6

6 /0 | ABB

Somm_OR

Overload relays

Thermal overload relays T16 (0.10 16.0 A) Ordering details Technical data TF42 (0.10 38.0 A) Ordering details Technical data TA25DU (0.10 32.0 A) Ordering details Technical data Accessories TA42DU (18.0 42.0 A) Ordering details Technical data TA75DU (18 80 A) Ordering details Technical data TA80DU (29 80 A) Ordering details Technical data TA110DU (66 110 A) Ordering details Technical data TA200DU (66 200 A) Ordering details Technical data TA450DU (130 ... 310 A) Ordering details Technical data Electronic overload relays E16DU, E45DU, E80DU, E140DU (0.10 to 140 A) Ordering details Technical data Accessories EF19, EF45 (0.10 to 45.0 A) Ordering details Technical data E200DU, E320DU (60 to 320 A) Ordering details Technical data E500DU, E800DU, E1250DU (150 to 1250 A) Ordering details Technical data 6 /51 6 /52
Somm_OR

6 /2 6 /3

6 /6 6 /7

6 /10 6 /11 6 /14

6 /15 6 /16

6 /19 6 /20

6 /23 6 /24

6 /27 6 /28

6 /31 6 /32

6 /35 6 /36

6 /39 6 /40 6 /43

6 /44 6 /45

6 /48 6 /49

ABB | 6 /1

T16 thermal overload relays 0.10 16.0 A

Description
The T16 thermal overload relays are economic electromechanical protection devices for the main circuit. They offer reliable protection for motors in the event of overload or phase failure. The devices have trip class 10. The thermal overload relays are three pole relays with bimetal tripping elements. The motor current flows through the bimetal tripping elements and heats them directly and indirectly. In case of an overload (over current), the bimetal elements bent as a result of the heating. This leads to a release of the relay and a change of the contacts switching position (95-96 / 97-98). Manual or automatic reset selectable Phase loss sensitive acc. to IEC/EN 60947-4-1 Two electrically isolated auxiliary contacts 1 N.O. + 1 N.C. TEST and STOP function Trip indication on the front Temperature compensation Suitable for three- and single-phase applications

T16-16

2CDC231012F0011

Ordering details

6
T16 + DB16

2CDC235002F0011

Setting range A 0.10 ... 0.13 0.13 ... 0.17 0.17 ... 0.23 0.23 ... 0.31 0.31 ... 0.41 0.41 ... 0.55 0.55 ... 0.74 0.74 ... 1.00 1.00 ... 1.30 1.30 ... 1.70 1.70 ... 2.30 2.30 ... 3.10 3.10 ... 4.20 4.20 ... 5.70 5.70 ... 7.60 7.60 ... 10.0 10.0 ... 13.0 13.0 ... 16.0

Short-circuit protective device

Trip class

Type

Order code

0.5 A, Fuse type T 10 1.0 A, Fuse type T 10 1.0 A, Fuse type T 10 1.0 A, Fuse type T 10 2.0 A, Fuse type gG 10 2.0 A, Fuse type gG 10 4.0 A, Fuse type gG 10 6.0 A, Fuse type gG 10 6.0 A, Fuse type gG 10 10.0 A, Fuse type gG 10 10.0 A, Fuse type gG 10 10.0 A, Fuse type gG 10 20.0 A, Fuse type gG 10 20.0 A, Fuse type gG 10 35.0 A, Fuse type gG 10 35.0 A, Fuse type gG 10 40.0 A, Fuse type gG 10 40.0 A, Fuse type gG 10

T16-0.13 T16-0.17 T16-0.23 T16-0.31 T16-0.41 T16-0.55 T16-0.74 T16-1.0 T16-1.3 T16-1.7 T16-2.3 T16-3.1 T16-4.2 T16-5.7 T16-7.6 T16-10 T16-13 T16-16

1SAZ711201R1005 1SAZ711201R1008 1SAZ711201R1009 1SAZ711201R1013 1SAZ711201R1014 1SAZ711201R1017 1SAZ711201R1021 1SAZ711201R1023 1SAZ711201R1025 1SAZ711201R1028 1SAZ711201R1031 1SAZ711201R1033 1SAZ711201R1035 1SAZ711201R1038 1SAZ711201R1040 1SAZ711201R1043 1SAZ711201R1045 1SAZ711201R1047

Weight (1 pce) kg 0.100 0.100 0.100 0.100 0.100 0.100 0.100 0.100 0.100 0.100 0.100 0.100 0.100 0.100 0.100 0.104 0.104 0.104

Ordering details accessories

For thermal overload relays Description Type Order code Weight (1 pce) kg 0.032

2CDC231002F0011

T16

Single mounting kit

mm, inches
0.36" 36.9 1.45"

DB16

1SAZ701901R0001

Main dimensions
8.6 1.2 0.34" 0.05"

9.1

2.4

0.09"

DB16

76.7

3.02"

2CDC232008F0008

9.1 8.1 0.32"

0.36" 14.4 45 1.77" 0.57"

12.35

0.49"

35.6

1.4" 1.9" 2.11"

48.2 53.5

T16

6 /2 | ABB

2CDC106036C0201

T16 thermal overload relays Technical data

Main circuit Utilization characteristics according to IEC/EN
Type Standards Rated operational voltage Ue Rated frequency Trip class Number of poles Duty time Operating frequency without early tripping Rated impulse withstand voltage Uimp Rated insulation voltage Ui T16 IEC/EN 6094741, IEC/EN 60947-5-1, IEC/EN 60947-1 690 V AC - V DC 50/60 Hz 10 3 100 % Up to 15 operations/h, see "Technical diagram Intermittent periodic duty" 6 kV 690 V AC

Auxiliary circuit according to IEC/EN

Type Rated operational voltage Ue Conventional free air thermal current Ith Rated frequency Number of poles Ie / Rated operational current AC-15 acc. to IEC/EN 60947-5-1 for utilization category 110-120 V 220-230-240 V 440 V 480-500 V Ie / Rated operational current DC-13 acc. to IEC/EN 60947-5-1 for utilization category 24 V 60 V 110-120-125 V 250 V Minimum switching capacity Short-circuit protective device Rated impulse withstand voltage Uimp Rated insulation voltage Ui T16 600 V N.C., 95-96 6 A N.O., 97-98 4 A DC, 50/60 Hz 1 N.O. + 1 N.C.

N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98

3.00 0.75 3.00 0.75 0.75 0.75 N.C., 95-96 0.75 N.O., 97-98 0.75

A A A A A A A A

N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98

1.25 A 1.25 A 0.55 A 0.55 A 0.55 A 0.55 A 0.27 A 0.27 A 17 V / 3 mA N.C., 95-96 6 A, Fuse type gG N.O., 97-98 4 A, Fuse type gG 6 kV 690 V

Technical diagram Intermittent periodic duty

(Op/h)
140 120

switching frequency

100

ta =

80

s 0.5

ta =

60 40 20 0 0

1
ta =

ta =

ta = 5
20

s
40 60 80 100 (%)

2CDC232005F0211

1.5 s 3s

duty ratio

ta: Motor starting time

ABB | 6 /3

2CDC106036C0201

T16 thermal overload relays Technical data

Main circuit Utilization characteristics according to UL/CSA
Type Standards Maximum operational voltage Trip rating Full load amps (FLA) Short-circuit rating RMS symmetrical Short-circuit protective device T16 UL 508, CSA 22.2 No. 14 600 V AC 125 % of FLA See table "Full load amps and short-circuit protective device" See table "Full load amps and short-circuit protective device" See table "Full load amps and short-circuit protective device"

Auxiliary circuit according to UL/CSA

Type Contact rating Conventional thermal current
N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98

T16 B600, Q300 D300, Q300 5A 2.5 A

Full load amps and short-circuit protective device

Type Full load amps (FLA) Short-circuit protective device 480 / 600 V AC Short circuit rating RMS Fuse type symmetrical 18 kA 1 A, K5 18 kA 1 A, K5 18 kA 1 A, K5 18 kA 3 A, K5 18 kA 3 A, K5 18 kA 3 A, K5 18 kA 3 A, K5 18 kA 6 A, K5 18 kA 6 A, K5 18 kA 6 A, K5 18 kA 10 A, K5 18 kA 10 A, K5 18 kA 15 A, K5 18 kA 20 A, K5 18 kA 25 A, K5 18 kA 35 A, K5 18 kA 40 A, K5 18 kA 60 A, K5 480 / 600 V AC Short circuit rating RMS symmetrical 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA

Fuse type 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 45 45 45 A, A, A, A, A, A, A, A, A, A, A, A, A, A, A, A, A, A, Class Class Class Class Class Class Class Class Class Class Class Class Class Class Class Class Class Class J J J J J J J J J J J J J J J J J J

T16-0.13 T16-0.17 T16-0.23 T16-0.31 T16-0.41 T16-0.55 T16-0.74 T16-1.0 T16-1.3 T16-1.7 T16-2.3 T16-3.1 T16-4.2 T16-5.7 T16-7.6 T16-10 T16-13 T16-16

0.13 0.17 0.23 0.31 0.41 0.55 0.74 1.00 1.30 1.70 2.30 3.10 4.20 5.70 7.60 10.0 13.0 16.0

A A A A A A A A A A A A A A A A A A

6 /4 | ABB

2CDC106036C0201

T16 thermal overload relays Technical data

General technical data
Type Pollution degree Phase loss sensitive Ambient air temperature Operation T16 3 Yes Open - compensated without derating Open -25 ... +60 C -25 ... +60 C -50 ... +80 C Continuous 2000 m 25 g / 11 ms 3 g / 3 ... 150 Hz Position 1-5 Mount on the contactor and tighten the screws of the main circuit terminals or with single mounting kit on DIN rail (35 mm) IP20

Storage Ambient air temperature compensation Maximum operating altitude permissible Resistance to shock acc. to IEC 60068-2-27 Resistance to vibrations acc. to IEC 60068-2-6 Mounting position Mounting Degree of protection

Electrical connection
Main circuit Type Connecting capacity Rigid Flexible Stranded acc. to UL/CSA Flexible acc. to UL/CSA Stripping length Tightening torques Connection screw
1)

6
T16
1x 2x 1 x or 2 x 1 x or 2 x 1 x or 2 x

0.75 ... 4 mm 0.75 ... 1.5 mm or 1.5 ... 4 mm 0.75 ... 4 mm AWG 18-10 AWG 18-10 12 mm 1.1 ... 1.5 Nm / 9 13 Ib.in M4 (Pozidriv 2)

1)

Combination of different wires not possible

Auxiliary circuit Type Connecting capacity Rigid Flexible with ferrule Flexible with insulated ferrule Flexible Stranded acc. to UL/CSA Flexible acc. to UL/CSA Stripping length Tightening torques Connection screw
1 x or 2 x 1 x or 2 x 1x 2x 1 x or 2 x 1 x or 2 x 1 x or 2 x

T16 0.75 ... 4 mm 0.75 ... 2.5 mm 0.75 ... 2.5 mm 0.75 ... 1.5 mm 0.75 ... 1 mm or 1 ... 2.5 mm AWG 18-12 AWG 18-12 9 mm 1.1 ... 1.5 Nm / 9 13 Ib.in M3 (Pozidriv 2)

ABB | 6 /5

2CDC106036C0201

TF42 thermal overload relays 0.10 38.0 A

Description
The TF42 thermal overload relays are economic electromechanical protection devices for the main circuit. They offer reliable protection for motors in the event of overload or phase failure. The devices have trip class 10. The thermal overload relays are three pole relays with bimetal tripping elements. The motor current flows through the bimetal tripping elements and heats them directly and indirectly. In case of an overload (over current), the bimetal elements bent as a result of the heating. This leads to a release of the relay and a change of the contacts switching position (95-96 / 97-98). Phase loss sensitive acc. to IEC/EN 60947-4-1 TEST and STOP function Trip indication on the front Suitable for three- and single-phase applications Sealable cover

TF42-38

1SBC101326F0010

Ordering details
Setting range A 0.10 ... 0.13 0.13 ... 0.17 0.17 ... 0.23 0.23 ... 0.31 0.31 ... 0.41 0.41 ... 0.55 0.55 ... 0.74 0.74 ... 1.00 1.00 ... 1.30 1.30 ... 1.70 1.70 ... 2.30 2.30 ... 3.10 3.10 ... 4.20 4.20 ... 5.70 5.70 ... 7.60 7.60 ... 10.0 10.0 ... 13.0 13.0 ... 16.0 16.0 ... 20.0 20.0 ... 24.0 24.0 ... 29.0 29.0 ... 35.0 35.0 ... 38.0/40.0 Short-circuit protective device 0.5 A, Fuse type T 1.0 A, Fuse type T 1.0 A, Fuse type T 1.0 A, Fuse type T 2.0 A, Fuse type gG 2.0 A, Fuse type gG 4.0 A, Fuse type gG 6.0 A, Fuse type gG 6.0 A, Fuse type gG 10.0 A, Fuse type gG 10.0 A, Fuse type gG 10.0 A, Fuse type gG 20.0 A, Fuse type gG 20.0 A, Fuse type gG 35.0 A, Fuse type gG 35.0 A, Fuse type gG 40.0 A, Fuse type gG 40.0 A, Fuse type gG 63.0 A, Fuse type gG 63.0 A, Fuse type gG 63.0 A, Fuse type gG 80.0 A, Fuse type gG 80.0 A, Fuse type gG Trip class Type Order code Weight (1 pce) kg 0.130 0.130 0.130 0.130 0.130 0.130 0.130 0.130 0.130 0.130 0.130 0.130 0.130 0.130 0.130 0.130 0.130 0.130 0.145 0.145 0.145 0.145 0.145

6
DB42

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

TF42-0.13 TF42-0.17 TF42-0.23 TF42-0.31 TF42-0.41 TF42-0.55 TF42-0.74 TF42-1.0 TF42-1.3 TF42-1.7 TF42-2.3 TF42-3.1 TF42-4.2 TF42-5.7 TF42-7.6 TF42-10 TF42-13 TF42-16 TF42-20 TF42-24 TF42-29 TF42-35 TF42-38

