CATHODIC PROTECTION SYSTEM BILL OF MATERIAL

German Cathodic Protection

RECOMMENDED SPARE PARTS IN STOCK FOR OPERATION OF GCP TRANSFORMER RECTIFIER 48 circuits LOCATED AT THE MOMBASA CONTAINER HARBOUR

0
Rev.

07.08.12
Date

Ka
Prepared

Du
Checked Approved

AS BUILT
Description

Project

Document No.

Rev.

Page

MOMBASA / KENYA CONTAINER HARBOUR

103025-RS-001

1/2

CATHODIC PROTECTION SYSTEM BILL OF MATERIAL

German Cathodic Protection

Item 1

Qty. Unit Descripton 2 nos. AC/DC CONVERTER Type: C 283 s Output: 15V DC / 2A Manufacturer: Schfer Germany (for GCP) Short circuit item: A1 A48 Country of origin: Germany Data sheet: Attached pdf file Item 1 1 no. ETHERNET CONTROLLER (INCLUDING GCP SOFTWARE) Type: 750-881 Manufacturer: WAGO Germany Short circuit item: 1A0 Country of origin: Germany Data sheet: Attached pdf file Item 2 POWER SUPPLY 24 VDC Type: 787-732 Manufacturer: WAGO Germany Short circuit item: 1G0 Country of origin: Germany Data sheet: Attached pdf file Item 3

1 no.

2 Nos. 2-Channel Input Analogue Terminal (for output voltage measurement) Type: 750-477 Manufacturer: WAGO Germany Short circuit item: 1A1 1A47 Country of origin: Germany Data sheet: Attached pdf file Item 4 2 Nos. 2-Channel Input Analogue Terminal (for output current measurement) Type: 750-469/000-003 Manufacturer: WAGO Germany Short circuit item: 3A1 3A47 Country of origin: Germany Data sheet: Attached pdf file Item 5 2 Nos. 2-Channel Output Analogue Terminal (for AC/DC sense voltage 0-5V) Type: 750-562 Manufacturer: WAGO Germany Short circuit item: 2A1 2A47 Country of origin: Germany Data sheet: Attached pdf file Item 6

Project

Document No.

Rev.

Page

MOMBASA / KENYA CONTAINER HARBOUR

103025-RS-001

2/2

Series C / B 200
Power Supplies Converters Inverters Rectifiers Chargers Systems

Schaefer the Power to make it happen.

Company prole

workforce experience

Schfer Elektronik, founded in 1969, has grown to a dedicated workforce of 140 people in Germany, Ireland, and the USA. Thanks to decades of experience in design and manufacturing of power supplies, Schaefer offers a large variety of products, options, and enhancement features. In the eld of high power requirements, Schaefer has achieved and continues to command a leading position. Requirements are analyzed by a group of experts in dialog with the customer resulting in an individual concept. With the production located next to the development department an optimal interaction can be accomplished during all stages of a project. Hence the customer gets tailor-made solutions for large or small quantity requirements. Schaefer power supplies are often used for applications which demand a high level of reliability under severe environmental conditions, e. g.

customer orientation exibility

reliability

Railroad industry Automotive industry Telecommunication Power generation plants Chemical plants and oil renery Factory automation Military industry

quality

Development guidelines, arduous selection of industrial components regarding their load criteria and temperature performance as well as many test procedures during all steps of production ensure the highest product quality. In addition, Schaefer pursues a full supplier management according to ISO 9001 which guarantees permanent improvement of the products especially within the turbulent market of electronic components. Through headquarters in Germany, the USA ofce, and an international network of representatives prompt technical support is provided worldwide.

contact

www.schaeferpower.com

Converters

Series C / B 200

Features DC input: 10 - 380 V AC input: 115 / 230 V, 47 - 400 Hz DC output: 5 / / 250 V Continuous short circuit protection Overvoltage protection with auto restart Industrial grade components Compact and robust design

DC in

DC out

DC / DC Converters
50 W Input VDC Output VDC 80 160 VDC C 250 C 251 C 252 C 253 C 254 C 255 C 259 C 256 C 257 C 258 160 320 VDC C 270 C 271 C 272 C 273 C 274 C 275 C 279 C 276 C 277 C 278 320 380 VDC C 280 Z C 281 Z C 282 Z C 283 Z C 284 Z C 285 Z C 289 Z C 286 Z C 287 Z C 288 Z
1)

40 W

10 16 VDC C 200 C 201 C 202 C 203 C 204 C 205 C 209 C 206 C 207 C 208

Output Amps 6 4 3 2.5 1.6 1.3 0.8 0.65 0.3 0.18

18 36 VDC C 220 C 221 C 222 C 223 C 224 C 225 C 229 C 226 C 227 C 228

36 75 VDC C 230 C 231 C 232 C 233 C 234 C 235 C 239 C 236 C 237 C 238

45 90 VDC C 240 C 241 C 242 C 243 C 244 C 245 C 249 C 246 C 247 C 248

Output Amps 8 5 4 3.2 2 1.7 1 0.8 0.4 0.2

Adj. 5 9 12 15 24 28 48 60 110 220

Range 4.5 5.5 8 10 11 13 14 16 23 26 26 30 45 55 58 68 100 130 200 250

AC in

DC out

AC / DC Power Supplies
50 W Input VAC, 1-Phase 115
20 %

Output VDC Output Amps 8 5 4 3.2 2 1.7 1 0.8 0.4 0.2 Adj. 5 9 12 15 24 28 48 60 110 220 Range 4.5 5.5 8 10 11 13 14 16 23 26 26 30 45 55 58 68 100 130 200 250

230

+ 15 % 20 %

115 230

20 % / + 15 % 20 %

C 260 C 261 C 262 C 263 C 264 C 265 C 269 C 266 C 267 C 268

C 280 C 281 C 282 C 283 C 284 C 285 C 289 C 286 C 287 C 288

C 290 C 291 C 292 C 293 C 294 C 295 C 299 C 296 C 297 C 298

AC in

DC out Battery

Battery Chargers
50 W Input VAC, 1-Phase 115
20 %

Output VDC Nom. Output Battery Amps Voltage 3.2 1.6 0.8 0.7 0.36 0.18 12 24 48 60 110 220 Range 12 16 24 32 48 64 60 80 110 145 220 290

230

+ 15 % 20 %

115 230

20 % / + 15 % 20 %

B 261 B 262 B 264 B 266 B 267 B 268

B 281 B 282 B 284 B 286 B 287 B 288

B 291 B 292 B 294 B 296 B 297 B 298

Assistance in table use: 1 Select the column for input voltage range. 2 Select the row for the appropriate output voltage. 3 The intersection of both results in the module required.

