Beruflich Dokumente
Kultur Dokumente
20 April 2010
TV SD Industrie Service GmbH Carbon Management Service Westendstr. 199 - 80686 Munich GERMANY
Validation of the CDM Project: PFC Emission Reduction at PT. Indonesia Asahan Aluminium (PT. INALUM) Kuala Tanjung Page 1 of 21
Certificate No. -
Subject: Validation of a CDM Project Accredited TV SD Unit: TV SD Industrie Service GmbH Certification Body climate and energy Westendstr. 199 80686 Munich Germany Project Participants: PT. Indonesia Asahan Aluminium (Inalum) PO BOX 1, Kuala Tanjung, North Sumatra Province, Indonesia South Pole Carbon Asset Management Ltd. Technoparkstrasse 1 Zurich Switzerland 8005 TV SD Contract Partner: TV SD Industrie Service GmbH Carbon Management Service Westendstr. 199 80686 Munich Germany Project Site: Kuala Tanjung, Batubara regency, North Sumatra Province, Indonesia latitude - 03 2147.96 North longitude - 99 2740.67 East
Project Title: PFC Emission Reduction at PT. Indonesia Asahan Aluminium (PT. INALUM) Kuala Tanjung Applied Methodology / Version: AM0030 / Ver. 03 Scope(s): 9 9.2
Technical area(s): First PDD Version: Date of 1 issuance: 16-05-2008 Version No.: 01
st
Starting Date of first GSP: 27-05-2008 Date of 2nd issuance: 12-02-2009 Version No.: 03
Starting Date of second GSP: 27-02-2009 Estimated Annual Emission Reduction: Assessment Team Leader: Nikolaus Krger Assessment Team Member: Sandeep Kanda Trainee: Jayme Boehnert 78,041 tCO2e Responsible Certification Body Member: Thomas Kleiser
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Summary of the Validation Opinion: The review of the project design documentation and the subsequent follow-up interviews have provided TV SD with sufficient evidence to determine the fulfilment of all stated criteria. In our opinion, the project meets all relevant UNFCCC requirements for the CDM. Hence TV SD will recommend the project for registration by the CDM Executive Board in case letters of approval of all Parties involved will be available before the expiring date of the applied methodology(ies) or the applied methodology version respectively. The review of the project design documentation and the subsequent follow-up interviews have not provided TV SD with sufficient evidence to determine the fulfilment of all stated criteria. Hence TV SD will not recommend the project for registration by the CDM Executive Board and will inform the project participants and the CDM Executive Board on this decision.
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Abbreviations
AE AM CAR CDM CDM EB CER CMP CR / CL DNA DOE EF EIA / EA ER FAR FTIR GHG IAI IPCC IRL IRR KP MP NGO NPV PDD PFC PP TV SD UNFCCC USEPA VVM Anode Effect Approved Methodology Corrective Action Request Clean Development Mechanism CDM Executive Board Certified Emission Reduction Conference of the Parties serving as the Meeting of the Parties to the Kyoto Protocol Clarification Request Designated National Authority Designated Operational Entity Emission Factor Environmental Impact Assessment / Environmental Assessment Emission Reduction Forward Action Request Fourier Transform Infrared GreenHouse Gas(es) International Aluminium Institute Intergovernmental Panel on Climate Change Information Reference List Internal Rate of Return Kyoto Protocol Monitoring Plan Non Governmental Organisation Net Present Value Project Design Document Perfluorocarbons Project Participant TV SD Industrie Service GmbH United Nations Framework Convention on Climate Change United States Environmental Protection Agency Validation and Verification Manual
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Table of Contents
1 1.1 1.2 2 2.1 2.2 2.3 2.4 2.5 2.6 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 4 5
Page
INTRODUCTION ........................................................................................................ 5 Objective .................................................................................................................... 5 Scope ......................................................................................................................... 5 METHODOLOGY ....................................................................................................... 6 Appointment of the Assessment Team ...................................................................... 7 Review of Documents ................................................................................................ 7 Follow-up Interviews ................................................................................................... 8 Further cross-check .................................................................................................... 9 Resolution of Clarification and Corrective Action Requests ....................................... 9 Internal Quality Control ............................................................................................... 9 FINDINGS ................................................................................................................ 10 Approval ................................................................................................................... 10 Participation .............................................................................................................. 10 Project design document .......................................................................................... 10 Project description .................................................................................................... 11 Baseline and monitoring methodology ..................................................................... 11 Additionality .............................................................................................................. 15 Monitoring plan ......................................................................................................... 18 Sustainable development ......................................................................................... 18 Local stakeholder consultation ................................................................................. 18 Environmental impacts ............................................................................................. 19 COMMENTS BY PARTIES, STAKEHOLDERS AND NGOS ................................... 20 VALIDATION OPINION ............................................................................................ 21
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1.2 Scope
The scope of any assessment is defined by the underlying legislation, regulation and guidance given by relevant entities or authorities. In the case of CDM project activities the scope is set by:
The Kyoto Protocol, in particular 12 and modalities and procedures for the CDM Decision 2/CMP1 and Decision 3/CMP.1 (Marrakech Accords) Further COP/MOP decisions with reference to the CDM (e.g. decisions 4 8/CMP.1) Decisions and specific guidance by the EB published under http://cdm.unfccc.int Guidelines for Completing the Project Design Document (CDM-PDD), and the Proposed New Baseline and Monitoring Methodology (CDM-NM) Baselines and monitoring methodologies (including GHG inventories) Management systems and auditing methods Environmental issues relevant to the sectoral scope applied for Applicable environmental and social impacts and aspects of CDM project activity Sector specific technologies and their applications Current technical and operational knowledge of the specific sectoral scope and information on best practice
The validation is not meant to provide any consulting towards the project participant (PP). However, stated requests for clarifications, corrective actions and/or forwards actions may provide input for improvement of the project design. Once TV SD receives a first PDD version, it is made publicly available at the UNFCCC webpage and at TV SDs webpage for starting a 30 day global stakeholder consultation process (GSP). In case of any request a PDD might be revised (under certain conditions the GSP could be repeated) and the final PDD will form the basis for the final evaluation as presented in this report. Information on the first and the final PDD version is presented in page 1. The only purpose of a validation is its use during the registration process as part of the CDM project cycle. Hence, TV SD cannot be held liable by any party for decisions made or not made based on the validation opinion, which will go beyond that purpose.
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2 METHODOLOGY
The project assessment applies standard auditing techniques to assess the correctness of the information provided by the project participants. The assessment is based on the Clean Development Mechanism Validation and Verification Manual version 01. The work starts with appointment of team covering the technical area(s), sectoral scope(s) and relevant host country experience for evaluating the CDM project activity. Once the project is made available for the stakeholder consultation process, members of the team carry out the desk review, follow-up actions, resolution of issues identified and finally preparation of the validation report. The prepared validation report and other supporting documents then undergo an internal quality control by the CB climate and energy before submission to the CDM-EB. In order to ensure transparency, assumptions are clear and explicitly stated; the background material is clearly referenced. . TV SD developed methodology-specific checklists and protocol customised for the project. The protocol shows, in a transparent manner, criteria (requirements), the discussion of each criterion by the assessment team and the results from validating the identified criteria. The validation protocol serves the following purposes: It organises, details and clarifies the requirements a CDM project is expected to meet; It ensures a transparent validation process where the validator will document how a particular requirement has been validated and the result of the validation and any adjustment made to the project design. The validation protocol consists of three tables. The different columns in these tables are described in the figure below. The completed validation protocol is enclosed in Annex 1 to this report.
Validation Protocol Table 1: Conformity of Project activity and PDD Checklist Topic / Question Reference Comments GSP PDD Final PDD
The checklist is organised in sections following the arrangement of the applied PDD version. Each section is then further sub-divided. The lowest level constitutes a checklist question / criterion.
