LG RC389H

Internal Use Only Website http://biz.lgservice.
com
SERVICE MANUAL
VCR+DVD RECORDER SERVICE MANUAL

MODEL: RC389H
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
MODEL : RC389H
P/NO : AFN328967
JANUARY, 2008
CONTENTS
SECTION SECTION SECTION SECTION SECTION SECTION 1.........SUMMARY 2.........CABINET & MAIN CHASSIS 3.........ELECTRICAL 4.........MECHANISM OF VCR PART(D-37) 5.........RV9 LOADER PART 6.........REPLACEMENT PARTS LIST
Copyright 2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
1-1
LGE Internal Use Only
SECTION 1 SUMMARY
CONTENTS
PRODUCT SAFETY SERVICING GUIDELINES FOR VCR+DVD RECORDER PRODUCTS ...................................................................................................1-3 SERVICING PRECAUTIONS ....................................................................................................................1-4
General Servicing Precautions Insulation Checking Prodedure Electrostatically Sensitive Devices
THE STEPS FOR CHANGE THE OPTION CODE ............................................................................1-5 UP-DATING PROGRAM .............................................................................................................................1-6 SPECIFICATIONS ........................................................................................................................................1-8
1-2
PRODUCT SAFETY SERVICING GUIDELINES FOR VCR+DVD RECORDER PRODUCTS

IMPORTANT SAFETY NOTICE
This manual was prepared for use only by properly trained audio-video service technicians. When servicing this product, under no circumstances should the original design be modified or altered without permission from LG Corporation. All components should be replaced only with types identical to those in the original circuit and their physical location, wiring and lead dress must conform to original layout upon completion of repairs. Special components are also used to prevent x-radiation, shock and fire hazard. These components are indicated by the letter x included in their component designators and are required to maintain safe performance. No deviations are allowed without prior approval by LG Corporation. Circuit diagrams may occasionally differ from the actual circuit used. This way, implementation of the latest safety and performance improvement changes into the set is not delayed until the new service literature is printed.
CAUTION : Do not attempt to modify this product in any way. Never perform customized installations without manufacturers approval. Unauthorized modifications will not only void the warranty, but may lead to property damage or user injury.
Service work should be performed only after you are thoroughly familiar with these safety checks and servicing guidelines.
TIPS ON PROPER INSTALLATION 1. Never install any receiver in a closed-in recess, cubbyhole, or closely fitting shelf space over, or close to, a heat duct, or in the path of heated air flow. 2. Avoid conditions of high humidity such as: outdoor patio installations where dew is a factor, near steam radiators where steam leakage is a factor, etc. 3. Avoid placement where draperies may obstruct venting. The customer should also avoid the use of decorative scarves or other coverings that might obstruct ventilation. 4. Wall- and shelf-mounted installations using a commercial mounting kit must follow the factory-approved mounting instructions. A product mounted to a shelf or platform must retain its original feet (or the equivalent thickness in spacers) to provide adequate air flow across the bottom. Bolts or screws used for fasteners must not touch any parts or wiring. Perform leakage tests on customized installations. 5. Caution customers against mounting a product on a sloping shelf or in a tilted position, unless the receiver is properly secured. 6. A product on a roll-about cart should be stable in its mounting to the cart. Caution the customer on the hazards of trying to roll a cart with small casters across thresholds or deep pile carpets. 7. Caution customers against using extension cords. Explain that a forest of extensions, sprouting from a single outlet, can lead to disastrous consequences to home and family.
GRAPHIC SYMBOLS
The exclamation point within an equilateral triangle is intended to alert the service personnel to important safety information in the service literature. The lightning flash with arrowhead symbol within an equilateral triangle is intended to alert the service personnel to the presence of noninsulated dangerous voltage that may be of sufficient magnitude to constitute a risk of electric shock. The pictorial representation of a fuse and its rating within an equilateral triangle is intended to convey to the service personnel the following fuse replacement caution notice: CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ALL FUSES WITH THE SAME TYPE AND RATING AS MARKED NEAR EACH FUSE.
SERVICE INFORMATION
While servicing, use an isolation transformer for protection from AC line shock. After the original service problem has been corrected, make a check of the following:
FIRE AND SHOCK HAZARD