For example: 1 input voltage = 48 VDC 2 output voltage = 24 VDC @ 2 A 3 results in a C 234 module.

1)

input supply from PFC also suitable

Converters | Series C / B 200

14 0m m

More detailed drawings see www.schaeferpower.com

220 mm

135 mm

109 mm

109 mm

3U

1 10 TE

m 65

m 18 0m m

63 mm

17

4m

m 61 16 mm

8m

NEW

NEW

Eurocassette / approx. 0.7 kg

(pluggable module for 19 sub-rack)

Wall mount / approx. 2.2 kg

Chassis mount / approx. 1.05 kg

DIN rail mount / approx. 1.0 kg

Specications
Input Voltage range . . . . . . . . . . . . . . see table, unit switches off at under- and overvoltage Protection. . . . . . . . . . . . . . . . . . by internal fuse No-load input power. . . . . . . . . 3 W typical Switch-on time . . . . . . . . . . . . . 500 ms typical Inrush current . . . . . . . . . . . . . . AC input: limited by thermistor Hold-up time . . . . . . . . . . . . . . . AC input: 10 ms typical Immunity - ESD. . . . . . . . . . . . . . . . . . . . . . acc. to DIN / EN 61000-4-2 level 3 - Fast transients . . . . . . . . . . . . . acc. to DIN / EN 61000-4-4 level 3 - Surges . . . . . . . . . . . . . . . . . . . acc. to DIN / EN 61000-4-5 level 3 Output Line regulation (10 %) . . . . . . 0.1 % Load regulation (10 - 90 %) . . . 0.2 % Load transient (10 - 90 -10 %) . . 6 % typical Response time to 1 % . . . . . . . 2 - 3 ms Turn-on rise time . . . . . . . . . . . . Soft-start, 100 ms typical Ripple . . . . . . . . . . . . . . . . . . . . . 1 % + 30 mVp-p Overload protection . . . . . . . . . current limited to 105 - 110 % of Inom Overvoltage protection . . . . . . . OVP switches off module with automatic return to operation Remote sense. . . . . . . . . . . . . . . standard for C series, up to 10 % of Unom for output < 60 VDC, up to 6 V for output > 60 VDC General Efciency . . . . . . . . . . . . . . . . . . 70 - 90 % Operating temperature. . . . . . . 20 to +75 C Load derating . . . . . . . . . . . . . . 2.5 % / C from +55 C Storage temperature . . . . . . . . . 40 to +85 C Humidity . . . . . . . . . . . . . . . . . . up to 95 % RH, non-condensing Cooling . . . . . . . . . . . . . . . . . . . natural convection Temperature coefcient . . . . . . 0.02 % / C typical Safety / Construction. . . . . . . . . acc. to DIN / EN 60950-1: 2003 Protection category . . . . . . . . . . IP 20, others or NEMA upon request EMI. . . . . . . . . . . . . . . . . . . . . . . acc. to EN 55022, class A, optionally class B MTBF . . . . . . . . . . . . . . . . . . . . . approx. 140,000 h @ 40C acc. to MIL - HDBK - 217 E (notice 1) Connector for eurocassette - std. design . . . . . H 15 (details see page 103) Marking . . . . . . . . . . . . . . . . . . . CE

Options (details see page 90 92)

Input Inrush current limiting for DC input Reverse polarity protection for DC input Autoranging for 115 / 230 VAC input Output Parallel operation Redundant operation Inhibit (remote on / off) Signals via open collector or relay contacts Power ok (input) DC ok (output) Programming Output voltage or current via - potentiometer - analog signal - interface card RS232 or IEEE488 (external) Battery charger Temperature compensated charging voltage Automatic / manual selection of charging characteristic (external) Monitoring Input / output voltage or current via - analog signal - interface card RS232 or IEEE488 (external) Mechanics / environment: 19 sub-rack for eurocassette, refer to page 93 Wall mount Chassis mount DIN rail mount Increased mechanical strength Tropical protection Extended temperature range to 40 C

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Options for Converters & Inverters

Input
i inrush current limiting A thermistor is connected in series with the input lines which changes its resistance from high to low when it gets hot. It does not reduce the surge current if the input power is interrupted for a short period of time not allowing the thermistor to cool down. Thermistors are tted as standard to all mains input models except for 1-phase input of models > 2.5 kW. Thermistors are available up to 45A. For higher input current an electronic inrush current limitation can be offered. ie sd electronic inrush current limiting An electronic circuit limits the inrush current. series diode A series diode protects the module against DC input voltage of wrong polarity. Additional power losses are to be taken into account. ad anti parallel diode To avoid the power losses a diode is provided with opposite polarity in parallel to the input blowing an internal or external fuse if the module is connected to a supply of wrong polarity. au auto-ranging For standard dual AC input models the range of 115 / 230 V AC is to be selected by connecting the input line to different pins on the connector. With auto-ranging the unit senses the input voltage and provides automatically the correct connection. p power fail A logic signal is given if the input voltage (AC or DC) drops below the specied limit. In AC input models the rectied input voltage is sensed so that a power fail alarm can be avoided if at light load mains power returns before the input capacitors are substantially discharged. r relay A relay instead of a logic signal is provided for failure indication.

