Installation Manual for Freshwater Generator Type DPU-2-36-C125

Serial No.: Shipname/ Hull No. Customer.:

N-015233 UNELCO-CD PUNTA GRANDE

Book Number N-015233_v00_DPU-2-36-C125_IN_FRONT_PAGE.fm

Alfa Laval reserve the right to make changes at any time without prior notice. Any comments regarding possible errors and omissions or suggestions for improvement of this publication would be gratefully appreciated. Copies of this publication can be ordered from your local Alfa Laval company. Published by: Alfa Laval Copenhagen A/S Maskinvej 5 DK-2860 Sborg (Copenhagen) Denmark

Copyright Alfa Laval Copenhagen. This document and it content must not be copied, reproduced, transmitted or disclosed to any third party without consent of Alfa Laval Copenhagen.

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Table of Contents
Safety Instructions and Warnings
1.0.0 Safety Instructions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5

Storage
2.0.0 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7

System Description
1.0.0 Working Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9 1.1.0 Freshwater Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10 1.2.0 Main Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10

Installation
2.0.0 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.0 Extent of Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.0 Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.0 Ambient Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.0 Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.0.0 General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.0 Electric Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.0 Transportation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0.0 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.0 Jacket Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.0 Sea Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.0 Ejector Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.0 Brine/Cooling Water Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.0 Freshwater System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6.0 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.7.0 Discharge to Bilge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page page page page page page page page page page page page page page page page 13 13 13 13 13 13 14 14 14 15 15 16 16 16 16 16

Salinometer
5.0.0 Salinometer DS-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19 5.1.0 Electrode unit Cable Connection for Salinometer DS-20 . . . . . . . . . . . . . . . page 19

Index
9.2.4.1 General description, D-PU-2-36-C(AS)100/125 . . . . . . . . . . . . . . . . . . . . 9.2.4.2-3 Technical data, D-PU-2-36-C(AS)125 . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2.4.5-3 Dimensional drawing, D-PU-2-36-C125 . . . . . . . . . . . . . . . . . . . . . . . . 9.2.8.1 Vertical Plant Positioning, JWP-16/26 and D-PU-(2)-36. . . . . . . . . . . . . . 9.2.4.4-2 Equipment specification, D-PU-2-36-C(AS)125 . . . . . . . . . . . . . . . . . .
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page page page page page

27 29 31 33 37 3

Table of Contents 9.2.5.2-3 Dimensional drawing, CNL 80-80/200 . . . . . . . . . . . . . . . . . . . . . . . . . 9.2.6.1-4 Technical data, Control panel for Freshwater Generator . . . . . . . . . . . 9.2.6.3-5 Electrical diagram, Control panel for Two-stage FWG . . . . . . . . . . . . . 9.3.1.1 Included in delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2.9.1-4 Manometer set for Ejector pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page page page page page 39 43 47 51 55

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Safety Instructions and Warnings

Should you need further clarification regarding this manual, do not hesitate to contact your local Alfa Laval representative - or call Alfa Laval Desalt directly. Telephone Telefax +45 (for Denmark) 39 53 60 00 +45 (for Denmark) 39 53 65 66

1.0.0 Safety Instructions and Warnings

The following symbols in this manual point out safety precautions. It means your attention is needed and your safety is involved.

WARNING
This symbol is used to indicate the presence of a hazard which can or will cause severe personal injury, if the warning is ignored.

CAUTION
Certain passages of the text will be marked with a caution mark. This mark indicates the presence of hazard which will or can cause property damage if the instructions are not observed.

NOTE
This type of instruction indicates a situation which, if not avoided, could result in damage to the equipment. It is the owners and operators responsibility to see that any person involved with the use or operation of this equipment follow all safety instructions. Read all safety instructions carefully and insist that they will be followed by those working with you and for you. Not following the instructions may cause severe personal injury or damage the equipment beyond repair. Do not allow this equipment to be used if it is faulty or the operator does not understand the proper use.
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Safety Instructions and Warnings

WARNING
The freshwater generator is not to be operated in polluted water or within 20 miles from the coast Freshwater must not be produced from polluted water, as the produced water can be unsuitable for human consumption. If manuals are translated to local language the unit comply with the EEC Machinery Directive and EN 292-1/2 standards. For EEC land installations manuals MUST be available in local language before installing and operating the unit. The unit also comply with EN 50081-2 and EN 50082-2 Industry with regards to the EMC directive from EEC.

WARNING
Noise hazards Use ear protection in noisy environments. Crush hazards Use correct lifting tools. Do not work under hanging load. Burn hazard Wear gloves to avoid burns by hot surfaces. Cut hazards Wear gloves to avoid cuts by sharp edges when handling machined parts. Wear helmet to avoid cuts by sharp edges during maintenance of the equipment.

