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INSPECTION REPORT ON 450?

KLD STP SOBHA CHRYSANTHEMUM APARTMENTS THANISANDRA MAIN ROAD

Dr. Ananth S. Kodavasal Ecotech Engineering Consultancy Pvt. Ltd. Bangalore 560 066 98450-62033 ecotech.bangalore@gmail.com

June 13, 2012

ECOTECH 25 YEARS AN D MORE OF EXCELLENCE AND INTEGRITY

STP INSPECTION REPORT SOBHA CHRYSANTHEMUM - 509 Flats (190 Occupied) A. MECHANICAL EQUIPMENTS: Sl. No. 1 Name of Equipment & Specifications Qty Status W Remarks -Presently Ok -Submersible pumps are not recommended for this duty Equipment working Ok Recommendations - Replace these pumps by Kirloskar or Johnson pumps for the long term. See Note 1 Justifications. --

Raw sewage transfer pumps - Submersible 2 No Make: Details not Known Air blowers Make: Everest Model: 67 ES Capacity: 500 cum/hr Motor: 15 HP, Kirloskar Secondary Clarifier Mechanism Make: Elecon Type: 3SNU Motor : 1.0 HP Sludge recirculation pumps Make: Johnson Model: 12B-5 Motor: 2.0 HP, CG Filter feed pumps Make: Johnson Model: CN 50-160 G1S2L1 Capacity: 73.0 cum/hr Motor: 7.5 HP, CG Pressure Sand filter 1.6 m Dia x 2.0 m HT 2 No

1 set

Equipment working Ok

2 No

Equipment working Ok

- Have to check condition of bottom arms /blades / squeegees after emptying tank - Also need to check floor condition, corner slopes --

2 No

Equipment working Ok

--

1 No

Equipment working Ok

Filter media life to be checked and replaced if necessary


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ECOTECH 25 YEARS AN D MORE OF EXCELLENCE AND INTEGRITY

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Activated Carbon filter 1.6 m Dia x 2.0 m HT Chlorine Dosing System Filter press system 610 mm x 610 mm x 23 plates

1 No -1 set

W -NW

Equipment working Ok Not available at site -Air line & bypass line not provided -Hydraulics jammed - Filtrate line is not connected Not working, Pump is jammed

Filter media life to be checked and replaced if necessary This system is required for disinfection. -Air line is to be provided for faster drying of sludge and bypass line to be provided. -Hydraulic system needs to be serviced. - Filtrate line has to be connected to Eq. tank. Need to service the pump with necessary spares

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11 12 13

Filter press feed pumps Make: Roto Flow Model: RDAA551-R2CDID Discharge: 2.5 cum/hr Motor: 5.0 HP, Kirloskar Polymer Dosing System Drain pump Details not known Ultra Filtration system Model: KOCH Cartridge: 2 Nos. UF Feed pump Make: Johnson Model: CBR 32 160 R6 Capacity: 19.0 cum/hr Motor: 3.0 HP UF flush pump Make: Johnson Model: CBR 50 125 R6 Capacity: 75.0 cum/hr Motor: 5.0 HP

1 No

NW

-1 No 1 set

-NW W

Not available at site Sent for service Equipment working Ok

This system is to be provided for sludge conditioning and dewatering. (Later) To be checked after servicing --

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2 No

Equipment working Ok

--

15

2 No

Equipment working Ok

--

ECOTECH 25 YEARS AN D MORE OF EXCELLENCE AND INTEGRITY

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UF Backwash pump Make: Johnson Model: CBR 40 125 R6 Capacity: 29.0 cum/hr Motor: 3.0 HP

2 No

Equipment working Ok

--

B. CIVIL UNITS
Sl. No. 1 2 3 Name of Tank & Dimensions Bar screen chamber 1.0 x 0.75 x 0.6 m TD Oil & grease chamber 3.75 x 0.75 x 0.6 m TD Equalization tank 4.0 x 15.0 x 3.8 m SWD Qty 1 No 1 No 1 No Status Ok Ok Not Ok Remarks Ok Ok Typically in Res. Complexes, no free O&G can be collected/ removed -Tank contains lots of solids -No aeration is being given as the air header line is broken in the tank (Fixed type diffusers provided) - Tank is oversized -MLSS is very high in the tank due to non functioning of filter press -3 sets of diffusers disconnected Recommendations --- Tank needs to be cleaned - Diffusers to be checked when tank is cleaned.