Gives reference to documents where the answer to the checklist question or item is found in case the comment refers to documents other than the PDD.
The section is used to elaborate and discuss the checklist question and/or the conformance to the question. It is further used to explain the conclusions reached. In some cases sub-checklist are applied indicating yes/no decisions on the compliance with the stated criterion. Any Request has to be substantiated within this column
Conclusions are presented based on the assessment of the first PDD version. This is either acceptable based on evidence provided (), or a Corrective Action Request (CAR) due to noncompliance with the checklist question (See below). Clarification Request (CR) is used when the validation team has identified a need for further clarification. Forward action request to highlight issues related to project implementation that require review during the first verification.
Conclusions are presented in the same manner based on the assessment of the final PDD version and further documents including assumptions presented in the documentation.
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Validation Protocol Table 2: Resolution of Corrective Action and Clarification Requests Clarifications and corrective action requests Ref. to table 1 Summary of project owner response Validation team conclusion
If the conclusions from table 1 are either a Corrective Action, a Clarification or a Forward action Request, these should be listed in this section.
Reference to the checklist question number in Table 1 where the issue is explained.
The responses given by the client or other project participants during the communications with the validation team should be summarised in this section.
This section should summarise the discussion on and revision to project documentation together with the validation teams responses and final conclusions. The conclusions should be reflected in Table 1, under Final PDD.
In case of a denial of the project activity more detailed information on this decision will be presented in table 3.
Validation Protocol Table 3: Unresolved Corrective Action and Clarification Requests Clarifications and corrective action requests Id. CAR/CR of Explanation of the Conclusion for Denial
If the final conclusions from Identifier of This section should present a detail explanation, why table 2 results in a denial the the the project is finally considered not to be in referenced request should Request. compliance with a criterion with a clear reference to be listed in this section. the requirement which is not complied with.
Assessment Team Leader (ATL) Greenhouse Gas Auditor (GHG-A) Greenhouse Gas Auditor Trainee (T) Experts (E)
It is required that the technical area and sectoral scope linked to the methodology is covered by the assessment team. Name Nikolaus Krger Sandeep Kanda Jayme Boehnert Qualification ATL GHG-A T Coverage of technical area Coverage of sectoral scope Host country experience
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Nikolaus Krger is an environmental engineer and expert for emissions monitoring and quality assurance at the department TV SD Carbon Management Service. He is located in the TV SD Hamburg office and is also engaged as personally accredited verifier in the EU-ETS serving the Northern German market. Being GHG auditor for sectoral scopes 1, 4, 5, 8, 9, 10, 11, 12, 13 and asassessment team leader for CDM and JI projects he has already been involved in several CDM/JI activities with a special focus on industrial non-CO2 projects. Constitutive on 13 years experience at the department Environmental Service he has verified many metallurgical plants, refineries, chemical plants, waste treatment, power plants and process engineering in many types of facilities. One of his former focal points had been implementation and calibration of complex automatic EnvironmentData-Systems. Sandeep Kanda is an auditor for CDM / JI projects and energy and environment field expert at TV SD Industrie Service GmbH. He holds a master degree in energy systems engineering and also industrial safety and environmental management. Before joining the TV SD Industrie Service GmbH he has worked extensively on projects in energy sector, manufacturing industries, chemical industries and metal production. He has carried out energy audits and worked on development of CDM projects and methodologies in the aforementioned sectors. Jayme Boehnert is GHG auditor trainee for CDM projects. He holds a degree in mechanical engineering and is a qualified auditor for Quality management System (ISO 9001) based in TV SD PSB Philippines Inc. He has received extensive training in the CDM Validation and Verification processes and participated already in several CDM project assessments.
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3 FINDINGS
The assessment work and the main results are described below in accordance with the VVM reporting requirements. The reference documents indicated in this section and Annex 1 Validation protocol (VP) are stated in Annex 2 Information reference list (IRL).
3.1 Approval
The project participants are PT. Indonesia Asahan Aluminium (Inalum) from Indonesia (Host country) and South Pole Carbon Asset Management Ltd. (South Pole) from Switzerland (Annex-1 country. The host Party Indonesia and further participant Switzerland meet the requirements to participate in the CDM. The Designated National Authority (DNA) of Indonesia has issued a LoA (E. 280 /Dep.III/LH/07/08) [IRL#79] on 31 July 2008 authorizing PT. Indonesia Asahan Aluminium as a project participant. The DNA of Switzerland has also issued a LoA (G514-3487) [IRL#80] on 25 May 2009 authorizing South Pole Carbon Asset Management Ltd. as a project participant. TV SD received these letters from the project participants directly and considers the provided letters as authentic. The LoA from Indonesia has further been cross-checked with the CDM project webpage sponsored by the Indonesian DNA, National Comission for CDM in Indonesia (NC-CDM) (http://dnacdm.menlh.go.id), which further confirms the approval of this CDM project. Furthermore, after checking the provided LoAs, TV SD confirms that both letters refer to the precise proposed CDM project activity title in line with the title in the PDD PFC Emission Reduction at PT. Indonesia Asahan Aluminium (INALUM) Kuala Tanjung. Both letters also indicate that each participating Party is a Party to the Kyoto Protocol, and that the participation in the PFC Emission Reduction at PT. Indonesia Asahan Aluminium (PT. INALUM) Kuala Tanjung project is voluntary. The LoA from Indonesia also confirms that the proposed CDM project activity contributes to the sustainable development of Indonesia (host country). Based on the information given in these letters, TV SD considers the approval as unconditional with respect to these items. Both LoAs have been issued by the respective Partys DNA, National Commission on CDM (KOMNAS MPB), Indonesia and Federal Office for the Environment FOEN, Climate Unit, Switzerland, respectively. TV SD considers the requirements of the VVM ( 45-48) to be complied with. The LoAs do not specify a version number of the PDD or validation report. The corresponding references included to LoAs, PDD and validation report are consistent.
3.2 Participation
The participants of the project activity have been approved by the corresponding Parties, which is confirmed by the issued LoAs. The means of validation were equivalent to those described in section 3.1 in regard to the approval process of the project activity.
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The most recent version of the PDD form was used. TV SD considers that the guidelines for the completion of the PDD in their most recent version have been followed. Relevant information has provided by the participants in the applying PDD sections. Completeness was assessed through the checklist included to Annex 1 of this report.
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supporting the same has been provided which indicate that the start date of the facility is much before 31 December 2002 [IRL#5-10]. As the project activity start date is after 31 December 2005, the historical data before the project activity, from April 2004 to September 2007 has been provided regarding current efficiency, anode effect and Aluminium production. The same has been checked during the onsite visit. Documentary evidence supporting the same has been provided [IRL#21, 22, 56]. The Aluminium smelting facility comprises before and after project implementation 3 potlines with 510 pots in total. The same has been verified during the on-site visit [IRL#4, 10, 21]. The historical data provided for the project indicates that by increasing the electric current in the pots the Aluminium production gets increased. The correlation between monthly Aluminium production and the monthly electricity consumption from April 2004 until project implementation start in October 2007 has been checked. The data used arrives from normal operation conditions showing stable production process also with higher currents [IRL#21, 22, 56, 57]. TV SD confirms that the chosen baseline and monitoring methodology is applicable to the project activity. Emission sources which are not addressed by the applied methodology and which are expected to contribute more than 1% of the overall expected average annual emissions reduction have not been identified.