1. Be sure that all components are positioned to avoid a possibility of adjacent component shorts. This is especially important on items trans-ported to and from the repair shop. 2. Verify that all protective devices such as insulators, barriers, covers, shields, strain reliefs, power supply cords, and other hardware have been reinstalled per the original design. Be sure that the safety purpose of the polarized line plug has not been defeated. 3. Soldering must be inspected to discover possible cold solder joints, solder splashes, or sharp solder points. Be certain to remove all loose foreign particles. 4. Check for physical evidence of damage or deterioration to parts and components, for frayed leads or damaged insulation (including the AC cord), and replace if necessary. 5. No lead or component should touch a high current device or a resistor rated at 1 watt or more. Lead tension around protruding metal surfaces must be avoided. 6. After reassembly of the set, always perform an AC leakage test on all exposed metallic parts of the cabinet (the channel selector knobs, antenna terminals, handle and screws) to be sure that set is safe to operate without danger of electrical shock. DO NOT USE A LINE ISOLATION TRANSFORMER DURING THIS TEST. Use an AC voltmeter having 5000 ohms per volt or more sensitivity in the following manner: Connect a 1500 ohm, 10 watt resistor, paralleled by a .15 mfd 150V AC type capacitor between a known good earth ground water pipe, conduit, etc.) and the exposed metallic parts, one at a time. Measure the AC voltage across the combination of 1500 ohm resistor and .15 mfd capacitor. Reverse the AC plug by using a non-polarized adaptor and repeat AC voltage measurements for each exposed metallic part. Voltage measured must not exceed 0.75 volts RMS. This corresponds to 0.5 milliamp AC. Any value exceeding this limit constitutes a potential shock hazard and must be corrected immediately.
1-3
SERVICING PRECAUTIONS
CAUTION: Before servicing the VCR+DVD RECORDER covered by this service data and its supplements and addends, read and follow the SAFETY PRECAUTIONS. NOTE: if unforeseen circumstances create conflict between the following servicing precautions and any of the safety precautions in this publications, always follow the safety precautions. Remember Safety First : General Servicing Precautions 1. Always unplug the VCR+DVD RECORDER AC power cord from the AC power source before: (1) Removing or reinstalling any component, circuit board, module, or any other assembly. (2) Disconnecting or reconnecting any internal electrical plug or other electrical connection. (3) Connecting a test substitute in parallel with an electrolytic capacitor. Caution : A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard. 2. Do not spray chemicals on or near this VCR+DVD RECORDER or any of its assemblies. 3. Unless specified otherwise in this service data, clean electrical contacts by applying an appropriate contact cleaning solution to the contacts with a pipe cleaner, cotton-tipped swab, or comparable soft applicator. Unless specified otherwise in this service data, lubrication of contacts is not required. 4. Do not defeat any plug/socket B+ voltage interlocks with whitch instruments covered by this service manual might be equipped. 5. Do not apply AC power to this VCR+DVD RECORDER and / or any of its electrical assemblies unless all solidstate device heat sinks are correctly installed. 6. Always connect the test instrument ground lead to an appropriate ground before connecting the test instrument positive lead. Always remove the test instrument ground lead last. Insulation Checking Procedure Disconnect the attachment plug from the AC outlet and turn the power on. Connect an insulation resistance meter (500V) to the blades of the attachment plug. The insulation resistance between each blade of the attachment plug and accessible conductive parts (Note 1) should be more than 1Mohm. Note 1 : Accessible Conductive Parts include Metal panels, Input terminals, Earphone jacks,etc. Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as anti-static can generate electrical charges sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate an electrical charge sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil,or comparable conductive material). 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. Caution: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Normally harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)
1-4
THE STEPS FOR CHANGE THE OPTION CODE