Aeration tank 4.8 x 17.7 x 3.5 m SWD 20 sets of diffusers provided, specs not known Secondary Clarifier 5.0 x 5.0 x 2.6 m SWD Clarified water tank 5.0 x 11.0 x 2.5 m TD

1 No

Not Ok

1 No

Ok

1 No

Not Ok

- Sludge is floating all over the tank and Water quality is very poor because of high MLSS -Tank contains lot of sludge -No aeration

- Operate the plant scientifically - Diffusers to be checked when tank is cleaned. - Reconnect the 3 sets of diffusers - Replace damaged diffusers - Need to check floor slope and corner slopes after emptying tank - Operate the plant scientifically - Tank needs to be cleaned - Aeration is to be introduced by means of coarse bubble diffusers
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ECOTECH 25 YEARS AN D MORE OF EXCELLENCE AND INTEGRITY

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Sludge holding tank 5.0 x 2.0 x 3.8 m TD Final tank - 1 (Garden) 10.7 x 5.4 x 3.5 m TD Final tank 2 (Flushing) 4.0 x 5.4 x 3.5 m TD

1 No 1 No

Ok Ok

-No aeration -Tank contains lot of muck -No aeration -No aeration

1 No

Ok

- Aeration is to be introduced by means of coarse bubble diffusers - Tank needs to be cleaned. - Aeration cannot be introduced due to air blower capacity constraint - Aeration cannot be introduced due to air blower capacity constraint

Highlights:
1. 2. 3. 4. 5. 6. 7. 8. Proper operation of the plant has to be done to get good results. Proper maintenance not being carried out. MLSS is very high in the Aeration tank. Filter press has to be commissioned to dewater the excess sludge. Lot of waste material/ sediment/ muck accumulated in all the tanks due to poor operational practices in the past. All the tanks are to be cleaned one time at the start of operations. Introduce aeration / mixing system in clarified water tank, final tank (Later) and sludge tank to reduce manual cleaning. Chlorine dosing system needs to be provided for disinfection

Mukhtar/Hidayath Date: 13-06-2012

Dr. Ananth S Kodavasal Director Ecotech

ECOTECH 25 YEARS AN D MORE OF EXCELLENCE AND INTEGRITY

TECHNICAL JUSTIFICATIONS NOTES: 1. JOHNSON/ KIRLOSKAR PUMPS IN PLACE OF SUBMERSIBLE PUMPS: We are making this strong recommendation based on our 25 years of design, engineering and operation experience in treatment plants on the following grounds: 1. Submersible pump (without cutter option) is not the correct choice for raw sewage duty and application. 2. Johnson pump is robust for this application and failure rate/ frequency is very low. 3. Johnson pumps are rated to handle solids up to 11 mm size for this model of 11-4 with an open impeller design, whereas Grundfos is closed impeller design with smaller opening. 4. Johnson pumps are less expensive than Grundfos/ KSB pumps 5. Repair/ servicing costs for Johnson pumps are negligible compared to KSB/ Grundfos submersible pumps servicing 6. Johnson pumps may be serviced at site itself within a few hours with readily available spares and consumables. 7. Submersible pumps have to be sent to their service centre/ factory for any repairs, and the time required is not less than 2 weeks. 8. Once a submersible pump goes for repair, it never recovers 100 % efficiency, and failures start occurring periodically (AS per our experience, these pumps are for use and throw duty only) 9. Guarantees/ warranties on repaired units are available, only if sent to the respective factories.