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have been already carried out in the past, manual controls are not considered. The documentary evidence to support the upgrades depicted have been submitted [IRL#23, 24, 28, 29]. As several suppliers deliver the Alumina, it faces a strict quality control. Related quality standard documents have also been checked during site visit [IRL#4, 25-27]. The PDD section B.4 has been revised indicating continuation of situation before the project activity as a feasible baseline scenario. The baseline scenario alternatives are in compliance with all applicable legal and regulatory requirements existing in Indonesia. As per Step 2, steps 2 and 3 of the Tool for the demonstration and assessment of additionality have been used for assessment and exclusion of the alternatives selected in the first step from further consideration to identify the baseline scenario. The resulting scenario corresponds to absence of implementation of any anode effect - continuation of current practice without any implementation of any anode effect mitigation measure. Thus, the following baseline scenario has been defined: Baseline scenario - The baseline scenario has been identified as Scenario 3: No implementation of any anode effect mitigation measure. The information presented in the PDD has been validated by a first document review of all the data, further confirmation based on the on-site visit and a final step by cross checking the information with documentary evidences and similar relevant projects. The sources referenced in the PDD have been quoted correctly. A verifiable description of the baseline scenario has been included to the PDD. In regard to item 86 of VVM, TV SD confirms that: 1. All the assumptions and data used by the project participants are listed in the PDD, including their references and sources; 2. All documentation used is relevant for establishing the baseline scenario and correctly quoted and interpreted in the PDD; 3. Assumptions and data used in the identification of the baseline scenario are justified appropriately, supported by evidence and can be deemed reasonable; 4. Relevant national and/or sectoral policies and circumstances are considered and listed in the PDD. 5. The approved baseline methodology has been correctly applied to identify the most reasonable baseline scenario and the identified baseline scenario reasonably represents what would occur in the absence of the proposed CDM project activity.
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overvoltage); the minimum period being 6 months, with the number of measurements statistically representative for the period. Thus, in accordance with the methodology, Tier 3 method has been selected as the manual termination of anode effects is less than 95%. The over-voltage method has been adopted for baseline due to slow, repetitive anode effect kill practices. Baseline emissions were calculated using the overvoltage method, as it is considered the most suitable and conservative option as the baseline CEGELEC system killed anode effects with a slow, repetitive practice and emerges in a lower emission factor when comparing with the derived emission factor based on the slope method which is applicable for aggressive fast kill anode effect practices. The formulae required for the determination of baseline emissions, enabling a complete identification of parameter to be used has been correctly presented, as per the methodology. Over-voltage coefficient has been determined by simultaneous measurements of emissions and collection of anode effect data over an appropriate period of time defined as atleast 72 hours. The measurements have been carried out before the project implementation for more than 72 hours and reported by an independent measurement team, in accordance with the IAI / USEPA protocol. The measurements have been carried out to calculate the IPCC Tier 3 baseline OVC and weight fraction of C2F6/CF4 from the PFC measurements. CF4 and C2F6 measured in the exhaust ducts of Aluminium electrolysis cells by Fourier Transform Infrared (FTIR) spectrometry. The baseline AEO is based on statistically corrected 2 years historical data available before the project implementation. To account for uncertainty the 95% confidence interval (Students tdistribution) values is determined. The lower bound of 95% is chosen to result in a conservative value of the emission factor [IRL#4, 54, 56-59] Further, as per the methodology, as the baseline emissions per tonne of Aluminium produced (t CO2e/t Al) are more than the average value of PFC emission per tonne of Aluminium produced according to the most recent published IAI Survey for the current technology (t CO2e/tAl) [IRL#55]. Thus the later has been taken as the baseline emission factor. The values presented in the PDD are considered reasonable based on the documentation reviewed, further references and the result of the interviews [IRL#4, 54-60]. The baseline methodology has been correctly applied following the requirements. The estimated baseline emissions can be confirmed as the same have been replicated by the audit team using the information provided. Detailed information on the verification of the parameters used in the equations can be found in annex 1.
3.5.4.3 Leakage
There is no leakage expected to occur in this type of projects.
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[IRL#4, 54-60]. Based on the information reviewed it can be confirmed that the sources used are correctly quoted and interpreted in the PDD.
3.6 Additionality
The additionality of the project has been presented in the PDD in accordance with the methodology using the latest approved version 5.2 of the Tool for the demonstration and assessment of additionality. The considerations incorporated in the methodology to the additionality tool to ensure consistency between the procedure to identify the most plausible baseline scenario and the determination of additionality has been applied correctly. The approach used in the PDD has been assessed first based on desk review followed by on-site audit. On site the additionality has been discussed principally with: Mr. Harmon Yunaz, Deputy General Manager, Production, Inalum. Furthermore, documents have been reviewed on-site (for details please refer annex 2 - IRL). The data, rationales, assumptions, justifications and documentation provided have been checked using local knowledge and sectoral and financial expertise. The assessment of the additionality has been done as per the following steps.
The documentation submitted as proofs to justify these events demonstrated that the project proponents had considered CDM since the inception of the project and continuing and real actions were taken to secure CDM status for the project in parallel with its implementation.
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Incremental Aluminium production and additional electricity savings have been checked from the internal document indicating comparison of old and new system Merit-Demerit of Renewal Procom and further cross-checked with actual data during on-site audit and can be confirmed [IRL#4, 49, 50]; The estimation of the expense towards electricity required for the incremental Aluminium production is based on the incremental Aluminium production multiplied with the electricity cost associated with per unit Aluminium production i.e., Aluminium production cost (electricity portion) validated from the Financial Statement for Financial Year 2005 [IRL#22, 50]; The cost associated with the new process control system has been validated from the Contract agreement with Alcan Alesa [IRL#69]; and Discount rate for the NPV analysis is based on the prevalent interest rate for investments before project activity start date obtained from www.bi.go.id [IRL#51].
The NPV analysis has been restricted to 10 years based on the contractual agreement provided by the Alcan Alesa to Inalum stating the spare part availability and life time up to 10 years [IRL#69, 70]. The submitted referenced documents have been found to be relevant and consistent with the information provided in the PDD for the investment analysis [IRL#49-51]. Based on the above the input values have been found to be reasonable and correct. The financial calculations are correct [IRL#48]. The NPV of the project comes out to be negative without CDM revenues. The baseline scenario gives a positive NPV and is therefore higher than the project activity NPV. Further, it has been checked that even if the NPV analysis is extended for a period 20 years then also the outcome of the investment comparison analysis remains unaltered with Case 1 (project activity) having negative NPV and Case 2 (baseline) still having positive NPV. The sensitivity analysis is carried out for 10% variation of the following key parameters project cost and electricity price. The sensitivity analysis indicated that the project NPV remains negative even with 10% variation of the above said parameters. TV SD confirms that the underlying assumptions are appropriate and the financial calculations are correct.
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the kind of technology and the industry type. The assessment team has reviewed the approach presented in the PDD and can confirm that the relevant parameters as location, infrastructure, economical situation and development has been taken into account in order to define the region to be use for the common practice. The publication, Primary Aluminium Smelters and Producers of the World from Aluminium-Verlag Marketing & Kommunikation GmbH Duesseldorf [IRL#53] gives credible reference to all existing worldwide Aluminum smelters. Hence the presented region can be considered appropriate for the common practice analysis. The project activity is demonstrated as the first of its kind as it is the only smelter operating in Indonesia. Further, supporting evidences have also been provided by the PP indicating that in Far East Asia region also there is no smelter wherein the new technology of Blue Box by Alcan Alesa has been installed. This has been validated based on the reference list of Alcan Alesa Pot Control Systems in the World Summary and the letter from Alcan Alesa [IRL#52]. The documents indicate that Inalum is the only company in Asia with CWPB pot type that is using Alcan Alesa technology. This information confirms that the project is first of its kind, as stated in the PDD is correct. Hence it can be confirmed that the proposed CDM activity is not a common practice in the defined region.
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were no adverse comments received for the project. The stated information in the PDD has been validated based on the submitted documents as follows: 1. Invitation for stakeholder consultation meeting [IRL#75]; 2. List of the participants in the local stakeholder consultation meeting [IRL#76]; 3. Minutes of meeting of the stakeholder consultation meet [IRL#77]. As a result, TV SD considers the applied process for the local stakeholder consultation as adequate and appropriate [IRL#78].
