62-1014

1 1

Intake Vane (Requires 2) 61-9615A Exhaust Vane (Requires 2) 61-5359 Motor 3/4 HP 115/230V, 50/60Hz, 1Ph 61-9935 Solenoid Coil Assembly 8907K-05 ISO NW 25 to 1-1/8" Intake Adapter H1417P-10 Standard Exhaust Filter Replacement Exhaust H1417G Filter Element

21 22 23

1 1 1

61-2370 61-2229A 66-0304

Window Holder Window Glass Window O-Ring

H - Suggested Spare and Consumable Parts 34

Welch-Ilmvac

Direct-Drive Compact Vacuum Pumps


Model 8925

Individual Spare Parts for Model 8925


ID Qty. CAT. No. A 1 8920K-06 Description UnibarbTM 9/16" & 13/16" I.D. Hose Rotor ID Qty. CAT. No. Description H8995P-11 Premium Vacuum Pump Oil -1 Qt. H8995P-15 Premium Vacuum Pump Oil -1 Ga. H331060-5 5' x 13/16" I.D. Vacuum Hose H331060-5 5' x 13/16" I.D. Vacuum Hose 20 2 62-1014 Screw

Minor Repair Kit CAT. No. 8925K-02 for Model 8925


ID 1 2 3 4 5 6 7 8 9 10 11 12 Qty. 1 1 1 1 1 1 5 1 1 1 3 2 Description O-Ring O-Ring Gasket Shaft Seal Housing Gas Ballast Spring Exhaust Valve Spring Vane Spring Woodruff Key Lip Seal O-Ring Bypass Valve Bypass Valve Spring ID 13 14 15 16 17 18 19 20 21 22 23 24 Qty. 1 1 1 1 1 1 4 3 2 1 1 1 Description Gasket Gas Ballast Valve Drip Pad O-Ring O-Ring Coupling Sleeve Rubber Bumper Lock Washer Screw Window Cover Window Cover O-Ring

B C D E

1 1 1 1

61-5304 61-9571B

1 1

Intake Vane (Requires 2) 61-9570A Exhaust Vane (Requires 2) 61-5359 Motor 3/4 HP 115/230V, 50/60Hz, 1Ph 21 61-9935 Solenoid Coil Assembly 8907K-05 ISO NW 25 to 1-1/8" 22 Intake Adapter 23 H1417P-10 Standard Exhaust Filter Replacement Exhaust H1417G Filter Element

1 1 1

61-2370 61-2229A 66-0304

Window Holder Window Glass Window O-Ring

H - Suggested Spare and Consumable Parts

www.welchvacuum.com

35

Refrigeration Commercial Duty HVAC Pumps


Models 1402B-46/1376B-46/1397B-46/CRR-1/CRR-1A, C

DuoSeal Belt-Drive Pumps Low pump RPM insures long service life. Large oil reservoir dilutes contaminants.

Capture Pump

1402B-46
Major Repair Kit CAT. No. 1402K-47 1376K-46 1397K-47 1373K-06 1373K-06 1373K-06

1376B-46
Minor Repair Kit CAT. No. 1402K-46 1376K-46 1397K-46 1373K-05 1373K-05 1373K-05 Intake Fitting & O-Ring CAT. No. 41-2984, 61-8581 41-2984, 61-8581 61-8274B, 41-0961 1" NPT Intake Thread 1" NPT Intake Thread 1" NPT Intake Thread

1397B-46

CRR-1A
Mechanical Shaft Seal Kit CAT. No. 1401D 1401D 1401D 1401D 1 HP 1401D 1401D

Pump Model 1402B-46 1376B-46 1397B-46 CRR-1 CRR-1A CRR-1C

Motor CAT. No. 41-1907A 41-1940A 41-1940A 41-1940A -

Motor HP 1/2 HP 1 HP 1 HP

Models 8920A-46/8925A-46

Direct-Drive Pumps Lightweight with high volume capacity


Pump Model 8920A-46 8925A-46 Minor Repair Kit CAT. No. 8915K-02 8925K-02 Shaft Seal Kit CAT. No. 61-9589A 61-9589A Intake Fitting & O-Ring CAT. No. 61-5350, 66-0250 61-5350, 66-0250 Motor CAT. No. 61-5359 61-5359 Motor HP 3/4 HP 3/4 HP

8920A-46/8925A-46

See pages 35-36 for parts views and additional individual spare parts.

36

Welch-Ilmvac

Chemvac Pump Systems


Chemvac Model P6Z-101/P12Z-101/P23Z-301

P 6 Z-101

P 12 Z-101 / P 23 Z-301

Rotary Vane Kits for Chemvac Systems Minor kit includes all necessary seals (shaft seal, O-Rings, valves, ...) Major kit includes minor kit plus vanes, springs, oil glass
For Pump Model P 6 Z-101 P 12 Z-101 P 23 Z-301 Minor Kit CAT. No. 302081 302082 302082 Major Kit CAT. No. 302076 302079 302080

Major Kit

Minor Kit

Diaphragm Pump Kits for Chemvac Systems Service kit includes diaphragm, valves and O-Rings.
Pump Model (MP/MPC) P 6 z-101 P 12 Z-101 P 23 Z-301 Kit CAT. No. 402008-01 402008-01 402041-02

www.welchvacuum.com

37

Chemical Duty PTFE Dry Vacuum Pumps


DryFast Model 2014

Note: All headscrews need to be tighten with torque specs: 13.00 - 13.50 inch per pound.