NOTE
Max. ambient temperature for the equipment is 50C (122F). Min. ambient temperature for the equipment is 0C (32F).

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Storage
2.0.0 Storage
Unless otherwise agreed, Alfa Laval delivers the equipment ready to be put in service upon arrival and after installation. However, should it be necessary to store the equipment for a longer period (1 month or more), certain precautions should be made in order to prevent unnecessary wear of the equipment. Preferably, the equipment should be stored inside a room with temperature around 15C to 20C (59 to 68F) and humidity around 70%.

NOTE
There should ABSOLUTELY NOT be any OZONEPRODUCING equipment in the room, like electric motors or arc-welding equipment, since ozone destroys many rubber materials (cracking). Do not store organic solvents or acids in the room. Avoid heat- or ultraviolet radiation. The best solution is often to leave the equipment in the packing until it is time for installation. In this case Alfa Laval should be informed, in order that proper preparation can be done prior to packing. If the equipment must be stored outdoor, the precautions mention above should be taken as far as practical. The need for protection against the climate etc. is of course even more important in this case. Also, if for any reason the equipment is closed down and taken out of service for a long period, it is advantageous to follow the advice above, even if it is not moved from the location. The heat exchangers, pumps, piping and the separator vessel should be DRAINED and it is recommended to RINSE AND DRY the equipment by clean fresh water, before it is left for storage.

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Storage

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System Description

age 1t

o2

Jacket water in Feed water stage 1 in

Jacket water out

Sea cooling water in

Feed water stage 2 in Fresh water out Sea cooling water out

1.0.0 Working Principle

The combined brine/air ejector driven by the ejector pump creates a vacuum in the system in order to lower the evaporation temperature of the feedwater. The feedwater is introduced into the evaporator section stage 1 through an orifice, and is distributed into every second plate channel (evaporation channels). The hot water is distributed into the remaining channels, thus transferring its heat to the feedwater in the evaporation channels. Having reached boiling temperature - which is lower than at atmospheric pressure - the feed water undergoes a partial evaporation, and the mixture of generated vapour and brine enters the separator vessel, where the brine is separated from the vapour and is introduced into every second channels of the evaporator stage 2 as feed water. The vacuum steam generated in the first stage passes via a demister into the remaining channels in stage 2 of the evaporator section.

Stea

m fro m st

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System Description
Transferring its heat contents to the feedwater of the second stage, the vacuum steam condenses and is extracted by one of the freshwater extraction- and transfer pumps. The brine from the second stage is extracted by the combined brine/air ejector. The vacuum steam generated in the second stage passes via a demister into every second plate channel of the condenser section of the second stage. The seawater supplied by the ejector pump is distributed into the remaining channels, thus absorbing the heat being transferred from the condensing vapour. The produced freshwater is extracted by the freshwater pump and led to the freshwater tank.

1.1.0 Freshwater Quality

To continuously check the quality of the produced freshwater, a salinometer is provided together with an electrode unit fitted on the freshwater pump delivery side. If the salinity of the produced freshwater exceeds the chosen maximum value, the dump valve and alarm are activated to automatically dump the produced freshwater to the bilge. If there are no special requirements from the authorities, the produced freshwater can be used directly as drinking water.

1.2.0 Main Components

The freshwater generator consists of the following components: 1. Evaporator section The evaporator section consists of a plate heat exchanger and is enclosed in the separator vessel. Separator vessel The separator separates the brine from the vapour. Condenser section Just like the evaporator section the condenser section consists of a plate heat exchanger enclosed in the separator vessel. Combined brine/air ejector The ejector extracts brine and incondensable gases from the separator vessel.

2.

3.

4.

10

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System Description
5. Ejector pump The ejector pump is a single-stage centrifugal pump. This pump supplies the condenser with sea water and the brine/air ejector with jet water as well as feed water for evaporation. Freshwater pump The freshwater pump is a single-stage centrifugal pump. The freshwater pump extracts the produced freshwater from the condenser, and pumps the water to the freshwater tank. Salinometer The salinometer continuously checks the salinity of the produced water. The alarm set point is adjustable. Control panel Normally, the control panel is delivered by Alfa Laval Desalt. It contains motor starters, running lights, salinometer, contacts for remote alarm and is prepared for start/stop.

6.

7.

8.

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11

System Description

12

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Installation
2.0.0 General Information 2.1.0 Extent of Delivery
The extent of delivery appears from the installation (PI-) diagram, see FWG Order Specification. The distiller is delivered as a unit which can be either bolted or welded to the floor plate. The control panel with starters for electric motors is normally delivered separately to be fitted on site. The salinometer is delivered built into the control panel while terminals for the salinometer must be connected on site. Please refer to installation diagram for recommended pipe dimensions.