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webpage: First GSP: http://www.netinform.de/KE/Wegweiser/Guide2_1.aspx?ID=5184&Ebene1_ID=26&Ebene2_ID=1524&mode=1 Second GSP: https://cdm.unfccc.int/Projects/Validation/DB/H3WT2G9YSO8XP4IL4SHDDNMG0XQCKJ/view.html Starting date of the global stakeholder consultation process: Starting Date of first GSP: 27-05-2008
Starting Date of second GSP: 27-02-2009 Comment submitted by: None Response by TV SD: Issues raised: -
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5 VALIDATION OPINION
TV SD has performed validation in accordance with the VVM, version 1, (EB44, Annex 3) of the following proposed CDM project activity: PFC Emission Reduction at PT. Indonesia Asahan Aluminium (PT. INALUM) Kuala Tanjung Standard auditing techniques have been used for the validation of the project. Methodology-specific protocol customised for the project has been prepared to carry out the audit and present the outcome in a transparent and comprehensive manner. The review of the project design documentation, the subsequent follow-up interviews and the further cross check of references have provided TV SD with sufficient evidence to determine the fulfilment of stated criteria in the protocol. In our opinion, the project meets all relevant UNFCCC requirements for the CDM. Hence TV SD will recommend the project for registration by the CDM Executive Board. An analysis as provided by the applied methodology demonstrates that the proposed project activity is not a likely baseline scenario. Emission reductions attributable to the project are hence additional to any that would occur in the absence of the project activity. Given that the project is implemented as designed, the project is likely to achieve the estimated amount of emission reductions in a measurable and verifiable manner as specified within the final PDD version. The validation is based on the information made available to us and the engagement conditions detailed in this report. The validation has been performed following the VVM requirements. The only purpose of this report is its use during the registration process as part of the CDM project cycle. Hence, TV SD can not be held liable by any party for decisions made or not made based on the validation opinion, which will go beyond that purpose.
Munich, 20-04-2010
Hamburg, 20-04-2010
Thomas Kleiser Certification Body climate and energy TV SD Industrie Service GmbH
Validation of the CDM Project: PFC Emission Reduction at PT. Indonesia Asahan Aluminium (PT. INALUM) Kuala Tanjung
A.1.2. Are there any indication concerning the revision number and the date of the revision? A.1.3. Is this consistent with the time line of the projects history?
A.2.
Page A-1
A.3.
Project participants
A.3.1. Is the form required for the indication of project participants correctly applied? A.3.2. Is the participation of the listed entities or Parties confirmed by each one of them? 1, 2 1, 7981 1 Yes, the form required for the indication of project participants has been correctly applied Clarification Request No. 1. Please submit documents indicating the confirmation of the listed project participants - PT. Indonesia Asahan Aluminium (INALUM) and South Pole Carbon Asset Management Ltd. Yes, the information on participants provided is consistent with the details provided by further chapters of the PDD (in particular annex 1). CR1
A.3.3. Is all information on participants / Parties provided in consistency with details provided by further chapters of the PDD (in particular annex 1)?
A.4.
A.4.1.
Page A-2
A.4.1.2.How is it ensured and/or demonstrated, that the project proponents can implement the project at this site (ownership, licenses, contracts etc.)? A.4.2. Category(ies) of project activity
A.4.2.1.To which category(ies) does the project activity belonging to? Is the category correctly identified and indicated?
1-4
CAR1
A.4.3.
A.4.3.1.Does the technical design of the project activity reflect current good practices?
Page A-3
1, 39, 69 1
A.4.3.5.Is the information provided in compliance with actual situation or planning? A.4.3.6.Does the project use state of the art technology and / or does the technology result in a significantly better performance than any commonly used technologies in the host country? A.4.3.7.Is the project technology likely to be
Table 1 is applicable to AM0030, Version 03
1, 4 1, 4
1, 4,
Page A-4
A.4.3.8.Does the project require extensive initial training and maintenance efforts in order to be carried out as scheduled during the project period? A.4.3.9.Is information available on the demand and requirements for training and maintenance? A.4.3.10. Is a schedule available for the implementation of the project and are there any risks for delays? A.4.4.
A.4.4.1.Is the form required for the indication of projected emission reductions correctly applied? A.4.4.2.Are the figures provided consistent with other data presented in the PDD? A.4.5. Public funding of the project activity
CAR2
Page A-5
1, 20
B.1.2. Is the applied version the most recent one and / or is this version still applicable?
1, 2, 3
B.2.
Justification of the choice of the methodology and why it is applicable to the project activity
B.2.1. Is the applied methodology considered the most appropriate one? B.2.2. Criterion 1: Aim of project Is the project activity primarily aimed at measures to reduce the PFC emissions in Aluminium smelting facilities that use center work pre-bake cell technology with bar brake (CWPB) or point feeder systems 1, 2, 3 1, 3, 4, 10, Yes, the methodology is considered to be the most appropriate one. All the applicability conditions of the applied methodologies have been justified. Applicability checklist Criterion discussed in the PDD? Compliance provable? Compliance verified? Yes / No Yes Yes Yes
Page A-6
B.2.3.
Criterion 2: Start date of the facility Did the Aluminium smelting facilities started operations before 31 December 2002?
The start date of the INALUM Aluminium smelting facility has been indicated as January 1982 in the PDD. The same has been verified from various sources as follows: http://www.genisim.com/aluminum/smelters/inalum.htm www.expozaragoza2008.es/ContenidosAgenda/tda/ST0921.pdf List of primary Aluminium smelters and producers of the world has been provided. Other documentary evidence for supporting the same has been provided which indicate that the start date of the facility is much before 31 December 2002. B.2.4. Criterion 3: Historical data Is at least three years of historical data available regarding current efficiency, anode effect and Aluminium production of the industrial facility from 31 December 2002 onwards or, in case of project activi1, 21, 22, 56 CAR4 Applicability checklist Yes / No Criterion discussed in the PDD? Yes Compliance provable? Yes Compliance verified? Yes As the project activity start date is after 31 December 2005, the
Page A-7
GSP PDD
Final PDD
B.2.5. Criterion 4: Number of potlines and pots The existing number of potlines and pots within the system boundary is not increased during the crediting period at the facilities. The methodology is only applicable up to the end of the lifetime of existing potlines if this is shorter than the crediting period? B.2.6. Criterion 5: Operational stability Where it is demonstrated that, due to historical improvements carried out, the facility achieved an operational stability associated to a PFC emissions level that allows increasing the Aluminium production by simply increasing the electric current in the pots. This can be demonstrated for example by providing results of pilot tests carried out by the company? (The stability of the anode effect should be observed taking into account specific PFC emission trends)
B.3.
Yes / No Yes Yes Yes Yes Yes / No Yes Yes Yes Yes Yes / No Yes Yes Yes Yes
B.3.2. Source: Anode effects in pots Gas: C2F6 Type: Baseline Emissions
B.3.3. Source: Anode effects in pots Gas: CF4 Type: Project Emissions
B.3.4. Source: Anode effects in pots Gas: C2F6 Type: Project Emissions
1, 3, 4
The spatial and technological boundaries checked during the onsite visit confirm the compliance of information provided in the PDD.
B.4.