ECOTECH 25 YEARS AN D MORE OF EXCELLENCE AND INTEGRITY

STP LAYOUT:

BSC AERATION TANK (OPEN TANK) O&G TRAP EQ. TANK (OPEN TANK) CLARIFIED WATER TANK (OPEN TANK) SLUDGE HOLDING TANK (OPEN TANK) SECONDARY CLARIFIER (OPEN TANK) FINAL TANK - 2 (OPEN TANK) FINAL TANK - 1 (OPEN TANK)

PUMP ROOM

ECOTECH 25 YEARS AN D MORE OF EXCELLENCE AND INTEGRITY

SPECIFICATIONS AND QUOTATION Sl. A 1 Name of Equipment - Existing MECHANICAL EQUIPMENTS Raw sewage transfer pumps Submersible Make: Details not Known Air blowers Make: Everest Model: 67 ES Capacity: 500 cum/hr Motor: 15 HP, Kirloskar Secondary Clarifier Mechanism Make: Elecon Type: 3SNU Motor : 1.0 HP Sludge recirculation pumps Make: Johnson Model: 12B-5 Motor: 2.0 HP, CG Filter feed pumps Make: Johnson Model: CN 50-160 G1S2L1 Capacity: 73.0 cum/hr Motor: 7.5 HP, CG Pressure Sand filter 1.6 m Dia x 2.0 m HT SPECIFICATIONS QTY RATE, Rs. AMOUNT Rs.

Johnson/ Kirloskar pumps LATER

2 No

--

00=00

Equipment working Ok

2 No

--

00=00

- Check entire underwater items / engineering

1 set

--

00=00

Equipment working Ok

2 No

--

00=00

Equipment working Ok

2 No

--

00=00

- Check condition of filter media

1 No

--

00=00

ECOTECH 25 YEARS AN D MORE OF EXCELLENCE AND INTEGRITY

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Activated Carbon filter 1.6 m Dia x 2.0 m HT Chlorine Dosing System Not provided Filter press system 610 mm x 610 mm x 23 plates

- Check condition of filter media - Provide 200 L LDPE tank - Provide 0-6 LPH electronic dosing pump - Provide air line - Provide by sludge bypass line - Service Hydaraulic system - Connect filtrate line to Eq. tank - Service pump with necessary spares

1 No 1 set

-30,000=00

00=00 30,000=00

1 set

25,000=00

25,000=00

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11 12 13

Filter press feed pumps Make: Roto Flow Model: RDAA551-R2CDID Discharge: 2.5 cum/hr Motor: 5.0 HP, Kirloskar Polymer Dosing System Drain pump Details not known Ultra Filtration system Model: KOCH Cartridge: 2 Nos. UF Feed pump Make: Johnson Model: CBR 32 160 R6 Capacity: 19.0 cum/hr Motor: 3.0 HP UF flush pump Make: Johnson Model: CBR 50 125 R6 Capacity: 75.0 cum/hr

1 No

12,000=00

12,000=00

- Provide LATER for sludge conditioning - To be checked after return from service Equipment working Ok

1 set 1 No 1 set

----

00=00 00=00 00=00

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Equipment working Ok

2 No

--

00=00

15

Equipment working Ok

2 No

--

00=00

ECOTECH 25 YEARS AN D MORE OF EXCELLENCE AND INTEGRITY

Motor: 5.0 HP 16 UF Backwash pump Make: Johnson Model: CBR 40 125 R6 Capacity: 29.0 cum/hr Motor: 3.0 HP CIVIL UNITS Bar screen chamber 1.0 x 0.75 x 0.6 m TD Oil & grease chamber 3.75 x 0.75 x 0.6 m TD Equalization tank 4.0 x 15.0 x 3.8 m SWD Equipment working Ok 2 No -00=00

B 1

--

1 No

--

00=00

--

1 No

--

00=00

Aeration tank 4.8 x 17.7 x 3.5 m SWD 20 sets of diffusers provided, specs not known Secondary Clarifier 5.0 x 5.0 x 2.6 m SWD Clarified water tank 5.0 x 11.0 x 2.5 m TD