1SAZ721201R1005 1SAZ721201R1008 1SAZ721201R1009 1SAZ721201R1013 1SAZ721201R1014 1SAZ721201R1017 1SAZ721201R1021 1SAZ721201R1023 1SAZ721201R1025 1SAZ721201R1028 1SAZ721201R1031 1SAZ721201R1033 1SAZ721201R1035 1SAZ721201R1038 1SAZ721201R1040 1SAZ721201R1043 1SAZ721201R1045 1SAZ721201R1047 1SAZ721201R1049 1SAZ721201R1051 1SAZ721201R1052 1SAZ721201R1053 1SAZ721201R1055

2CDC231001F0011

Ordering details accessories

For thermal overload relays Description Type Order code Weight (1 pce) kg 0.087

TF42

Single mounting kit

mm, inches
50.25 1.98" 2.7 0.11"

DB42

1SAZ701902R0001

Main dimensions
16.2 2.3 0.64" 0.09"

11.7 0.46"

88.3

3.48"

9.1 0.36" 8.1 0.32" 45 14.4 0.57" 1.77"

12.35 0.49"

52.6

2.07" 66.4 70.5 2.61" 2.78"

TF42

6 /6 | ABB

2CDC106046C0201

2CDC232005F0009

TF42 thermal overload relays Technical data

Main circuit Utilization characteristics according to IEC/EN
Type Standards Rated operational voltage Ue Rated frequency Trip class Number of poles Duty time Operating frequency without early tripping Rated impulse withstand voltage Uimp Rated insulation voltage Ui TF42 IEC/EN 6094741, IEC/EN 60947-5-1, IEC/EN 60947-1 690 V AC 50/60 Hz 10 3 100 % Up to 15 operations/h, see "Technical diagram Intermittent periodic duty" 6 kV 690 V AC

Auxiliary circuit according to IEC/EN

Type Rated operational voltage Ue Conventional free air thermal current Ith Rated frequency Number of poles Ie / Rated operational current AC-15 acc. to IEC/EN 60947-5-1 for utilization category 110-120 V 220-230-240 V 440 V 480-500 V Ie / Rated operational current DC-13 acc. to IEC/EN 60947-5-1 for utilization category 24 V 110-120-125 V 250 V Minimum switching capacity Short-circuit protective device Rated impulse withstand voltage Uimp Rated insulation voltage Ui TF42 600 V N.C., 95-96 6 A N.O., 97-98 4 A DC, 50/60 Hz 1 N.O. + 1 N.C.

N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98

3.00 0.75 3.00 0.75 0.75 0.75 N.C., 95-96 0.75 N.O., 97-98 0.75

A A A A A A A A

N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98

1.25 A 1.25 A 0.55 A 0.55 A 0.27 A 0.27 A 17 V / 3 mA N.C., 95-96 6 A, Fuse type gG N.O., 97-98 4 A, Fuse type gG 6 kV 690 V

Technical diagram Intermittent periodic duty

(Op/h)
140 120

switching frequency

100

ta =

80

0.5

ta =

60 40 20 0 0

1
ta =

ta =

ta = 5
20

s
40 60 80 100 (%)

duty ratio

ta: Motor starting time

2CDC106046C0201

2CDC232005F0211

1.5 s 3s

ABB | 6 /7

TF42 thermal overload relays Technical data

Main circuit Utilization characteristics according to UL/CSA
Type Standards Maximum operational voltage Trip rating Full load amps (FLA) Short-circuit rating RMS symmetrical Short-circuit protective device TF42 UL 508, CSA 22.2 No. 14 600 V AC 125 % of FLA See table "Full load amps and short-circuit protective device" See table "Full load amps and short-circuit protective device" See table "Full load amps and short-circuit protective device"

Auxiliary circuit according to UL/CSA

Type Contact rating Conventional thermal current
N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98

TF42 B600, Q300 D300, Q300 5A 2.5 A

Full load amps and short-circuit protective device

Type Full load amps (FLA) Short-circuit protective device 480 / 600 V AC Short circuit rating RMS Fuse type symmetrical 18 kA 1 A, K5 18 kA 1 A, K5 18 kA 1 A, K5 18 kA 3 A, K5 18 kA 3 A, K5 18 kA 3 A, K5 18 kA 3 A, K5 18 kA 6 A, K5 18 kA 6 A, K5 18 kA 6 A, K5 18 kA 10 A, K5 18 kA 10 A, K5 18 kA 15 A, K5 18 kA 20 A, K5 18 kA 25 A, K5 18 kA 35 A, K5 18 kA 40 A, K5 18 kA 60 A, K5 18 kA 80 A, K5 18 kA 80 A, K5 18 kA 100 A, K5 18 kA 150 A, K5 18 kA 150 A, K5 480 / 600 V AC Short circuit rating RMS symmetrical 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA 100 kA

Fuse type 30 A, Class J 30 A, Class J 30 A, Class J 30 A, Class J 30 A, Class J 30 A, Class J 30 A, Class J 30 A, Class J 30 A, Class J 30 A, Class J 30 A, Class J 30 A, Class J 30 A, Class J 30 A, Class J 30 A, Class J 45 A, Class J 45 A, Class J 45 A, Class J 60 A, Class J 60 A, Class J 100 A, Class J 175 A, Class J 175 A, Class J

TF42-0.13 TF42-0.17 TF42-0.23 TF42-0.31 TF42-0.41 TF42-0.55 TF42-0.74 TF42-1.0 TF42-1.3 TF42-1.7 TF42-2.3 TF42-3.1 TF42-4.2 TF42-5.7 TF42-7.6 TF42-10 TF42-13 TF42-16 TF42-20 TF42-24 TF42-29 TF42-35 TF42-38

0.13 0.17 0.23 0.31 0.41 0.55 0.74 1.00 1.30 1.70 2.30 3.10 4.20 5.70 7.60 10.0 13.0 16.0 20.0 24.0 29.0 35.0 38.0

A A A A A A A A A A A A A A A A A A A A A A A

6 /8 | ABB

2CDC106046C0201

TF42 thermal overload relays Technical data

General technical data
Type Pollution degree Phase loss sensitive Ambient air temperature Operation TF42 3 Yes Open - compensated without derating Open -25 ... +60 C -25 ... +60 C -50 ... +80 C Continuous 2000 m 25 g / 11 ms 3 g / 3 ... 150 Hz Position 1-5 Mount on the contactor and tighten the screws of the main circuit terminals or with single mounting kit on DIN rail (35 mm) IP20

Storage Ambient air temperature compensation Maximum operating altitude permissible Resistance to shock acc. to IEC 60068-2-27 Resistance to vibrations acc. to IEC 60068-2-6 Mounting position Mounting Degree of protection

Electrical connection
Main circuit Type Connecting capacity Rigid Flexible with insulated ferrule Stranded acc. to UL/CSA Flexible acc. to UL/CSA Stripping length Tightening torques Connection screw
1)

6
TF42 (TF42-0.13 TF42-16)
1 x or 2 x 1 x or 2 x 1 x or 2 x 1 x or 2 x

TF42 (TF42-20 TF42-38) 1.5 ... 2.5 mm or 2.5 ... 10 mm 2.5 ... 4 mm or 4 ... 6 mm AWG 14-6 AWG 14-6 2.5 - 2.7 Nm / 22 Ib.in
1)

0.75 ... 4 mm 0.75 ... 4 mm AWG 18-10 AWG 18-10 12 mm 1.5 - 2.5 Nm / 13 22 Ib.in M4 (Pozidriv 2)

Combination of different wires not possible

Auxiliary circuit Type Connecting capacity Rigid Flexible with ferrule Flexible with insulated ferrule Flexible Stranded acc. to UL/CSA Flexible acc. to UL/CSA Stripping length Tightening torques Connection screw
1 x or 2 x 1 x or 2 x 1x 2x 1 x or 2 x 1 x or 2 x 1 x or 2 x

TF42 0.75 ... 4 mm 0.75 ... 2.5 mm 0.75 ... 2.5 mm 0.75 ... 1.5 mm 0.75 ... 1 mm or 1 ... 2.5 mm AWG 18-12 AWG 18-12 9 mm 1.1 ... 1.5 Nm / 9 13 Ib.in M3 (Pozidriv 2)

ABB | 6 /9

2CDC106046C0201

TA25DU thermal overload relays With screw terminals - 0.10 32.0 A

Description
The TA25DU thermal overload relays are economic electromechanical protection devices for the main circuit. They offer reliable protection for motors in the event of overload or phase failure. The devices have trip class 10A. The thermal overload relays are three pole relays with bimetal tripping elements. The motor current flows through the bimetal tripping elements and heats them directly and indirectly. In case of an overload (over current), the bimetal elements bent as a result of the heating. This leads to a release of the relay and a change of the contacts switching position (95-96 / 97-98). Manual or automatic reset selectable Phase loss sensitive acc. to IEC/EN 60947-4-1 Two electrically isolated auxiliary contacts 1 N.O. + 1 N.C. TEST and STOP function Trip indication on the front Temperature compensation Suitable for three- and single-phase applications
2CDC231002F0009

TA25DU-0.19

Ordering details
Setting range Short-circuit protective device 0.50 A, Fuse type F 0.63 A, Fuse type F 1.25 A, Fuse type F 2 A, Fuse type gG / 4 A, Fuse type gG / 2 A aM 6 A, Fuse type gG / 2 A aM 6 A, Fuse type gG / 4 A aM 6 A, Fuse type gG / 4 A aM 10 A, Fuse type gG / 6 A aM 10 A, Fuse type gG / 6 A aM 16 A, Fuse type gG / 10 A aM 20 A, Fuse type gG / 16 A aM 20 A, Fuse type gG / 20 A aM 35 A, Fuse type gG / 25 A aM 35 A, Fuse type gG / 25 A aM 50 A, Fuse type gG / 35 A aM 63 A, Fuse type gG / 50 A aM 80 A, Fuse type gG / 63 A aM Trip class Type Order code

A 0.10 ... 0.16 0.16 ... 0.25 0.25 ... 0.40 0.40 ... 0.63 0.63 ... 1.00 1.00 ... 1.40 1.30 ... 1.80 1.70 ... 2.40 2.20 ... 3.10 2.80 ... 4.00 3.50 ... 5.00 4.50 ... 6.50 6.00 ... 8.50 7.50 ... 11.00 10.00 ... 14.00 13.00 ... 19.00 18.00 ... 25.00 24.00 ... 32.00

10A 10A 10A 10A 10A 10A 10A 10A 10A 10A 10A 10A 10A 10A 10A 10A 10A 10A

TA25DU-0.16 TA25DU-0.25 TA25DU-0.4 TA25DU-0.63 TA25DU-1.0 TA25DU-1.4 TA25DU-1.8 TA25DU-2.4 TA25DU-3.1 TA25DU-4.0 TA25DU-5.0 TA25DU-6.5 TA25DU-8.5 TA25DU-11 TA25DU-14 TA25DU-19 TA25DU-25 TA25DU-32

1SAZ211201R1005 1SAZ211201R1009 1SAZ211201R1013 1SAZ211201R1017 1SAZ211201R1021 1SAZ211201R1023 1SAZ211201R1025 1SAZ211201R1028 1SAZ211201R1031 1SAZ211201R1033 1SAZ211201R1035 1SAZ211201R1038 1SAZ211201R1040 1SAZ211201R1043 1SAZ211201R1045 1SAZ211201R1047 1SAZ211201R1051 1SAZ211201R1053

Weight (1 pce) kg 0.150 0.150 0.150 0.150 0.150 0.150 0.150 0.150 0.150 0.150 0.150 0.150 0.150 0.150 0.150 0.170 0.170 0.200

Main dimensions
13.5 0.53"

mm, inches

13.5 0.53" 20 0.79" 14* 0.55"* 39 1.54" 13.5 0.53" 44 1.73" 94 3.7" 73.5 2.89" 6 0.24" 52.2 2.06" 2.5 0.1"

80 3.15"

49.5 1.95"

12 0.47"

TA25DU + DX25

6 /10 | ABB

2CDC106039C0201

2CDC232023F0011

TA25DU thermal overload relays Technical data

Main circuit Utilization characteristics according to IEC/EN
Type Standards Rated operational voltage Ue Rated frequency Frequency range Trip class Number of poles Duty time Operating frequency without early tripping Rated impulse withstand voltage Uimp Rated insulation voltage Ui TA25DU IEC/EN 6094741, IEC/EN 60947-5-1, IEC/EN 60947-1 690 V AC DC, 50/60 Hz 0 ... 400 Hz 10A 3 100 % Up to 15 operations/h, see "Technical diagram Intermittent periodic duty" 6 kV 690 V AC

Auxiliary circuit according to IEC/EN

Type Rated operational voltage Ue Conventional free air thermal current Ith Rated frequency Number of poles Ie / Rated operational current AC-15 acc. to IEC/EN 60947-5-1 for utilization category 110-120 V 220-230-240 V 440 V 480-500 V Ie / Rated operational current DC-13 acc. to IEC/EN 60947-5-1 for utilization category 24 V 60 V 110-120-125 V 250 V Minimum switching capacity Short-circuit protective device Rated impulse withstand voltage Uimp Rated insulation voltage Ui TA25DU 500 V AC, 440 V DC N.C., 95-96 10 A N.O., 97-98 6 A DC, 50/60 Hz 1 N.O. + 1 N.C.