Description of how the baseline scenario is identified and description of the identified baseline scenario
B.4.1. Are the steps of the latest approved version of the Tool for the demonstration and assessment of additionality used in order to identify the baseline scenario? B.4.2. Step 1: Identification of baseline scenario candidates Have all technically feasible baseline scenario alternatives to the project activity been identified and discussed by the PDD? 1, 2, 3 Yes, the steps of the latest approved version of the Tool for the demonstration and assessment of additionality have been used to identify the baseline scenario. As per Step 1, all the baseline scenarios as indicated in the methodology have been considered and discussed in the methodology. The following scenario have been considered: 1. The proposed project activity not undertaken as a CDM project activity. 2. All other plausible and credible anode effect mitigation alternatives to the project activity that deliver outputs with comparable quality, properties, and application areas: Control measures (automatic and manual control system improvements);
1, 2, 3
Page A-10
B.4.2.2.Is there discussion on scenario 2: All other plausible and credible anode effect mitigation alternatives to the project activity that deliver outputs with comparable quality, properties, and application areas; for example Control measures: Automatic control system improvements - These improvements could be focused on the following aspects: feeding system, anode change, metal tapping, anode effect occurrence, etc; Improvements in the manual control focused on those aspects not embraced by the current automatic control system: increasing sampling frequency, increasing the manual killing of anode effect by
Table 1 is applicable to AM0030, Version 03
1, 2, 3, 4, 2329
CAR7
Page A-11
Ref.
COMMENTS
GSP PDD
Final PDD
1, 2, 3, 4
Yes, discussion on alternative 3 has been carried out. Continuation of current practice has been stated as the possible baseline scenario. Corrective Action Request No.8. Is the continuation of the situation before the project activity not a feasible baseline scenario?
CAR8
1, 2, 3, 4 1, 4
Corrective Action Request No.9. Please indicate in the PDD details on the applicable legal and regulatory requirements. Corrective Action Request No.10. There is no identification of applicable regulatory or legal requirements identified in the PDD, please revise and indicate the same. Yes, the baseline scenario corresponds to continuation of current practice without any implementation of any anode effect mitigation measure.
CAR9
CAR10
1, 2, 3, 4
CAR11
Page A-12
B.5. Description of how the anthropogenic emissions of GHG by sources are reduced below those that would have occurred in the absence of the registered CDM project activity (assessment and demonstration of additionality):
B.5.1. If the starting date of the project activity is before the date of validation, is evidence available to prove that incentive from the CDM was seriously considered in the decision to proceed with the project activity? 1, 2, 4, 30 47, 69 The documentary evidence confirming the project chronology and CDM consideration has been checked during the on-site visit. Corrective Action Request No.12. Please indicate clearly the start date of the project activity in accordance with the CDM Glossary of terms. Further as the starting date of the project activity is before the start of validation, the complete chronology of the project from start date till date should be indicated in the PDD with evidences. Yes, investment analysis is being carried out for the project activity and after applying step 2a, benchmark analysis is opted. Clarification Request No. 2. Please submit the spreadsheet for the investment analysis. All formulas used in this analysis should be readable and all relevant cells viewable and unprotected. Please refer CR2 CAR12
B.5.2. In case of applying step 2 / investment analysis of the additionality tool: Is the analysis method identified appropriately (step 2a)?
1, 2, 3, 4, 48 51
CR2
B.5.3. In case of Option II (investment comparison analysis): Is the most suitable financial indicator clearly identified (IRR, NPV, cost benefit ratio, or (levelized) unit cost)? B.5.4. In case of Option III (benchmark analysis): Is the most suitable financial indicator
Table 1 is applicable to AM0030, Version 03
CR2
1, 2,
CR2
Page A-13
Ref. 3 1, 2, 3
COMMENTS
GSP PDD
Final PDD
Yes, the investment analysis has been carried out for the project activity and the other alternative is the continuation of current practice that is no project. Further please refer CR2. Refer CR2 Corrective Action Request No.13. The estimation for the electricity that would have been required in the absence of the project activity to achieve the same amount of production as in the project activity and the calculation of NPV done is to be carried out for this situation. Please indicate the same in the PDD and provide the analysis. Refer CR2 and CAR13
CR2
1, 4, 48 51
CAR13
1, 4, 48 51
1, 4, 48 51 1, 4, 52, 53 1, 4,
Corrective Action Request No.14. The estimation of NPV has not been indicated in the PDD. Corrective Action Request No.15. Although barrier analysis has not been carried out for the project activity, for better clarity please indicate so in the PDD. Refer CAR 15
CAR14
CAR15
CAR15
Page A-14
Corrective Action Request No.16. Please provide further information on the other activities along with the supporting documents to substantiate the common practice analysis. INALUM is the only Aluminum smelting plant in the host country Indonesia. The common practice has therefore been carried out for the Asian region. The control system (Blue Box) has been provided by Alcan Alesa. The reference letters from Alcan Alesa indicate that no smelter uses any version of Blue Box within Asia and no smelter with a CWPB system uses any kind of Blue Box versions globally. Not applicable
CAR16
B.5.13. If similar activities are occurring: Is it demonstrated that in spite of these similarities the project activity would not be implemented without the CDM component (step 4b)? B.5.14. Is it appropriately explained how the approval of the project activity will help to overcome the economic and financial hurdles or other identified barriers (step 5)?
1, 4, 52, 53
1, 2, 3, 4, 48 53
Although there is no step 5 in the latest Tool for the demonstration and assessment of additionality, it has been indicated in the PDD that CDM revenues will help in improving the economics of this financially unattractive project.
Page A-15
B.6.
Emissions reductions
Explanation of methodological choices 1, 3 Yes, the explanation of the procedures provided in the methodology and its application to the project activity has been given appropriately. Tier 3 method has been selected as the manual termination of anode effects is less than 95%. B.6.1.1.Is it explained how the procedures provided in the methodology are applied by the proposed project activity? B.6.1.2.Is every selection of options/methods offered by the methodology (Tier 3 or Tier 2) correctly justified and is this justification in line with the situation verified on-site? (Tier 2 is applicable if it can be proven and documented that 95% of the anode effects are manually terminated (cell hood must be opened during termination of the anode effect), while in all other cases, tier 3 is applicable.) B.6.1.3.If Tier 3 method is used is appropriate justification (type of anode effect kill practice) given for the calculation method used? (1. The slope method should be used with aggressive fast kill anode effect practices; 2. The over-voltage method should be used with slow, repetitive anode effect kill practices.) B.6.1.4.Are the formulae required for the determination of project emissions correctly presented, enabling a complete
B.6.1.
1, 3, 4
1, 3, 4
The over-voltage method has been adopted for baseline due to slow, repetitive anode effect kill practices. The slope method has been adopted for project due to aggressive fast kill anode effect practices.
1, 3, 4
Yes, the formulae required for the determination of project emissions, enabling a complete identification of parameter to be used and / or monitored has been correctly presented, as per the
Page A-16
1, 3
1, 3
Yes, the formulae required for the determination of emission reductions, enabling a complete identification of parameter to be used and / or monitored has been correctly presented, as per the methodology. Corrective Action Request No.17. Although the list of parameters is complete with regards to the requirement of the applied methodology. Some additional parameters have been stated which either are not required or need to be indicated in section B.7 of the PDD. Please revise accordingly. Data Checklist Title in line with methodology? Data unit correctly expressed? Appropriate description of parameter? Source clearly referenced? Correct value provided? Yes / No Yes Yes Yes Yes No
B.6.2.1.Is the list of parameters presented in chapter B.6.2 considered to be complete with regard to the requirements of the applied methodology?
CAR18
Page A-17
1, 3, 4, 54,
CAR20
Page A-18
1, 3, 4, 54, 59
1, 3, 4
Page A-19
B.6.2.9.Parameter Title: 1, 3, Average value of PFC emissions per 4, 55 tonne of Aluminium produced for CWPB technology (BEIAI)
1, 3, 4
Page A-20
B.6.3.
Ex-ante calculation of emission reductions 1, 3 Yes, the projections are based on the same procedures as used for future monitoring. Yes, the GHG calculations have been documented in a complete and transparent manner. Clarification Request No. 3. Please provide the emission reduction calculation sheet. Yes, the data provided in this section consistent with data as presented in other chapters of the PDD
B.6.3.1.Is the projection based on the same procedures as used for future monitoring? B.6.3.2.Are the GHG calculations documented in a complete and transparent manner?
