1D-EBC MTG Online Inspctn,EGMTG01

1.Take and record generator operation readings (from monitoring panel): Po 2.Monitor cooling air temperature at generator stator 3.Perform physical inspection and check any abnormalities. Record: Alarm a

s (from monitoring panel): Power,Voltage,Current,Power Factor,Frequency,Winding & Bearing Temp

bnormalities. Record: Alarm and Sign of Overheated [at panel],Abnormal Sound / Noise/ Hunting

quency,Winding & Bearing Temperature,Vibration Reading - for those with indicator

ormal Sound / Noise/ Hunting Noise [at GTG site]

se with indicator

1M-EBC MTG Online Inspctn,EGMTG02 1. 2. 3. 4. 5. Perform Daily Maintenance Tasks Perform alternator vibration reading Check bearing condition using bearing analyzer [online] and Perform visual inspection on Earthing System conection Check condition of alternator ventilation system fan

leaking

[online] and onection

leaking bearing lubrication

12M-PM Operational Check,EGMTG03 Check and clean PMG assembly Rotor excitation coils: Measure rotor winding resistance and

perform c

Generator rotor: Check rotor air fan for fatigue/crack. Check & tighten

Stator Exciter Winding: Perform measurement of Insulation Resistance,Oh Stator winding: Perform Megger Test,Measure Polarization Rotating diodes & Surge Suppressor: Check and measure nut

Index,Perform

resistance,Check

Automatic Voltage Regulator (AVR): Perform general inspection on

sign

Cooling System [Filter,Fan,Tubing ] - Check generator alternator coolin Generator bearing - Measure vibration level and Perform Generator speed sensor - Check magnetic pickup signal

lubrication fo

Synchronizing & Control panel - After maintenance : Verify synchronizat Governor System - Perform visual inpection

Terminal Box - Check cleanliness,inspect terminations for tightness,sig

Miscellaneous - Ensure the winding temperature alarm setting is correct Gauges/Indicator - Check indicators and gauges for correct operation

Neutral Gounding - Check neutral grounding connection to NER and Measur Casing/Frame - Check for crack in base/support for broken or

loose par

Generator Breaker [RACKABLE TYPE] - Service generator breaker as NOTES : OPERATING PROCEDURE REVIEW

per H

1) To establish clear operating procedure with clear operating limit 2) To ensure the panel operators are competent and well trained for th 3) Establish synchronising,load control and load sharing procedures

4) 5) 6) 7)

To ensure operators are well trained and competent for the control To establish procedures for conductiong winding IR test,etc,to avoi To produce procedures for generator rotor pull out and generator ro Check and review spare part inventories: excitation control card,rot

istance and

perform cleaning

crack. Check & tighten holding bolt and screw. Check air gap and clean dirt accumulati

sulation Resistance,Ohmic,and Polarization index Index,Perform Ohmic Resistance Test and Inspect space heater

ization

functional (Ohm

sure

resistance,Check for signs of overheated,and tighten bolt and

l inspection on

sign of overheating and cleanliness

ator alternator cooling system [Cleanliness,Blocked etc] lubrication for bearing

erform

: Verify synchronization capability with other generator and Test synchronizing prote

ions for tightness,signs of overheating,insulation for cracking,physical damage and mo

arm setting is correct/calibrated and functional,Perform functional check on operation

the cont

r correct

tion to NER and Measure NER value loose parts and Clean & repaint as necessary per HV Switchgear checklist

r broken or

ator breaker as

ear operating limit d well trained for the generator operation. sharing procedures

tent for the control and parallel operation of generators g IR test,etc,to avoid loss of magnetism out and generator rotor cool down as recommended by manufacturer to ation control card,rotating diodes,

avoid rotor unb

clean dirt accumulation in the air gap

ater

functional (Ohmic value,IR)

t synchronizing protective relay (if required)

hysical damage and moisture,Measure IR and Polarization index for power Cable and Tigh the control and interlocking circuit,Perform fucntional check

al check on

on the ala

r to

avoid rotor unbalance and rotor saging.