2.2.0 Space Requirements

The space requirements are indicated on the dimensional drawings of the distiller and ejector pump, see FWG Order Specification.

2.3.0 Ambient Conditions

When determining where to place the freshwater distiller in the engine room, due consideration must be paid to a number of ambient conditions such as vibrations, service space, allowable back pressure, and pressure loss. See also enclosed drawings.

2.4.0 Vibrations
It is recommended not to place the plant in an area known to be subject to frequent and very high vibrations. However, under normal engine room conditions no further precautions are necessary.

3.0.0 General Safety Precautions

Always handle the equipment with great care. Make sure not to damage the parts during transportation or installation. During erection all inlets and outlets must be covered to be protected from dirt and particles.
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Installation 3.1.0 Electric Equipment

All electric installations must be carried out by a professional electrician in full accordance with local regulations. Before initial start-up check all connections and cables to make sure that the frequency and voltage agrees with the electrical specifications.

WARNING
Check that all connections are properly earthened (grounded) in accordance with local regulations, and properly insulated.

3.2.0 Transportation
All transportation of the equipment must be in accordance with local regulations. The freshwater distiller must be lifted using lifting brackets as illustrated on drawing (FWG Order Specification).

WARNING
Make sure that the straps have the required breaking strength to lift the unit in empty condition. See weight in dimension drawing (FWG Order Specification).

4.0.0 Installation Instructions

The distiller should be mounted according to diagram Vertical plant positioning, see FWG Order Specification.

CAUTION
The ejector pump/motor must be mounted vertically. The ejector pump is not self-priming and must be mounted below lowest water line. Pressure on suction side of ejector pump under working conditions must be minus 0.2 bar g minimum. 14
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Installation 4.1.0 Jacket Water System

The branches for jacket water inlet and outlet to the evaporator section are marked C3 and C4, respectively. They should be connected to the jacket water system according to the PI-diagram, see FWG Order Specification.

CAUTION
A thermometer must be fitted 0.5 m from respectively branch C3 and branch C4.

4.2.0 Sea Water System

The sea water supplied to the unit has to pass a filter (Yard supply) in the sea water line before the ejector pump. Fresh water generator type: D-PU-36-C100/125 JWP-36-C200 JWP-26-C80/100 JWP-16-C40/50 Filter mesh size: 3 - 3.5 mm 3 - 3.5 mm 1 - 1.5 mm 1 mm

CAUTION
Pressure on suction side of ejector pump under working conditions must be minus 0.2 bar g minimum including pressure drop cross the filter. The branch for sea water (cooling water) inlet to the condenser is marked C1 this branch has to be connected to the ejector pump according to the PI-diagram.

CAUTION
A thermometer must be fitted 0.5 m from branch C1.

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Installation 4.3.0 Ejector Pump

The inlet and outlet pipes must be fitted according to our PI-diagram. The suction branch B2 and the discharge branch B1 for the ejector pump have to be fitted with reducers if necessary. Branch dimensions in accordance with pump dimensional drawing, see FWG Order Specification. Inlet and outlet pipes according to installation (PI) diagram.

4.4.0 Brine/Cooling Water Discharge

Sea cooling water and brine are discharged overboard through the same pipe (B7). Maximum back pressure 0.6 bar g (60 kPa) (0,6 kp/cm).

CAUTION
A pressure gauge must be fitted 0.5 m from branch B7.

4.5.0 Freshwater System

The discharge branch for produced water to tank is marked D1. Max. back pressure according to installation (PI) diagram.

Remember to establish a drain below the distiller in case the solenoid valve opens, e.g. due to high salinity of the produced freshwater.

4.6.0 Control Panel

The control panel is delivered for wall mounting.

4.7.0 Discharge to Bilge

Discharge branch D4. A drain from the foundation of the distiller should be made in case of opening of the solenoid valve (High salinity of the produced water). The distiller can as an optional extra be delivered with a return pipe. In this case it is not necessary to make drain.

16

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Installation

CAUTION
In order to avoid malfunctions, we recommend to follow the pipe dimensions indicated in our PI-diagram, see FWG Order Specification. For further information please refer to the drawing VERTICAL PLANT POSITIONING drawing.

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Installation

18

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Salinometer
5.0.0 Salinometer DS-20
The salinometer is normally fitted in the control panel and wired internal.