N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98

3.00 3.00 3.00 3.00 1.90 1.00 N.C., 95-96 1.00 N.O., 97-98 1.00

A A A A A A A A

N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98

1.25 A 1.25 A 0.25 A 0.25 A 0.25 A 0.25 A 0.12 A 0.04 A 17 V / 3 mA N.C., 95-96 10 A, Fuse type gG N.O., 97-98 6 A, Fuse type gG 6 kV 690 V

Technical diagram Intermittent periodic duty

(Op/h)
140 120

switching frequency

100

ta =

80

s 0.5

ta =

60 40 20 0 0

1
ta =

ta =

ta = 5
20

s
40 60 80 100 (%)

2CDC232005F0211

1.5 s 3s

duty ratio

ta: Motor starting time

ABB | 6 /11

2CDC106039C0201

TA25DU thermal overload relays Technical data

Main circuit Utilization characteristics according to UL/CSA
Type Standards Maximum operational voltage Trip rating Full load amps (FLA) Short-circuit rating RMS symmetrical Short-circuit protective device TA25DU UL 508, CSA 22.2 No. 14 600 V AC 125 % of FLA See table "Full load amps and short-circuit protective device" See table "Full load amps and short-circuit protective device" See table "Full load amps and short-circuit protective device"

Auxiliary circuit according to UL/CSA

Type Contact rating Conventional thermal current
N.C., 95-96 N.O., 97-98

TA25DU C600 B600 5A

Full load amps and short-circuit protective device

Type Full load amps (FLA) Short-circuit protective device 480 / 600 V AC Short circuit rating Fuse type RMS symmetrical 5 kA 1.0 A, K5 / RK5 5 kA 1.0 A, K5 / RK5 5 kA 3.0 A, K5 / RK5 5 kA 3.0 A, K5 / RK5 5 kA 6.0 A, K5 / RK5 5 kA 6.0 A, K5 / RK5 5 kA 6.0 A, K5 / RK5 5 kA 10 A, K5 / RK5 5 kA 10 A, K5 / RK5 5 kA 15 A, K5 / RK5 5 kA 20 A, K5 / RK5 5 kA 25 A, K5 / RK5 5 kA 35 A, K5 / RK5 5 kA 45 A, K5 / RK5 5 kA 60 A, K5 / RK5 5 kA 60 A, K5 / RK5 5 kA 70 A, K5 / RK5 5 kA 100 A, K5 / RK5 480 / 600 V AC Short circuit rating RMS symmetrical 35 / 18 kA 35 / 18 kA 35 / 18 kA 35 / 18 kA 35 / 18 kA 35 / 18 kA 35 / 18 kA 35 / 18 kA 35 / 18 kA 35 / 18 kA 35 / 18 kA 35 / 18 kA 35 / 18 kA 35 / 18 kA 35 / 18 kA 35 / 18 kA 35 / 18 kA 35 / 18 kA 480 / 600 V AC Short circuit rating RMS symmetrical 50 kA 50 kA 50 kA 50 kA 50 kA 50 kA 50 kA 50 kA 50 kA 50 kA 50 kA 50 kA 50 kA 50 kA 50 kA 50 kA 50 kA 50 kA

TA25DU-0.16 TA25DU-0.25 TA25DU-0.4 TA25DU-0.63 TA25DU-1.0 TA25DU-1.4 TA25DU-1.8 TA25DU-2.4 TA25DU-3.1 TA25DU-4.0 TA25DU-5.0 TA25DU-6.5 TA25DU-8.5 TA25DU-11 TA25DU-14 TA25DU-19 TA25DU-25 TA25DU-32

0.16 A 0.25 A 0.40 A 0.63 A 1.0 A 1.4 A 1.8 A 2.4 A 3.1 A 4.0 A 5.0 A 6.5 A 8.5 A 11 A 14 A 19 A 25 A 32 A

Listed circuit breaker 15 A 15 A 15 A 15 A 15 A 15 A 15 A 15 A 15 A 15 A 20 A 20 A 20 A 50 A 50 A 50 A 70 A 100 A

Listed circuit breaker 15 A 15 A 15 A 15 A 15 A 15 A 15 A 15 A 15 A 15 A 20 A 20 A 20 A 50 A 50 A 50 A 70 A 100 A

Fuse type 30 A, Class J 30 A, Class J 30 A, Class J 30 A, Class J 30 A, Class J 30 A, Class J 30 A, Class J 30 A, Class J 30 A, Class J 30 A, Class J 30 A, Class J 30 A, Class J 30 A, Class J 35 A, Class J 60 A, Class J 60 A, Class J 100 A, Class J 100 A, Class J

6 /12 | ABB

2CDC106039C0201

TA25DU thermal overload relays Technical data

General technical data
Type Pollution degree Phase loss sensitive Ambient air temperature Operation TA25DU 3 Yes Open - compensated without derating Open -25 ... +55 C -25 ... +55 C -40 ... +70 C Continuous 2000 m 12 g / 15 ms Position 1-6 Mount on the contactor and tighten the screws of the main circuit terminals or with single mounting kit on DIN rail (35 mm) IP20

Storage Ambient air temperature compensation Maximum operating altitude permissible Resistance to shock acc. to IEC 60068-2-27 Mounting position Mounting Degree of protection

Electrical connection
Main circuit Type Connecting capacity Rigid Flexible with insulated ferrule Stranded acc. to UL/CSA Flexible acc. to UL/CSA Stripping length Tightening torques Connection screw
1)

TA25DU (0.16-11 A)
1x 2x 1 x or 2 x1) 1x 2x 1x 2x

TA25DU (14-25 A) 1.5 ... 6 mm 1.5 ... 6 mm 1.5 ... 4 mm AWG 16-8 AWG 16-8 AWG 16-8 AWG 16-8 12 mm 1.4 - 2.0 Nm / 12 Ib.in M4 (Pozidriv 2)

TA25DU (32 A) 1.5 ... 10 mm 1.5 ... 6 mm AWG 10-8 AWG 10-8 15 mm 2.5 - 3.2 Nm / 20 Ib.in M5 (Pozidriv 2)

0.75 ... 4 mm 0.75 ... 4 mm 0.75 ... 4 mm AWG 16-8 AWG 16-8 AWG 16-8 AWG 16-8 12 mm 1.4 - 2.0 Nm / 12 Ib.in M4 (Pozidriv 2)

Combination of different wires not possible

Auxiliary circuit Type Connecting capacity Rigid Flexible Stranded acc. to UL/CSA Flexible acc. to UL/CSA Stripping length Tightening torques Connection screw
1 x or 2 x 1 x or 2 x 1 x or 2 x 1 x or 2 x

TA25DU 0.75 ... 4 mm 0.75 ... 2.5 mm AWG 18-14 AWG 18-14 9 mm 0.8 ... 1.3 Nm / 12 Ib.in M3.5 (Pozidriv 2)

ABB | 6 /13

2CDC106039C0201

TA25DU thermal overload relays Accessories

Description
SST01494

The single mounting kits offer the possibility to mount the overload relays separately from the contactor. The DS25-A allows electrically remote tripping of TA25DU. DR25-A coil for remote reset of TA25DU.

DX25

Ordering details
2CDC231017F0006

For thermal overload relays

Description

Type

Order code

Weight (1 pce) kg

Terminal block and mounting kits TA25DU-0.16 25 / DB25/25 A TA25DU-0.16 25 TA25DU-32 Remote tripping coil Terminal block 10 mm Single mounting kit Single mounting kit DX25 DB25/25A DB25/32A 1SAZ201307R0002 1SAZ201108R0001 1SAZ201108R0002 0.030 0.055 0.080

DB25/25A

TA25DU TA25DU TA25DU TA25DU

24/48 V, 50/60 Hz 110 V, 50/60Hz 220/380 V, 50/60 Hz 500 V, 50/60Hz

DS25-A-24 DS25-A-110 DS25-A-220/380 DS25-A-500

1SAZ201501R0001 1SAZ201501R0003 1SAZ201501R0005 1SAZ201501R0006

0.050 0.050 0.050 0.050

The remote tripping coil is to be connected to auxiliary contact 95-96 of TA25DU. The coil is not suitable for Continuous operation. Impulse duration: maximum 0.2 seconds.

Remote reset coil

SST20491

DS25-A-220/380

TA25DU TA25DU TA25DU TA25DU TA25DU

24 V, 50/60 Hz 48 V, 50/60 Hz 110 V, 50/60 Hz 220/380 V, 50/60 Hz 500 V, 50/60 Hz

DR25-A-24 DR25-A-48 DR25-A-110 DR25-A-220/380 DR25-A-500

1SAZ201504R0001 1SAZ201504R0002 1SAZ201504R0003 1SAZ201504R0005 1SAZ201504R0006

0.050 0.050 0.050 0.050 0.050

The remote reset coil is to be connected to auxiliary contact 97-98 of TA25DU. The coil is not suitable for Continuous operation. Impulse duration: maximum 0.2 seconds.

DR25-A-220/380

SST20591

Main dimensions
13.5 0.53" 13.5 0.53"

mm, inches

20 0.79"

52.2 2.06"

2.5 0.1"

44 1.73" 21.5 0.85" 13.5 0.53" 13.5 0.53" 14.5 85.8 3.38" 71.5 2.81"

12 0.47"

0.57"

80 3.15"

5.5 0.22" 14* 0.55" *

49.5 1.95"

14* 0.55"*

35.5 1.4"

48 1.89" DIN rail 35 EN60715 Hutschiene 35 EN60715

7.5 0.3"

2CDC232023F0011

2CDC232024F0011

39 1.54" 13.5 0.53" 44 1.73" 94 3.7" 73.5 2.89" 6 0.24"

9 0.35" 13 0.51"

4.2 0.17" 35 1.38"

TA25DU + DX25

DB25

6 /14 | ABB

2CDC106039C0201

TA42DU thermal overload relays 18.0 42.0 A

Description
The TA42DU thermal overload relays are economic electromechanical protection devices for the main circuit. They offer reliable protection for motors in the event of overload or phase failure. The devices have trip class 10A. The thermal overload relays are three pole relays with bimetal tripping elements. The motor current flows through the bimetal tripping elements and heats them directly and indirectly. In case of an overload (over current), the bimetal elements bent as a result of the heating. This leads to a release of the relay and a change of the contacts switching position (95-96 / 97-98). Manual or automatic reset selectable Phase loss sensitive acc. to IEC/EN 60947-4-1 Two electrically isolated auxiliary contacts 1 N.O. + 1 N.C. TEST and STOP function Trip indication on the front Temperature compensation Suitable for three- and single-phase applications
2CDC231006F0011

TA42DU-32

Ordering details
Setting range A 18 ... 25 22 ... 32 29 ... 42 Short-circuit protective device 63 A, Fuse type gG / 50 A aM 80 A, Fuse type gG / 63 A aM 100 A, Fuse type gG / 80 A aM Trip class Type Order code Weight (1 pce) kg 0.335 0.335 0.335

10A 10A 10A

TA42DU-25 TA42DU-32 TA42DU-42

1SAZ311201R1001 1SAZ311201R1002 1SAZ311201R1003

Ordering details accessories

For thermal overload relays Description Type Order code Weight (1 pce) kg 0.155

TA42DU

Single mounting kit

DB80

1SAZ301110R0001

Main dimensions
30 14.4 7.9 0.57" 1.18" 14.4

mm, inches

0.57" 61.5 5 0.2" 2.42" 1.5 0.06"

0.3" 4.3 0.17" 13 0.51"

0.39"

0.2"

10

56 17.5 0.69" 54 2.13" 17.5 0.69" 110.5 4.35" 6 0.24"

2.2"

34

1.34"

2CDC232015F0011

TA42DU

ABB | 6 /15

2CDC106040C0201

TA42DU thermal overload relays Technical data

Main circuit Utilization characteristics according to IEC/EN
Type Standards Rated operational voltage Ue Rated frequency Trip class Number of poles Duty time Operating frequency without early tripping Rated impulse withstand voltage Uimp Rated insulation voltage Ui TA42DU IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1 690 V AC DC, 50/60 Hz 10A 3 100 % Up to 15 operations/h, see "Technical diagram Intermittent periodic duty" 6 kV 690 V AC

Auxiliary circuit according to IEC/EN

Type Rated operational voltage Ue Conventional free air thermal current Ith TA42DU 500 V AC, 440 V DC N.C., 95-96 10 A N.O., 97-98 6 A DC, 50/60 Hz 1 N.O. + 1 N.C.

Rated frequency Number of poles Ie / Rated operational current AC-15 acc. to IEC/EN 60947-5-1 for utilization category 110-120 V 220-230-240 V 440 V 480-500 V Ie / Rated operational current DC-13 acc. to IEC/EN 60947-5-1 for utilization category 24 V 60 V 110-120-125 V 250 V Minimum switching capacity Short-circuit protective device Rated impulse withstand voltage Uimp Rated insulation voltage Ui

N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98

3.00 3.00 3.00 3.00 1.90 1.00 N.C., 95-96 1.00 N.O., 97-98 1.00

A A A A A A A A

N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98

1.25 A 1.25 A 0.25 A 0.25 A 0.25 A 0.25 A 0.12 A 0.04 A 17 V / 3 mA N.C., 95-96 10 A, Fuse type gG N.O., 97-98 6 A, Fuse type gG 6 kV 690 V

Technical diagram Intermittent periodic duty

(Op/h)
140 120

switching frequency

100

ta =

80

s 0.5

ta =

60 40 20 0 0

1
ta =

ta =

ta = 5
20

s
40 60 80 100 (%)

2CDC232005F0211

1.5 s 3s

duty ratio

t a: Motor starting time

6 /16 | ABB

2CDC106040C0201

TA42DU thermal overload relays Technical data

Main circuit Utilization characteristics according to UL/CSA
Type Standards Maximum operational voltage Trip rating Full load amps (FLA) Short-circuit rating RMS symmetrical Short-circuit protective device TA42DU UL 508, CSA 22.2 No. 14 600 V AC 125 % of FLA See table "Full load amps and short-circuit protective device" See table "Full load amps and short-circuit protective device" See table "Full load amps and short-circuit protective device"

Auxiliary circuit according to UL/CSA

Type Contact rating Conventional thermal current
N.C., 95-96 N.O., 97-98

TA42DU C600 B600 5A

Full load amps and short-circuit protective device

Type Full load amps (FLA) Short-circuit protective device 480 / 600 V AC Short circuit rating RMS symmetrical 5 kA 5 kA 5 kA

Fuse type 80 A, K5/ RK5 100 A, K5/ RK5 150 A, K5/ RK5

TA42DU-25 TA42DU-32 TA42DU-42

25 A 32 A 42 A

Listed circuit breaker 80 A 80 A 80 A

Short circuit rating RMS symmetrical 35 / 18 kA 35 / 18 kA 35 / 18 kA

Listed circuit breaker 80 A 80 A 80 A

Short circuit rating RMS symmetrical 50 kA 50 kA 50 kA

Fuse type 100 A, Class J 100 A, Class J 200 A, Class J

ABB | 6 /17

2CDC106040C0201

TA42DU thermal overload relays Technical data

General technical data
Type Pollution degree Phase loss sensitive Ambient air temperature Operation TA42DU 3 Yes Open - compensated without derating Open -25 ... +55 C -25 ... +55 C -40 ... +70 C Continuous 2000 m 12 g / 15 ms Position 1-6 Mount on the contactor and tighten the screws of the main circuit terminals or with single mounting kit on DIN rail (35 mm) IP20