Single Head Service Kit CAT. No. 8915K-02 for Model 2014
ID Qty. Description Single Head Service Kit 2047K-01 1 1 O-Ring 2 1 Valve Holder, Exhaust 3 1 Exhaust Valve, perfluoroelastomer 4 1 Intake Valve, perfluoroelastomer 5 1 Diaphragm Mold, PTFE 6 10 Diaphragm Shim

Individual Spare Parts for Model 2014


ID A B C Qty. 1 1 1 CAT. No. 61-3904 61-3901 2014K-01 Description Intake Adapter, 14M x 3/8 Barb Exhaust adapter, 14M x 1/8 FPT Con Rod Assembly

38

Welch-Ilmvac

Chemical Duty PTFE Dry Vacuum Pumps


DryFast Ultra Models 2032/2042

Note: All headscrews need to be tighten with torque specs: 13.00 - 13.50 inch per pound.

Single Head Service Kit CAT. No. 2047K-01 for Models 2032/2042
ID Qty. Description Single Head Service Kit 2047K-01 1 1 Connecting Rod Assembly 2 1 Intake Valve 3 1 Exhaust Valve 4 1 O-Ring 5 2 O-Ring

Individual Spare Parts for Models 2032/2042


ID A B C Qty. 1 1 1 CAT. No. 61-3904 61-3901 2014K-01 Description Intake Adapter, 14M x 3/8 Barb Exhaust adapter, 14M x 1/8 FPT Con Rod Assembly

www.welchvacuum.com

39

Chemical Duty PTFE Dry Vacuum Pumps


DryFast Models 2034/2044

Note: All headscrews need to be tighten with torque specs: 13.00 - 13.50 inch per pound.

Single Head Service Kit CAT. No. 2037K-01 for Models 2034/2044
ID Qty. Description Single Head Service Kit 2037K-01 1 1 Diaphragm Mold, PTFE 2 1 Intake/Exhaust Valve 3 1 O-Ring 4 1 O-Ring

Individual Spare Parts for Models 2034/2044


ID A B C Qty. 1 1 1 CAT. No. 61-3904 61-3901 2014K-01 Description Intake Adapter, 14M x 3/8 Barb Exhaust adapter, 14M x 1/8 FPT Con Rod Assembly

40

Welch-Ilmvac

Chemical Duty PTFE Dry Vacuum Pumps


DryFast Models 2037/2047

Note: All headscrews need to be tighten with torque specs: 13.00 - 13.50 inch per pound.

Single Head Service Kit CAT. No. 2037K-01 for Models 2037/2047
ID Qty. Description Single Head Service Kit 2037K-01 1 1 Diaphragm Mold, PTFE 2 2 Intake Valve, perfluoroelastomer 3 1 O-Ring 4 2 O-Ring

Individual Spare Parts for Models 2037/2047


ID A B C Qty. 1 1 1 CAT. No. 61-3904 61-3901 2014K-01 Description Intake Adapter, 14M x 3/8 Barb Exhaust adapter, 14M x 1/8 FPT Con Rod Assembly

www.welchvacuum.com

41

Chemical Duty PTFE Dry Vacuum Pumps


Self-Cleaning Dry Vacuum Systems Models 2025/2026/2027/2028

Tubing Service Kit CAT. No. 2025K-06 for Models 2025/2026/2027/2028


ID Qty. Description Tubing Service Kit 2025K-06 1 4 Hose Clamp 5/16" 2 2 Hose Clamp 1/8" 3 0.35 ft. Tubing 4 1.60 ft. Tubing 5 1.30 ft. Tubing 6 1 Gasket 7 1 U-Clamp

Individual Spare Parts for Models 2025/2026/2027/2028


ID 81 81 9 10 Qty. 1 1 2 2 CAT. No. 726123 726125 1423B 1415B Description Analog Vacuum Gauge 2"Dial (mbar/kPa) Analog Vacuum Gauge 2"Dial (in Hg/cm Hg) Glass Jar Assembly Replacement Glass Jar

1. For models 2025 and 2026

42

Welch-Ilmvac

Chemical Duty PTFE Dry Vacuum Pumps


Self-Cleaning Dry Vacuum Systems Models2025/2026/2027/2028

Note: All headscrews need to be tighten with torque specs: 13.00 - 13.50 inch per pound.

Single Head Service Kit CAT. No. 2037K-01 for Model 2025
ID 1 2 3 4 Qty. 1 2 1 2 Description Diaphragm Mold Intake Valve O-Ring O-Ring

Individual Spare Parts for Models 2025


ID A Qty. CAT. No. 1 2014K-01 Description Con Rod Assembly

Note: All headscrews need to be tighten with torque specs: 13.00 - 13.50 inch per pound.

Single Head Service Kit CAT. No. 2047K-01 for Models 2026/2027/2028
ID 1 2 3 4 5 Qty. 1 2 1 1 2 Description Diaphragm Mold Intake Valve Exhaust Valve O-Ring O-Ring

Individual Spare Parts for Models 2026/2027/2028


ID A Qty. CAT. No. 1 2014K-01 Description Con Rod Assembly

www.welchvacuum.com

43

Chemical Duty PTFE Dry Vacuum Pumps


VariFlow Models 8115D-20/2042D-20

Note: All headscrews need to be tighten with torque specs: 13.00 - 13.50 inch per pound.

