RENR6019-01 April 2003

980G Series II Wheel Loader Hydraulic System

AWH1-UP AXG1-UP AYT1-UP

2003 Caterpillar All Rights Reserved

Printed in U.S.A.

SEBP6019-01

1 1 2

2 3 4

4
5

5 6
7 8 9

6 10 11

8 12
13

35, 44, 45, 51 KK

11

34, 46, 47, JJ GG 33 9

1, 2, 3, 4, 17, 18, 19, 20, 28, 32 CC, DD, EE, HH, LL AA, BB 10 5

AA

BB
14 15

OO
16

CC 18 19 20 21 22
17 36, 52 NN

PP

DD 23 EE
24

11 53, 54, 57 50 23, 25, 26, 27, 30, EE 34, 46, 47 JJ 37, 38, 39 OO, PP 17,18, 51 12, 21, 22, 24, 35, FF 6 10

7, 8, 14 15, 29

16, 24

FF

GG

25
26 27

28

HH C
29 30

35, 44, 45, 51

34, 46, 47, JJ

13 37, 39

36 AA, BB 9

1, 2, 3, 4, 17, 18, 19, 20, 28, 31, 32 CC, DD, EE, HH, LL

KK

28

31

32

33

D
36, 52 NN 11 12, 22 24, 35, FF OO, PP 55, 58, 59

GG 33, 49, 53 31 7, 8, 13 40, 41, 42, 43, 48, 56 10 16, 24 6

JJ
Chart A 980G Hydraulic Pressure Tap Locations
Pressure Tap Description

Schematic Location A4 B5 B8 C1 C5 C3 E1 E3 F1 F5 F1 A8 B8 Item No. 1 2 Chart B 980G Hydraulic Component Locations Component Schematic Location A1 A2 A3 A3, A4 A5 Item No. 31 32 33 34 35 36 37 38 A6 A7 A8 B5 B5 B6 B9 B1 B3 B4 B5 B7 B7 B7 B9 B8 C8 C9 C1 C6 C8 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 Chart B 980G Hydraulic Component Locations Component Schematic Location C1 C1 D6 E1 E3 E4 E4 E5 E6 E6 E6 E7 E7 E3 E3 F1 F2 F5 F5 F2 F3 F3 F2 F4 F6 F3 G5 G6

34

40 35 36 37 38 39

41

42

AA

Tilt Head End Tilt Rod End Lift Head End Lift Rod End Brake Pressure Implement Relief Implement Return Pilot Pressure Steering Pressure Oil Cooler Return Implement Pressure Steering Relief Hydraulic Fan Relief Rear Service Brake Pressure Front Service Brake Pressure

43

BB CC DD EE FF GG HH JJ KK

Main Control Valve * Auxiliary Rod End Line Relief Valve Auxiliary Head End Line Relief Valve Auxiliary Cylinder Tilt Cylinder # Lift Cylinder Ride Control Shuttle Valve @ Ride Control Solenoid Valve @ Ride Control Accumulator @ Front Service Brakes Rear Service Brakes Service Brake Control Valve Right Pedal Assembly Ride Control Check Valve @ Ride Control Relief Valve @ Parking Brake Main Relief Valve Dump Line Relief Valve Tilt Back Line Relief Valve Check Valves (Ride Control) Rear Service Brake Accumulator Front Service Brake Accumulator Accumulator Charging Valve (Service Brakes) Parking Brake Actuator Service Brake Low Oil Pressure Switch Parking Brake Pressure Spool Parking Brake Pressure Switch Filter Screen (Pilot Valve) Ride Control Diverter Valve@ Service Brake Pressure Relief Valve

Dead Battery Manual Lower Valve Pilot Valve (Oil Manifold) Steering Cylinders Pilot/Brake Pump Fan System (Hydraulic Motor) Electrohydraulic Control Valve Steering Pilot Valve Steering Filter Screen Group Steering Neutralizer Valves Steering Crossover Relief Valve Steering Shuttle Valve Steering Valve Steering Back Up Relief Valve Hydraulic Oil Cooler Bypass Valve Hydraulic Oil Cooler Transmission Pump Steering Pump Steering Shuttle Valve Steering Check Valve Main Implement Pump Hydraulic Oil filter Group Hydraulic Fan Pump Hydraulic Oil Tank Breaker Relief Valve Secondary Steering Pump Steering Pressure Reducing Valve Filter Screen Group Secondary Steering Diverter Valve Steering Pressure Switch

RENR6019-01

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

44

45

LL MM NN

KK
46 50

OO PP

47
51

48

49

LINEAR PATTERNS

52

Implement Pressure Pilot Pressure

F LL NN
53 54

MM 55
57 56

19 20 21 22 23 24 25 26 27 28 29 30

Return Lines Components

980G SERIES II WHEEL LOADER

G
58
F03719

* The one stem valve is an attachment field conversion. The two stem valve is standard. The three stem valve is the logger attachment. # Available in standard, logger, or high lift configurations. @ Ride Control Attachment

59

HYDRAULIC SCHEMATIC
171-3038-00