5 6

- Clean tank - Check diffusers - Repair air line to recommission mixing after checking damage - Convert to Retrievable type LATER - Check diffusers condition and replace damaged membranes Membranes charged on usage basis Rs. 2500=00 for 90 OD x 1000 L Rs. 1,500=00 for 90 OD x 500 L - Check underwater parts - Check tank engineering - Clean tank - Provide mixing with 10 sets ( 20 Nos) CBD each 90 OD x 800 L

--LOT

----

00=00

--

--

00=00

LOT -20

--5,000=00

00=00

100,000=00
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ECOTECH 25 YEARS AN D MORE OF EXCELLENCE AND INTEGRITY

Sludge holding tank 5.0 x 2.0 x 3.8 m TD Final tank - 1 (Garden) 10.7 x 5.4 x 3.5 m TD Final tank 2 (Flushing) 4.0 x 5.4 x 3.5 m TD SERVICES One time cleaning of tanks specified above Labour, Supervision of all works in Section A & B above TAXES VAT @ 5 % ( 177,000) VAT @ 14 % ( 30,000) Service Tax not applicable for

8 9

- Clean tank - Provide air mixing with 04 sets ( 08 Nos.) CBD each 90 OD x 800 L - Clean tank - Clean tank A+B

08

5,000=00

40,000=00

LOT LOT TOTAL LOT LOT

--MATERIALS 60,000=00 30,000=00 SERVICES

00=00 00=00 207,000=00 60,000=00 30,000=00 90,000=00 8,850=00 4,200=00 00=00 9,250=00 306,250=00

C 1. 2.

Cleaning

C D

TOTAL

Services in residential STPs D GRAND TOTAL TOTAL TAXES A+B+C+D

( Rupees Three lakh six thousand two hundred fifty only) COMPLETION PERIOD 3-4 weeks from date of work order along with advance.

PAYMENT TERMS
ECOTECH 25 YEARS AN D MORE OF EXCELLENCE AND INTEGRITY

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Rs. 100,000 =00 advance with order Rs. 107,000=00 Plus applicable VAT on delivery of all materials to site Balance after completion of works

WORKING OF STP DURING UPGRADATION WORKS Ecotech will ensure minimum disruption to normal working of the STP for the entire duration of the rectification works, expected to last for 3-4 weeks. EXCLUSIONS 1. Since this is working STP, not all deficiencies may have been captured in the above report/ quote. Other deficiencies/ improvements to be made, that may be uncovered later during execution/ operation of the STP may be mutually agreed and completed. 2. Any and all items of works not specified and included above, incl. Civil works ( except for settling tank modifications) 3. Any and all electrical works. (If electrical works are necessitated, same will be carried out at cost + 30 %) 4. Damaged membranes in aeration tank shall be charged on usage basis as per rates specified 5. Some defects/ deficiencies/ lacunae which are not immediately apparent, can only be uncovered when we empty the tanks/ start operations. It is therefore understood and agreed by both parties that our responsibility at present is to complete the works as per specifications and our quotation only. CONDITIONALITY Our Company is geared and structured to take up STP Upgradation works only for our AMC clients. Our AMC proposal is forwarded separately. Likewise, it is also a condition that we will start AMC operations only upon getting work order for upgradation works as above simultaneously. June 14, 2012
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Dr. Ananth S Kodavasal Director


ECOTECH 25 YEARS AN D MORE OF EXCELLENCE AND INTEGRITY

Ecotech Engineering Consultancy Pvt. Ltd. 39, Dodsworth Enclave Whitefield, Bangalore 560 066

Tel/Fax Mobile email

: 28454760 : 98450-62033 : kodavaas@bgl.vsnl.net.in

ECOTECH 25 YEARS AN D MORE OF EXCELLENCE AND INTEGRITY

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