Storage Ambient air temperature compensation Maximum operating altitude permissible Resistance to shock acc. to IEC 60068-2-27 Mounting position Mounting Degree of protection

Electrical connection

Main circuit Type Connecting capacity Rigid Flexible with insulated ferrule Stranded acc. to UL/CSA Flexible acc. to UL/CSA Stripping length Tightening torques Connection screw Auxiliary circuit Type Connecting capacity Rigid Flexible with ferrule Flexible with insulated ferrule Flexible Stranded acc. to UL/CSA Flexible acc. to UL/CSA Stripping length Tightening torques Connection screw
1 x or 2 x 1 x or 2 x 1 x or 2 x 1 x or 2 x 1 x or 2 x 1 x or 2 x 1x 2x 1x 2x 1 x or 2 x 1 x or 2 x

TA42DU 2.5 ... 25 mm 2.5 ... 16 mm 2.5 ... 25 mm 2.5 ... 10 mm AWG 8-1 AWG 8-1 14 mm 4.5 Nm / 40 Ib.in M6 (Pozidriv 2)

TA42DU 0.75 ... 4 mm 0.75 ... 2.5 mm 0.75 ... 2.5 mm 0.75 ... 2.5 mm AWG 18-14 AWG 18-14 9 mm 0.8 ... 1.3 Nm / 12 Ib.in M3.5 (Pozidriv 2)

6 /18 | ABB

2CDC106040C0201

TA75DU thermal overload relays 18 80 A

Description
The TA75DU thermal overload relays are economic electromechanical protection devices for the main circuit. They offer reliable protection for motors in the event of overload or phase failure. The devices have trip class 10A. The thermal overload relays are three pole relays with bimetal tripping elements. The motor current flows through the bimetal tripping elements and heats them directly and indirectly. In case of an overload (over current), the bimetal elements bent as a result of the heating. This leads to a release of the relay and a change of the contacts switching position (95-96 / 97-98). Manual or automatic reset selectable Phase loss sensitive acc. to IEC/EN 60947-4-1 Two electrically isolated auxiliary contacts 1 N.O. + 1 N.C. TEST and STOP function Trip indication on the front Temperature compensation Suitable for three- and single-phase applications
2CDC231007F0011

TA75DU-63

Ordering details
Setting range A 18 ... 25 22 ... 32 29 ... 42 36 ... 52 45 ... 63 60 ... 80 Short-circuit protective device 63 A, Fuse type gG / 50 A aM 80 A, Fuse type gG / 63 A aM 100 A, Fuse type gG / 80 A aM 125 A, Fuse type gG / 100 A aM 160 A, Fuse type gG / 125 A aM 200 A, Fuse type gG / 160 A aM Trip class Type Order code Weight (1 pce) kg 0.335 0.335 0.335 0.335 0.335 0.370

10A 10A 10A 10A 10A 10A

TA75DU-25 TA75DU-32 TA75DU-42 TA75DU-52 TA75DU-63 TA75DU-80

1SAZ321201R1001 1SAZ321201R1002 1SAZ321201R1003 1SAZ321201R1004 1SAZ321201R1005 1SAZ321201R1006

Ordering details accessories

For thermal overload relays Description Type Order code Weight (1 pce) kg 0.155

TA75DU

Single mounting kit

DB80

1SAZ301110R0001

Main dimensions
57.5 2.26" 30 1.18" 22 0.87" 4.3 0.17" 22 0.87" 13 0.51"

mm, inches
117 86 3.39" 19 0.75" 19 0.75" 9 0.35" 4.7 0.19" 68 2.68" 4.61"

(3*) (0.12"*) 67(65.5*) 5 0.2" 35.5 1.4" 2.64"(2.58") 1.5 0.06"

92 3.62"

10 0.39"

18 0.71"

5 0.2"

56 2.2"

2CDC232017F0011

86 3.39"

2CDC232025F0011

60

2.36" 38.5

18 0.71" 1.52"

17.5 0.69" 54 2.13"

17.5 0.69" 110.5 4.35"

6 0.24"

DIN rail 35 EN60715 Hutschiene 35 EN60715

TA75DU

DB80

ABB | 6 /19

2CDC106043C0201

TA75DU thermal overload relays Technical data

Main circuit Utilization characteristics according to IEC/EN
Type Standards Rated operational voltage Ue Rated frequency Trip class Number of poles Duty time Operating frequency without early tripping Rated impulse withstand voltage Uimp Rated insulation voltage Ui TA75DU IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1 690 V AC DC, 50/60 Hz 10A 3 100 % Up to 15 operations/h, see "Technical diagram Intermittent periodic duty" 6 kV 690 V AC

Auxiliary circuit according to IEC/EN

Type Rated operational voltage Ue Conventional free air thermal current Ith TA75DU 500 V AC, 440 V DC N.C., 95-96 10 A N.O., 97-98 6 A DC, 50/60 Hz 1 N.O. + 1 N.C.

Rated frequency Number of poles Ie / Rated operational current AC-15 acc. to IEC/EN 60947-5-1 for utilization category 110-120 V 220-230-240 V 440 V 480-500 V Ie / Rated operational current DC-13 acc. to IEC/EN 60947-5-1 for utilization category 24 V 60 V 110-120-125 V 250 V Minimum switching capacity Short-circuit protective device Rated impulse withstand voltage Uimp Rated insulation voltage Ui

N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98

3.00 3.00 3.00 3.00 1.90 1.00 N.C., 95-96 1.00 N.O., 97-98 1.00

A A A A A A A A

N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98

1.25 A 1.25 A 0.25 A 0.25 A 0.25 A 0.25 A 0.12 A 0.04 A 17 V / 3 mA N.C., 95-96 10 A, Fuse type gG N.O., 97-98 6 A, Fuse type gG 6 kV 690 V

Technical diagram Intermittent periodic duty

(Op/h)
140 120

switching frequency

100

ta =

80

s 0.5

ta =

60 40 20 0 0

1
ta =

ta =

ta = 5
20

s
40 60 80 100 (%)

2CDC232005F0211

1.5 s 3s

duty ratio

t a: Motor starting time

6 /20 | ABB

2CDC106043C0201

TA75DU thermal overload relays Technical data

Main circuit Utilization characteristics according to UL/CSA
Type Standards Maximum operational voltage Trip rating Full load amps (FLA) Short-circuit rating RMS symmetrical Short-circuit protective device TA75DU UL 508, CSA 22.2 No. 14 600 V AC 125 % of FLA See table "Full load amps and short-circuit protective device" See table "Full load amps and short-circuit protective device" See table "Full load amps and short-circuit protective device"

Auxiliary circuit according to UL/CSA

Type Contact rating Conventional thermal current
N.C., 95-96 N.O., 97-98

TA75DU C600 B600 5A

Full load amps and short-circuit protective device

Type Full load amps (FLA) Short-circuit protective device 480 / 600 V AC Short circuit rating RMS symmetrical 5 kA 5 kA 5 kA 5 kA 10 kA 10 kA

6
Fuse type 80 A, K5 / RK5 100 A, K5 / RK5 150 A, K5 / RK5 175 A, K5 / RK5 200 A, K5 / RK5 250 A, K5 / RK5 Listed circuit breaker 80 A 80 A 80 A 125 A 125 A 125 A

TA75DU-25 TA75DU-32 TA75DU-42 TA75DU-52 TA75DU-63 TA75DU-80

25 32 42 52 63 80

A A A A A A

ABB | 6 /21

2CDC106043C0201

TA75DU thermal overload relays Technical data

General technical data
Type Pollution degree Phase loss sensitive Ambient air temperature Operation TA75DU 3 Yes Open - compensated without derating Open -25 ... +55 C -25 ... +55 C -40 ... +70 C Continuous 2000 m 12 g / 15 ms Position 1-6 Mount on the contactor and tighten the screws of the main circuit terminals or with single mounting kit on DIN rail (35 mm) IP20

Storage Ambient air temperature compensation Maximum operating altitude permissible Resistance to shock acc. to IEC 60068-2-27 Mounting position Mounting Degree of protection

Electrical connection

Main circuit Type Connecting capacity Rigid Flexible with insulated ferrule Stranded acc. to UL/CSA Flexible acc. to UL/CSA Stripping length Tightening torques Connection screw Auxiliary circuit Type Connecting capacity Rigid Flexible with ferrule Flexible with insulated ferrule Flexible Stranded acc. to UL/CSA Flexible acc. to UL/CSA Stripping length Tightening torques Connection screw
1 x or 2 x 1 x or 2 x 1 x or 2 x 1 x or 2 x 1 x or 2 x 1 x or 2 x 1x 2x 1x 2x 1 x or 2 x 1 x or 2 x

TA75DU 2.5 ... 25 mm 2.5 ... 16 mm 2.5 ... 25 mm 2.5 ... 10 mm AWG 8-1 AWG 8-1 14 mm 4.5 Nm / 40 Ib.in M6 (Pozidriv 2)

TA75DU 0.75 ... 4 mm 0.75 ... 2.5 mm 0.75 ... 2.5 mm 0.75 ... 2.5 mm AWG 18-14 AWG 18-14 9 mm 0.8 ... 1.3 Nm / 12 Ib.in M3.5 (Pozidriv 2)

6 /22 | ABB

2CDC106043C0201

TA80DU thermal overload relays 29 80 A

Description
The TA80DU thermal overload relays are economic electromechanical protection devices for the main circuit. They offer reliable protection for motors in the event of overload or phase failure. The devices have trip class 10A. The thermal overload relays are three pole relays with bimetal tripping elements. The motor current flows through the bimetal tripping elements and heats them directly and indirectly. In case of an overload (over current), the bimetal elements bent as a result of the heating. This leads to a release of the relay and a change of the contacts switching position (95-96 / 97-98). Manual or automatic reset selectable Phase loss sensitive acc. to IEC/EN 60947-4-1 Two electrically isolated auxiliary contacts 1 N.O. + 1 N.C. TEST and STOP function Trip indication on the front Temperature compensation Suitable for three- and single-phase applications
2CDC231008F0011

TA80DU-80

2CDC231007S0010

Ordering details
Setting range Short-circuit protective device 100 A, Fuse type gG / 80 A aM 125 A, Fuse type gG / 100 A aM 160 A, Fuse type gG / 125 A aM 200 A, Fuse type gG / 160 A aM Trip class Type Order code A 29 ... 42 36 ... 52 45 ... 63 60 ... 80 Weight (1 pce) kg 0.360 0.365 0.365 0.375

DB80

10A 10A 10A 10A

TA80DU-42 TA80DU-52 TA80DU-63 TA80DU-80

1SAZ331201R1003 1SAZ331201R1004 1SAZ331201R1005 1SAZ331201R1006

Ordering details accessories

For thermal overload relay Description Type Order code Weight (1 pce) kg 0.155

TA80DU

Single mounting kit

DB80

1SAZ301110R0001

Main dimensions
78 3.07" 30 1.18" 4.3 0.17" 30 1.18" 30 1.18" 13 0.51"

mm, inches
117 86 3.39" 19 0.75" 19 0.75" 9 0.35" 4.7 0.19" 68 2.68" 4.61"

70 2.76" 5 0.2"

2.5 0.1"

41 1.61"

92 3.62"

10 0.39"

19 0.75"

5 0.2"

56 2.2"

86 3.39"

60

2.36" 38.5

18 0.71" 1.52"

17.5 0.69" 54 2.13"

17.5 0.69" 110.5 4.35"

6 0.24"

DIN rail 35 EN60715 Hutschiene 35 EN60715

TA80DU

DB80

ABB | 6 /23

2CDC106044C0201

2CDC232018F0011

2CDC232025F0011

TA80DU thermal overload relays Technical data

Main circuit Utilization characteristics according to IEC/EN
Type Standards Rated operational voltage Ue Rated frequency Frequency range Trip class Number of poles Duty time Operating frequency without early tripping Rated impulse withstand voltage Uimp Rated insulation voltage Ui TA80DU IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1 690 V AC DC, 50/60 Hz 0 ... 400 Hz 10A 3 100 % Up to 15 operations/h, see "Technical diagram Intermittent periodic duty" 6 kV 690 V AC

Auxiliary circuit according to IEC/EN

Type Rated operational voltage Ue Conventional free air thermal current Ith Rated frequency Number of poles Ie / Rated operational current AC-15 acc. to IEC/EN 60947-5-1 for utilization category 110-120 V 220-230-240 V 440 V 480-500 V Ie / Rated operational current DC-13 acc. to IEC/EN 60947-5-1 for utilization category 24 V 60 V 110-120-125 V 250 V Minimum switching capacity Short-circuit protective device Rated impulse withstand voltage Uimp Rated insulation voltage Ui TA80DU 500 V AC, 440 V DC N.C., 95-96 10 A N.O., 97-98 6 A DC, 50/60 Hz 1 N.O. + 1 N.C.