* Note : This procedure must be done when IC503(On VCR Board). Push Switch POWER ON/OFF at remocon or timer keyborad
Select DVD MODE at the set use remocon or timer keyborad
DETECT NEW EEPROM (OPTION EDIT SCREEN) NAME HEX MODELS : RC3'S OPT 1 00 OPT 2 00 OPT 3 00 OPT 4 00 OPT 5 00 OPT 6 00 OPT 7 00 OPT 8 00 Press Enter key to Save and Exit
Push REC+ PLAY at timer keyboard
Use remocon and push ENTER
Use Direction Key at remocon (LEFT/RIGHT) for select the position of option
Use Direction Key at remocon (UP/DOWN) for change the option
After finish edit code of option push ENTER at remocon
For finishing and intialized the option code push REC + EJECT at remocon
1-5
UP-DATING PROGRAM
BURNING DISC
For up-dating the DVD program using the disc, it must burning the disc which include the DVD software. For recorder combi set which using the disc downloader program are DVD Program and Loader Program. In 2nd generation for recorder combi can download the DVD program and Loader program one by one, or all together. Number 1
Number 2
* There is two way to format disc DVD Program 1. DVD and LOADER program format in one disc 2. Only DVD program format in one disc
If you format like number 1 youll see capture like (figure 1) And you have three choice: 1. Main. Its mean if you chose this itll up-dating only DVD prgram. 2. Loader.Its mean if you chose this itll up-dating only Loader program. 3. ALL. Its mean if you chose this itll up-dating DVD and Loader program.
[FIGURE 1]
If you format like number 2 youll not see capture like figure 1 that give you choices, you have no choice only update DVD program
1-6
DVD UPGRADE INSTRUCTION FORMAT NO 1

1. Press POWER KEY to turn on. 2. After booting, insert the upgrade disc, and you will see massage like [FIGURE 1] 3. Press PLAY key (front or remote) 3 times and you will see as [FIGURE 2] with remote Chose one of them then Press enter 4. For update both of them [MAIN & LOADER] we chose ALL and first you will see [FIGURE 3] DVD update Check the Current Version and New CD Write Version and press PLAY key. 5. The DVD update will be on progress.And when finish update MAIN Version its automatically continue to Update Loader Version and You will see [FIGURE 4] Check the Current Version and New CD Write Version and Press PLAY key once more 6. The LOADER update will be on progress. And tray will open. 7. Remove the disc and wait until finish 8. The tray will be close and open automatically after completing UNDER UPDATE 100% 9. Turn off the unit 10.Turn on again the unit is operation with new software
[FIGURE 1]
[FIGURE 2]
[FIGURE 3]
[FIGURE 4]
FORMAT NO 2
1. 2. 3. 4. Press POWER KEY to turn on. After booting, insert the upgrade disc, and you will see massage like [FIGURE 1] Press PLAY key (front or remote) 3 times The DVD update will be on progress. Check the Current Version and New CD Write Version and Press PALY key once more 5. The tray will be open automatically after completing UNDER UPDATE 100% 6. Remove the disc and Turn off the unit 7. Turn on again the unit is operation with new software
[FIGURE 1]
[FIGURE 2]
1-7
SPECIFICATIONS
GENERAL Power requirements Power consumption Dimensions (approx.) Net weight (approx.) Operating temperature Operating humidity Television system Recording format RECORDING Recording format Recordable media Recordable time Video recording format Sampling frequency Compression format Audio recording format Sampling frequency Compression format PLAYBACK Frequency response AC 200 ~ 240V, 50/60Hz 23W 430 X 78.5 X 260mm (w x h x d) without foot 4.2kg 5C to 35C 5% to 90 % PAL B/G, PAL I/I, SECAM D/K, color system PAL
DVD Video Recording, DVD-VIDEO DVD-RW, DVD-R, DVD+RW, DVD+R, DVD (4.7GB): Approx. 1 hour (XP mode), 2 hours (SP mode), 4 hours (LP mode), 6 hours (EP mode), 14 hours (MLP mode) 27MHz MPEG2 (VBR supported) 48kHz Dolby Digital
Signal-to-noise ratio Harmonic distortion INPUTS Dynamic range ANTENNA IN VIDEO IN AUDIO IN DV IN OUTPUTS VIDEO OUT S-VIDEO OUT COMPONENT VIDEO OUT Audio output (digital audio) Audio output (optical audio) Audio output (analog audio)
DVD (PCM 48kHz): 8Hz to 22kHz, CD: 8Hz to 20kHz DVD (PCM 96kHz): 8Hz to 44kHz More than 100dB (AUDIO OUT connector) Less than 0.008% (AUDIO OUT connector)
More than 95dB (AUDIO OUT connector) Antenna input, 75 ohms 1.0Vp-p 75 ohms, sync negative, RCA jack x 2 2.0Vrms more than 47 kohms, RCA jack (L, R) x 2 4 pin (IEEE 1394 standard)
1Vp-p 75, sync negative, SCART x 2 (Y) 1.0V(p-p), 75, sync negative, Mini DIN 4-pin x 1(C) 0.3V(p-p) 75 (Y) 1.0V(p-p), 75, sync negative, RCA jack x 1, (PB)/(PR) 0.7V(p-p), 75, RCA jack x 2 0.5V(p-p), 75, RCA jack x 1 3V(p-p), 75, Optical connector x 1 2.0Vrms (1kHz, 0dB), 600, RCA jack (L, R) x 1 / SCART x 2
1-8
SECTION 2 CABINET & MAIN CHASSIS