1, 3, 4, 60
CR3
B.6.3.3.Is the data provided in this section consistent with data as presented in other chapters of the PDD? B.6.4. B.6.4.1.Will the project result in fewer GHG emissions than the baseline scenario? B.6.4.2.Is the form/table required for the indication of projected emission reductions correctly applied? B.6.4.3.Is the projection in line with the enviTable 1 is applicable to AM0030, Version 03
Summary of the ex-ante estimation of emission reductions 1 1, 2 Yes, the project will result in fewer GHG emissions than the baseline scenario. Yes, the table required for the indication of projected emission reductions correctly applied. As the project is already implemented therefore the projections
1, 4,
Page A-21
Yes, the data provided in this section is consistent with data as presented in other chapters of the PDD.
B.7.
B.7.1.
1, 3 1, 3 1, 3 1, 3, 61 64
Not applicable since slope method has been adopted for project emissions calculations. Not applicable since slope method has been adopted for project emissions calculations. Not applicable since slope method has been adopted for project emissions calculations. Monitoring Checklist Title in line with methodology? Data unit correctly expressed? Appropriate description of parameter? Source clearly referenced? Correct value provided for estimation? Has this value been verified? Measurement method correctly described? Correct reference to standards? Indication of accuracy provided? Yes / No Yes Yes Yes Yes No No Yes Yes No
CAR22
Page A-22
1, 3, 4
CAR24
Page A-23
1, 3, 4, 65, 68
CAR26
Page A-24
CAR27
Page A-25
B.8. Date of completion of the application of the baseline study and monitoring methodology an the name of the responsible person(s)/entity(ies)
B.8.1.1.Is there any indication of a date when the baseline was determined? B.8.1.2.Is this consistent with the time line of the PDD history? B.8.1.3.Is the information on the person(s) / entity(ies) responsible for the application of the baseline and monitoring methodology provided consistent with the actual situation? B.8.1.4.Is information provided whether this person / entity is also considered a project participant? 1 1, 3 The baseline determination date has been indicated as 29/02/2008. Corrective Action Request No.28. Please revise the date as the methodology was revised in EB-44 after 28 November 2008. It has been indicated that the baseline study was prepared by INALUM and South Pole Carbon Asset Management Ltd., in cooperation with Carbon Environmental Research (CER) Indonesia. CAR28
Corrective Action Request No.29. Please include the information whether the person / entity is also considered a project participant.
CAR29
Page A-26
C.2.
D. Environmental impacts
D.1. Documentation on the analysis of the environmental impacts, including trans-boundary impacts
D.1.1. Has the analysis of the environmental impacts of the project activity been sufficiently described? D.1.2. Are there any Host Party requirements for an Environmental Impact Assessment (EIA), and if yes, has an EIA been approved? D.1.3. Will the project create any adverse environmental effects? D.1.4. Were transboundary environmental impacts identified in the analysis? 1, 72 - 74 It has been indicated that the implementation of the project activity does not require an EIA to be carried out. Evidence pertaining to the EIA carried out earlier and the subsequent environmental clearances have been checked during the on-site visit. For implementing the project activity there is no requirement from the Indonesian Government (Host country) to carry out an EIA.
1, 71
1, 4
No negative environmental impacts are expected due to the project activity as it is implementation of improved control measures through hardware and software implementation. Not applicable.
D.2. If environmental impacts are considered significant by the project participants or the host Party, please provide conclusions and all references to support documentation of an environmental impact assessment undertaken in accordance with the procedures as required by the host Party
D.2.1. Have the identified environmental im1 Not applicable
Page A-27
E. Stakeholders comments
E.1. Brief description how comments by local stakeholders have been invited and compiled
E.1.1. Have relevant stakeholders been consulted? 1, 4, 75 Yes, relevant stakeholders have been consulted, namely the employees, local residents, local Government bodies and other local agencies. Documents supporting the same have been checked during the onsite visit. Corrective Action Request No.31. Please indicate which media has been used to invite the local stakeholders. No such requirement exists.
E.1.2. Have appropriate media been used to invite comments by local stakeholders? E.1.3. If a stakeholder consultation process is required by regulations/laws in the host country, has the stakeholder consultation process been carried out in accordance with such regulations/laws? E.1.4. Is the undertaken stakeholder process that was carried out described in a complete and transparent manner?
1, 75
CAR31
1, 78
1, 75 - 78
Corrective Action Request No.32. Further description of the undertaken stakeholder process should be provided in the PDD.
CAR32
Page A-28
E.3. Report on how due account was taken of any comments received
E.3.1. Has due account been taken of any stakeholder comments received? 1, 4 Yes, the stakeholder comments have been addressed appropriately.
F. Annexes 1 - 4
F.1. Annex 1: Contact Information
F.1.1. Is the information provided consistent with the one given under section A.3? F.1.2. Is the information on all private participants and directly involved Parties presented? 1 1, 81 Yes, the information provided is consistent with the one given under section A.3. Yes, all information has been provided. P.T. Inalum from Indonesia (Host country) and South Pole Carbon Asset Management Ltd. from Switzerland (Annex-1 country) are the private entities involved as project participants of the project.
Not applicable
1, 21, 22, 54 -
Reference to a baseline measurement report has been given. Corrective Action Request No.33. Please provide further information on the historical data, the baseline measurement undertaken and the results obtained.
CAR33
Page A-29
Not applicable
Not applicable
Page A-30
Table 2
Clarifications and corrective action requests by validation team Clarification Request No. 1. Please submit documents indicating the confirmation of the listed project participants - PT. Indonesia Asahan Aluminium (INALUM) and South Pole Carbon Asset Management Ltd. Corrective Action Request No.1. Please correct the version of the methodology stated in section A.4.2 of the PDD.
A.4.2.1
The methodology version has been revised in section A.4.2 of the PDD:
Corrective Action Request No.2. A.4.4.2 Please correct the figure of Total estimated reductions (tonnes of CO2e) in the table in section A.4.4 of the PDD. Corrective Action Request No.3. Although, the reference number (AM0030), title of the baseline and monitoring methodology and the associated tools has been clearly indicated, please correct the version numbers of the methodology and the tool. Corrective Action Request No.4. Please indicate the values of the historical data in the PDD along with the reference. B.1.1
The requested correction has been implemented in section A.4.4 of the PDD.
The versions of the methodology and the tool have been revised in section B.1 of the PDD.
B.2.4
The historical values have been indicated in section B.2.4 referring to Annex. 3.
Corrective Action Request No.6. Please indicate in the PDD details on the voluntary initiatives as part of the IAI PFC initiative. The description provided for the scenario is not consistent with the requirements. Please revise accordingly.
B.4.2.1
Inalum did not take part in the IAI PFC initiative. This was a false assumption due to the several Anode Effect improvements in the smelter. However, all the improvements have made due to economical incentives and not ecological as explained in detail in section B.4 of the PDD.
Corrective Action Request No.7. Please correct the dates of the improvement stated.
B.4.2.2
The improvements in the period 2003 until 2007 have all been implemented internally. The test results dates are available which lead to the decision of the implementation of the improvement. As the exact date cant be shown through a third party document a time range is given for all the improvements explained in section B.4.
Corrective Action Request No.9. Please indicate in the PDD details on the applicable legal and regulatory requirements.
B.4.3
Statements regarding the legal and regulatory requirements have been moved from section B.5 to B.4 in the PDD.
Corrective Action Request No.10. There is no identification of applicable regulatory or legal requirements identified in the PDD, please revise and indicate the same. Corrective Action Request No.11. Please note that as per the methodology, if the resulting scenario does not correspond to absence of implementation of any anode effect mitigation measure, then this baseline methodology does not apply and another methodology should be used..
B.4.4
Statements regarding the legal and regulatory requirements have been moved from section B.5 to B.4 in the PDD.