r power Cable and Tighten bolt on the alarm and instrumentation circuit,After maintenance to perform

onal check

no

nance to

perform

normal generator output Load test ,After maintenance to

perform Lo

enance to

perform Load Acceptance Test and With clean dry compressed air

clean up he

essed air

clean up heat exchanger tubes and enclosure as required

32K-PM Shutdown Maintenance,EGMTG04 SHUTDOWN INSPECTION Permanent Magnet Generator (PMG) - Check and clean PMG assembly

Rotor excitation coils - Measure winding resistance and Perform cleanin Lube oil cooler pump Motor: Perform visual

Cooling System [Filter,Fan,Tubing ] - Check generator alternator coolin Generator bearing - Measure vibration level and Perform Generator speed sensor - Check magnetic pickup signal

lubrication fo

Synchronizing & Control panel - After maintenance : Verify synchronizat Electronic Governor System - Governor system (visual

inspection),Check

Battery - Impedance test,Measure Voltage reading (Individual & total),P Terminal Box and Electrical Connection Joints - Check

cleanliness & Wa operation

Gauges/Indicator - Check indicators and gauges for correct

Neutral Gounding - Check neutral grounding connection to NER and Measur Casing/Frame - Check for crack in base/support for broken or NOTES : OPERATING PROCEDURE REVIEW 1) 2) 4) 5) 6) 7)

loose par

To establish clear operating procedure with clear operating limit To ensure the panel operators are competent and well trained for th To ensure operators are well trained and competent for the control To establish procedures for conductiong winding IR test,etc,to avoi To produce procedures for generator rotor pull out and generator ro Check and review spare part inventories: excitation control card,rot

n PMG assembly

ce and Perform cleaning

ator alternator cooling system [Cleanliness,Blocked etc] lubrication for bearing

erform

: Verify synchronization capability with other generator and Test synchronizing prote inspection),Check and test governor system,clean magnetic speed

ual

sensor,check the

(Individual & total),Physical condition (Water level,Deformation etc) cleanliness & Water ingress/Moisture and Retighten operation

heck

bolts[Generator terminal and

r correct

tion to NER and Measure NER value loose parts or corrosion and Clean & repaint as necessary

r broken or

ear operating limit d well trained for the generator operation. procedures tent for the control and parallel operation of generators g IR test,etc,to avoid loss of magnetism out and generator rotor cool down as recommended by manufacturer to ation control card,rotating diodes,

avoid rotor unb

t synchronizing protective relay (if required) sensor,check the setting,etc and Perform calibration for the

eed

Electronic Governor

enerator terminal and Control terminal]

correct/calibrated and functional. Perform fu

r to

avoid rotor unbalance and rotor saging.

Electronic Governor

functional. Perform functional check on

the control and interlocking circuit,Perform

king circuit,Perform functional check

on the alarm and instrumentation circuit,After

tation circuit,After maintenance to

perform normal generator output Load test and Aft

tput Load test and After maintenance

to perform Load Acceptance Test

120M-PM Shutdown Maintenance,EGMTG05

Permanent Magnet Generator (PMG)[If applicable] -Check and clean PMG as Rotor excitation coils - Measure winding resistance and Perform cleanin Generator rotor - Check rotor air fan for fatigue/crack,Check & tighten Stator Exciter Winding - Check :[IR,Ohmic and PI],Check RC circuit blo Stator main winding - Perform Megger Test,Measure Polarization Ratio In Rotating diodes & Surge suppressor - Change rotating diode Automatic Voltage Regulator (AVR) - AVR Panel (sign of overheating,visu Lube oil filter - Filter Replacement / Cleaning Lube oil cooler pump motor - Bearing (visual inspection),Lubrication s Cooling System [Filter,Fan,Tubing ] - Check generator alternator coolin Generator radial and roller bearing - NDE and DE :Measure vibration lev Generator speed sensor - Check magnetic pickup signal Synchronizing & Control panel - After maintenance : Verify synchronizat Electronic Governor System - Governor system (visual inspection),Check Battery - Impedance test,Measure Voltage reading (Individual & total) a Terminal Box and Electrical Connection Joints - Check cleanliness & Wat Miscellaneous - Ensure the winding temperature alarm setting is correct Gauges/Indicator - Check indicators and gauges for correct operation Neutral Gounding - Check neutral grounding connection to NER and Measur Casing/Frame - Check for crack in base/support for broken or loose par 1) To establish clear operating procedure with clear operating limit 2) To ensure the panel operators are competent and well trained for th 3) Establish synchronising,load control and load sharing procedures 4) To ensure operators are well trained and competent for the control 5) To establish procedures for conductiong winding IR test,etc,to avoi 6) To produce procedures for generator rotor pull out and generator ro 7) Check and review spare part inventories: excitation control card,rotating diodes,