N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98

3.00 3.00 3.00 3.00 1.90 1.00 N.C., 95-96 1.00 N.O., 97-98 1.00

A A A A A A A A

N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98

1.25 A 1.25 A 0.25 A 0.25 A 0.25 A 0.25 A 0.12 A 0.04 A 17 V / 3 mA N.C., 95-96 10 A, Fuse type gG N.O., 97-98 6 A, Fuse type gG 6 kV 690 V

Technical diagram Intermittent periodic duty

(Op/h)
140 120

switching frequency

100

ta =

80

s 0.5

ta =

60 40 20 0 0

1
ta =

ta =

ta = 5
20

s
40 60 80 100 (%)

2CDC232005F0211

1.5 s 3s

duty ratio

t a: Motor starting time

6 /24 | ABB

2CDC106044C0201

TA80DU thermal overload relays Technical data

Main circuit Utilization characteristics according to UL/CSA
Type Standards Maximum operational voltage Trip rating Full load amps (FLA) Short-circuit rating RMS symmetrical Short-circuit protective device TA80DU UL 508, CSA 22.2 No. 14 600 V AC 125 % of FLA See table "Full load amps and short-circuit protective device" See table "Full load amps and short-circuit protective device" See table "Full load amps and short-circuit protective device"

Auxiliary circuit according to UL/CSA

Type Contact rating Conventional thermal current
N.C., 95-96 N.O., 97-98

TA80DU C600 B600 5A

Full load amps and short-circuit protective device

Type Full load amps (FLA) Short-circuit protective device 480 / 600 V AC Short circuit rating RMS symmetrical 5 kA 5 kA 10 kA 10 kA

6
Fuse type 150 A, K5 175 A, K5 200 A, K5 250 A, K5 Listed circuit breaker 80 A 125 A 125 A 125 A

TA80DU-42 TA80DU-52 TA80DU-63 TA80DU-80

42 52 63 80

A A A A

/ / / /

RK5 RK5 RK5 RK5

ABB | 6 /25

2CDC106044C0201

TA80DU thermal overload relays Technical data

General technical data
Type Pollution degree Phase loss sensitive Ambient air temperature Operation TA80DU 3 Yes Open - compensated without derating Open -25 ... +55 C -25 ... +55 C -40 ... +70 C Continuous 2000 m 12 g / 15 ms Position 1-6 Mount on the contactor and tighten the screws of the main circuit terminals or with single mounting kit on DIN rail (35 mm) IP20

Storage Ambient air temperature compensation Maximum operating altitude permissible Resistance to shock acc. to IEC 60068-2-27 Mounting position Mounting Degree of protection

Electrical connection

Main circuit Type Connecting capacity Rigid Flexible with insulated ferrule Stranded acc. to UL/CSA Flexible acc. to UL/CSA Stripping length Tightening torques Connection screw Auxiliary circuit Type Connecting capacity Rigid Flexible with ferrule Flexible with insulated ferrule Flexible Stranded acc. to UL/CSA Flexible acc. to UL/CSA Stripping length Tightening torques Connection screw
1 x or 2 x 1 x or 2 x 1 x or 2 x 1 x or 2 x 1 x or 2 x 1 x or 2 x 1x 2x 1x 2x 1 x or 2 x 1 x or 2 x

TA80DU 2.5 ... 25 mm 2.5 ... 16 mm 2.5 ... 25 mm 2.5 ... 10 mm AWG 8-1 AWG 8-1 14 mm 4.5 Nm / 40 Ib.in M6 (Pozidriv 2)

TA80DU 0.75 ... 4 mm 0.75 ... 2.5 mm 0.75 ... 2.5 mm 0.75 ... 2.5 mm AWG 18-14 AWG 18-14 9 mm 0.8 ... 1.3 Nm / 12 Ib.in M3.5 (Pozidriv 2)

6 /26 | ABB

2CDC106044C0201

TA110DU thermal overload relays 66 110 A

Description
The TA110DU thermal overload relays are economic electromechanical protection devices for the main circuit. They offer reliable protection for motors in the event of overload or phase failure. The devices have trip class 10A. The thermal overload relays are three pole relays with bimetal tripping elements. The motor current flows through the bimetal tripping elements and heats them directly and indirectly. In case of an overload (over current), the bimetal elements bent as a result of the heating. This leads to a release of the relay and a change of the contacts switching position (95-96 / 97-98). Manual or automatic reset selectable Phase loss sensitive acc. to IEC/EN 60947-4-1 Two electrically isolated auxiliary contacts 1 N.O. + 1 N.C. TEST and STOP function Trip indication on the front Temperature compensation Suitable for three- and single-phase applications
2CDC231009F0011

TA110DU-110

Ordering details
Setting range A 66 ... 90 80 ... 110 Short-circuit protective device 200 A, Fuse type gG / 160 A aM 224 A, Fuse type gG / 200 A aM Trip class Type Order code Weight (1 pce) kg 0.750 0.755

10A 10A

TA110DU-90 TA110DU-110

1SAZ411201R1001 1SAZ411201R1002

Ordering details accessories

For thermal overload relays Description Type Order code Weight (1 pce) kg 0.225

TA110DU

Single mounting kit

DB200

1SAZ401110R0001

Main dimensions
37 1.46" 30 1.4" 13 0.51" 30 1.18"

mm, inches

26 1.02" 2 0.08" 2 0.08"

70 2.76"

3 0.12"

56 2.2" 33 1.3"

32 1.26" 10 0.39" 6 0.24"

4 0.16"

70 2.76"

83 3.27"

82.3 3.24"

2CDC232020F0011

5.3 0.21" 50 1.97" 68 2.68" 80 3.15"

8 0.31" 126 4.96"

6 0.24"

TA110DU

ABB | 6 /27

2CDC106037C0201

TA110DU thermal overload relays Technical data

Main circuit Utilization characteristics according to IEC/EN
Type Standards Rated operational voltage Ue Rated frequency Frequency range Trip class Number of poles Duty time Operating frequency without early tripping Rated impulse withstand voltage Uimp Rated insulation voltage Ui TA110DU IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1 690 V AC DC, 50/60 Hz 0 ... 400 Hz 10A 3 100 % Up to 15 operations/h, see "Technical diagram Intermittent periodic duty" 6 kV 690 V AC

Auxiliary circuit according to IEC/EN

Type Rated operational voltage Ue Conventional free air thermal current Ith Rated frequency Number of poles Ie / Rated operational current AC-15 acc. to IEC/EN 60947-5-1 for utilization category 110-120 V 220-230-240 V 440 V 480-500 V Ie / Rated operational current DC-13 acc. to IEC/EN 60947-5-1 for utilization category 24 V 60 V 110-120-125 V 250 V Minimum switching capacity Short-circuit protective device Rated impulse withstand voltage Uimp Rated insulation voltage Ui TA110DU 500 V AC, 440 V DC N.C., 95-96 10 A N.O., 97-98 6 A DC, 50/60 Hz 1 N.O. + 1 N.C.

N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98

3.00 3.00 3.00 3.00 1.90 1.00 N.C., 95-96 1.00 N.O., 97-98 1.00

A A A A A A A A

N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98

1.25 A 1.25 A 0.25 A 0.25 A 0.25 A 0.25 A 0.12 A 0.04 A 17 V / 3 mA N.C., 95-96 10 A, Fuse type gG N.O., 97-98 6 A, Fuse type gG 6 kV 690 V

Technical diagram Intermittent periodic duty

(Op/h)
140 120

switching frequency

100

ta =

80

s 0.5

ta =

60 40 20 0 0

1
ta =

ta =

ta = 5
20

s
40 60 80 100 (%)

2CDC232005F0211

1.5 s 3s

duty ratio

t a: Motor starting time

6 /28 | ABB

2CDC106037C0201

TA110DU thermal overload relays Technical data

Main circuit Utilization characteristics according to UL/CSA
Type Standards Maximum operational voltage Trip rating Full load amps (FLA) Short-circuit rating RMS symmetrical Short-circuit protective device TA110DU UL 508, CSA 22.2 No. 14 600 V AC 125 % of FLA See table "Full load amps and short-circuit protective device" See table "Full load amps and short-circuit protective device" See table "Full load amps and short-circuit protective device"

Auxiliary circuit according to UL/CSA

Type Contact rating Conventional thermal current
N.C., 95-96 N.O., 97-98

TA110DU C600 B600 5A

Full load amps and short-circuit protective device

Type Full load amps (FLA) Short-circuit protective device 480 / 600 V AC Short circuit rating Fuse type RMS symmetrical 10 kA 250 A, K5 / RK5 10 kA 250 A, K5 / RK5

TA110DU-90 TA110DU-110

90 A 110 A

Listed circuit breaker 150 A 250 A

Short circuit rating Fuse type RMS symmetrical 65 kA 200 A, Class J 65 kA 200 A, Class J

Short circuit rating RMS symmetrical 65 / 25 kA 65 / 25 kA

Listed circuit breaker 150 A 150 A

ABB | 6 /29

2CDC106037C0201

TA110DU thermal overload relays Technical data

General technical data
Type Pollution degree Phase loss sensitive Ambient air temperature Operation TA110DU 3 Yes Open - compensated without derating Open -25 ... +55 C -25 ... +55 C -40 ... +70 C Continuous 2000 m 12 g / 15 ms Position 1-6 Mount on the contactor and tighten the screws of the main circuit terminals or with single mounting kit IP20

Storage Ambient air temperature compensation Maximum operating altitude permissible Resistance to shock acc. to IEC 60068-2-27 Mounting position Mounting Degree of protection

Electrical connection

Main circuit Type Connecting capacity Rigid Flexible Stranded acc. to UL/CSA Flexible acc. to UL/CSA Stripping length Tightening torques Connection screw Auxiliary circuit Type Connecting capacity Rigid Flexible with ferrule Flexible with insulated ferrule Flexible Stranded acc. to UL/CSA Flexible acc. to UL/CSA Stripping length Tightening torques Connection screw
1 x or 2 x 1 x or 2 x 1 x or 2 x 1 x or 2 x 1 x or 2 x 1 x or 2 x 1x 2x 1x 2x 1 x or 2 x 1 x or 2 x

TA110DU 16 ... 35 mm 16 ... 35 mm AWG 6-2/0 AWG 6-2/0 25 mm 7.2 ... 9.6 Nm / 40 Ib.in M8 (Hexagon)

TA110DU 0.75 ... 4 mm 0.75 ... 2.5 mm 0.75 ... 2.5 mm 0.75 ... 2.5 mm AWG 18-14 AWG 18-14 9 mm 0.8 ... 1.3 Nm / 12 Ib.in M3.5 (Pozidriv 2)

6 /30 | ABB

2CDC106037C0201

TA200DU thermal overload relays 66 200 A

Description
The TA200DU thermal overload relays are economic electromechanical protection devices for the main circuit. They offer reliable protection for motors in the event of overload or phase failure. The devices have trip class 10A. The thermal overload relays are three pole relays with bimetal tripping elements. The motor current flows through the bimetal tripping elements and heats them directly and indirectly. In case of an overload (over current), the bimetal elements bent as a result of the heating. This leads to a release of the relay and a change of the contacts switching position (95-96 / 97-98). Manual or automatic reset selectable Phase loss sensitive acc. to IEC/EN 60947-4-1 Two electrically isolated auxiliary contacts 1 N.O. + 1 N.C. TEST and STOP function Trip indication on the front Temperature compensation Suitable for three- and single-phase applications

TA200DU-200

2CDC231010F0011

Ordering details
Setting range A 66 ... 90 80 ... 110 100 ... 135 110 ... 150 130 ... 175 150 ... 200 Short-circuit protective device 200 A, Fuse type gG / 160 A aM 224 A, Fuse type gG / 200 A aM 224 A, Fuse type gG / 200 A aM 250 A, Fuse type gG / 224 A aM 315 A, Fuse type gG / 250 A aM 315 A, Fuse type gG / 250 A aM Trip class Type Order code Weight (1 pce) kg 0.755 0.760 0.760 0.760 0.770 0.785

10A 10A 10A 10A 10A 10A

TA200DU-90 TA200DU-110 TA200DU-135 TA200DU-150 TA200DU-175 TA200DU-200

1SAZ421201R1001 1SAZ421201R1002 1SAZ421201R1003 1SAZ421201R1004 1SAZ421201R1005 1SAZ421201R1006

Ordering details accessories

For thermal overload relays Description Type Order code Weight (1 pce) kg 0.090 0.225

TA200DU TA200DU

Terminal shroud Single mounting kit

LT200/A DB200

1SAZ401901R1001 1SAZ401110R0001

Main dimensions
35 1.38"

mm, inches
35 1.38"

37 1.46" 23 0.91" 5.5 0.22" 26 1.02" 8.5 0.33" 32 1.26" 3 0.12"

2"

30.9 1.22"

11 0.43"

49.9

10 0.39"

5.94"

6 0.24"

4 0.16" 82.3 3.24"

68 2.68"

151

80 3.15"

11 0.43" 20 0.79" 50 1.97" 42 1.65" 42 1.65"

5.3 0.21"

61 2.4" 126

4 0.16" 4.96"

TA200DU

ABB | 6 /31

2CDC106038C0201

8 0.31"

6 0.24"

2CDC232021F0011

22.1 0.87"

TA200DU thermal overload relays Technical data

Main circuit Utilization characteristics according to IEC/EN
Type Standards Rated operational voltage Ue Rated frequency Frequency range Trip class Number of poles Duty time Operating frequency without early tripping Rated impulse withstand voltage Uimp Rated insulation voltage Ui TA200DU IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1 690 V AC DC, 50/60 Hz 0 ... 400 Hz 10A 3 100 % Up to 15 operations/h, see "Technical diagram Intermittent periodic duty" 6 kV 690 V AC

Auxiliary circuit according to IEC/EN

Type Rated operational voltage Ue Conventional free air thermal current Ith Rated frequency Number of poles Ie / Rated operational current AC-15 acc. to IEC/EN 60947-5-1 for utilization category 110-120 V 220-230-240 V 440 V 480-500 V Ie / Rated operational current DC-13 acc. to IEC/EN 60947-5-1 for utilization category 24 V 60 V 110-120-125 V 250 V Minimum switching capacity Short-circuit protective device Rated impulse withstand voltage Uimp Rated insulation voltage Ui TA200DU 500 V AC, 440 V DC N.C., 95-96 10 A N.O., 97-98 6 A DC, 50/60 Hz 1 N.O. + 1 N.C.