Output
dd decoupling diode For redundant operation the outputs of two or more units are paralleled behind decoupling diodes so that an internal fault of one module does not affect the operation of the others. These diodes cause power losses. cs active current sharing An additional control circuit provides active current sharing via an interconnecting wire between converters that operate in parallel. csi current sharing interrupt csi will effect the removal of the cs signal. Should there be an instance where a unit is not supplying the load, then the effect of its cs signal is removed, and the load voltage is unaffected by this condition (details see page 101). h1 inhibit, signal referred to input A terminal connected to the negative input line shuts off the converter. It can also be used in conjunction with a thermal trip which shuts off the unit. h2 inhibit, signal referred to output Operation of the unit is inhibited if a voltage signal (5V / 10mA) is applied in reference to the negative line of the (main) output. rco reducing current limiting at over temperature A circuit reduces the current limiting level at higher temperature (to be specied). d DC ok, one output A logic signal is given if the output voltage is below the specied limit. m DC ok, all outputs In multi-output systems a logic signal is provided if the voltage of any output is below the specied limit. ac AC ok A logic signal connected to relay contacts is given if the output voltage of an inverter is below the specied limit. y sys-reset This logic signal is a combination of power fail and DC ok as specied for VME systems. r relay A relay instead of a logic signal is provided for failure indication.

Conguration of model designation: Add the designation of options to the model number, e.g. C 3674-d-r-h1-eu1. Please note: The number of options per module may be restricted due to limitation of space inside the module or due to a limited number of connector pins. Potentiometer or interface card may be supplied separately for installation outside of module.

90

Options for Converters and Inverters

Programming & Monitoring

Programming series 200 5800, 6600 by external signal, 0 10 V of output voltage from 0 to 100 % by external signal, 4 20 mA by 270 potentiometer by 10 turn potentiometer by external signal, 0 10 V of output current from 0 to 100 % by external signal, 4 20 mA by 270 potentiometer by 10 turn potentiometer isolating amplier for programming programming via interface RS 232 or IEEE 488 Monitoring series 200 5800, 6600 of output voltage from 0 to 100 % of output current from 0 to 100 % by external signal, 0 10 V by external signal, 4 20 mA by external signal, 0 10 V by external signal, 4 20 mA mu1 mu2 mi1 mi2 iso eu1 eu2 eu3 eu4 ei1 ei2 ei3 ei4 iso Programming / Monitoring series 6400 programming of by external signal, 0 10 V output voltage and current from 0 to 100 % by external signal, 4 20 mA including isolation programming of output voltage from 0 to 100 % programming of output current from 0 to 100 % monitoring of output voltage and current from 0 to 100 % including isolation remote on/off, programming and monitoring of output voltage and current from 0 to 100 % including isolation by 270 potentiometer by 10 turn potentiometer by 270 potentiometer by 10 turn potentiometer by external signal, 0 10 V by external signal, 4 20 mA by external signal, 0 10 V by external signal, 4 20 mA via interface RS 232 and IEEE 488 between reference (external signal) and measured value / between measured value and displayed signal: voltage 0.2 % and current 0.5 % e1 e2 eu3 eu4 ei3 ei4 m1 m2 em1 em2 em3

isolating amplier for monitoring monitoring via interface RS 232 or IEEE 488 Charger programming (all series) temperature compensated charging voltage (sensor not included) temperature sensor not interchangeable due to xed resistor values interchangeable, IC controlled automatic selection of charging characteristic (oat / equalize charge) with timer additionally: Manual selection of charging characteristic additionally: Boost charge operation (manually activated with time delayed return to normal operation)

tc ts1 ts2 ch1 ch2 ch3

improved tolerance

tol

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91

Options for Converters and Inverters

Environment
t tropical protection The unit is given additional protection by a heavy coat of varnish on the printed circuit board(s) and on components. c extended temperature range The circuit is designed and tested for operation at an ambient temperature as low as 40C. ms increased mechanical strength Screws are secured by Loctite and heavy components are fastened by ties and / or glue. Modules with the ms option meet the standard EN 61373 regarding shock and vibration.

Mechanics
w wall mount Modules, which have the wall mount option, are typically xed to a structure or within a cabinet. Depending on the size of the module, this may be done with a at or angled plate (see photo). The load connections are typically a terminal block. Should the application not require a pluggable module / rack solution, wall mounting presents an alternative for the customer to choose from.

cha

chassis mount Module is designed for installation to a structure or within a cabinet. Screw type mating connectors are supplied with the module. Due to the limited number of connector pins this option is not available for modules with dual AC input or for multi-output converters with output 4 supplying more than 10 A.

din

DIN rail mount Module is designed for DIN rail mounting to a structure or within a cabinet. Screw type mating connectors are supplied with the module. Due to the limited number of connector pins this option is not available for modules with dual AC input or for multi-output converters with output 4 supplying more than 10 A.

Conguration of model designation: Add the designation of options to the model number, e.g. C 4758-p-r-t-w. Please note: The number of options per module may be restricted due to limitation of space inside the module or due to a limited number of connector pins.

92

Accessories

19 Sub-Racks
As standard, all of the modules are designed and manufactured for insertion into 19 sub-racks. Higher power modules are already constructed in 19 format. 19 sub-racks can be congured as 3U or 6U allowing any mix of units and can be upgraded in accordance to the customers requirements, e.g. mating connectors wired to a terminal block fuses or circuit breakers hot swappable conguration upon request analog or digital meters switches fans lters decoupling diodes provisions for keying the modules to ensure module / slot designation Alternatively, the racks can be provided in 23 format.

Constructions of 19 Sub-Racks
19" = 483 mm 6U = 266 mm 3U = 132.5 mm 3U = 132.5 mm 3U = 132.5 mm 19" = 483 mm 19" = 483 mm 2TE = 10 mm 6U = 266 mm

19" = 483 mm 3U = 132.5 mm

6U = 266 mm

84TE = 426.7 mm

3U = 132.5 mm

84TE = 426.7 mm

84TE = 426.7 mm

84TE = 426.7 mm

Enclosures

wall-mounted enclosure designation R2 R3 R4 R4+ R4T R5 R5+

weight (empty) [kg] 9 12 17 26 22 31 38

height

width

depth

dimensions [mm] 300 380 600 380 600 760 600 350 380 210

oor-mounted enclosure designation R6 R6+ R7 R7+ R8 R8+ R9

weight (empty) [kg] 66 80 127 150 147 175 250

height*

width

depth

dimensions [mm] 1200 600 800 600 800 600 2000 800 1200 500 600 400

1800

*) The height of the base frame, elevated roof and suspension eyes is to be added, if needed.