B.4.5
The baseline scenario has been wrongly defined. As justified already by the IRR calculation (in the draft PDD) in section B.5 scenario 1 cant be the resulting scenario. Section B.4 has been changed according to the results of section B.5. The baseline scenario is now defined as no implementation of any anode effect mitigation measure.
Clarification Request No. 2. Please submit the spreadsheet for the investment analysis. All formulas used in this analysis should be readable and all relevant cells viewable and unprotected.
B.5.2
The investment analysis has been sent to the DOE. All sources of relevant parameters are listed in the analysis, have been sent to the DOE and checked on-site by the DOE.
Corrective Action Request No.14. The estimation of NPV has not been indicated in the PDD.
B.5.8
The investment analysis has been changed from a benchmark analysis towards an investment comparison analysis, which allows NPV estimation as requested by the methodology and indicated in section B.5.
Corrective Action Request No.15. Although barrier analysis has not been carried out for the project activity, for better clarity please inTable 1 is applicable to AM0030, Version 03
B.5.9
Although carrying out an investment analysis already has proved additionality a barrier analysis has been added in section B.5 of the PDD in terms of complete-
Corrective Action Request No.16. Please provide further information on the other activities along with the supporting documents to substantiate the common practice analysis
B.5.12
Please note the additional information in section B.5 of the PDD. Following documents should be consulted to substantiate the common practice analysis, which also have been checked on-site: Primary Aluminium Smelter and Producers all_May 07.xls Alcan reference1.jpg Alcan reference2.jpg 16_Letter from AlcanAlesa.pdf
The choice of data has been justified more specifically in section B.6.2 for the parameter OVC. According to the methodology, over-voltage coefficient should be determined by simultaneous measurements of emissions and collection of anode effect data over an appropriate period of time (at least 72 hours). The measurements were made on a continuous basis from 26 February 2008 9:30am until 29 February 2008 10:30am on a pot-line section containing 19 CWPB pots operating with the process control system prior to project implementation. The measurement objective was to calculate the Intergovernmental Panel on Climate Change (IPCC) Tier 3 baseline over-voltage coefficient and weight fraction of C2F6/CF4 from the PFC measurements. CF4 and C2F6 were measured in the exhaust ducts of aluminium electrolysis cells by Fourier Transform Infrared (FTIR) spectrometry. The measurements were carried out according to the protocol and described in a report of an independent measurement team.
Response from audit team The PDD has been revised with the inclusion of the justification. The report and the data have been validated. This issue is now resolved.
Corrective Action Request No.19. B.6.2.3 Please provide further justification for the choice of
Table 1 is applicable to AM0030, Version 03
Further justification for the choice of data regarding the Response from audit team baseline AEO has been provided in the PDD. The PDD has been revised
Page A-37
Corrective Action Request No.20. B.6.2.4 Please provide further justification for the choice of data regarding the baseline CE. Provide justification for the period of measurement corresponding to the most stable and lowest anode effect. As per the methodology, the minimum period shall be 6 months, with the number of measurements statistically representative for that period.
Further justification for the choice of data regarding the baseline CE has been provided in the PDD. The historic data of the past 2 years prior to the project implementation is used to estimate the average and its standard deviation. To account for uncertainty the 95% confidence interval (Students t-distribution) values is determined. The upper bound of 95% is chosen to result in a conservative value of the emission factor.
Corrective Action Request No.21. According to the methodology, average value of PFC emission per tonne of Aluminium produced should be in accordance with the most recent published IAI Survey for the current technology (t CO2e/tAl). Baseline should be updated every year with the most recent values published by IAI. Please include the table for BEIAI as per the revised methodology. Clarification Request No. 3. Please provide the emission reduction calculation
Table 1 is applicable to AM0030, Version 03
B.6.2.9
The most current BEIAI value (CWPB: 0.53 t CO2/t Al) is now displayed in the PDD and it is indicated that the values should be updated yearly according to the most recent published IAI report.
B.6.3.2
The emission reduction sheet and all other relevant calculation sheets such as the over-voltage coefficient
Corrective Action Request No.22. Please indicate the value of AED used for exante estimation of emission reduction in the table also. Indication of accuracy should be provided with further details on the QA/QC procedures?
B.7.1.5
The value applied for ex-ante calculation has been applied and details on the measurement and QA/QC procedures have been indicated.
Corrective Action Request No.23. B.7.1.6 Please indicate the value of AEF used for ex-ante estimation of emission reduction in the table also. Indication of accuracy should be provided with further details on the QA/QC procedures?
The value applied for ex-ante calculation has been applied and details on the measurement and QA/QC procedures have been indicated.
Corrective Action Request No.24. Please indicate the value of Slope used for exante estimation of emission reduction in the table also.
B.7.1.7
The value has been indicated in the table: 0.152 The IPCC default value of 0.143 (kg PFC/t Al)/(AEminute/pot.day) +6% uncertainty in terms of conservativeness.
Corrective Action Request No.26. Please indicate the value of PAl used for ex-ante estimation of emission reduction in the table. Data unit should be corrected to tonnes instead of tonnes/year. Indication of accuracy should be provided with further details on the QA/QC procedures?
B.7.1.9
The value has been indicated in the table and the unit adjusted: 248,542 t One year of data after project implementation is available and used to determine the ex-ante emission reduction (April 2008 March 2009). The measurement method and QA/QC procedures have been indicated in the PDD. Table 12 Operational and management structure of parameter monitored has been revised by adding the responsible department and sub-department of the person in charge of one specific monitoring parameter. In the case of reallocation of the person in charge to another department the responsibility of monitoring the parameter remains with the department. It is up to the department to define a new person in charge. The date when the baseline was determined has been revised to the most current date of 20 April 2009
Corrective Action Request No.27. Please describe further the operational and management structure regarding the roles and responsibilities towards effective project monitoring.
B.7.2.2
Corrective Action Request No.28. Please revise the date as the methodology was revised in EB-44 after 28 November 2008.
B.8.1.2
Corrective Action Request No.30. The starting date of a CDM project activity is the earliest of the date(s) on which the implementation or construction or real action of a project activity begins/has begun (EB33, Para 76/CDM Glossary of terms/EB41, Para 67). The project start date has been indicated as 01/11/2007. The PDD should contain not only the date, but also a description of how this start date has been determined, and a description of the evidence available to support this start date. Further, the operation lifetime is not indicated in the PDD. Please provide the documentary evidence for the start date and indicate the operational lifetime clearly in the PDD Corrective Action Request No.31. Please indicate which media has been used to invite the local stakeholders.
C.1.1
The requested correction has been implemented in the PDD. The contract between Inalum and Alcan Alesa showing financial closure was shown to the DOE during site visit. The operational life-time of 10 years is assumed based on the technology providers statements in the following document: Installed system and operational life time.pdf
E.1.2
A written letter has been sent to the local stakeholder. Section E.1 has been adopted accordingly.
E.1.4
Corrective Action Request No.33. Please provide further information on the historical data, the baseline measurement undertaken and the results obtained
F.3.1
Historical data including the results of a statistical student t-distribution analysis have been inserted in Annex. 3 relevant for emission reduction calculation. Information regarding the baseline measurements is provided in detail in two separate reports. One report solely explains the baseline measurements and is provided by an independent measurement company which was responsible to conduct the baseline measurements according to USEPA and IAI Protocol for Measurement of Tetrafluormethane (CF4) and Hexafluormethane (C2F6) Emissions from Primary Aluminium Production (May 2003). The second report describes the use of the measured baseline data to determine the over-voltage coefficient and the slope coefficient. This is not included in the PDD as it is not part of AM0030 Version 3. Only formulas explained in the methodology are listed in the PDD in terms of consistency.
Table 3
Page A-42
Validation of the CDM Project: PFC Emission Reduction at PT. Indonesia Asahan Aluminium (PT. INALUM) Kuala Tanjung
Page 1 of 7
Date of document
2. 3. 4.