N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98

3.00 3.00 3.00 3.00 1.90 1.00 N.C., 95-96 1.00 N.O., 97-98 1.00

A A A A A A A A

N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98

1.25 A 1.25 A 0.25 A 0.25 A 0.25 A 0.25 A 0.12 A 0.04 A 17 V / 3 mA N.C., 95-96 10 A, Fuse type gG N.O., 97-98 6 A, Fuse type gG 6 kV 690 V

Technical diagram Intermittent periodic duty

(Op/h)
140 120

switching frequency

100

ta =

80

s 0.5

ta =

60 40 20 0 0

1
ta =

ta =

ta = 5
20

s
40 60 80 100 (%)

2CDC232005F0211

1.5 s 3s

duty ratio

t a: Motor starting time

6 /32 | ABB

2CDC106038C0201

TA200DU thermal overload relays Technical data

Main circuit Utilization characteristics according to UL/CSA
Type Standards Maximum operational voltage Trip rating Full load amps (FLA) Short-circuit rating RMS symmetrical Short-circuit protective device TA200DU UL 508, CSA 22.2 No. 14 600 V AC 125 % of FLA See table "Full load amps and short-circuit protective device" See table "Full load amps and short-circuit protective device" See table "Full load amps and short-circuit protective device"

Auxiliary circuit according to UL/CSA

Type Contact rating Conventional thermal current
N.C., 95-96 N.O., 97-98

TA200DU C600 B600 5A

Full load amps and short-circuit protective device

Type Full load amps (FLA) Short-circuit protective device 480 / 600 V AC Short circuit rating RMS symmetrical 10 kA 10 kA 10 kA 10 kA 10 kA 10 kA

Fuse type 250 250 300 300 300 400 A, A, A, A, A, A, K5 K5 K5 K5 K5 K5 / / / / / / RK5 RK5 RK5 RK5 RK5 RK5

TA200DU-90 TA200DU-110 TA200DU-135 TA200DU-150 TA200DU-175 TA200DU-200

90 A 110 A 135 A 150 A 175 A 200 A

Listed circuit breaker 225 A 225 A 225 A 225 A 225 A 400 A

Short circuit rating RMS symmetrical 50 kA 65 kA 65 kA 65 kA

Fuse type 400 400 400 400

A, A, A, A,

Class Class Class Class

J J J J

Short circuit rating RMS symmetrical 18 kA 35 / 18 kA 35 / 18 kA 35 / 18 kA 35 / 18 kA

Listed circuit breaker 125 A 225 A 225 A 225 A 225 A

ABB | 6 /33

2CDC106038C0201

TA200DU thermal overload relays Technical data

General technical data
Type Pollution degree Phase loss sensitive Ambient air temperature Operation TA200DU 3 Yes Open - compensated without derating Open -25 ... +55 C -25 ... +55 C -40 ... +70 C Continuous 2000 m 12 g / 15 ms Position 1-6 Mount on the contactor and tighten the screws of the main circuit terminals or with single mounting kit IP20

Storage Ambient air temperature compensation Maximum operating altitude permissible Resistance to shock acc. to IEC 60068-2-27 Mounting position Mounting Degree of protection

Electrical connection

Main circuit Type Connecting capacity Rigid Flexible Lugs

1x 1x

TA200DU 25 ... 120 mm 16 ... 35 mm L 12 mm / l > 6 mm 4 Nm M6

l L

Tightening torques Connection screw Auxiliary circuit Type Connecting capacity Rigid Flexible with ferrule Flexible with insulated ferrule Flexible Stranded acc. to UL/CSA Flexible acc. to UL/CSA Stripping length Tightening torques Connection screw
1 x or 2 x 1 x or 2 x 1 x or 2 x 1 x or 2 x 1 x or 2 x 1 x or 2 x

TA200DU 0.75 ... 4 mm 0.75 ... 2.5 mm 0.75 ... 2.5 mm 0.75 ... 2.5 mm AWG 18-14 AWG 18-14 9 mm 0.8 ... 1.3 Nm / 12 Ib.in M3.5 (Pozidriv 2)

6 /34 | ABB

2CDC106038C0201

TA450DU thermal overload relays 130 ... 310 A

Description
The TA450DU thermal overload relays are economic electromechanical protection devices for the main circuit. They offer reliable protection for motors in the event of overload or phase failure. The devices have trip class 10A. The thermal overload relays are three pole relays with bimetal tripping elements. The motor current flows through the bimetal tripping elements and heats them directly and indirectly. In case of an overload (over current), the bimetal elements bent as a result of the heating. This leads to a release of the relay and a change of the contacts switching position (95-96 / 97-98). Manual or automatic reset selectable Phase loss sensitive acc. to IEC/EN 60947-4-1 Two electrically isolated auxiliary contacts 1 N.O. + 1 N.C. TEST and STOP function Trip indication on the front Temperature compensation Suitable for three- and single-phase applications
2CDC231011F0011

TA450DU-310

Ordering details
Setting range A 130 ... 185 165 ... 235 220 ... 310 Short-circuit protective device not applicable not applicable not applicable Trip class Type Order code Weight (1 pce) kg 1.500 1.500 1.500

10A 10A 10A

TA450DU-185 TA450DU-235 TA450DU-310

1SAZ511201R1001 1SAZ511201R1002 1SAZ511201R1003

Ordering details accessories

For thermal overload relays Description Type Order code Weight (1 pce) kg 1.070 1.180

TA450DU TA450DU

Terminal shroud Terminal shroud

DT450/A185 DT450/A300

1SAZ501901R1001 1SAZ501902R1001

Main dimensions

mm, inches

0.36" 9.1

3" 76.3

6 0.24"

0.22" 5.5 55 2.17" 22 0.87"

28.4 1.12"

75.5

2.97"

173.4

6.83"

2CDC232022F0011

35.2 1.39"

24.5 0.96"

4.5 0.18"

7.6"

193

32 1.26"

58 2.28"

58 2.28"

TA450DU

ABB | 6 /35

2CDC106041C0201

TA450DU thermal overload relays Technical data

Main circuit Utilization characteristics according to IEC/EN
Type Standards Rated operational voltage Ue Rated frequency Trip class Number of poles Duty time Operating frequency without early tripping Rated impulse withstand voltage Uimp Rated insulation voltage Ui TA450DU IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1 1000 V AC 50/60 Hz 10A 3 100 % Up to 15 operations/h, see "Technical diagram Intermittent periodic duty" 8 kV 1000 V AC

Auxiliary circuit according to IEC/EN

Type Rated operational voltage Ue Conventional free air thermal current Ith TA450DU 500 V AC, 440 V DC N.C., 95-96 10 A N.O., 97-98 6 A DC, 50/60 Hz 1 N.O. + 1 N.C.

Rated frequency Number of poles Ie / Rated operational current AC-15 acc. to IEC/EN 60947-5-1 for utilization category 110-120 V 220-230-240 V 440 V 480-500 V Ie / Rated operational current DC-13 acc. to IEC/EN 60947-5-1 for utilization category 24 V 60 V 110-120-125 V 250 V Minimum switching capacity Short-circuit protective device Rated impulse withstand voltage Uimp Rated insulation voltage Ui

N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98

3.00 3.00 3.00 3.00 1.90 1.00 N.C., 95-96 1.00 N.O., 97-98 1.00

A A A A A A A A

N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98 N.C., 95-96 N.O., 97-98

1.25 A 1.25 A 0.25 A 0.25 A 0.25 A 0.25 A 0.12 A 0.04 A 17 V / 3 mA N.C., 95-96 10 A, Fuse type gG N.O., 97-98 6 A, Fuse type gG 6 kV 500 V

Technical diagram Intermittent periodic duty

(Op/h)
140 120

switching frequency

100

ta =

80

s 0.5

ta =

60 40 20 0 0

1
ta =

ta =

ta = 5
20

s
40 60 80 100 (%)

2CDC232005F0211

1.5 s 3s

duty ratio

t a: Motor starting time

6 /36 | ABB

2CDC106041C0201

TA450DU thermal overload relays Technical data

Main circuit Utilization characteristics according to UL/CSA
Type Standards Maximum operational voltage Trip rating Full load amps (FLA) Short-circuit rating RMS symmetrical Short-circuit protective device TA450DU UL 508, CSA 22.2 No. 14 600 V AC 125 % of FLA See table "Full load amps and short-circuit protective device" See table "Full load amps and short-circuit protective device" See table "Full load amps and short-circuit protective device"

Auxiliary circuit according to UL/CSA

Type Contact rating Conventional thermal current
N.C., 95-96 N.O., 97-98

TA450DU C600 B600 5A

Full load amps and short-circuit protective device

Type Full load amps (FLA) Short-circuit protective device 480 / 600 V AC Short circuit rating RMS symmetrical 10 kA 10 kA 18 kA

6
Fuse type na na na Listed circuit breaker na na na

TA450DU-185 TA450DU-235 TA450DU-310

185 A 235 A 310 A

ABB | 6 /37

2CDC106041C0201

TA450DU thermal overload relays Technical data

General technical data
Type Pollution degree Phase loss sensitive Ambient air temperature Operation TA450DU 3 Yes Open - compensated without derating Open -25 ... +55 C -25 ... +55 C -40 ... +70 C Continuous 2000 m 12 g / 15 ms Position 1-6 IP20

Storage Ambient air temperature compensation Maximum operating altitude permissible Resistance to shock acc. to IEC 60068-2-27 Mounting position Degree of protection

Electrical connection

Main circuit Type Connecting capacity Bar Auxiliary circuit Type Connecting capacity Rigid Flexible with ferrule Flexible with insulated ferrule Flexible Stranded acc. to UL/CSA Flexible acc. to UL/CSA Stripping length Tightening torques Connection screw
1 x or 2 x 1 x or 2 x 1 x or 2 x 1 x or 2 x 1 x or 2 x 1 x or 2 x

TA450DU Max. 21 x 28.4 mm

TA450DU 0.75 ... 4 mm 0.75 ... 2.5 mm 0.75 ... 2.5 mm 0.75 ... 2.5 mm AWG 18-14 AWG 18-14 9 mm 0.8 ... 1.3 Nm / 12 Ib.in M3.5 (Pozidriv 2)

6 /38 | ABB

2CDC106041C0201

E16DU, E45DU, E80DU, E140DU electronic overload relays 0.10 to 140 A

Description
The E16DU up to E140DU are self-supplied electronic overload relays, which means no extra external supply is needed. It offers reliable protection for motors in the event of overload or phase failure. Easy to use like a thermal overload relay and compatible with standard motor applications, the electronic overload relay is convincing, above all, due to its wide setting range, high accuracy, high operational temperature range and the possibility to select a trip class (10E, 20E, 30E). Further features are the temperature compensation, trip contact (N.C.), signal contact (N.O.), automatic or manual reset selectable, trip-free mechanism, STOP and TEST function and a trip indication. The overload relays are connected directly to the contactors. Single mounting kits are available as accessory.

E16DU-1.0

2CDC231001F0007

Ordering details
Setting range A E16DU electronic 0.10 0.32 0.30 1.00 0.80 2.70 1.90 6.30 5.70 18.9 overload relays 1 A, Fuse type gG 4 A, Fuse type gG 10 A, Fuse type gG 20 A, Fuse type gG 50 A, Fuse type gG 10E, 20E, 30E 10E, 20E, 30E 10E, 20E, 30E 10E, 20E, 30E 10E, 20E, 30E 10E, 20E, 30E 10E, 20E, 30E 10E, 20E, 30E 10E, 20E, 30E E16DU-0.32 E16DU-1.0 E16DU-2.7 E16DU-6.3 E16DU-18.9 E45DU-30 E45DU-45 E80DU-80 E140DU-140 1SAX111001R1101 1SAX111001R1102 1SAX111001R1103 1SAX111001R1104 1SAX111001R1105 1SAX211001R1101 1SAX211001R1102 1SAX311001R1101 1SAX321001R1101 Short-circuit protective device Trip class Type Order code Weight (1 pce) kg 0.150 0.150 0.150 0.150 0.150 0.350 0.350 0.770 0.915

2CDC231002F0006

E45DU-30

E45DU electronic overload relays 9.00 30.0 160 A, Fuse type gG 15.0 45.0 160 A, Fuse type gG E80DU electronic overload relay 27.0 ... 80.0 A 250 A E140DU electronic overload relay 50.0 ... 140.0 A 400 A

2CDC231003F0006

Main dimensions

mm, inches
43.7 1.72" 37 1.46" 8 0.32" 66.4 2.61" 3 0.12"

42 1.65"

26.5 1.04"

14 0.55"

E80DU-80

9.3 0.37" 1.2 0.5"

9.3 0.37"

15 0.59"

18 0.71"

8 0.32"

2,4 0.37"

36.3 1.43"

3 0.12"

38.4 1.51"

74.6 2.94"

2CDC232007F0011

85.2 3.35"

74.2 2.92"

94.2 3.71"

2CDC231004F0006

8.2 0.32"

14 0.55"

10.3 0.41"

5.65 0.22"

37.5 1.48" 53 2.09" 57 2.24"

16 0.63" 37 1.46" 58 2.28" 70 2.76"

5.5 0.22"

3 0.12"

74.5 2.93" 99 3.90" 104.4 4.11"

44.4 1.75"

E16DU

E80DU
76 2.30" 59.7 2.35" 37 1.46" 13 0.51" 67.6 2.66" 5 0.20"

E140DU-140

6.8 0.27"

4 0.16"

59.4 2.39"

2.5 0.10"

49 1.93"

2 0.08"

17 0.67"

27.3 1.07"

5.5 0.21" 15 0.59" 18 0.71" 2 0.08"

9.6 0.38"

36 1.42"

3 0.12" 8 0.12"

23.6 0.93"

38.4 1.51"

14 0.55"

29.2 1.15"

38.4 1.51"

53.5 2.11"

61 2.40"

2CDC232009F0011

85.2 3.35"

74.2 2.92"

94.2 3.71"

2CDC232010F0011 2CDC232008F0011

10.3 0.41" 8.5 0.33" 14 0.55" 45 1.77"

5.7 0.22"

57 2.24" 79.7 3.14" 85.1 3.35"

16 37 58 70

0.63" 1.46" 2.28" 2.76"

5.5 0.22"

3 0.12"

74.5 2.93" 99 3.90" 104.4 4.11"

E45DU

E140DU

ABB | 6 /39

2CDC107030C0201

E16DU, E45DU, E80DU, E140DU electronic overload relays Technical data

Main circuit Utilization characteristics according to IEC/EN
Type Standards Rated operational voltage Ue Rated frequency Trip class Number of poles Duty time Operating frequency without early tripping Rated impulse withstand voltage Uimp Rated insulation voltage Ui E16DU E45DU E80DU E140DU IEC 60947-1 / 60947-4-1 / 60947-5-1 and EN 60947-1 / 60947-4-1 / 60947-5-1 690 V AC 1000 V AC 50/60 Hz 10E, 20E, 30E, selectable 3 100 % Up to 15 operations/h, see "Technical diagram Intermittent periodic duty" 6 kV 690 V AC 1000 V AC