5.1.0 Electrode unit Cable Connection for Salinometer DS-20

Use a four-wire screened cable (min. 4 x 0,75 mm) for connection between the Electrode unit and the control panel of the freshwater generator (or the salinometer, if this is supplied separately). Use five wire plugs with numbers 1 to 5 to be fastened to their respective wire and screen as stated below, when the cable is cut to its correct length from the electrode unit to the panel. The cable is then to be connected to the panel according to the electrical diagram of same. To obtain maximal diastase from salinometer to electrode unit (20 m) 4 wires should be arranged in the cable as shown: Terminals example:

Wire Colors: 1. Yellow to 41 or 11 2. White to 42 or 12 B. Four-wire cable with screen C. Wire Plugs

3. Green to 43 or 13 4. Brown to 44 or 14 5. Screen

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Salinometer

20

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Index
Numerics 9.2.4.1 General description, D-PU-2-36-C(AS)100/125 . . . . . . . . . . . . . . . . . . . 9.2.4.2-3 Technical data, D-PU-2-36-C(AS)125 . . . . . . . . . . . . . . . . . . . . . . . . . 9.2.4.4-2 Equipment specification, D-PU-2-36-C(AS)125 . . . . . . . . . . . . . . . . . . 9.2.4.5-3 Dimensional drawing, D-PU-2-36-C125 . . . . . . . . . . . . . . . . . . . . . . . . 9.2.5.2-3 Dimensional drawing, CNL 80-80/200 . . . . . . . . . . . . . . . . . . . . . . . . . 9.2.6.1-4 Technical data, Control panel for Freshwater Generator . . . . . . . . . . . 9.2.6.3-5 Electrical diagram, Control panel for Two-stage FWG . . . . . . . . . . . . . 9.2.8.1 Vertical Plant Positioning, JWP-16/26 and D-PU-(2)-36 . . . . . . . . . . . . . 9.2.9.1-4 Manometer set for Ejector pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A Ambient conditions B Before initial start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14 Brine/cooling water discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16 C Cable Connection for Salinometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16 Cooling Water Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16 D Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16 Discharge to bilge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16 E Ejector pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electric equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrode unit Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Extent of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter mesh size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Freshwater Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Freshwater system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
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page 27 page 29 page 37 page 31 page 39 page 43 page 47 page 33 page 55

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13

page 16 page 14 page 19 page 13

page 15 page 15 page 10 page 16

21

Index
General safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13 H High salinity I Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14 J Jacket water system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15 M Main Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10 R Return pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16 S Safety instructions and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Salinometer DS-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sea water system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T Telefax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5 Telephone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5 Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14 V Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13 W Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5 Wire Colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19 Working Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9 page 5 page 19 page 15 page 13 page 7 page 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16

22

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FPSS - FWG Purchase Specification - Page 2

INI.:

JJN

Date: Edition N 1

15-12-08

BPCS N:

Serial N: Calculation Date:

N-015233
15-12-08

Technical data Type of FWG: Heating media: Starter for FWG: Control panel: No starter for HWL!!!
Single-stage FALSE
Std. Jacket FALSEWater
Manual motor starter FALSE Loose supply (Std.) FALSE

Double-stage TRUE With Steam FALSE With HWL TRUE

TRUE Control panel

Build onFALSE FWG-Left Motor starter FALSE Separate HWL Ctrl FALSE

FALSE Optional Ctrl Panel

No starter FALSE

Build on FWG-Right (Std. opt.) TRUE Motor st & D.T.R. FALSE Separate starter FALSE
No starter TRUE

Manual motorstarter starter Manual motor FALSE

Build FALSE into FWG

Main equipment: DPU-2-36-C125 - HWL 35-60 Power supply; main/control Jacket water temperature Jacket water flow/pressure drop Heat consumption from jacket water Seawater temperature Seawater flow/pressure drop Alternative heating Steam flow/pressure Type of Calculation

Capacity: Inlet: Flow:

Inlet: Flow: Capacity: Alfa Laval standard Flow: FWG

60,0 m/24h 400Volt / 50Hz 80 C 107,5 m/h 909 Mcal/h 23 C 88,0 m/h 60 m/24h 1770 kg/h

NE 116 Control: Outlet: Pressure drop: or: Outlet: Pressure drop: HWL Min-Max: Pressure: HWL

NK 58 220 Volt 71,5 C 0,3 bar 1057 kW 31,8 C 0,2 bar 5 - 7 bar 0

1.Automatic FWG Type: FW Cap, JW & SW Class test certificate Connections: Item N MM-111-01 MM-111-01 MM-111-01 MM-111-01 MM-111-01 MM-111-01 MM-111-11 MM-111-12 MM-111-15 MM-111-15 MM-111-15 MM-111-39 MM-111-01 MM-111-01
(Standard certificate - Workshop test)