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93

Technical Notes Basic Topologies

There are various circuit topologies and the selection depends on the requirements, such as low or high input voltage, low or high output voltage, single or multi output, power rating. The following circuits present our common concepts of power conversion.

Push Pull Converter The push pull converter is often used for applications with low input voltage. The switching transistors are alternately conducting with variable pulse-width. At the secondary side, after rectication and ltering, the output voltage is sensed and compared with a reference. The error signal controls via an opto-coupler the primary circuit.
RFI filter I-lim.

ripple filter

+ output -

+ DC input -

OVP

I-lim. prim.control

optocouplers sec.control

+ sense -

Half Bridge Converter The following circuit shows, as an example, a converter with dual AC input in a half bridge connection. With the input voltage supplied to the 230 V terminal, the rectier circuit is a standard bridge connection; supplied to the 115 V terminal the rectier circuit functions as a voltage doubler circuit. At the secondary side a multi-output system is shown with a switch mode regulator for the single output and linear regulators for the dual outputs. As the voltages induced in the secondary transformer windings track with the voltage of the main output quite inaccurately, additional regulators are normally used for the other outputs. A switch mode regulator is used for higher current as it has lower power losses than a linear regulator.

switchmode regulator

+ single output -

lin.regulators

+ +dual output 0 -dual output

RFI filter 115V AC 230V AC 0V AC input - rect. I-lim. optocouplers prim.control sec.control I-lim. OVP ripple filter

+ main output -

+ sense -

96

Operational Characteristics AC or DC input

Inrush current When the module is connected to the input power, the primary capacitors will be charged by a high current pulse. The magnitude of this pulse depends mainly on the input supply system. With a thermistor (temperature dependent resistor) in series with the input, this current pulse can be reduced, as the thermistor has a relatively high value of resistance as long as it is cold. This resistance becomes very low as the thermistor heats up. If the input power is interrupted for a short period of time not allowing the thermistor to cool down, and the primary capacitors are discharged, the current limitation function of the thermistor will not be effective. The thermistor is standard on mains input models up to 45 Amps input current. For higher input current there are two further alternatives available: Schaefer PFC or an electronic current limitation.

Thermal shutdown with auto restart The higher power Schaefer modules are tted with a thermal shutdown. In the event of a temperature rise above a preset value, the unit will turn off. This safety feature will then remain active until the point of temperature measurement has reduced signicantly. The time duration for this to be reached is dependent upon the environment and level of cooling.

Temperature derated load It is the responsibility of the client to reduce the loading of the Schaefer product with respect to the temperature (derated load: 2.5 % / C from +55 C operating temperature). The maximum operating temperature of +75 C must lead to the unit being switched off.

Power Factor Correction (PFC) Power supplies draw line current in pulses from the input supply. Should it be required, a PFC will integrate these pulses to be both, effectively sinusoidal in shape, and in phase with the AC input supply. The result of this integration, be it active or passive, is the reduction of the harmonic distortion and allows a more effective loading of the input source. Efciency The optimum efciency is obtained through a high input voltage measured against a high output voltage at maximum power rating.

Spike suppression High input voltage spikes generated in the supply system that could disturb operation of the unit or cause damage will be absorbed by a varistor across the input lines.

Input under and over voltage turn off The input voltage range of the unit is dened as the voltage limits at which it will operate. Should the input be reduced to a specic voltage, the unit will turn off by switching off the power circuit. The same applies to an increase in the input voltage. Once a preset value is reached then the power circuit will be switched off. It must be considered that the switching off of the power circuit does not mean a removal of the input circuit from the power supply.

98

Operational Characteristics DC output

Soft start The application of the input power permits the unit to generate a secondary output. The switching on of the primary power circuit is controlled and gradually increased to allow a controlled charging of the secondary capacitors. The time duration for the secondary capacitors to be charged is dened as the soft start.

Sense leads Through the use of sense leads, an output voltage may be regulated to a point outside of the unit. The sense leads should be connected to the power connection at the point of load under regard of polarity. There should be a non-interruptible connection between sense and load points. Interruption may lead to damage or the activation of the OVP circuit. The units, which have sense leads, have the ability to regulate to a higher voltage at the output connection. This increase is largely dependent upon the unit. The details may be found in the respective unit specication. Parallel operation with sense leads allows a common point for the units to regulate their voltages to. Units whose output voltage has been calibrated to be near identical will now be able to supply a common load. De-coupled outputs will be sensed both, before and after the decoupling diodes, which in turn will lead to an output voltage regulation, specic to load and unit. Sense leads are typically employed with a decoupled output voltage of less than 40 VDC. The current sharing option will effectively override the sense lead output voltage setting, but the point at which the output voltage is regulated, will be the point of sense lead connection.

No load operation Single output converters require no minimum load for operation within tolerance. Multi output converters require the main output be loaded. Semiregulated auxiliary outputs may also require a minimum load to be applied.

Short circuit protection The main output of a converter will be immune against a momentary or continuous short circuit. The secondary current limitation will not permit the sustained output current to be higher than the calibrated setting, and it will actively reduce the output voltage in accordance to the overload. The removal of the overload / short circuit will result in the output voltage being increased to the calibrated value. Regulated auxiliary outputs will also reduce the output voltage / current in accordance to their overloading. The characteristic may vary according to the circuit employed.

Over voltage protection (OVP) The main output voltage is measured, either internally or through sense leads. This measured value is compared against a calibrated value. When the calibrated value has been reached, this circuit turns off the primary power circuit. Once the measured value has reduced below the calibrated value, the primary power circuit is permitted, once again, to be activated. The high power units have an additional feature, which will shut down the primary power circuit after a continued OVP operation. For removing this shut down, the unit must be reset.