Check and clean PMG assembly ce and Perform cleaning / Refurbish winding /crack,Check & tighten holding bolt and screw,Check clearance between rotor & stator , ,Check RC circuit blocks and Overvoltage Protection and Check characteristic of the Polarization Ratio Index Perform Ohmic Resistance Test,Inspect space heater [RTD] fun ing diode gn of overheating,visual check,etc ),Perform calibration inspection and Control card i

pection),Lubrication system (leak check,visual inspection,cleaning) and Perform IR an ator alternator cooling system [Cleanliness,Blocked etc] and Perform IR and PI test fo :Measure vibration level,Change roller bearing lubrication /greasing for bearing - For

: Verify synchronization capability with other generator and Test synchronizing prote ual inspection),Check and test governor system,clean magnetic speed sensor,check the (Individual & total) and Physical condition (Water level,Deformation etc) heck cleanliness & Water ingress/Moisture and Retighten bolts[Generator terminal and C arm setting is correct/calibrated and functional,Perform functional check on the contr r correct operation tion to NER and Measure NER value r broken or loose parts or corrosion and Clean & repaint as necessary ear operating limit d well trained for the generator operation. sharing procedures tent for the control and parallel operation of generators g IR test,etc,to avoid loss of magnetism out and generator rotor cool down as recommended by manufacturer to avoid rotor unb ation control

ween rotor & stator ,To check wedge,To check retainer rings for looseness,Cleaning wit haracteristic of the Diodes pace heater [RTD] functional (Ohmic value,IR),Perform cleaning of the winding [e. g. r

on and Control card inspection for loose connection,abnormalities etc

ng) and Perform IR and PI test for motor [Refer Appendix 12 PTS 63100811] orm IR and PI test for motor ing for bearing - For non self lubricate,Perform Insulation Resistance,Perform clearan

t synchronizing protective relay (if required) eed sensor,check the setting,etc and Perform calibration for the Electronic Governor ion etc) erator terminal and Control terminal] al check on the control and interlocking circuit,Perform functional check on the alarm

r to

avoid rotor unbalance and rotor saging.

looseness,Cleaning with Dry Ice/CO2 or Compressed air & Electrical Solvent,Rotor insul

f the winding [e. g. recommended using CO2] ,Partial Discharge,To check wedge,Check st

63100811]

stance,Perform clearance check between housing and bearing and Check condition for whi

Electronic Governor

nal check on the alarm and instrumentation circuit,After maintenance to perform normal

l Solvent,Rotor insulation resistance,Voltage drop test to ensure rotor coil turns are

check wedge,Check stator core for loosenes/ blocked cooling channel,Check stator wind

eck condition for white metal [sleeve bearing] and change if necessary

nce to perform normal generator output Load test and After maintenance to perform Load

rotor coil turns are balanced ,Rotor Earthing Connection & EF Detection: Carbon brush

nel,Check stator winding for debris,hot spot,deformation,looseness of spacers between

nance to perform Load Acceptance Test

etection: Carbon brush inspection method etc. Partial Discharge check at winding : for

ss of spacers between coil and support ring,HIPOT test for all the windings [with redu

heck at winding : for signs of PD if was not rewounded. Check winding HotSpot especial

e windings [with reduced voltage to 1. 5 times] and Tangen Delta measurement [to check

nding HotSpot especially at end winding (visual signs),Rotor Dynamic Balancing Test ,T measurement [to check each winding phase health]

mic Balancing Test ,Tangen Delta measurement and Inspection of End Winding and Spacer

nd Winding and Spacer

18M-PM Replace Air Filter,EGMTG06 replace air filters, fuel injectors & combustion liner

24M-PM Replace Injector,EGMTG07 replace injectors, thermocouple and main battery pack

5Y-PM Engine Change Out,EGMT08 Engine change out