Auxiliary circuit according to IEC/EN

Type Rated operational voltage Ue Conventional free air thermal current Ith Rated frequency Number of poles Ie / Rated operational current AC-15 acc. to IEC/EN 60947-5-1 for utilization category 110-120 V 220-230-240 V 440 V 480-500 V Ie / Rated operational current DC-13 acc. to IEC/EN 60947-5-1 for utilization category 24 V 60 V 110-120-125 V 250 V Minimum switching capacity Short-circuit protective device Rated impulse withstand voltage Uimp Rated insulation voltage Ui 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz E16DU 600 V AC / DC 6A DC, 50/60 Hz 1 N.C. + 1 N.O. E45DU E80DU E140DU

3.00 3.00 1.10 0.72

A A A A

1.50 A 0.55 A 0.55 A 0.27 A 12 V / 3 mA 6 A, Fuse type gG 6 kV 690 V

Technical diagram Intermittent periodic duty

(Op/h)
140 120

switching frequency

100

ta =

80

s 0.5

ta =

60 40 20 0 0

1
ta =

ta =

ta = 5
20

s
40 60 80 100 (%)

duty ratio

t a: Motor starting time

2CDC232005F0211

1.5 s 3s

6 /40 | ABB

2CDC107030C0201

E16DU, E45DU, E80DU, E140DU electronic overload relays Technical data

Main circuit Utilization characteristics according to UL/CSA
Type Standards Maximum operational voltage Trip rating Full load amps (FLA) Short-circuit rating RMS symmetrical Short-circuit protective device E16DU E45DU E80DU UL 508, CSA 22.2, No. 14 600 V AC 125 % of FLA See table "Full load amps and short-circuit protective device" See table "Full load amps and short-circuit protective device" See table "Full load amps and short-circuit protective device" E140DU

Auxiliary circuit according to UL/CSA

Type Contact rating Conventional thermal current E16DU B600,Q300 5A E45DU E80DU E140DU

Full load amps and short-circuit protective device

Type Full load amps (FLA) Short-circuit protective device 480 V AC SCCR Fuse type 50 kA 2 A, Class J 50 kA 2 A, K5 / RK5 50 kA 4 A, K5 / RK5 50 kA 15 A, K5 / RK5 50 kA 30 A, K5 / RK5 Short-circuit protective device 600 V AC SCCR Fuse type 18 kA 150 A, K5 / RK5 18 kA 200 A, K5 / RK5 Short-circuit protective device 600 V AC SCCR Fuse type 18 kA 300 A, K5 / RK5 Short-circuit protective device 600 V AC SCCR Fuse type 18 kA 400 A, K5 / RK5

6
600 V AC SCCR 5 kA 5 kA 5 kA 5 kA 5 kA Fuse type 2 A, K5 / RK5 2 A, K5 / RK5 4 A, K5 / RK5 15 A, K5 / RK5 30 A, K5 / RK5 SCCR 100 kA 100 kA 100 kA 100 kA 100 kA Fuse type 2 A, Class J 2 A, Class J 4 A, Class J 15 A, Class J 30 A, Class J

E16DU-0.32 E16DU-1.0 E16DU-2.7 E16DU-6.3 E16DU-18.9 Type

0.32 A 1.00 A 2.70 A 6.30 A 18.90 A Full load amps (FLA)

E45DU-30 E45DU-45 Type

30 A 45 A Full load amps (FLA)

SCCR 100 kA 100 kA

Fuse type 150 A, Class J 200 A, Class J

E80DU-80 Type

80 A Full load amps (FLA)

E140DU-140

140 A

ABB | 6 /41

2CDC107030C0201

E16DU, E45DU, E80DU, E140DU electronic overload relays Technical data

General data
Type Pollution degree Phase loss sensitive Ambient air temperature Operation Open - compensated without derating Storage Ambient air temperature compensation Maximum operating altitude permissible Resistance to shock acc. to IEC 60068-2-27 Resistance to vibrations acc. to IEC 60068-2-6 Mounting position Mounting Degree of protection E16DU 3 Yes E45DU E80DU E140DU

-25 ... +70 C -50 ... +85 C Continuous 2000 m 15 g / 11 ms 5 g / 3 150 Hz Position 1-6 Mount on the contactor and tighten the screws of the main circuit terminals or with single mounting kit IP20

Electrical connection
Main circuit Type Connecting capacity
Rigid Flexible with insulated ferrule Stranded acc. to UL/CSA Flexible acc. to UL/CSA
1x 2x 1x 2x 1x 2x 1x 2x

E16DU 1 ... 4 mm 1 ... 4 mm 0.75 ... 2.5 mm 0.75 ... 2.5 mm AWG 16-10 AWG 16-10 AWG 16-10 AWG 16-10 9 mm 0.8 - 1.5 Nm / 7 Ib.in M3.5 (Pozidriv 2)

E45DU

E80DU

E140DU 6 ... 95 mm 6 ... 35 mm 6 ... 70 mm 6 ... 35 mm AWG 8-0 AWG 8-0 6 - 6.5 Nm / 53 Ib.in M8 (inbus 4)

Stripping length Tightening torques Connection screw Auxiliary circuit Type Connecting capacity
Rigid Flexible with ferrule Flexible with insulated ferrule Flexible Stranded acc. to UL/CSA Flexible acc. to UL/CSA
1 or 2 x 1 or 2 x 1 or 2 x 1 or 2 x 1 or 2 x 1 or 2 x

2.5 ... 16 mm 6 ... 95 mm 2.5 ... 16 mm 6 ... 35 mm 2.5 ... 10 mm 6 ... 70 mm 2.5 ... 10 mm 6 ... 35 mm AWG 14-6 AWG 10-0 AWG 14-6 AWG 14-6 AWG 10-0 AWG 14-6 13 mm 2.3 - 2.6 Nm / 22 Ib.in 6 - 6.5 Nm / 53 Ib.in M5 (Pozidriv 2) M8 (inbus 4)

E16DU 1 ... 4 mm 0.75 ... 2.5 mm 0.75 ... 2.5 mm 0.75 ... 2.5 mm AWG 16-10 AWG 16-10 9 mm 0.8 ... 1.2 Nm / 7 Ib.in M3.5 (Pozidriv 2)

E45DU

E80DU

E140DU

Stripping length Tightening torques Connection screw

6 /42 | ABB

2CDC107030C0201

E16DU, E45DU, E80DU, E140DU electronic overload relays Accessories

Description
2CDC231003F0010

Single mounting kits are available as accessory for E16DU, E45DU, E80DU, and E140DU. The single mounting kits offer the possibility to mount the overload relay separately from the contactor.

DB16E

Ordering details
For electronic overload relays Description Type Order code Weight (1 pce) kg 0.035 0.090 0.145 0.145

2CDC231004F0010

Single mounting kits E16DU E45DU E80DU E140DU

Single mounting kit Single mounting kit Single mounting kit Single mounting kit

DB16E DB45E DB80E DB140E

1SAX101110R0001 1SAX201110R1001 1SAX301110R1001 1SAX301110R1002

Main dimensions

mm, inches
98.5 3.88" 90.2 3.55" 5.5 0.22"

6
3 0.12" 35 1.38" 4.5 0.18"

DB45E

69.5 2.74" 65.2 2.57"

2CDC231005F0010

14.5 0.57"

64.5 2.54"
102.5 4.04" 61 2.40" 94.2 3.70" 95.6 3.76"
99 3.90" 33.7 1.33" 4.3 0.17" 85.2 3.35" 139.5 5.50" 4.3 0.17" 103 4.06" 104.4 4.11"

113 4.45"

29.6 1.17"

4.2 0.17"

82.6 3.25"

4.2 0.17" 50 1.97"

91 3.59"

35.7 1.41"

41.7 1.64"

64.4 2.54"

3 0.12"

2CDC232030F0011

14 0.55"

14 0.55"

5.5 0.22" 68.5 2.70"

35 1.38" 45 1.77"

5.5 0.22" 10.5 0.41"

44.3 1.74"

DB16E
2CDC231006F0010

DB45E
81.5 3.21" 37 1.46" 99 3.90" 33.7 1.33"

5.5 0.22"

4.3 0.17"

37 1.46"
5.5 0.22"

94.2 3.71"

133.5 5.26"

DB140E

29.6 1.17"

4.2 0.17"

29.6 1.17"

4.2 0.17"

68.5 2.70"

85.2 3.35"

94.2 3.71"

62.5 2.46"

21.1 0.83"

2CDC232028F0011

62.5 2.46"

68.5 2.70"

12.5 0.49"

14 0.55" 14 0.55"

5 0.20"

37 1.46" 43.7 1.72" 70 2.76"

5.5 0.22"

5 0.20"

4.3 0.17"

103 4.06" 104.4 4.11"

37 1.46" 43.7 1.72" 70 2.76"

5.5 0.22"

DB80E

DB140E

2CDC232029F0011

21.1 0.83"

2CDC232027F0011

DB80E

4.8 0.19"

20.2 0.80"

51 2.01" 57 2.44"

125.5 4.94"

ABB | 6 /43

2CDC107030C0201

EF19, EF45 electronic overload relays 0.10 to 45.0 A

Description
The EF19 and EF45 are self-supplied electronic overload relays, which means no extra external supply is needed. It offers reliable protection for motors in the event of overload or phase failure. Easy to use like a thermal overload relay and compatible with standard motor applications, the electronic overload relay is convincing, above all, due to its wide setting range, high accuracy, high operational temperature range and the possibility to select a trip class (10E, 20E, 30E). Further features are the temperature compensation, trip contact (N.C.), signal contact (N.O.), automatic or manual reset selectable, trip-free mechanism, STOP and TEST function and a trip indication. The overload relays are connected directly to the contactors.

EF19-18.9

1SBC101147F0010

Ordering details
Setting range A EF19 electronic overload relays 0.10 0.32 1 A, Fuse type gG 10E, 20E, 30E 10E, 20E, 30E 10E, 20E, 30E 10E, 20E, 30E 10E, 20E, 30E 10E, 20E, 30E 10E, 20E, 30E EF19-0.32 EF19-1.0 EF19-2.7 EF19-6.3 EF19-18.9 EF45-30 EF45-45 1SAX121001R1101 1SAX121001R1102 1SAX121001R1103 1SAX121001R1104 1SAX121001R1105 1SAX221001R1101 1SAX221001R1102 Short-circuit protective device Trip class Type Order code Weight (1 pce) kg 0.158 0.158 0.158 0.158 0.158 0.362 0.362

1SBC101148F0010

0.30 1.00 0.80 2.70 1.90 6.30 5.70 18.9

4 A, Fuse type gG 10 A, Fuse type gG 20 A, Fuse type gG 50 A, Fuse type gG

EF45-30

EF45 electronic overload relays 9.00 30.0 160 A, Fuse type gG 15.0 45.0 160 A, Fuse type gG

Main dimensions

mm, inches

2CDC232007F0009

2CDC232008F0009

EF19

EF45

6 /44 | ABB

2CDC107032C0201

EF19, EF45 electronic overload relays Technical data

Main circuit Utilization characteristics according to IEC/EN
Type Standards Rated operational voltage Ue Rated frequency Trip class Number of poles Duty time Operating frequency without early tripping Rated impulse withstand voltage Uimp Rated insulation voltage Ui EF19 EF45 IEC 60947-1 / 60947-4-1 / 60947-5-1 and EN 60947-1 / 60947-4-1 / 60947-5-1 690 V AC 50/60 Hz 10E, 20E, 30E, selectable 3 100 % Up to 15 operations/h, see "Technical diagram Intermittent periodic duty" 6 kV 690 V AC

Auxiliary circuit according to IEC/EN

Type Rated operational voltage Ue Conventional free air thermal current Ith Rated frequency Number of poles Ie / Rated operational current AC-15 acc. to IEC/EN 60947-5-1 for utilization category 110-120 V 220-230-240 V 440 V 480-500 V Ie / Rated operational current DC-13 acc. to IEC/EN 60947-5-1 for utilization category 24 V 60 V 110-120-125 V 250 V Minimum switching capacity Short-circuit protective device Rated impulse withstand voltage Uimp Rated insulation voltage Ui EF19 600 V AC / DC 6A DC, 50/60 Hz 1 N.C. + 1 N.O. EF45

50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz

3.00 3.00 1.10 0.75

A A A A

1.50 A 0.55 A 0.55 A 0.27 A 12 V / 3 mA 6 A, Fuse type gG 6 kV 690 V

Technical diagram Intermittent periodic duty

(Op/h)
140 120

switching frequency

100

ta =

80

s 0.5

ta =

60 40 20 0 0

1
ta =

ta =

ta = 5
20

s
40 60 80 100 (%)

duty ratio

ta: Motor starting time

2CDC232005F0211

1.5 s 3s

ABB | 6 /45

2CDC107032C0201

EF19, EF45 electronic overload relays Technical data

Main circuit Utilization characteristics according to UL/CSA
Type Standards Maximum operational voltage Trip rating Full load amps (FLA) Short-circuit rating RMS symmetrical Short-circuit protective device EF19 EF45 UL 508, CSA 22.2 No. 14 600 V AC 125 % of FLA See table "Full load amps and short-circuit protective device" See table "Full load amps and short-circuit protective device" See table "Full load amps and short-circuit protective device"

Auxiliary circuit according to UL/CSA

Type Contact rating Conventional thermal current
N.C., 95-96 N.O., 97-98

EF19 B600, Q600 B600, Q600 5A

EF45

Full load amps and short-circuit protective device

Type Full load amps (FLA) Short-circuit protective device 480 V AC SCCR Fuse type 50 kA 2 A, Class J 50 kA 2 A, K5 / RK5 50 kA 4 A, K5 / RK5 50 kA 15 A, K5 / RK5 50 kA 30 A, K5 / RK5 Short-circuit protective device 480 V AC SCCR Fuse type 18 kA 150 A, K5 / RK5 18 kA 200 A, K5 / RK5 600 V AC SCCR 5 kA 5 kA 5 kA 5 kA 5 kA

EF19-0.32 EF19-1.0 EF19-2.7 EF19-6.3 EF19-18.9 Type

0.32 A 1.00 A 2.70 A 6.30 A 18.90 A Full load amps (FLA)

Fuse type 2 A, K5 / RK5 2 A, K5 / RK5 4 A, K5 / RK5 15 A, K5 / RK5 30 A, K5 / RK5