MM-111

MM-320

Standard certificate - Workshop test DIN

Item General description, basic Technical data, basic Dimension drawing, basic Vertical plant positioning, basic Flow chart Equipment specification Dimension drawing, ejector pump Technical data, pump and motor Technical data, Control panel with motor Dimension drawing, starters and salinometer Electrical diagram, Dimension drawing, feed water treatment Standard spare parts incl. in delivery Control panel build-on the unit - Right side

Documentation N 9.2.4.1 9.2.4.2.3 9.2.4.5.3 9.2.8.1 9.2.4.3.5 9.2.4.4.2 9.2.5.2.3 9.2.4.2.4 9.2.6.1-4 9.2.6.2.5 9.2.6.3.5 9.2.9.3.2 9.3.1.1 9.2.9.1.9

MM-111-44

Manometer set for ejector pump Assembly scheme Spare parts for FWG

9.2.9.1.4 985 15915 985 18923-80

Optional: Manuals Installation manuals: Instruction manuals:

Technical remarks:

Del. date

HardCopy 2 pcs. 2 pcs.

Language Spanish Spanish

By E-mail Yes Yes

CD-ROM 0 pcs. 0 pcs.

Language Spanish English

AL-Spain H-001302

Title: FWG - Purchase Specification 8.0 Author: Jakob Lve - Doc.No. 985 18590 Valid from January to December 2008

Page 2/6

N-012820

Bill Of Material
Parent item no.: N-015233 R: 00 Drawing no.: BUBL QTY
1.000000 1.000000 1.000000 1.000000 1.000000 1.000000 1.000000 7 8 30 43 46 54 54 54 54 58 58 58 58 60 60 60 2.000000 2.000000 18.000000 1.000000 1.000000 1.000000 1.000000 28.000000 28.000000 28.000000 1.000000 1.000000 28.000000 1.000000 1.000000 28.000000

Description: D-PU-2-36-C125, FW-GENERATOR 400/220V, 50HZ,NE/NK 58/58/58 DRAWING NO. 985 18923 U/M
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

Date: 20090212 Ini DKSOHKN MATERIAL REMARKS

Page

1 of

DESCRIPTION
MOUNTING DRAWING DPU-2 C125 GALVANIZED PARTS FOR BED FRAME PE-HETTER PALLET & BOX +LOGO KOMP. TIL MONTAGE AF ELPANEL FRESHWATER PIPE FROM PUMP EL PANEL 400 X 600 + F.W.T. FRESHWATER PUMP MOTOR 71B-2 380-415V, 50HZ CLAMPING BOLT L1=450 MM SOLENOID VALVE 1" EV220B 25 COMBINED BRINE/AIR EJECTOR PLATE P-36 ES/KS PLATE P-36 EE/KE PLATE P-36 EV HOLE 10,0 MM PLATE P-36 ED PLATE P-36 EV HOLE 5.5 MM PLATE P-36 ES/KS PLATE P-36 EE/KE PLATE P-36 ED PLATE P-36-C KS PLATE P-36 EE/KE PLATE P-36 KV

DRAWING NO.
985 18923

ARTICLE NO.
985 18923-80 985 00054-83 985 00031-92 985 00083-38 EL-MONTAGE-1

985 15120-R03 985 20158 984 10230 985 21011 985 13949-R04 984 23482 984.12230.0

985 15120-80 985 20158-80 984 10252-00 985 63002-03 985 13949-82 984 23490-00 984 12248-00 39503723-83 39503722-76 39503722-03 39503723-03 39503648-03 39503723-83 39503722-76 39503723-03 39503724-86 39503722-76 39503724-03 TITAN/NITRIL TITAN/NITRIL TITAN/NITRIL TITAN/NITRIL TITAN/NITRIL TITAN/NITRIL TITAN/NITRIL TITAN/NITRIL TITAN/NITRIL TITAN/NITRIL TITAN/NITRIL ASS.MEASURE = 313 MM ASS.MEASURE = 313 MM ASS.MEASURE = 313 MM

Alfa Laval Copenhagen A/S

Maskinvej 5 DK-2860 Sborg, Denmark CVR/VAT No. 10134285 Phone/Fax: +45 3953 6000 / +45 3953 6568

Bank:
BIC/SWIFT Accounts:

SEB, Landemarket 10, Copenhagen ESSEDKKK DKK IBAN Acc. DK5752950010008069 EUR IBAN Acc. DK4552950013000735 USD IBAN Acc. DK4252950015000929

Bill Of Material
Parent item no.: N-015233 R: 00 Drawing no.: BUBL
60 71 500 501 502 502 502 504 504 505

Description: D-PU-2-36-C125, FW-GENERATOR 400/220V, 50HZ,NE/NK 58/58/58 DRAWING NO. 985 18923 U/M
EA EA EA EA EA EA EA EA EA EA