Single Head Service Kit CAT. No. 2047K-01 for Models 8115D/2042D-20
ID Qty. Description Single Head Service Kit 2047K-01 1 1 Diaphragm Mold 2 3 4 5 2 1 1 2 Intake Valve Exhaust Valve O-Ring O-Ring ID A B C Qty. 1 1 1

Individual Spare Parts for Models 8115D/2042D-20


CAT. No. 61-3904 61-3901 2014K-01 Description Intake Adapter, 14M x 3/8 Barb Exhaust adapter, 14M x 1/8 FPT Con Rod Assembly

44

Welch-Ilmvac

Chemical Duty PTFE Dry Vacuum Pumps


GELMASTER Model 1426

GELMASTER Two Head Service Kit CAT. No 1426K-01 for Model 1426
ID Qty. Description GELMASTER Two Head Service Kit 1426K-01 1 2 Diaphragm 2 8 Screw 3 8 Screw 4 4 Screw 5 4 Flapper Valve 6 4 Flapper Valve Keeper Strip 7 2 Valve Plate Gasket ID 8 9 10 11 12 13 14 15 Qty. Description 8 Screw 1 Vapor Collector Gasket 2 1 1 1 1 1 Window Holder O-Ring Fillers Plug Filler Plug O-Ring Drain Valve Vapor Collector Window Exhaust Silencer

www.welchvacuum.com

45

MP/MPC High Flow Dry Vacuum Pumps


Models 301E/301T/601E/301Z/601T/901Z/1201E/1201T/1801Z/2401E

MPC 301 E

MPC 301Z / MPC 601 E

MPC 601 T / MPC 901 Z / MPC 1201 E

MPC 1201 T/ MPC 1801 Z / MPC 2401 E

LVS 105 T-10 ef

Chemical and Standard Duty Diaphragm Pumps & Laboratory Vacuum Systems (LVS)
Pump Model (MP/MPC) 301 E 601 E, 301 Z, 301 Z ef 1201 E, 901 Z, 601 T, 601 T ef, 301 V 2401 E, 1801 Z, 1201 T, 1201 T ef LVS 105 T-10 ef 301 E, 301 Z ef, 601 E, 301 E, 301 Z ef, 601 E, 1201 T ef, 2401 E CAT. Kit No. 402046-US 402041-US 402041-US 402043-US 402044-US 402106-US Description Complete diaphragm, valve and o-ring replacement kit Complete diaphragm, valve and o-ring replacement kit Complete diaphragm, valve and o-ring replacement kit Complete diaphragm, valve and o-ring replacement kit Complete diaphragm, valve and o-ring replacement kit MP/MPC Tool Kit, 19mm wrench, Allen key and adjustable spanner wrench.

46

Welch-Ilmvac

Standard Duty Dry Vacuum Pumps


VariFlow Models 8111D-25/8113D-25

Note: All headscrews need to be tighten with torque specs: 13.00 - 13.50 inch per pound.

Two Head Service Kit CAT. No. 8111K-01 for Models 8111D-25/8113D-25
ID Qty. Description Service Kit 8111K-01 1 12 Shims 2 3 4 5 2 4 2 2 Diaphragm Valves O-Ring, cover O-Ring, cont-tube

Individual Spare Parts for Models 8111D-25/8113D-25


ID A B C D Qty. 1 1 1 1 CAT. No. 51-4354 1412C 66-0314 51-4329 Description Intake Fitting NW16 x 1/4 NPT Exhaust Silencer Vibration Mount Controller Board

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47

Standard Duty Dry Vacuum Pumps


WOB-L Models 2522B-01/2522C-02/2534B-01

Comprehensive Service Kits for Models 2522B-01/2522C-02/2534B-01


Service Kit Service Kit Seal Service CAT. No. CAT. No. Kit CAT. No 2522K-03 2534K-03 2522K-04 ------1 _______ _______ 1 ---2 2 ---4 1 1 1 1 1 1 1 2 ---3 1 4 1 1 1 1 1 1 1 2 ---3 1 ---1 ---1 1 1 1 1 2 ---3 1 Feet Service Kit CAT. No. 2500K-04 ---------------------------------4 -------

ID 1 2 3 4 5 6 7A 7B 8 10 12 13 16 17

Qty. CAT. No. 1 2522K-01 _______ 2534K-01 1 Note 1 1 1 1 1 1 1 1 2 2 1 1 1 Note 1

Description Connecting Rod Ass'y Handle Screw Head Screw

Note 1 Gasket Seal 2565K-02 Valve Plate Assembly 2 Note 1 O-Ring Note 1 Jar Plastic Note 1 Jar Plastic Note 1 Filter Element Note 1 Ball Note 1 Gasket Note 1 Rubber Suction Feet Note 1 Replacement Filters Note 1 O-Ring

Individual Spare Parts for Model 2522B-01 (115V 60Hz)


ID 9 11 14 15 Qty. 1 1 1 1 CAT. No. 726025 726021 2522K-06 2522K-05 Description Pressure Gauge Vacuum Gauge Pressure Regulator Assembly Vacuum Regulator Assembly