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99

Operational Characteristics Parallel / Redundant Systems

arallel operation Single output modules of the same voltage / power rating can operate in parallel under specic conditions. The output voltage can be carefully adjusted to be near identical. When there is sufcient loading on the combined output, all units will be active and supply the load. The load demand must be signicant enough for the multiple units to deliver output current.

DC or AC

DC or AC

Redundant

operation

DC or AC

The inclusion of the option dd (decoupling diode) on the output of the units will permit parallel operation, where the inability to provide output from one unit will not have a negative effect on the load provision. The decoupling diode will also result in a load regulation value, which, as a percentage of the output voltage, will be unit / output dependent. In terms of calibration the same criteria follow as for parallel operation.

DC or AC

Balanced current operation The inclusion of the option cs (current sharing) allows for parallel operation with a signicant degree of current balancing. The communication between the units allows for a voltage setting correction, which in turn shall equate to an automatic current sharing (balancing) on the outputs. The tolerance of such balancing is module dependent. In terms of calibration the same criteria follow as for parallel operation.

DC or AC

= CS
CS

DC or AC

= CS

Redundant balanced operation The inclusion of both, the cs and dd option results in an optimized balanced current provision while being de-coupled from each other. A connected module, who is not supplying an output voltage, will inuence the load voltage. The voltage may be reduced by up to 7 %. In terms of calibration the same criteria follow as for parallel operation.

DC or AC

= CS
CS

DC or AC

= CS

Fault tolerant operation The inclusion of csi (current sharing interrupt), cs and dd is the optimum set up for a fault tolerant application. csi will effect the removal of the cs signal from the load voltage common connection. Should there be an instance where a unit is not supplying the load, then the effect of its current sharing signal is removed, and the load voltage is unaffected by this condition. In terms of calibration the same criteria follow as for parallel operation.

DC or AC CSi CS

CS DC or AC CSi CS

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101

Technical Notes Mounting & Installation

Mounting Air ow - The air to the module / system should be cool, unhindered, unsaturated, as well as free of chemicals, impurities and particles. - The external air supply should be directed to all modules. - Air having passed through one unit should not be used to pass through the next. Where possible, the airow should be directed elsewhere. Direction of air ow Typically, Schaefer Modules and systems are cooled through air supply entering below and exiting above, with the exception of models of series C/B 5100, 5200, 5300, 5400 and 6400 whose airow is from front to back. Custom design also offers lateral cooling. Such details are however, project specic. Cabinet To enhance a module / system, a cabinet may be employed. - This may be required to full the increased IP / NEMA rating, due to a negative effect of the environment on the solution. - Specically, in an unclean, saturated, corrosive or otherwise aggressive air quality it may be required to employ a cabinet in combination with features such as hermetical closure and air exchange amongst others. - The enclosure must be capable of sustaining the weight of the modules, specically if module support rails are used. - Stationary cabinets should be fastened to the ground. - The centre of gravity must be as low as possible with portable systems. Transportation of module The grips on the front of the modules are to assist in module insertion into a sub-rack, and not for supporting the weight of the module. Wall mount / chassis mount Modules with a mounting plate or angle are designed for integration into the host equipment. They are not for employment outside of an enclosure.
AIR FLO W AIR FLO W

- -S +S

Installation Input fuse An input fuse, internal or external, should be selected with a slow burn characteristic. Sense leads - The length of the load connection from the module / system may result in a voltage drop between the output and the load connection. To compensate for a limited value of such a voltage drop, sense leads can be connected to the load under regard of polarity. The sense leads determine the point at which the voltage is regulated to. As the sense leads carry very low current, they are susceptible to noise pick up. Therefore, it is recommended that they are intertwined and if necessary shielded. - When the remote sense facility is not used, sense links must be made at the output terminals. If the sense links are left open, the output voltage may rise causing the OVP circuit to be activated.
-

LOAD

- -S +S

LOAD

102

AIR FLOW

Technical Notes Mating Connectors

H15 Female Connector Number of contacts: Contacts: Operating current at +20 C: Operating temperature: Test voltage (contact to contact): Test voltage (contact to ground): Contact resistance: Performance according to: High Current Female Connector Number of contacts: Contacts: Operating current at +20C: Operating temperature: Test voltage (contact to contact): Test voltage (contact to ground): Contact resistance: Dimensions (H x W x D): Performance according to: F24H7 Female Connector Number of contacts: Contacts: Operating current at +20C: Operating temperature: Test voltage (contact to contact): Test voltage (contact to ground): Contact resistance: Performance according to: F48 Female Connector Number of contacts: Contacts: Operating current at +20 C: Operating temperature: Test voltage (contact to contact): Test voltage (contact to ground): Contact resistance: Performance according to: 48 solder pins 6A 55 to +125 C 1550 Vrms 2500 Vrms 15 m IEC 60603-2 / DIN 41612 24 / 7 solder pins / fastons 6 / 15 A 55 to +125 C 1550 / 3100 Vrms 2500 / 3100 Vrms 15 / 8 m IEC 60603-2 / DIN 41612 2 Bolts with 8 mm diameter for terminal lugs M8 170 A 55 to +125 C 500 Vrms 2500 Vrms 0.06 m 118 x 35 x 85 mm IEC 60603-2 / DIN 41612 15 Fastons or screw terminals 15 A 55 to +125 C 3100 Vrms 3100 Vrms 8 m IEC 60603-2 / DIN 41612

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103

750-881

1
54

PLC - ETHERNET Programmable Fieldbus Controller

32-bit CPU, multitasking

1 2 3 4 5 6 7 8

01 02
ETHERNET

Address
ON 1
ON

LINK 1 ACT LINK 2 ACT MS NS I/O USR

A B

C D

24V 0V

Marking area Status voltage supply -System -Power jumer contacts Data contacts Supply 24 V 0V

0: WBM 255: DHCP

750-881

Supply via power jumper contacts 24 V

Fieldbus connection RJ-45 Fieldbus connection RJ-45 Conguration and programming interface (with cover open)

X1

0V

X2

Power jumper contacts

The 750-881 ETHERNET PLC connects ETHERNET to the modular WAGO-I/O-SYSTEM. The PLC automatically configures, creating a local process image which may include analog, digital or specialty modules. Analog and specialty module data is sent via words and/or bytes; digital data is sent bit by bit. Two ETHERNET interfaces and an integrated switch allow the fieldbus to be wired in a line topology. This eliminates additional network devices, such as switches or hubs. Both interfaces support Auto-Negotiation and Auto-MDI(X).