CONTENTS
EXPLODED VIEWS .....................................................................................................................................2-2

1. 2. 3. 4. CABINET AND MAIN FRAME SECTION ..................................................................................................2-2 DECK MECHANISM SECTION [RV9(DR-11A)] ........................................................................................2-3 DECK MECHANISM SECTION (D37(N))..................................................................................................2-4 PACKING ACCESSORY SECTION...........................................................................................................2-7
2-1
1. CABINET AND MAIN FRAME SECTION

462 473 278
OPTIONAL PART
KARAOKE OPTIONAL PART
A43
A
KARAOKE BOARD
285 250
A50 A41
KEY/TIMER BOARD
462
E
286 283
463
HDMI OPTIONAL PART

469
275
284
CABLE7
F F
A54
HDMI E BOARD
279
469 CABLE5
469
A54A
470
281 280
469
D
457 253
457
EXPLODED VIEWS
2-2
A47
C
320 260 465 472 469
B DVD & LOADER BOARD CABLE4 CABLE6
SMPS BOARD
469
A00
CABLE8
D
A44
261 272 465
A
A46
C B
452
323
VCR BOARD
261
330 300 469
261 274
2. DECK MECHANISM SECTION [RV9(DR-11A)]

1431 1001 1003 1002
A001 1030
A002 1437 1025
1038 1026 1433 1013 1016 1015 1012 CABLE5 1011 1020 1432 1017 1041 1432 1432 1036
CABLE4
DVD & LOADER BOARD
DR-11A : IN, SH ONLY

A005 1019
DR-11A : PT ONLY
1019
A52 CABLE6
1043 1045
1043
1045
1018 A005 1044 1042
Main C.B.A
1018
1046 1047 1439
OPTIONAL PART
2-3
3. DECK MECHANISM SECTION (D37(N))

3-1. Front loading mechanism section
A22
054A
A21
107
A23
100
106
102
105
112
113
114
A24
103
110
2-4
116
115
032
109
054
3-2. Moving mechanism section (1)
OPTIONAL PART
029 021 028
026
027
015
A03
014
007
013
409
009
006
016
405
031
008
004
A01
003
022
012
011
017
2-5
031
079
032
024
406
3-3. Moving mechanism section (2)
078
A12
068
069
070
023
066
067
065
A11
064
061
517
052A
077
032
076
052
056
058
051
080
518
2-6
055
060
410
4. PACKING ACCESSORY SECTION

OPTIONAL PARTS 806 CABLE(COAXIAL)
810 CABLE ASS'Y RF
811 PLUG ASS'Y 1WAY
808 BATTERY
812 PLUG ASS'Y 2WAY
900 REMOCON
821 SCART CABLE
801 INSTRUCTION ASSEMBLY
832 DISC
804 BAG 803 PACKING 803 PACKING
802 BOX CARTON
2-7
MEMO
2-8
SECTION 3 ELECTRICAL
CONTENTS
OVERALL WIRING DIAGRAM ...................3-2
VCR PART
ELECTRICAL ADJUSTMENT PROCEDURES..................3-3
1. SERVO ADJUSTMENT ................................3-3
3. KARAOKE P.C.BOARD (KARAOKE MODEL ONLY) ........................3-65 4. KEY P.C.BOARD .......................................3-67
VDR PART
VDR ELECTRICAL TROUBLESHOOTING GUIDE ..................3-71
1. NO COMPONENT VIDEO SIGNAL WHEN PLAYING DISC ..............................3-71 2. NO COMPOSITE/S-VIDEO SIGNAL WHEN PLAYING DISC ..............................3-72 3. NO TV, EXTERNAL INPUT VIDEO SIGNAL..........................................3-73 4. WHEN PLAYING DISC, NO AUDIO OUTPUT (IN VCR BOARD) ....3-74 5. NO OPTICAL/DIGITAL OUTPUT ...............3-75 6. SYSTEM CIRCUIT PART (DISPLAY HELLOW ON THE WINDOW) .................3-76
VCR ELECTRICAL TROUBLESHOOTING GUIDE ....................3-4