Date: 20090212 Ini DKSOHKN MATERIAL

TITAN/NITRIL

Page

2 of

QTY
28.000000 1.000000 .000000 1.000000 1.000000 1.000000 1.000000 .000000 1.000000 .000000

DESCRIPTION
PLATE P-36 KD ORIFICE D=13.9 ACCESSORIES: CONTROL PANEL - FWG - STANDARD MOTOR 160L-2A 380-415V, 50HZ SET OF MANOMETERS FOR PUMP EJECTOR PUMP FEED WATER TREATMENT, SCALE SPARE PARTS STD. KIT TOTAL HOT WATER LOOP 35-60

DRAWING NO.
984 57864-R05

ARTICLE NO.
39503725-03 985 00010-86 ACCESSORIES

REMARKS

985 20875 985 21085 984 58196 984 10302 985 14867 985 21193

985 64020-00 985 63012-03 984 58196-83 984 10345-00 985 14867-80 985 21193-80 H-001302

BUILD ON

BUILD ON

Alfa Laval Copenhagen A/S

Maskinvej 5 DK-2860 Sborg, Denmark CVR/VAT No. 10134285 Phone/Fax: +45 3953 6000 / +45 3953 6568

Bank:
BIC/SWIFT Accounts:

SEB, Landemarket 10, Copenhagen ESSEDKKK DKK IBAN Acc. DK5752950010008069 EUR IBAN Acc. DK4552950013000735 USD IBAN Acc. DK4252950015000929

Alfa Laval Marine & Power

9.2 Production Information Edition 99-01 9.2.4 Freshwater Generator D-PU-2-36-C(AS)100/125

9.2.4.1 General description, D-PU-2-36-C(AS)100/125

Application
Conversion of seawater into fresh water by vacuum distillation. For drinking, process water, and domestic use on ships and rigs, and in small power stations. Max. salinity 2 ppm.

Capacity
The D-PU-2-36-C(AS)100/125 covers a capacity range from 20 to 75 m/24h, depending on the heating medium and seawater temperature. The capacities shown below are at a seawater temperature of 32C.

Working principle
The seawater to be evaporated in stage one boils at 70C as it passes between the hot plates in the heat exchanger. The boiling temperature corresponds to a vacuum of about 70% which is maintained in stage one by a combined brine/air ejector. The steam generated passes through a demister where any drops of seawater entrained in the steam are removed and allowed to the bottom of the distiller chamber. The steam is then led through a connecting pipe to the lower heat exchanger in stage two where it is condensed into fresh water. During condensation, the heat of evaporation is transferred to the feed water (brine) obtained from stage one.The brine boils at a temperature of about 45C, corresponding to a vacuum of about 90% which is maintained in stage two by the combined brine/air ejector. As in stage one, the generated steam passes through a demister to remove any entrained seawater which is collected at the bottom of the distiller chamber of stage two. The steam then continues to the upper heat exchanger in stage two where it is condensed into fresh water. The heat transferred to seawater used for cooling the condenser is utilized by employing a part of the condenser outlet water as feed for stage one.

Basic Equipment
Titanium plate heat exchanger in evaporator and condenser. Stainless steel separator, demister, front cover and pressure plates. Seawater pipes in CuNi. The freshwater generator is equipped for jacket water heating and with a combined condenser cooling and ejector water system. Further more the freshwater generator is equipped with dump valve, water clock, automatic feed water regulator, combined brine/air ejector, instruments, fresh-water pump with electric motor, internal piping and bed frame.

9.2.4.1 General description, D-PU-2-36-C(AS)100/125 Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary.

Page 27

Options
Flanges: Power/control: DIN, JIS or ANSI 3 x 380 V 50 Hz 100/110/220 V 3 x 440 V 60 Hz 100/110/220 V 3 x 460 V 60 Hz 110 V (ul)

Additional equipment necessary for operation

- Ejector pump/electric motor. - Control panel with motor starters and salinometer. - Feed water treatment.

Optional equipment/design
- Steam heating systems type CAS and CS. - Hot Water Loop Module for steam boosting of jacket water. - Salinometer. - Manual motor starters and salinometer. - Remote start/stop. - Water clock by-pass. - Return pipe to brine sump. - Control panel build-on the unit. - Optional spares kit for 1, 2 or 5 years of operation. - Steel box for spares kit. - Class test certificate. - Freshwater treatment equipment.