The DIP switch configures the last byte of the IP address and may be used for IP address assignment. The PLC is designed for fieldbus communication in both EtherNet/IP and MODBUS networks. It also supports a wide variety of standard ETHERNET protocols (e.g., HTTP, BootP, DHCP, DNS, SNTP, SNMP, FTP). An integrated Web server provides the user with configuration options and status information from the controller. The IEC 61131-3 programmable controller is multitaskingcapable and features a battery-backed RTC.

Description
ETHERNET Controller

Item No. 750-881

Pack. Unit 1

System Data
No. of controllers connected to Master Transmission medium limited by ETHERNET specification Twisted Pair S-UTP 100 , Cat 5; Max. line length: 100 m 10/100 Mbit/s Class D acc. to EN 50173 2 x RJ-45 EtherNet/IP, MODBUS/TCP (UDP), HTTP, BootP, DHCP, DNS, SNTP, FTP, SNMP WAGO-I/O-PRO V2.3 IL, LD, FBD, ST, FC

Baud rate Transmission performance Buscoupler connection Protocols Programming IEC 61131-3

Accessories
WAGO-I/O-PRO V2.3, RS-232 kit Miniature WSB Quick marking system plain with marking

Item No. 759-333 248-501 see pages 352 ... 353

Pack. Unit 1 5

Approvals
Conformity marking Shipbuilding r UL 508

Also see "Approvals Overview" in Section 1 1 ABS, DNV, GL, KR

WAGO Kontakttechnik GmbH & Co. KG Subject to design changes

16.05.2012

Postfach 2880 - D-32385 Minden Hansastr. 27 - D-32423 Minden

Phone: +49(0)571/887-0 Fax: +49(0)571/887-169

E-Mail: info@wago.com www.wago.com

1
55

1.1
24 V
1 5

24 V /0 V 0V
2 6

10 nF

DC DC

I/O modules

24 V
FIELDBUS INTERFACE
ELECTRONICS
3 7

ELECTRONICS

0V 0V
4 8

10 nF

750-881

Technical Data
Number of I/O modules with bus extension Fieldbus Max. input process image Max. output process image Configuration Program memory Data memory Non-volatile memory (retain) Power supply Input current typ. at rated load (24 V) Efficiency of the power supply (typ.) at nominal load (24 V) Internal current consumption (5 V) Total current for I/O modules (5 V) Isolation 64 250 1020 words 1020 words via PC 1024 Kbytes 512 Kbytes 32 Kbytes 24 V DC (-25 % ... +30 %) 500 mA 90 % 450 mA 1700 mA 500 V system/supply

General Specifications
Operating temperature Wire connection Cross sections Stripped lengths Dimensions (mm) W x H x L Weight Storage temperature Relative air humidity (no condensation) Vibration resistance Shock resistance Degree of protection EMC: 1 - immunity to interference EMC: 1 - emission of interference EMC: marine applications - immunity to interference EMC: marine applications - emission of interference 0 C ... +55 C CAGE CLAMP 0.08 mm ... 2.5 mm / AWG 28 ... 14 8 ... 9 mm / 0.33 in 62 x 65 x 100 Height from upper-edge of DIN 35 rail 161 g -25 C ... +85 C 95 % acc. to IEC 60068-2-6 acc. to IEC 60068-2-27 IP20 acc. to EN 61000-6-2 (2005) acc. to EN 61000-6-3 (2007) acc. to Germanischer Lloyd (2003) acc. to Germanischer Lloyd (2003)

FIELDBUS INTERFACE

24 V

787-732

4
292

Switched-Mode Power Supply

EPSITRON ECO Power

L N 3

DC+ DC+ DC DC

prepared for class I equipment natural convection cooling when horizontally mounted encapsulated, for use in switchgear cabinets

Description
Switched-Mode Power Supply, for DIN 35 rail

Item No. 787-732

Pack. Unit 1

Technical Data
Input: Nominal input voltage Vi nom Input voltage range Frequency Input current Ii Discharge current Inrush current Mains failure hold-up time Output: Nominal output voltage Vo nom Output voltage range Output current Io Factory preset Adjustment accuracy Residual ripple Overload behavior 110 ... 240 VAC 85 ... 264 VAC; 130 ... 373 VDC (use of DC requires external protection) 47 Hz ... 63 Hz 1.5 A typ. at 230 VAC; 3.0 A at 115 VAC < 3.5mA < 30 A > 20 ms at 230 VAC 24 VDC, SELV 22 ... 28 VDC adjustable 10 A at 24 V DC 24 VDC 1% < 100 mVpp to 20 MHz Constant power (in overload range: 1.15 ... 1.4 x Ia); shutdown and automatic restart in the event of a short circuit LED green (24 V DC o.k.), LED red (overload) 82 % typ. 37.5 W (at 230 VAC and 10 ADC) 53 W (at 110 VAC and 11 ADC) F 5 A / 250 V C10 or B16 circuit breakers An external DC fuse is required for the DC input voltage Transient overvoltage protection: NTC