Director, Production / Inalum Deputy General Manager, Production / Inalum Assistant Manager, Safety & Environment / Inalum Project Team Support / Inalum CDM Development Manager / South Pole Carbon Asset Management Ltd. Program Director / CER Indonesia Documents related to general description of the project activity 26-12-1975
Permohonan Nippon Asahan Aluminium Ltd. Corporation dan Pemerintah Republik Indonesia (Request letter from Nippon Asahan Aluminium Ltd. and Government of Indonesia to the Investment Coordination Agency to be allowed to invest in Indonesia through Hydroelectric plant and Aluminium Smelter plant construction. This letter also shows 12 Japanese investors that were jointly involved as the foreign investors)
6. 7.
HakAtasTanahuntukProyekAsahan (LandusepermitfromDepartmentofInternalAffairstobuildAluminiumSmelteratAsahanRegency)
Surat Keputusan Sementara Ketua Otorita Pengembangan Proyek Asahan tentang Penyerahan dari Project Area di Daerah Smelter Site untuk Keperluan Pembangunan Pabrik Peleburan Aluminium di Kuala Tanjung
24-10-1977 25-03-1978
Page 2 of 7
Date of document
8. 9. 10.
11. 12. 13. 14. 15. 16. 17. 18. 19. 20.
03-03-2008 27-07-2007 -------March 2007 01-05-2007 to 05-06-2007 12.01.2009 09.03.2009 11-04- 2009 14-05-2007
Request for Budget Approval indicating that PT. INALUM has fully financed the proposed project and no ODA is 18.05.2006 involved as the investment source Documents related to baseline and monitoring methodology Annual Reports for financial year (FY) 2003 to FY 2007 showing electricity consumption per month since FY 2003 to FY 2007 and also the smelter specification within the FY TV SD INDUSTRIE SERVICE GMBH --------
21.
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Date of document
Financial Statement and Business Result Analysis of PT. INALUM showing the reduced metal per month data -------since FY 2005 to FY 2007. The document also gives data of Aluminium production costs (non-electricity portion and electricity portion), power cost, Aluminium ingot cost etc. Documents related to previous technical improvements that have been done by PT. INALUM since 1992 until -------the proposed project. Hardware memory upgrade proof 2003 Alumina specification check document showing the Alumina quality check before entering PT. INALUM Alumina Supply Agreement between PT. INALUM and Alcan Trading Limited Alumina Supply Agreement between PT. INALUM and Alakasa Company Ltd. Site photograph showing bar brake with original blade without teeth blade Site photograph showing bar brake with teeth blade (improvement) Documents related to serious consideration of CDM Proyek CDM (Letter from Local Environmental Agency of North Sumatera to all companies including PT. INALUM to reduce GHG emissions and also to perform CDM activities related to companys core business) Proyek CDM (a reply letter from PT. INALUM) (PT. INALUM replied and informed the Local Environmental Agency of North Sumatera that Inalum would try to study any possible efforts to reduce PFC emission. However, due to high investment cost, PT. INALUM asked any information whether the possible PFC reduction project would get any financial assistance) Proyek CDM (a progress letter from PT. INALUM to the Local Environmental Agency) (PT. INALUM sent out a letter to the Local Environmental Agency of North Sumatera that PT. INALUM has done several efforts to reduce AE e.g. a replacement of bar blade to teeth blade, which resulted in PFC emission reduction) Informasi Prosedur Proyek CDM (Letter from the Local Environmental Agency of North Sumatera based on their discussion with Ministry of Environment in Jakarta that informed PT. INALUM about DNA website to help searching any CDM information) Bidding invitation from PT. INALUM Bidding evaluation by PT. INALUM before choosing Alcan Alesa. TV SD INDUSTRIE SERVICE GMBH 29-09-2003 -------17.06.2005 15.07.2005 ---------------
31.
5-10-2003
32.
29-07-2005
33.
19-01-2006
34. 35.
24-01-2006 06-04-2006
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37.
Business Contact Event Invitation by the Local Environmental Agency of North Sumatera inviting PT. INALUM 08-06-2006 to attend CDM development seminar (Business contact: CDM as Environmental Solution and Business Opportunity) Undangan Regional Workshop 28-08-2006 (Invitation from National Development Planning Agency to attend the Regional Workshop on Training of Trainer on CDM Project Development as part of ADB Technical Assistance grant in Padang from 4-6 September 2006) Minutes of Board Meeting that showed PT. INALUM has agreed to invest in the process control system 02-10-2006 Secrecy agreement with Alcan Alesa Bantuan Penyusunan Konsep Proyek CDM (Letter from CER Indonesia that informed CDM development (technical) assistance scheme e.g. PIN development from IGES in cooperation with Ministry of Environment) Permohonan Data (Letter from CER Indonesia that requested data support such as feasibility study, Long term ER projection, technology overview to develop PIN under CDM development (technical) assistance scheme from IGES) Kerjasama dalam Proyek CDM PT. INALUM ( PT. INALUM replied to CER Indonesia explaining their wish to cooperate with CER Indonesia in CDM development and ask CER Indonesia to provide project proposal and agreement) CDM development project proposal sent out by CER Indonesia to Inalum Offer from CER Indonesia and South Pole Carbon Asset Management Ltd. for CDM development project cooperation sent to PT. INALUM CDM Project Agreement for the project PFC Emission Reduction at PT. Indonesia Asahan Aluminium between PT. Indonesia Asahan Aluminium and South Pole Ltd. in cooperation with CER Indonesia Discussion with DOE Contract with DOE for project validation Documents related to demonstration of additionality Investment analysis calculation excel sheets Annual Reports for FY 2005 showing Aluminium production costs, Aluminium sales price and electricity purchase rate TV SD INDUSTRIE SERVICE GMBH 08-02-2007 12-02-2007
41.
16-03-2007
42.
16-03-2007
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Internal document indicating comparison of old and new system Merit-Demerit of Renewal Procom indicating incremental Aluminium production and additional electricity savings Discount rate based on the prevalent interest rate for investments before project activity start date obtained from www.bi.go.id Reference list of Alesa Pot Control Systems in the World indicating that PT. INALUM is the only company in Asia with CWPB pot type that is using Alcan Alesa technology (as the first of its kind proof). Title: Primary Aluminium Smelters and Producers of The World All (source: Aluminium-Verlag Marketing & Kommunikation GmbH Duesseldorf. Strict Copyright Protection). Documents related to estimation of emission reductions Protocol for measurement of Tetrafluoromethane (CF4) and Hexafluoroethane (C2F6) emissions from primary Aluminum production (EPA 43-R-03-006) The international aluminium institute report on the Aluminium industrys global Perfluorocarbon gas emissions reduction Programme - Results of the 2005 anode effect survey and Results of the 2006 anode effect survey. Smelter production and anode effect data for the period FY 2004 - 2007 Annual reports FY2003-2007 showing aluminium production and electricity consumption data Schedule Pengukuran PFC (PFC Measurement Campaign Schedule) Online PFC gas measurement report at PT. INALUM (DTPL/SP/1008) and associated spreadsheet data Excel sheets showing detailed ex-ante calculation of emission reductions Documents related to monitoring Internal pot control panel inspection procedure (SEM-W109-301/1) Calibration procedure (SEM-PM25-001/4) External calibration certificate for Yokogawa portable calibrator Document indicating quality control and assurance system of AEF and AED measurement (SRO-SD24-021/0) Weighing scale procedure (SSW-W125-221/4) Organizational chart Internal correspondence indicating list and calibration schedule TV SD INDUSTRIE SERVICE GMBH
54. 55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 67.
May 2003 09-05-2007 and 01-072008 respectively 2004 - 2007 -------26-29 February 2008 20-05-2008 -------15-05-1999 01-08-2003 31-04-2004 20-06-2008 15-01-2009 19-01-2009 20-01-2009
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71.
1999
72. 73.
74.
12-02-2009
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