9.2.4.1 General description, D-PU-2-36-C(AS)100/125 Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary.

Page 28

Alfa Laval Marine & Power

9.2 Production Information Edition 99-01 9.2.4 Freshwater Generator D-PU-2-36-C(AS)100/125

9.2.4.2-3 Technical data, D-PU-2-36-C(AS)125

Power consumption
Ejector and freshwater pump: 50 Hz 19.5 kW 60 Hz 19.7 kW

Pressure
Max. jacket water pressure: Max. back pressure to freshwater tank: Max. seawater pressure to inlet condenser: Min. seawater pressure to ejector: Max. back pressure at ejector outlet: Max. back pressure for safety valve on steam equipment: Max. steam pressure for steam equipment: Normal operation pressure for steam equipment: Back pressure to condensate well for steam equipment: bar(g) 4.0 1.6 4.0 3.0 0.6 1.0 7.0 2-4.5 0.6-0.8 lbs/in 58 23 58 43 8.7 14.5 101 29-65 8.7-11.6

Temperature
Seawater temperature: 0-32C Jacket water temperature: 55-95C

Flow
Seawater flow: 88 m/h Jacket water flow: 54-130 m/h

Materials
Separator: Front cover: Bed frame: Pipe for brine discharge: Evaporator/condenser plates: Demister: Pipe for seawater: Pipe for fresh water: Combined brine/air ejector housing: Combined brine/air ejector nozzle: Flange for evaporator/condenser: Steam equipment type JWSP and SP. Pipe: Steam injector housing: Steam injector nozzle: Stainless steel Stainless steel Steel (hot dip galvanized) SG-iron (hot dip galvanized) Titanium Stainless steel CuNi 90/10 CuNi 90/10 Red brass Stainless steel SG-iron (hot dip galvanized) Steel (hot dip galvanized) SG-iron (painted) Stainless steel

Shipping data
Freshwater generator, complete with ejector pump, electrical panel, dosing unit and standard spares. Weight: Dimensions: Volume: net: 2650 kg, gross: 2800 kg (l x w x h) 2700 x 1500 x 2400 mm 9.7 m

9.2.4.2-3 Technical data, D-PU-2-36-C(AS)125 Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary.

Page 29

9.2.4.2-3 Technical data, D-PU-2-36-C(AS)125 Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary.

Page 30

Alfa Laval Marine & Power

9.2 Product Information Edition 97-01 9.2.4 Freshwater Generator D-PU-2-36-C(AS)100/125

9.2.4.5-3 Dimensional drawing, D-PU-2-36-C125

9.2.4.5-3 Dimensional drawing, D-PU-2-36-C125 Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary.

Page 31

9.2.4.5-3 Dimensional drawing, D-PU-2-36-C125 Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary.

Page 32

Alfa Laval Marine & Power

9.2 Production Information Edition 96-04 9.2.8 Freshwater Generator JWP-16/26 and D-PU-(2)-36

9.2.8.1 Vertical Plant Positioning, JWP-16/26 and D-PU-(2)-36

9.2.8.1 Vertical Plant Positioning, JWP-16/26 and D-PU-(2)-36 Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary.

Page 33

9.2.8.1 Vertical Plant Positioning, JWP-16/26 and D-PU-(2)-36 Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary.

Page 34

Alfa Laval Marine & Power

9.2 Product Information Edition: 98-01 9.2.4 Freshwater Generator D-PU-2-36-C(AS)100/125

9.2.4.3-5 Flow Chart, D-PU-2-36-C125

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary.

Illustrations, indications of material, dimensions and weifhts etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary.

Alfa Laval Marine & Power

9.2 Product Information Edition 97-01 9.2.4 Freshwater Generator D-PU-2-36-C(AS)100/125

9.2.4.4-2 Equipment specification, D-PU-2-36-C(AS)125

9.2.4.4-2 Equipment specification, D-PU-2-36-C(AS)125 Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary.

Page 37

9.2.4.4-2 Equipment specification, D-PU-2-36-C(AS)125 Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary.

Page 38

Alfa Laval Marine & Power

9.2 Production Information Edition 97-02 9.2.5 Ejector pump/motor

9.2.5.2-3 Dimensional drawing, CNL 80-80/200

9.2.5.2-3 Dimensional drawing, CNL 80-80/200 Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary.

Page 39

9.2.5.2-3 Dimensional drawing, CNL 80-80/200 Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary.