Individual Spare Parts for Model 2522C-02 (230V 50Hz USA)


ID 9 11 14 15 Qty. 1 1 1 1 CAT. No. 726025 726024 2522K-06 2522K-05 Description Pressure Gauge Vacuum Gauge Pressure Regulator Assembly Vacuum Regulator Assembly

Individual Spare Parts for Model 2534B-01 (115V 60Hz)


ID 9 11 14 15 Qty. 1 1 1 1 CAT. No. 726025 726021 2522K-06 2522K-05 Description Pressure Gauge Vacuum Gauge Pressure Regulator Assembly Vacuum Regulator Assembly

Note 1. These parts are not available separately, but are supplied in the repair kits. 2. 2565K-02 Valve Plate Assembly also includes O-Rings #4 and #6.

48

Welch-Ilmvac

Standard Duty Dry Vacuum Pumps


WOB-L Models 2522C-05/2534C-02

Comprehensive Service Kits for Models 2522C-05/2534C-02


Service Kit Seal Service CAT. No. Kit CAT. No. 2546K-03 2546K-04 1 ---4 1 1 1 1 1 1 1 1 ------1 ---1 ---1 1 1 1 1 1 1 1 1 Feet Service Kit CAT. No. 2500K-04 ---------------------------4 ----------

ID 1 3 4 5 6 7 8 10 12 13 16 17 18

Qty. CAT. No. 1 2534K-10 4 1 1 1 2 1 1 2 2 1 1 1 Note 1 Note 1 2567K-02 Note 1 Note 1 Note 1 Note 1 Note 1 Note 1 Note 1 Note 1 Note 1

Description Connecting Rod Assembly Head Screw Gasket Seal Valve Plate Assembly 2 O-Ring Jar Plastic Filter Element Ball Gasket Rubber Suction Feet Piston Cup Seal Retainer Screw O-Ring

Individual Spare Parts for Models 2522C-05 (100V 50/60Hz)


ID 9 11 14 15 Qty. 1 1 1 1 CAT. No. 726025 726022 2522K-06 2522K-05 Description Pressure Gauge Vacuum Gauge Pressure Regulator Assembly Vacuum Regulator Assembly

Individual Spare Parts for Model 2534C-01 (230V 50/60Hz USA)


ID 9 11 14 15 Qty. 1 1 1 1 CAT. No. 726025 726022 2522K-06 2522K-05 Description Pressure Gauge Vacuum Gauge Pressure Regulator Assembly Vacuum Regulator Assembly

Individual Spare Parts for Model 2534C-02 (230V 50/60Hz EU)


ID 9 11 14 15 Qty. 1 1 1 1 CAT. No. 726025 726024 2522K-06 2522K-05 Description Pressure Gauge Vacuum Gauge Pressure Regulator Assembly Vacuum Regulator Assembly

Note 1. These parts are not available separately, but are supplied in the repair kits. 2. 2565K-02 Valve Plate Assembly also includes O-Rings #4 and #6.

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49

Standard Duty Dry Vacuum Pumps


WOB-L Models 2545B-01/2546C-01/2546C-02

Comprehensive Service Kits for Models 2545B-01/2546C-01/2546C-02


Service Kit Part CAT. No. Qty. Number Description 2546K-03 1 2546K-01 Connecting Rod 1 Assembly 4 Note 1 Head Screw 4 1 Note 1 Gasket Seal 1 1 1 2 1 1 2 2 1 1 1 2567K-02 Valve Plate Ass'y Kit 2 Note 1 O-Ring Cylinder Note 1 Jar Plastic Note 1 Filter Element Note 1 Ball Note 1 Gasket Note 1 Rubber Suction Feet Note 1 Piston Cup Seal Note 1 Retainer Screw Note 1 O-Ring 1 1 1 1 1 1 1 ------1 1 1 1 1 1 1 1 1 1 Seal Service Kit CAT. No. 2546K-04 ------1 Feet Service Kit CAT. No. 2500K-04 ---------------------------4 ----------

ID 1 3 4 5 6 7 8 10 12 13 16 17 18

Individual Spare Parts for Models 2545B-01 (115V 60Hz) 2546C-01 (230V 50/60Hz)
ID 9 11 14 15 Qty. 1 1 1 1 CAT. No. 726025 726021 2522K-06 2522K-05 Description Pressure Gauge Vacuum Gauge Pressure Regulator Assembly Vacuum Regulator Assembly

Individual Spare Parts for Model 2546C-02 (230V 50/60Hz)


ID 9 11 14 15 Qty. 1 1 1 1 CAT. No. 726025 726024 2522K-06 2522K-05 Description Pressure Gauge Vacuum Gauge Pressure Regulator Assembly Vacuum Regulator Assembly

Note 1. These parts are not available separately, but are supplied in the repair kits. 2. 2565K-02 Valve Plate Assembly also includes O-Rings #4 and #6.