SCCR 100 kA 100 kA 100 kA 100 kA 100 kA

Fuse type 2 A, Class J 2 A, Class J 4 A, Class J 15 A, Class J 30 A, Class J

EF45-30 EF45-45

30 kA 45 kA

600 V AC SCCR 18 kA 18 kA

Fuse type 150 A, K5 / RK5 200 A, K5 / RK5

SCCR 100 kA 100 kA

Fuse type 150 A, Class J 200 A, Class J

6 /46 | ABB

2CDC107032C0201

EF19, EF45 electronic overload relays Technical data

General data
Type Pollution degree Phase loss sensitive Ambient air temperature Operation Open - compensated without derating Storage Ambient air temperature compensation Maximum operating altitude permissible Resistance to shock acc. to IEC 60068-2-27 Resistance to vibrations acc. to IEC 60068-2-6 Mounting position Mounting Degree of protection EF19 3 Yes EF45

-25 ... +70 C -50 ... +85 C Continuous 2000 m 15 g / 11 ms 1 g / 3 150 Hz Position 1-6 Mount on the contactor and tighten the screws of the main circuit terminals IP20

Electrical connection
Main circuit Type Connecting capacity Rigid Flexible with insulated ferrule Stranded acc. to UL/CSA Flexible acc. to UL/CSA Stripping length Tightening torques Connection screw Auxiliary circuit Type Connecting capacity Rigid Flexible with ferrule Flexible with insulated ferrule Flexible Stranded acc. to UL/CSA Flexible acc. to UL/CSA Stripping length Tightening torques Connection screw
1 or 2 x 1 or 2 x 1 or 2 x 1 or 2 x 1 or 2 x 1 or 2 x 1 or 2 x 1 or 2 x 1 or 2 x 1 or 2 x

EF19 1 ... 4 mm 0.75 ... 2.5 mm AWG 16-10 AWG 16-10 9 mm 0.8 ... 1.5 Nm / 7 13 Ib.in M3.5 (Pozidriv 2)

EF45 2.5 ... 16 mm 2.5 ... 10 mm AWG 14-6 AWG 14-6 13 mm 2.3 ... 2.6 Nm / 20 22 Ib.in

EF19 1 ... 4 mm 0.75 ... 2.5 mm 0.75 ... 2.5 mm 0.75 ... 2.5 mm AWG 18-10 AWG 18-10 9 mm 0.8 ... 1.2 Nm / 7 ... 11 Ib.in M3 (Pozidriv 2)

EF45

ABB | 6 /47

2CDC107032C0201

E200DU, E320DU electronic overload relays 60 to 320 A

Description
The E200DU and E320DU are self-supplied electronic overload relays, which means no extra external supply is needed. It offers reliable protection for motors in the event of overload or phase failure. Easy to use like a thermal overload relay and compatible with standard motor applications, the electronic overload relay is convincing, above all, due to its wide setting range, high accuracy, high operational temperature range and the possibility to select a trip class (10E, 20E, 30E). Further features are the temperature compensation, trip contact (N.C.), signal contact (N.O.), automatic or manual reset selectable, trip-free mechanism, STOP and TEST function and a trip indication. The overload relays are connected directly to the contactors.

2CDC231001F0008

E200DU-200

Ordering details
Setting range A E200DU electronic overload relay 60.0 ... 200.0 800 A Short-circuit protective device Trip class Type Order code Weight (1 pce) kg

10E, 20E, 30E

E200DU-200

1SAX511001R1101

1.210

2CDC231002F0008

E320DU electronic overload relay 100.0 ... 320.0 630 A

10E, 20E, 30E

E320DU-320

1SAX521001R1101

1.430

Terminal shrouds for E200DU and E320DU electronic overload relay

For electronic overload relays E200DU E320DU Description Type Order code Weight (1 pce) kg 0.085 0.105

E320DU-320

LT200E Terminal shroud for E200DU LT320E Terminal shroud for E320DU

LT200E LT320E

1SAX501904R0001 1SAX601904R0001

Main dimensions
105 4.13" 7.4 0.29" 18 0.71"

mm, inches
121.5 4.78" 121.5 4.78" 116.5 4.59" 10 0.39" 30 1.18" 5 0.20" 105 4.13" 7.4 0.29" 10 0.39" 30 1.18" 5 0.20" 116.5 4.59"

18 0.71"

93.8 3.70"

10.7 0.42"

4.7 0.19"

10.7 0.42"

4.7 0.19"

122 4.80"

151 5.94"

18.5 0.73"

2CDC232011F0011

22.8 0.90"

163.6 6.44"

122 4.80"

2CDC232012F0011

10 0.39"

?8

.5

0.3

3"

5 0.20" 35 1.38"

14 0.55"

1 ?1

0.4

3"

5 0.20" 35 1.38"

17.5 0.69"

20 0.79"

35 1.38"

35 1.38"

120.5 4.74"

43.8 1.72"

43.8 1.72"

120.5 4.74"

E200DU

E320DU

6 /48 | ABB

2CDC107029C0201

E200DU, E320DU electronic overload relays Technical data

Main circuit Utilization characteristics according to IEC/EN
Type Standards Rated operational voltage Ue Rated frequency Trip class Number of poles Duty time Operating frequency without early tripping Rated impulse withstand voltage Uimp Rated insulation voltage Ui E200DU E320DU IEC 60947-1 / 60947-4-1 / 60947-5-1 and EN 60947-1 / 60947-4-1 / 60947-5-1 1000 V AC 50/60 Hz 10E, 20E, 30E, selectable 3 100 % Up to 15 operations/h, see "Technical diagram Intermittent periodic duty" 8 kV 1000 V AC

Auxiliary circuit according to IEC/EN

Type Rated operational voltage Ue Conventional free air thermal current Ith Rated frequency Number of poles Ie / Rated operational current AC-15 acc. to IEC/EN 60947-5-1 for utilization category 110-120 V 220-230-240 V 440 V 480-500 V Ie / Rated operational current DC-13 acc. to IEC/EN 60947-5-1 for utilization category 24 V 60 V 110-120-125 V 250 V Minimum switching capacity Short-circuit protective device Rated impulse withstand voltage Uimp Rated insulation voltage Ui E16DU 600 V AC / DC 6A DC, 50/60 Hz 1 N.C. + 1 N.O. E45DU

50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz

3.00 3.00 1.10 0.72

A A A A

1.50 A 0.55 A 0.55 A 0.27 A 12 V / 3 mA 6 A, Fuse type gG 8 kV 690 V

Technical diagram Intermittent periodic duty

(Op/h)
140 120

switching frequency

100

ta =

80

s 0.5

ta =

60 40 20 0 0

1
ta =

ta =

ta = 5
20

s
40 60 80 100 (%)

duty ratio

ta: Motor starting time

2CDC232005F0211

1.5 s 3s

ABB | 6 /49

2CDC107029C0201

E200DU, E320DU electronic overload relays Technical data

Main circuit Utilization characteristics according to UL/CSA
Type Standards Maximum operational voltage Trip rating E200DU UL 508, CSA 22.2 No. 14 600 V AC 125 % of FLA E320DU

Auxiliary circuit according to UL/CSA

Type Contact rating Conventional thermal current
N.C., 95-96 N.O., 97-98

E200DU B600, Q300 B600, Q300 5A

E320DU

General data
Type Pollution degree Phase loss sensitive Ambient air temperature Operation Open - compensated without derating Storage Ambient air temperature compensation Maximum operating altitude permissible Resistance to shock acc. to IEC 60068-2-27 Resistance to vibrations acc. to IEC 60068-2-6 Mounting position Mounting Degree of protection E200DU 3 Yes E320DU

-25 ... +70 C -50 ... +85 C Continuous 2000 m 15 g / 11 ms 5 g / 3 150 Hz Position 1-6 Mount on the contactor and tighten the screws of the main circuit terminals IP20

Electrical connection
Auxiliary circuit Type Connecting capacity Rigid Flexible with ferrule Flexible with insulated ferrule Flexible Stranded acc. to UL/CSA Flexible acc. to UL/CSA Stripping length Tightening torques Connection screw
1 or 2 x 1 or 2 x 1 or 2 x 1 or 2 x 1 or 2 x 1 or 2 x

E200DU 1 ... 4 mm 0.75 ... 2.5 mm 0.75 ... 2.5 mm 0.75 ... 2.5 mm AWG 16-10 AWG 16-10 9 mm 0.8 ... 1.2 Nm / 7 Ib.in M3.5 (Pozidriv 2)

E320DU

6 /50 | ABB

2CDC107029C0201

E500DU, E800DU, E1250DU electronic overload relays 150 to 1250 A

2CDC231003F0008

Description
The E500DU up to E1250DU are self-supplied electronic overload relays, which means no extra external supply is needed. It offers reliable protection for motors in the event of overload or phase failure. Easy to use like a thermal overload relay and compatible with standard motor applications, the electronic overload relay is convincing, above all, due to its wide setting range, high accuracy, high operational temperature range and the possibility to select a trip class (10E, 20E, 30E). Further features are the temperature compensation, trip contact (N.C.), signal contact (N.O.), automatic or manual reset selectable, trip-free mechanism, STOP and TEST function and a trip indication. The overload relays are connected directly to the contactors. Busbar kits are available as accessory for contactor mounting.

E500DU-500

2CDC231004F0008

Ordering details
Setting range A E500DU electronic overload relay 150 ... 500 1000 A Short-circuit protective device Trip class Type Order code Weight (1 pce) kg

10E, 20E, 30E

E500DU-500

1SAX711001R1101

1.170

E800DU-800

E800DU electronic overload relay 250 ... 800 1250 A E1250DU electronic overload relay 375 ... 1250 -

10E, 20E, 30E

E800DU-800

1SAX811001R1101

3.905

1SFC101025F0201

10E, 20E, 30E

E1250DU-1250

1SFA739001R1000

12.181

Terminal shrouds for E500DU and E800DU electronic overload relay

For electronic overload relays Description Type Order code Weight (1 pce) kg 0.360 0.105

E1250DU-1250

E500DU E800DU

LT500E Terminal shroud for E500DU LT800E Terminal shroud for E800DU

LT500E LT800E

1SAX701904R0001 1SAX801904R0001

Main dimensions

mm, inches
41.5 1.63"

185.6 7.31"

1.12"

147.1

151.1

74 2.91"

76 2.99"

152.1

83 3.27" 58 2.28" 58 2.28" 53 192 30.7 1.21" 76 7.56" 2.99" 2.09" 27.6

83 3.27"

247 82

9.72" 3.23"

1.09"

5.3 0.21" 3.94" 100

2.36"

2.17"

60

55

2CDC232013F0011

80

3.15"

110.5 4.35"

5.79"

5.95"

5.99"

28.4

103

4.06"

181.6

186.6
2CDC232014F0011

22

0.87"

0.7"

0.94"

22

0.87"

36.4 36.4"

30.4 1.2"

7(M6)

0.28"

17.9

7.15"

7.35"

E500DU

E800DU

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2CDC107031C0201

23.9

E500DU, E800DU, E1250DU electronic overload relays Technical data

Main circuit Utilization characteristics according to IEC/EN
Type Standards Rated operational voltage Ue Rated frequency Trip class Number of poles Duty time Operating frequency without early tripping Rated impulse withstand voltage Uimp Rated insulation voltage Ui E500DU E800DU E1250DU IEC 60947-1 / 60947-4-1 / 60947-5-1 and EN 60947-1 / 60947-4-1 / 60947-5-1 1000 V AC 50/60 Hz 10E, 20E, 30E, selectable 3 100 % Up to 15 operations/h, see "Technical diagram Intermittent periodic duty" 8 kV 1000 V AC

Auxiliary circuit according to IEC/EN

Type Rated operational voltage Ue Conventional free air thermal current Ith Rated frequency Number of poles Ie / Rated operational current AC-15 acc. to IEC/EN 60947-5-1 for utilization category 110-120 V 220-230-240 V 440 V 480-500 V Ie / Rated operational current DC-13 acc. to IEC/EN 60947-5-1 for utilization category 24 V 60 V 110-120-125 V 250 V Minimum switching capacity Short-circuit protective device Rated impulse withstand voltage Uimp Rated insulation voltage Ui E500DU 600 V AC / DC 6A DC, 50/60 Hz 1 N.C. + 1 N.O. E800DU E1250DU

50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz

3.00 3.00 1.10 0.72

A A A A

1.50 A 0.55 A 0.55 A 0.27 A 12 V / 3 mA 6 A, Fuse type gG 8 kV 690 V

Technical diagram Intermittent periodic duty

(Op/h)
140 120

switching frequency

100

ta =

80

s 0.5

ta =

60 40 20 0 0

1
ta =

ta =

ta = 5
20

s
40 60 80 100 (%)

duty ratio

t a: Motor starting time

2CDC232005F0211

1.5 s 3s

6 /52 | ABB

2CDC107031C0201

E500DU, E800DU, E1250DU electronic overload relays Technical data

Main circuit Utilization characteristics according to UL/CSA
Type Standards Maximum operational voltage Trip rating E500DU UL 508, CSA 22.2 No. 14 600 V AC 125 % of FLA E800DU E1250DU

Auxiliary circuit according to UL/CSA

Type Contact rating Conventional thermal current
N.C., 95-96 N.O., 97-98

E500DU B600, Q300 B600, Q300 5A

E800DU

E1250DU

General data
Type Pollution degree Phase loss sensitive Ambient air temperature Operation Open - compensated without derating Storage Ambient air temperature compensation Maximum operating altitude permissible Resistance to shock acc. to IEC 60068-2-27 Resistance to vibrations acc. to IEC 60068-2-6 Degree of protection E500DU 3 Yes -25 ... +70 C -50 ... +85 C Continuous 2000 m 15 g / 11 ms 5 g / 3 150 Hz IP20 E800DU E1250DU

Electrical connection
Auxiliary circuit Type Connecting capacity Rigid Flexible with ferrule Flexible with insulated ferrule Flexible Stranded acc. to UL/CSA Flexible acc. to UL/CSA Stripping length Tightening torques Connection screw 1 or 2 x 1 or 2 x 1 or 2 x 1 or 2 x 1 or 2 x 1 or 2 x E500DU 1 ... 4 mm 0.75 ... 2.5 mm 0.75 ... 2.5 mm 0.75 ... 2.5 mm AWG 16-10 AWG 16-10 9 mm 0.8 ... 1.2 Nm / 7 Ib.in M3.5 (Pozidriv 2) E800DU E1250DU

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2CDC107031C0201