1. POWER (SMPS) CIRCUIT...........................3-4 2. SYSTEM/KEY CIRCUIT ...............................3-8 3. SERVO CIRCUIT .........................................3-9 4. Y/C CIRCUIT ..............................................3-11 5. HI-FI CIRCUIT ............................................3-15 6. TUNER/IF CIRCUIT ...................................3-18
WAVEFORMS .................................................3-20
1. AUDIO BLOCK (WHEN 1kHz SIGNWAVE IS OUTPUT) .....3-20
WAVEFORMS .................................................3-77 BLOCK DIAGRAMS .....................................3-23

1. POWER (SMPS) BLOCK DIAGRAM .........3-23 2. TUNER BLOCK DIAGRAM ........................3-25 3. Y/C BLOCK DIAGRAM ..............................3-27 4. HI-FI BLOCK DIAGRAM ............................3-29 5. SYSTEM BLOCK DIAGRAM......................3-31 6. SCART & SWITCH BLOCK DIAGRAM......3-33 1. SYSTEM BLOCK........................................3-77 2. DV BLOCK (TPA, TPB) ..........................3-79 3. USB BLOCK (D).......................................3-80
BLOCK DIAGRAMS .....................................3-81

1. VDR SET TOTAL BLOCK DIAGRAM.........3-81 2. VDR MAIN H/W BLOCK DIAGRAM...........3-83 3. DVD POWER BLOCK DIAGRAM ..............3-85 4. AUDIO IN/OUT BLOCK DIAGRAM ............3-87 5. VIDEO IN/OUT BLOCK DIAGRAM ............3-89 6. DV1394, USB BLOCK DIAGRAM ..............3-91
CIRCUIT DIAGRAMS ..................................3-35

1. POWER (SMPS) CIRCUIT DIAGRAM.......3-35 2. TUNER CIRCUIT DIAGRAM......................3-37 3. A/V CIRCUIT DIAGRAM.............................3-39 4. HI-FI CIRCUIT DIAGRAM ..........................3-41 5. SYSTEM CIRCUIT DIAGRAM ...................3-43 6. I/O JACK CIRCUIT DIAGRAM ...................3-45 7. HDMI CIRCUIT DIAGRAM (HDMI MODEL ONLY) ................................3-47 8. KARAOKE CIRCUIT DIAGRAM (KARAOKE MODEL ONLY) ........................3-49 9. VIDEO/AUDIO CODEC, MSP CIRCUIT DIAGRAM ...................................3-51 10. KEY CIRCUIT DIAGRAM ...........................3-53 CIRCUIT VOLTAGE CHART ....................3-57
CIRCUIT DIAGRAMS ..................................3-92

1. MPEG CIRCUIT DIAGRAM........................3-93 2. DDR, LATCH, FLASH, RESET CIRCUIT DIAGRAM ...................................3-95 3. DV1394, INTERFACE CON CIRCUIT DIAGRAM ...................................3-97 4. RF IC, MOTOR DRIVE IC CIRCUIT DIAGRAM ...................................3-99 5. DSP CIRCUIT DIAGRAM.........................3-101 CIRCUIT VOLTAGE CHART ................3-103
PRINTED CIRCUIT BOARD DIAGRAMS .....................................................3-62

1. VCR P.C.BOARD........................................3-61 2. SMPS P.C.BOARD .....................................3-65
PRINTED CIRCUIT BOARD DIAGRAMS ...................................................3-105