50

Welch-Ilmvac

Standard Duty Dry Vacuum Pumps


WOB-L Models 2562/2567

Comprehensive Repair Kits for Models 2562/2567


Service Kit Seal Service Feet Service CAT. No. Kit CAT. No. Kit CAT. No 2567K-03 2567K-04 2500K-04 2 ------2 2 2 1 6 ---2 2 2 ---2 2 ------------2 2 ---------------4 ---------ID 5 11 B B C D E E

ID 1 2 3 4 5 6 7 8 9 10

Qty. CAT. No. 2 2567K-01 2 2 2 1 6 4 2 2 2 2567K-02 Note 1 Note 1 1412C Note 1 2500K-04 Note 1 Note 1 Note 1

Description Connecting Rod Assembly Valve Plate Ass'y Kit O-Ring Cylinder Gasket Seal Exhaust Muffler Head Screw Rubber Suction Feet Retainer Screw Piston Cup Handle Screw

Individual Spare Parts for Models 2567B-50 /2567C-50


Qty. 1 1 1 1 1 1 1 1 Part Number 1412C 2565K-50 726021 726024 61-5142 61-9772 1415B 1415C Description Exhaust Muffler Vacuum Regulator Kit with Inlet Separator Jar Vacuum Gauge, in. Hg, cm Hg Vacuum Gauge - mbar/kPa Regulating Valve (without Knob #61-5148) Jar Gasket PTFE Fluoroelastomer Glass Jar, Inlet Trap Plastic Jar, Inlet Trap

Note 1. These parts are not available separately, but are supplied in the repair kits.

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51

Standard Duty Dry Vacuum Pumps


WOB-L Models 2561/2563

Comprehensive Repair Kits for Models 2561/2563


Service Kit Gasket Kit Feet Service CAT. No. CAT No. Kit CAT No. 2563K-03 2567K-04 2500K-04 ---------2 2 2 2 2 ---2 ---2 2 ---2 ---2 ---------------4 ----

Individual Spare Parts for Models 2561B-50 /2561C-50/2561C-56


ID A 9 B B C D E E Qty. 1 1 1 1 1 1 1 1 Part Number 51-4354 2565K-50 726021 726024 61-5142 61-9772 1415B 1415C Description NW 25 x 1/4" NPT with I.D. 1/4" NPT thread Vacuum Regulator Kit with Inlet Separator Jar Vacuum Gauge, in. Hg, cm Hg Vacuum Gauge - mbar/kPa Regulating Valve (without Knob #61-5148) Jar Gasket PTFE Fluoroelastomer Glass Jar, Inlet Trap Plastic Jar, Inlet Trap

ID 1 2 3 4 5 6 7 8

Qty. CAT. No. 2 2563K-01 2 2 2 2 6 4 2 2567K-02 Note 1 Note 1 Note 1 Note 1 Note 1 Note 1

Description Connecting Rod Assembly Valve Plate Ass'y Kit O-Ring Cylinder Gasket Seal Cylinder Sleeve Piston Cup Rubber Suction Feet Retainer Screw

Note 1. These parts are not available separately, but are supplied in the repair kits.

52

Welch-Ilmvac

Standard Duty Dry Vacuum Pumps


WOB-L Models 2580/2585

Comprehensive Repair Kits for Models 2580/2585


Service Kit Gasket Kit Feet Service CAT. No. CAT No. Kit CAT No. 2585K-03 2585K-04 2500K-04 2 2 4 8 2 2 1 2 4 2 4 -

ID 1 2 3 4 5 6 7 8

Qty. CAT. No. 2 2585K-01 2 2 8 4 2 2 1 Note 1 Note 1 Note 1 Note 1 2585K-02 Note 1 1412C

Description Connecting Rod Assembly Kit Gasket Seal O-Ring, Connector Tube Head Screw Rubber Suction Feet Valve Plate Ass'y Kit O-Ring Cylinder Muffler

Individual Spare Parts for Models 2580/2585


ID 1 8 9 B B C D E E Qty. 1 1 1 1 1 1 1 1 1 Part Number 2585K-01 1412C 2585K-50 726021 726024 61-5142 61-9772 1415B 1415C Description Connecting Rod Assembly Kit Muffler Vacuum Regulator Kit with Inlet Separator Jar Vacuum Gauge, in. Hg, cm Hg Vacuum Gauge - mbar/kPa Regulating Valve (without Knob #61-5148) Jar Gasket - PTFE Fluoroelastomer Glass Jar, Inlet Trap Plastic Jar, Inlet Trap

Note 1. These parts are not available separately, but are supplied in the repair kits.

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53

Standard Duty Dry Vacuum Pumps


WOB-L Models 2581B-24/50, 2581C-24/50

2581B-24

2581B-50

Comprehensive Repair Kits for Model 2581


Part Qty. Number 2 Note 1 2 Note 1 2 Note 1 1 2 2 2 8 1 4 Note 1 Note 1 Note 1 Note 1 Note 1 Note 1 Note 1 Service Kit Gasket Kit Feet Service CAT. No. CAT. No. Kit CAT. No. 2581K-03 2581K-04 2500K-04 ---------2 ------2 ------1 2 2 2 6 1 ---1 2 2 2 ---1 ---------------------4

ID 1 2 3 4 5 6 7 8 9 10

Description Piston Cup Cylinder Sleeve O-Ring Cylinder Valve Intake / Intake Stage Valve Exhaust O-Ring Valve Plate O-Ring Connector Tube Head Screw Valve Intake/Exhaust Stage Rubber Suction Feet

Individual Spare Parts for Models 2581B-50 /2581C-50


ID A 11 B B C D E E Qty. 1 1 1 1 1 1 1 1 Part Number 624473 2585K-50 726021 726024 61-5142 61-9772 1415B 1415C Description NW 25 x 3/8" NPT with I.D. 3/8" NPT thread Vacuum Regulator Kit with Inlet Separator Jar Vacuum Gauge, in. Hg, cm Hg Vacuum Gauge - mbar/kPa Regulating Valve (without Knob #61-5148) Jar Gasket - PTFE Fluoroelastomer Glass Jar, Inlet Trap Plastic Jar, Inlet Trap

Note 1. These parts are not available separately, but are supplied in the repair kits.