Technical Data
Environmental requirements: Ambient operating temperature Storage temperature Rel. humidity Derating Degree of pollution Climatic category Safety and protection: Test voltage pri.-sec./ pri.-gr. / sec.-gr. Protection class Degree of protection Overvoltage protection Short circuit protection No-load proof Feedback voltage Parallel operation Series connection MTBF Connection and type of mounting: Wire connection Cross sections Strip lengths Type of mounting Dimensions and weight: Dimensions (mm) W x H x L Weight Standards and approvals: Standards/Specifications -10 C ... +70C -25 C ... +85 C 95 % (no condensation) -2.33 % / K (> 55 C at 230 VAC) 2 (acc. to EN 50178) 3K3 (acc. to EN 60721) 3 kV AC / 1.5 kV AC / 0.5 kV AC Prepared for class I equipment IP20 acc. to EN 60529 via varistor at primary circuit yes yes 28 VDC yes yes 480000 h (acc. IEC 61709) CAGE CLAMP (WAGO 745 Series) 0.08 mm ... 4 mm / AWG 28 ... 12 (THHN, THWN) 8 ... 9 mm / 0.33 in DIN-rail mounting (DIN EN 50022) 110 x 92 x 136 Height from upper-edge of DIN 35 rail 1200 g EN 60950, EN 61000-6-2, EN 61000-6-3, UL 60950, UL 508, ANSI/ISA 12.12.01 (Class I Div.2)*, ATEX* (* pending)

Operational indication Efficiency / power losses: Efficiency Power loss PV Max. power loss PV Fuse protection: Internal fuse External fuse

WAGO Kontakttechnik GmbH & Co. KG Subject to design changes

28.06.2012

Postfach 2880 - D-32385 Minden Hansastr. 27 - D-32423 Minden

Phone: +49(0)571/887-0 Fax: +49(0)571/887-169

E-Mail: info@wago.com www.wago.com

750-477 / 753-477 2-Channel Analog Input Module AC/DC 0-10 V

differential inputs

13 14

Function AI 1 Error AI 1

A B

C D

Function AI 2 Error AI 2 Data contacts

1 5

+E1 +E2

+AI 1
E1 E2

+AI 2

+AI 1

+AI 2

+AI

120 A D

270
2 6

Logic

-AI 1

-AI 2

-AI 1 24 V

-AI 2

-AI
Error 10nF 10nF Function

0V
S S
4 8

Shield (screen)

750-477

Shield (screen) Power jumper contacts

Shield (screen)

750-477

Shield (screen)

Fig. Series 750 / Technical data see page 28 / Delivery without Mini WSB marker Series 750 / 753 marking see pages 16 ... 17 / 18 ... 19

The analog input module receives AC and DC voltages of values 0-10 V eff. The module measures the rms value of the voltage and displays it with a resolution of 1 mV. The maximum voltage must not exceed 20 V. The differential inputs are electrically isolated. The fieldside and internal system are electrically isolated.

The system supply (via the data bus contacts) is used for the power supply of the module. The input channels are differential inputs. The shield (screen) is directly connected to the DIN rail.

Description
2AI 0-10V AC/DC Differential Input 2AI 0-10V AC/DC Diff. (without connector)

Item no. 750-477 753-477

Pack. unit 1 1

Technical Data
No. of inputs Voltage supply Current consumption (internal) Signal voltage Internal resistance Resolution Conversion time Measuring error (25 C) Temperature coefficient Error in complete temperature range Voltage resistance Voltage via power jumper contacts Bit width Process data Wire connection Cross sections Stripped lengths (750 / 753 Series) Width Weight EMC 1-Immunity to interference EMC 1-Emission of interference 2 via system voltage DC/DC 80 mA 0 V ... 10 V eff. (peak value 20 V) 120 k 16 bits internal (1 LSB = 1 mV) 200 ms < 0.1 % of the full scale value < 110 ppm / K of the full scale value 0.6 % of the full scale value DC 500 V channel/channel or channel/system DC 24 V 2 x 16 bits data 2 x 8 bits control/status (optional) 0.0 V is 0x0000; 20 V DC is 0x4E20 CAGE CLAMP 0.08 mm ... 2.5 mm / AWG 28 ... 14 8 ... 9 mm / 0.33 in 9 ... 10 mm / 0.37 in 12 mm 47 g acc. to EN 50082-2 (1996) acc. to EN 50081-1 (1993)

Accessories
753 Series connector Coding elements

Item no. 753-110 753-150

Pack. unit 25 100

Miniature WSB quick marking system, plain 248-501 with marking see pages 256 ... 257

Approvals
Series 750 and 753 Conformity marking r UL 508 4 r ANSI/ISA 12.12.01 Series 750 4 EN 60079-15 1 Class I, Div. 2, Grp. ABCD, T4 I M2 / II 3 GD Ex nA IIC T4

Subject to design changes 10.09.2008

WAGO Kontakttechnik GmbH & Co. KG

Postfach 2880 D-32385 Minden Tel.: +49(0)571/887-0 E-Mail: info@wago.com Hansastr. 27 D-32423 Minden Fax: +49(0)571/887-169 www.wago.com

750-469 / 753-469 2-Channel Analog Input Module for Thermocouples

13 14

Function AI 1 Error AI 1

C
B

Function AI 2 Error AI 2 Data contacts

1 5

+TC +TC

+TC 1
TC TC

+TC 2

+TC 1

+TC 2

+TC
270 pF

-TC 1
M M

-TC 2

-TC 1

-TC 2

-TC
270 pF MUX JComp

A D

Logic Error

Common (ground)
S S

Common (ground)

Common (ground)
4 8

Common (ground)

Function

20 nF

Shield (screen)

750-469

Shield (screen)

Shield (screen)

750-469

Shield (screen)

Fig. Series 750 / Technical data see page 28 / Delivery without Mini WSB marker Series 750 / 753 marking see pages 16 ... 17 / 18 ... 19

The thermocouple input module allows the direct connection of two thermocouples. The module linearizes the entire temperature range automatically. Cold junction compensation is utilized to compensate for the clamping unit offset voltage over the 0 C ... 55 C operating range. A line break is indicated by a red LED. A green LED indicates readiness for operation and trouble-free communication with the buscoupler. The shield (screen) is directly connected to the DIN rail.

-100 C ... +1370 C; type K -50 C ... +1700 C; type S -100 C ... +400 C; type T -100 C ... +1200 C; type J -100 C ... +1000 C; type E -100 C ... +900 C; type L

All the listed types of sensors are supported by the configurable variation. Set-up using the WAGO-I/O-Check 2 software. Other variations are available upon request: 600 C ... +1800 C; type B, -100 C ... +1300 C; type N, 0 C ... +1700 C; type R, -25 C ... +600 C; type U, -120 mV ... +120 mV.