1. VDR & LOADER P.C.BOARD ..................3-105
3-1
PMH01

PHM01
HDMI BOARD
DVD+LOADER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
D1.8V D1.8V /HDMI_RST D3.3V D3.3V GND D5V D5V GND SPDIF GND AO_MCLK GND CEC GND NC (/HDMI_IRQ) GND VO_CLK GND VO_DO VO_D1 VO_D2 VO_D3 VO_D4 VO_D5 VO_D6 VO_D7 GND VO_D8 VO_D9 VO_D10 VO_D11 VO_D12 VO_D13 VO_D14 VO_D15 GND SDA SCL GND
KARAOKE BOARD
PKV01 1 2 3 4 5 6 MIC_DET_L REG12V MIC_IN_R GND MIC_IN_L 5.0V 1 2 3 4 5 6 PVK01
FAN
(Option)
P101 1 2 FAN_Vcc GND
OVERALL WIRING DIAGRAM
3-2
1 2 PSF01
PVM01
PMS01
1 2 3 4 5 6 7 8 9 10 11
GND D1.25V D1.25V D2.5V D3.3V D3.3V GND D1.8V D5.0V D12V MGND
1 2 3 4 5 6 7 8 9 10 11
DECK
SMPS
P6V01 PV601
KEY BOARD
PSV01 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PMI02 PMI01 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2021 22 23 2425 2627 28 2930 31 3233 34 3536 37 38 39 40 4142 4344 4546 47 4849 50 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 2 3 4 5 6
K_RTN1 K_RTN2 DUB_LED 'H' (D=>V) DUB_LED 'H' (V=>D) 5.0V (G) GND
1 2 3 4 5 6
PMC01 1 2 3 4 5 6 7 8 9 10 11 12
PD302 1 2 3 4 5 6
PD303 1 2
PD301 1 2 3 4 5 6 7 8 9
HF PB B HF REC HF PB A EP PB A EP REC EP PB B SP PB B SP REC SP PB A
GND TS_CLK GND TS_SYNC TS_DATA TS_VALID GND /DEMOD_RST TU_PWR_CTL ERROR USB_PO USB_OC GND USB_BDMO USB_BDPO TPBTPB+ TPATPA+ GND /DVD_RST SYNC_DET_H /VDEC_RST /SPI_CS1 GND VI-DO VI_D1 VI_D2 VI_D3 VI_D4 VI_D5 VI_D6 VI_D7 VI_CLK GND AI_MCLK AI_SCLK AI_FSYNC AI_DO AO_MCLK SPDIF AO_FSYNC AO_SCLK AO_DO GND SDA SCL_ SPI_MOSI SPI_MISO SPI_CLK DVD_IR STANDBY_H CEC GND E5_R/Pr_OUT GND E5_B/Pb_OUT GND E5_G/Y_OUT GND E5_C_OUT GND E5_Y_OUT GND E5_CVBS_OUT
12V 5V 2.5V GND 3.3V DVD_PWR_CTL GND 34VA 14VA GND 13.5V CAP_Vcc GND 5.3VA
FULLERASE F. GND
A. PB A. REC A/E (-) A/E (+) CTL (-) CTL (+) P3D01 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PVS01
DRUM CTL DPG/DFG L/M CTL CAP. CTL DRUM VCC(13.5VA) S. GND MOTOR GND I-LIMIT CAP_REV 'H' SERVO. VCC CAP.VCC CFG
1 2 3 4 5 6 7 8 9 10 11 12 PMC01
1 2 3 4 5 6 P3D02
1 2 3 4 5 6 7 8 9
P3D03
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2021 22 23 2425 2627 28 2930 31 3233 34 3536 37 38 39 40 4142 4344 4546 47 4849 50 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 CN652 PVM02
VCR BOARD
VCR PART
ELECTRICAL ADJUSTMENT PROCEDURES
1. SERVO ADJUSTMENT
1) PG Adjustment Test Equipment a) OSCILLOSCOPE Adjustment And Specification MODE PLAY MEASUREMENT POINT V.Out H/SW(TP) ADJUSTMENT POINT R/C TRK JIG KEY SPECIFICATION 6.5 0.5H
b) PAL MODEL : PAL SP TEST TAPE
Adjustment Procedure
a) Insert the SP Test Tape and play. b) Connect the CH1 of the oscilloscope to the H/SW and CH2 to the VCR VIDEO TP for the VCR. c) Trigger the mixed Combo Video Signal of CH2 to the CH1 H/SW, and then check the distance (time difference), which is from the selected A(B) Head point of the H/SW signal to the starting point of the vertical synchronized signal, to 6.5H 0.5H (416s, 1H=64s).
PG Adjustment Method
a-1) Playback the SP standard tape b-2) Wait for 3seconds with F/P REC key and PLAY key presseed at the same time. < Digitron[ - - ] > c-3) Repeat the above step(No.b-2), then it finishes the PG adjusting automatically. < Digitron[ PG ] > d-4) Stop the playback, then it goes out of PG adjusting mode after mony the PG data.
CONNECTION
WAVEFORM
3-3
VCR ELECTRICAL TROUBLESHOOTING GUIDE