54

Welch-Ilmvac

Standard Duty Dry Vacuum Pumps


Aspiration System Model 2515
Replacement Jars for Aspiration Stations
Spare receiver kit (1475K-20) includes a 1.2 liter autoclavable jar, 6ft. of tubing and two hydrophobic filters.
Pump Model 2511B-75, 2511C-75 2515B-75, 2515C-75 CAT. No. 1475K-20

2511

Repair Kits for Model 2515


ID 1 2 Description Connecting Rod Assembly Valve Plate Assembly Model 2515B-75 Kit CAT. No. ---2515K-02 Models 2515C-75/2515C-76 Kit CAT. No. ---2515K-22

Cell Culture - Hand Held Pipettor for Aspiration Stations Model 1475K-10
CONTROL YOUR ASPIRATION APPLICATION WITH EASE. The handheld pipettor system (1475K-10) provides pressure sensitive button control and enables quick conversion for aspiration from a tight residual suction to prevent drippage during pipette use; closing the adjustment screw stops all residual vacuum. Single channel and four and eight channel stainless steel manifold adapters work well with a wide range of liquid media. The single and eight channel disposable tip adapters include a convenient tip ejector. Also for use with standard volumetric pipettes. The entire unit is autoclavable and disassembles easily for cleaning. Quick pipette / manifold adaptation Precise vacuum control button Ergonomoic design lessens strain Solution contact surfaces autoclavable Ordering Information
Description CAT. No. Image 1475K-10

A - Base Package
E - Pasteur Pipette Adapter

Handheld pipettor with 1 channel stainless steel 40mm aspiration adapter and Pasteur pipette adapter Adapter, stainless steel tip, 40mm 8-channel adapter, stainless steel 1-channel adapter for disposable tips, without ejector Rubber adapter for Pasteur pipettes 8-channel adapter for disposable tips, with ejector Adapter, stainless steel tip, 150mm 4-channel adapter, stainless steel tips, 40mm Adapter, stainless steel tip, 280mm 1-channel adapter for disposable tips, with injector Spare receiver kit-Includes: 6 ft. tubing, 1.2 liter autoclavable jar with lid and two hydrophobic filters Replacement hydrophobic filters (10)

1475K-10 1475K-01 1475K-02 1475K-03 1475K-04 1475K-05 1475K-06 1475K-07 1475K-08 1475K-09 1475K-20 1475K-21

A B C D E F H I J K L M

Microtiter Format Manifolds


C I

Disposable Pipette Tip Adapters


D K F

Cannula-Style Needles
B H J

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55

Peristaltic - Fluid Transfer Pumps


Models 3100/3200

Replacement Cartridges for Models 3100/3200


Material Applications Silicone Biofluids / Food PVC General Lab, Viscous Fluids

Tubing I.D. (Flow Rate Range) 1.6mm (3-30 ml/min) - 5 pack 3.2mm (10-130 ml/min) - 5 pack 4.5mm (30-300 ml/min) - 5 pack

Tubing Cartridges Tubing Cartridges (5 each) CAT. No. (5 each) CAT. No. 3432K-01 3434K-01 3432K-02 3434K-02 3432K-04 3434K-04

3100

3200

Service Kit CAT. No. 3200K-02 for Models 3100/3200


ID 1 2 3 4 Qty. 1 1 1 1 Description Pump Head Roller Carrier Lock Rolling Band

3 1 tubing cartridge 4 2

Index
Catalog No.
1201E 1201T 1371A-01 1371A-01 1373K-05 1373K-06 1374 1374A 1374K-07 1374K-08 1376 1376B-46 1376K-05 1376K-06 1376K-09 1376K-10 1376K-46 1376K-47 1376N 1380 1380K-03 1380K-04 1393F 1393G 1393G 1393H 1393J 1393K 1393L 1393N 1393P 1393X 1397 1397A

Page No.
46 46 19,20,24,25,26 26 36 36 18 18 18 18 19 36 19 19 26 26 36 36 26 20 20 20 7,27 7,26,28 28 7 22,23 19,20,24,25 18,21 8 8 7,29 21 21

Catalog No.
1397B-46 1397K-07 1397K-08 1397K-46 1397K-47 1399 1399A 1399K-03 1399K-04 1400 1400A 1400K-03 1400K-04 1400K-09 1400K-10 1400N 1401D 1401D-01 1401E 1401E-01 1401F 1402 1402B-46 1402K-02 1402K-05 1402K-06 1402K-09 1402K-10 1402K-46 1402K-47 1402N 1405 1405A 1407K-11