Page 40

9.2.4.2-4 Technical data, Pump and Motor for D-PU-2-36-C(AS)125

No. of plates NE/NK Pump function Pump type Motor type Nom. Flow x pressure Impeller size Impeller size Rotating speed Rotating speed 3 x 380-415 V 50 Hz Rated output power Consumed power Current (full load) Current (start) 3 x 440-480 V 60 Hz Rated output power Consumed power Current (full load) Current (start) 3 x 660-720 V 50 Hz Rated output power Consumed power Current (full load) Current (start) 3 x 660-720 V 60 Hz Rated output power Consumed power Current (full load) Current (start) Article no 985 20461 m3/h x mwc 50 Hz: mm 60 Hz: mm 50 Hz: RPM 60 Hz: RPM kW kW A A kW kW A A kW kW A A kW kW A A

50/50/50 - 58/58/58 *Freshwater PVVF-2040 71 B 2.1 x 28 149 128 2820 3360 0.55 0.67 1.3 8.1 0.75 0.75 1.6 9.6 0.55 0.67 0.8 4.7 0.75 0.75 1.1 6.6 Ejector CNL 80-80/200 160 L 88 x 38 192 168 2915 3515 18.5 18.2 33 214.3 21.5 18.2 33.3 216.6 18.5 18.2 19.1 124.2 21.5 18.2 22.2 144.3

* Unit are equipped with two freshwater pumps

Alfa Laval Marine & Power

9.2 Production Information Edition 99-01 9.2.6 Electrical panel

9.2.6.1-4 Technical data, Control panel for Freshwater Generator

General
Control panel for single- and two-stage freshwater generators. Include start/stop of pumps and salinity supervision. The panel is internally connected, and needs only to be connected to main power and to the electrical components on the freshwater generator.

Standard design
Standard design consists of a box with the following components built in: Main switch (locks panel if power is on). Push button for freshwater and ejector pump - Start (green) - Stop (red) Signal lamp for freshwater and ejector pump running (green). Signal lamp for source on (white). Thermal relay and contactor for: - Freshwater pump(s) - Ejector pump Operating transformer. Salinometer. Fuses. Nameplate (inside panel) Painting: RAL 7032/DIN 43656

Electrical data
Supply voltage: 3 x 380 V 50 Hz or 3 x 440 V 60 Hz Control voltage: 100, 110 or 220 V Permissible tolerances: Voltage: +10/-15% Frequency: 2% Internal wire: Class 70C External connections: Remote alarm, thermal overload freshwater pump - NO Remote alarm, thermal overload ejector pump - NO Remote start/stop freshwater pump Remote start/stop ejector pump Contact set, freshwater pump running - NC Contact set, freshwater pump running - NO Contact set, ejector pump running - NC Contact set, ejector pump running - NO External connections (salinometer): External meter Electrode unit External alarm contact - NC External alarm contact - NO Buzzer Solenoid valve - NC Solenoid valve - NO
9.2.6.1-4 Technical data, Control panel for Freshwater Generator Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary. Page 43

Other data
Protection degree: Max. ambient temperature: Dimensions: Weight: IP 44 50C 400 x 600 x 200 mm approx. 27 kg

Options
Option A includes standard and: - Ammeter for ejector pump - Running hour meter for ejector pump - Mini circuit breaker to protect freshwater pump - Relay for thermal overload - NC Box for remote start/stop Supply voltage: 3 x 460 V 60 Hz (ul)

9.2.6.1-4 Technical data, Control panel for Freshwater Generator Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary.

Page 44

Alfa Laval Marine & Power

9.2 Product Information Edition: 97-01 9.2.6 Electrical panel

9.2.6.2-5 Dimensional drawing, Control panel for Two-stage FWG

Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary.

Illustrations, indications of material, dimensions and weifhts etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary.

Alfa Laval Marine & Power

9.2 Product Information Edition 97-01 9.2.6 Electrical panel

9.2.6.3-5 Electrical diagram, Control panel for Two-stage FWG

9.2.6.3-5 Electrical diagram, Control panel for Two-stage FWG Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary.

Page 47

9.2.6.3-5 Electrical diagram, Control panel for Two-stage FWG Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary.

Page 48

50

9293-2.fm

Alfa Laval Marine & Power

9.3 Standard spare parts Edition 99-01 9.3.1 Freshwater Generator

9.3.1.1 Included in delivery

Description
Content: a) 1 Rubber joint for front cover. b) For each of the pumps. 1 Mechanical seal c) For each electric motor: 1 Ball bearing (D-end)

9.3.1.1 Included in delivery Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary.

Page 51

9.3.1.1 Included in delivery Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary.

Page 52

Alfa Laval Marine & Power

9.2 Product Information Edition 97-01 9.2.9 Design/Optional/Ancillary equipment

9.2.9.1-4 Manometer set for Ejector pump

9.2.9.1-4 Manometer set for Ejector pump Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary.

Page 55

9.2.9.1-4 Manometer set for Ejector pump Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve the right to change such specifications when necessary.

Page 56

985 15915

58

985 15915 R02.fm

985 18923-80

64

985 18923-80 R03.fm

______________________________________________________________________________

N-015233_v00_DPU-2-36-C125_200902121200.fm

65

66

N-015233_v00_DPU-2-36-C125_200902121200.fm