1. POWER (SMPS) CIRCUIT
No .5.3VA YES Is the F101 normal? YES Is the BD101 normal? YES Is the R101 normal? YES Is Vcc (13V - 27V) supplied to IC101 Pin2? NO Is the D102 normal? NO YES Check or Replace the D102 NO Replace the R101 NO Replace the BD101 NO Replace the F101 (Use the same Fuse)
IS the D123 normal? YES Is there about 2.5V at the IC103 Pin1? YES Is the IC102 normal? YES Is the D122 normal? YES Is the D126 normal? YES Is the D127 normal? YES Is the D128 normal? YES Is the D124 normal? YES Power Line of Main PCB is short
NO
Replace the D123
NO
Replace the IC103
NO
Replace the IC102
NO
Replace the D122
NO
Replace the D126
NO
Replace the D127
NO
Replace the D128
NO
Replace the D124
3-4

VCR MAIN
No 5.0V
Is the Vcc(5.3V) supplied to Q801 collector? YES Is the Q801 Base H? YES Check or Replace the Q801
NO
Check or Replace the D123
NO
Check the 33V Line or ZD815
No REG 12V
Is the Vcc(13V) supplied to Q802 collector? YES Is the Q802 Base H? YES Check or Replace the Q802
NO
NO
Check the 33V Line or ZD816
No 33V
Is the Vcc(34V) supplied to Q803 Emitter? YES Is the Q804 Base L? YES Check or Replace the Q804
NO
NO
Check the PWR CTL H signal from -com
3-5
No Cap Vcc or 13.5VA YES Is the D122 normal? YES Power Line of Main PCB is short NO Replace the D122
No 3.3V YES Is the Vcc(3.8V) supplied to IC153 pin1? YES Is the IC153 pin4 H? YES Check or Replace the IC153 NO Check the DVD CTL H signal from -com NO Check or Replace the D127
No 12VL YES Is the Vcc(13.5V) supplied to IC155 pin 1? YES Is the IC155 pin4 H? YES Check or Replace the IC155 NO Check the DVD CTL H signal from -com NO Check or Replace the D124
3-6
No 2.5V YES Is the Vcc(13.5V) supplied to D156 anode? YES Is the IC154 pin4 H? YES Check or Replace the IC154 NO Check the DVD CTL H signal from -com NO Check or Replace the D156
No 5VL YES Is the Vcc(5.5V) supplied to IC156 pin1? YES Is the IC156 pin4 H? YES Check or Replace the IC156 NO Check the DVD CTL H signal from -com NO Check or Replace the D128
3-7

2. SYSTEM/KEY CIRCUIT
2-1. AUTO STOP
Auto Stop YES Does the H/SW waveform appear at IC501 Pin23? YES Do the T-UP Reel Pulses appear at IC501 Pin3? YES Replace IC501. NO Do T/UP Reel Pulses appear at the Q501 Base terminal? YES Replace the T/UP Reel Sensor (RS501). NO Does 5.0V appear at the RS501? YES NO NO Check the Drum Motor signal.
Check the Power Circuit.
Note : Auto stop can occur because Grease or Oil has dried up
2-2. The unstable loading of a Cassette tape