Page No.
36 21 21 36 36 22 22 22 22 23 23,27 23 23 27 27 27 19,20,24,25,26,28 19,20,24,25,26 22,23,27 22,23,27 18,21 24 36 25 24,25 24 28 28 36 36 28 25 19,20,24,25,26,28 3

Catalog No.
1407K-15 1407K-20 1412C 1412D 1412E 1415B 1415C 1415D 1416B 1416C 1416C-01 1416D 1416E-01 1416E-02 1416H 1416H-01 1417 1417G 1417H-01 1417L 1417P-10 1417P-20 1417P-7 1417R 1417Y-05 1420H-01 1420H-02 1420H-14 1420H-17 1420H-18 1420H-19 1420H-20 1420H-21 1421

Page No.
3 3 13,51,52 13 13 13,42,51,52,53,54 13,51,52,53,54 13 12 12 12 12 10,12 10,12 12 12 12,29 12 12 12,29 12 12 12 12 12 11 11 10 11 11 11 10 10 5

Catalog No.
1421D 1423B 1426 1426K-01 1430A 1430B 1430C 1475K-01 1475K-02 1475K-03 1475K-04 1475K-05 1475K-06 1475K-07 1475K-08 1475K-09 1475K-10 1475K-20 1475K-21 1475K-22 1475K-23 1515 1515A 1515B 1520B-01 1520B-02 1520K-10 1520K-11 1525B-01 1525C-02 1525K-10 1525K-11 1801Z 2014 5 13,42 45 45 11 11 11 55 55 55 55 55 55 55 55 55 55 55 11,55 11 11 4 4 4 4 4 4 4 4 4 4 4 46 38

Page No.

56

Welch-Ilmvac

Kits/Parts/Accessories Index
Catalog No.
2025 2025K-06 2026 2027 2028 2032 2034 2037 2037K-01 2042 2042D-20 2044 2047 2047K-01 2401E 2500K-04 2511 2511B-75 2511C-75 2515 2515B-75 2515C-75 2515K-02 2515K-22 2522B-01 2522C-02 2522C-05 2522K-01 2522K-03 2522K-04 2522K-05 2522K-06 2534B-01 2534C-02 2534K-01 2534K-03 2534K-10 2546B-01 2546C-02 2546K-01 2546K-03 2546K-04 2561 2562 2563 2563K-01 2563K-03 2565K-02 2565K-50 2567 2567B-50 2567C-50 2567K-01 2567K-02 2567K-03 2567K-04 2567K-50 2580 2581B-24 2581B-50 2581C-24 2581C-50 2581K-03 2581K-04 2585 2585K-01 2585K-02 2585K-03 2585K-04 2585K-50 301E 301T 301Z 302076 302079 302080 302081 302082

Page No.
42,43 42 42,43 42,43 42,43 39 40 41 40,41,43 39 44 40 41 38,39,43,44 46 48,49-54 55 55 55 55 55 55 55 55 48 48 49 48,55 48 48 5,48,49,50 5,48,49,50 48 49 48 48 49 50 50 50 49,50 49,50 52 51 52 52 52 48 5,51 51 51 51 51 49,50,51,52 51 51,52 52 53 54 54 54 54 54 54 53 53 53 53 53 5,53,54 46 46 46 37 37 37 37 37

Catalog No.
302201 302202 302203 304801 304802 304803 305320 305340 305350 305360 305380 3100 3200 3200K-01 3310050-10 331020-10 331020-5 331030-5 331040-10 331040-5 331050-5 331060-10 331060-15 331060-20 331060-5 331080-10 331080-5 3432K-01 3432K-02 3432K-04 3434K-01 3434K-02 3434K-04 383101 383102 384101 384102 387121 387132 388101 388102 400941 400956 401041-US 402008-01 402041-02 402043-US 402044-US 402046-US 402106-US 41-0551 41-0668 41-0959 41-0961 41-0995 41-1010 41-1040 41-1042 41-1045 41-1059 41-1060 41-1477 41-1478 41-1482 41-1484 41-1487 41-1492 41-1497 41-1499 41-1500 41-1501 41-1518 41-1682 41-1683 41-1688 41-1736 41-1771 41-1772

Page No.
8,10 8,10 8 8 8 8 8 8 8 8 8 56 56 56 8 8 8 8 8 8 8 8 8 8 8 8 8 56 56 56 56 56 56 9 9 9 9 9 9 9 9 13 13 46 37 37 46 46 46 46 23,27 19,20,24,25,26,28 20,26,28 36 21 18 22,23,27 22,23,27 22,23,27 22,23,27 23,27 18,21 18,21 18,21 18,21 18,19,21,26,28 18,21 18 18,21 18,21 18,21 19,24,25,26,28 19,26 19,26 19 18,21,23-28 20 20

Catalog No.
41-1773 41-1907A 41-1925 41-1940A 41-2045 41-2074 41-2092 41-2093 41-2191 41-2369 41-2374 41-2377 41-2378 41-2814 41-2984 41-3753 501241 501251 501262 501283 505121 506121 506122 506142 600053-US 601E 601T 61-0006A 61-0007A 61-1014 61-1121A 61-1124B 61-2177B 61-2178A 61-2179A 61-2229A 61-2308 61-2370 61-5304 61-5350 61-5356 61-5359 61-5359 61-6049 61-6050 61-6051 61-6052 61-6053 61-6460 61-6463 61-6464 61-6465 61-8101 61-8108D 61-8113C 61-8116 61-8250C 61-8274B 61-8319B 61-8476C 61-8540 61-8548C 61-8581 61-8622 61-8651 61-8674 61-8675 61-8678 61-8684 61-8685 61-8687 61-8689 61-8691 61-8693 61-8698 61-8699 61-8701 61-8702