Description
2AI Thermocouple/K/Diagn. 2AI Thermocouple/S/Diagn. 2AI Thermocouple/T/Diagn. 2AI 120mV Diagn. 2AI Thermocouple/J/Diagn. 2AI Thermocouple/E/Diagn. 2AI Thermocouple/L/Diagn. 2AI Thermocouple/K/Diagn./S5 1) 2AI Thermocouple/J/Diagn./S5 1) 2AI Thermocouple/Free Config. 2AI Thermocouple/K/Diagn. (without connector)

Item no. 750-469 750-469/000-001 750-469/000-002 750-469/000-003 750-469/000-006 750-469/000-008 750-469/000-012 750-469/000-200 750-469/000-206 750-469/003-000 753-469 Item no. 753 Series connector Coding elements 753-110 753-150

Pack. unit 1 1 1 1 1 1 1 1 1 1 1 Pack. unit 25 100

Technical Data
No. of inputs Voltage supply Current consumption max. (internal) Sensor types 2 via system voltage DC/DC 65 mA Type K; -100C ... +1370C (basic variation), optional variations available for type J, B, E, N, R, S, T, U and L 1 M at each pair of terminal blocks 0.1 C 320 ms (both channels) <6K (volt. input < 2 K, cold junct. < 4 K) < 0.2 K/K 500 V system/supply 2 x 16 bits data 2 x 8 bits control/status (optional) CAGE CLAMP 0.08 mm ... 2.5 mm / AWG 28 ... 14 8 ... 9 mm / 0.33 in 9 ... 10 mm / 0.37 in 12 mm 53.5 g acc. to EN 50082-2 (1996) acc. to EN 50081-1 (1993) acc. to Germanischer Lloyd (2003) acc. to Germanischer Lloyd (2003)

Internal resistance Cold junction compensation Resolution (over whole range) Conversion time Measuring error (25 C) Temperature coefficient Isolation Bit width Wire connection Cross sections Stripped lengths (750 / 753 Series) Width Weight EMC 1-Immunity to interference EMC 1-Emission of interference EMC marine applications Immunity to interference EMC marine applications Emission of interference

Accessories

Miniature WSB quick marking system, plain 248-501 with marking see pages 256 ... 257

Approvals
Series 750 and 753 Conformity marking r UL 508 4 r ANSI/ISA 12.12.01 Series 750 4 EN 60079-15 Marine applications Subject to design changes 10.09.2008 1 Class I, Div. 2, Grp. ABCD, T4 I M2 / II 3 GD Ex nA IIC T4 see "Approvals Overview" in section 1 WAGO Kontakttechnik GmbH & Co. KG

Postfach 2880 D-32385 Minden Tel.: +49(0)571/887-0 E-Mail: info@wago.com Hansastr. 27 D-32423 Minden Fax: +49(0)571/887-169 www.wago.com

750-562 2-Channel Analog Output Module, 0 ... 10 V / -10 ... +10 V DC

16 bits, configurable

1
217

13 14

Function AO 1 Error AO 1

A B

C D

1
Function AO 2 Error AO 2 Data contacts
1 5

A1+ A2

+ AO 1
S1+ S2+

+ AO 2

+ AO 1

+ AO 2

AO

0...10V -10...+10V

A D

Logic

Function
2 6
+ Sense AO 2

Error

+ Sense AO 1
S1 S2

+ Sense AO 2

+ Sense AO 1

100 nF

+ 24 V

7
- Sense AO 2

Sense AO 1
M M

Sense AO 2

- Sense AO 1

0V

Common (ground)
750-562

Common (ground) Power jumper contacts

Common (ground)
750-562

Common Common (ground) (ground)

10 nF

Delivered without miniature WSB markers

The 750-562 Analog Output Module generates output voltages ranging from 0-10V or 10V for the field. Output areas can be configured via WAGO-I/O-CHECK or GSD files. The module has two short circuit-proof output channels and enables the direct connection of two 2-wire actuators to AO 1 and ground or AO 2 and ground. The output of the signals occurs via AO 1 or AO 2. In addition, the sense lines from 4-wire actuators can be connected to -Sense AO1 and +Sense AO1 or Sense AO2 and +Sense AO2. Both output channels have a common ground potential. The output signal is electrically isolated and transmitted with a resolution of 16 bits. The internal system supply powers the module.

The field power supply is only forwarded to the downstream I/O modules.

Description
2 AO 0/+-10V DC 16 Bit

Item No. 750-562

Pack. Unit 1

Technical Data
No. of outputs Current consumption (internal) Voltage via power jumper contacts Signal voltage Load impedance Resolution Conversion time (typ.) Recovery time (typ.) Measuring error (25C) Temperature coefficient Isolation Bit width Wire connection Cross sections Stripped lengths Width Weight EMC 1-Immunity to interference EMC 1-Emission of interference 2 80 mA ... 170 mA 24 V DC (-15 % ... +20 %) 0 V ... 10 V (switchable) -10 V ... +10 V (switchable) > 5 k 16 bits 5 ms < 300 s < 0.05 % of the scale end value < 100 ppm 500 V system/supply 2 x 16 bits data 2 x 8 bits control/status (option) CAGE CLAMP 0.08 mm ... 2.5 mm / AWG 28 ... 14 8 ... 9 mm / 0.33 in 12 mm 53.5 g acc. to EN 61131-2 (2003) acc. to EN 61131-2 (2003)

Accessories
Miniature WSB Quick marking system plain with marking

Item No. 248-501 see pages 304 ... 305

Pack. Unit 5

Approvals
750 Series Conformity marking r UL 508 1

WAGO Kontakttechnik GmbH & Co. KG Subject to design changes

18.02.2010

Postfach 2880 - D-32385 Minden Hansastr. 27 - D-32423 Minden

Phone: +49(0)571/887-0 Fax: +49(0)571/887-169

E-Mail: info@wago.com www.wago.com