Page No.
20 20,24,25,28,36 18 19,21,26,36 19,20,24,25,26,28 19,20,24,25,26,28 24,25,28 24,25,28 22,23,27 22 22 22 22 18,21 36 18,21,22,23,17 8 8 8 8 9 9 9 9 4 46 46 29 29 19,20,24,25,26,28 29 29 30 30 30 19,20,24,25,26,28 30 19,20,24,25,26,28 35 36 29,30 34,35,36 36 33 32 31 31,33 32 31,33 33 31 32 19,20,24,25 19,24,25,26,28 24,28 23 19,24,25,26,28 36 26,28 22 23 27 36 22,23,27 25 27 23 27 26 19 19,26 18 18,21 18,21 19,20,24,25,26 18,21 27 23

Catalog No.
61-8770 61-8803 61-8901 61-8912 61-8916 61-8989 61-9570A 61-9571B 61-9595C 61-9615A 61-9616B 61-9935 66-0250 66-0304 700458 726020 726021 726022 726023 726024 726025 726123 726125 726130 8111D-25 8111K-01 8113D-25 8115D-20 829901 8890 88905K-05 88907K-06 8890K-02 8905 8905K-02 8905K-06 8907 8907K-05 8907K-06 8912 8915K-02 8917 8917K-04 8917K-05 8920 8920A-46 8920K-06 8925 8925A-46 8925K-02 89807K-05 8995C 8995G-11 8995G-15 8995G-20 8995P-11 8995P-15 8995P-20 901Z CRR-1 CRR-1A CRR-1C LVS 105 T-10 ef P12Z-101 P23Z-301 P6Z-101 VB 521 CV

Page No.
18,21 19,20,24,25,26 22,23,27 19,24,25 22,27 21 35 35 34 34 34 34,35 36 19,20,24,25,26,28 5 5 5,48,50,51,53,54 49 5 5,48,50-54 5,48-54 42 42 5,18-28 47 47 47 44 13 29 7 7 29 30 30 30,31 31 7,32-35 32,33 32 34 33 31,32,33 31,32,33 34 36 7,34,35 35 36 35 31 45 3 3 3 3 3 3 46 36 36 36 46 37 37 37 4

www.welchvacuum.com

57

Sales and Service Offices

HOW TO ORDER FOR U.S. CUSTOMERS


From Welch Dealers: Welch Vacuum Technology products can be ordered from authorized dealers. Please check the Welch web site at www.welchvacuum.com or call (847-676-8800) or fax for a list of Welch dealers in the United States, Canada, and other locations. Mail: Welch-Ilmvac 5621 W. Howard St. Niles, IL 60714 Payment Terms: Net 30 days with approved credit; Mastercard, Visa or American Express are accepted for your convenience. Minimum Order: $50.00 From Welch in the U.S.A. and Canada: To order your vacuum pumps, parts and accessories:

Order:
Online @ www.welchvacuum.com E-mail: gdwelchvacuum@gardnerdenver.com Fax: 847-677-8606

Technical Assistance: Call: (847) 676-8800


Fax: (847) 677-8606 Business Hours: 8:00 a.m. to 4:30 p.m. Central Time

United States, Canada and other Americas Welch-Ilmvac 5621 W. Howard St. Niles, IL 60714 USA Phone: +1 847 676 8800 Fax: +1 847 677 8606 E-mail: welch-ilmvac.us@gardnerdenver.com United Kingdom, Western Europe and Scandinavia Welch-Ilmvac Waterbrook Estate, Waterbrook Road Alton, Hampshire GU342UD United Kingdom Phone: +44 1444 254762 Fax: +44 1444 254763 E-mail: welch-ilmvac.uk@gardnerdenver.com Eastern Europe, Middle East and Africa Welch-Ilmvac Am Vogelherd 20 D-98693 Ilmenau Germany Phone: +49 3677 604-0 Fax: +49 3677 604-110 E-mail: welch-ilmvac.emea@gardnerdenver.com

Germany and Central Europe Welch-Ilmvac Am Vogelherd 20 D-98693 Ilmenau Germany Phone: +49 3677 604-0 Fax: +49 3677 604-110 E-mail: welch-ilmvac.de@gardnerdenver.com China Welch-Ilmvac Room 2206, 22nd Floor, Qiangshen Mansion No. 145 Pu Jian Road, Pu Dong New District Shanghai, 200127 China Phone: +86 21 51860238 Fax: +86 21 50396221 E-mail: welch-ilmvac.cn@gardnerdenver.com India, Japan, Korea and Southeast Asia Welch-Ilmvac Am Vogelherd 20 D-98693 Ilmenau Germany Phone: +49 3677 604-0 Fax: +49 3677 604-110 E-mail: welch-ilmvac.ap@gardnerdenver.com

8/2011

Cat. No. MB-906

w ww. wel chvacuum. com

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