The unstable loading of a Cassette tape YES Is 12V applied to PMC01 Pin8? YES Does the H signal appear at IC501 Pin32 during inserting of the CST? YES Does the L signal appear at IC501 Pin19 during inserting the CST? YES Check the Deck Mechanism. NO
Check the power.
NO
Is 5.0V applied to the R535 ? YES Check the CST SW and the peripheral circuitry.
NO
Refer to SMPS 5.3VA troubleshooting.
NO
Check IC501 Pins86, 87, 88, 89.
3-8

3. SERVO CIRCUIT
3-1. Unstable Video in PB MODE
Does the Noise level of the screen change periodically? YES Do the CTL pulses appear at IC501 Pin76? YES Does the CFG waveform appear at IC501 Pin67? YES On tracking do the CTL pulses move? YES Does the Video Envelope waveform appear at IC501 Pin82? YES Replace IC501. Refer to (2) No 12VA of Power section Do the Drum PWM Pulses appear at the IC501 Pin34? NO YES Arent the foil patterns and the Components between IC501 Pin34 and PMC01 Pin12 shorted? NO Do the DFG Pulses appear at IC501 Pin65? YES Do the Drum PWM Pulses appear at IC501 Pin34? YES NO Replace IC501. NO Arent the foil patterns and the Components between IC501 Pin65 and PMC01 Pin11 shorted? NO Refer to When the Y signal doesnt appear on the screen in PB Mode. NO Replace IC501. NO Is adjusting the height of the CTL Head accurate? NO Readjust the height of the CTL Head.
3-2. When the Drum Motor doesnt run.

When the Drum Motor doesnt run, YES Does 12V appear at PMC01 Pin8? YES Does 2.8V appear at PMC01 Pin12? YES Check the connector (PMC01) and the Drum Motor Assy.
NO
Do the DFG Pulses appear at PMC01 Pin11?
NO
YES Replace the Cap M.
Are the connecting patterns and the Components between IC501 Pin34 and PMC01 Pin12 shorted?
3-9

3-3. When the Capstan Motor doesnt run,
When the Capstan Motor doesnt run,
Does 12.5VA appear at PMC01? YES Does 2.8V appear at PMC01? YES Check the PMC01 and the Capstan Motor Assy. YES Arent the foil patterns and Components between IC501 Pin33 and PMC01 Pin9 short? YES Does the CFG signal come into IC501 Pin67? YES Does the Capstan PWM signal appear at IC501 Pin33? YES Arent the foil patterns and Components between IC501 Pin33 and PMC01 Pin9 shorted?
NO
Refer to SMPS(CAPSTAN/13.5VA) Trouble Shooting.
NO
Does the PWM signal appear at IC501 Pin108? NO Does the CFG signal appear at PMC01 Pin1? NO NO Check the Capstan Motor Assy.
NO
Arent the foil patterns and component between IC501 Pin67 and PMC01 Pin1 shorted?
Replace IC501.
3-4. Keys do not working

Keys do not working YES Is 5V applied to IC501 Pin36? YES Does CLOCK LED change when a function button is pressed?
NO
Refer to SMPS 5.3VA Trouble Shooting.
NO
Replace the defective switches.
3-10

4. Y/C CIRCUIT
4-1. No Video in EE Mode,
No Video in EE Mode YES Does the Video signal appear at IC301 Pin15? YES Is REG 5.0V applied to IC301 Pins4, 22, 47, 50, 52, 60, 84, 92? YES Does the Video signal appear at IC301 Pin29? YES Does the Video signal appear at IC401 Pin29? YES Does the Video signal appear at the PVM02 Pin50? YES Does the Video signal appear at the IC901 Pin39? YES Check the Cable or SCART JACK NO IC901 Pins30(5V), 14(REG12V) Pins31, 32 (I2C BUS) NO Check the DVD Board Video path. NO NO Is I2C BUS signal applied to IC301 Pins73, 74? YES Check the Video Buffer Q310. NO Check the System Circuit. (Refer to SYSTEM I2C BUS CHECK Trouble Shooting) NO Check the 5.0V, 5.3VA Line. (Power Circuit) NO
Check the IC901 Pin42.
Check C327. (AGC) YES
Replace IC301.
3-11

4-2. When the Y(Luminance) signal doesnt appear on the screen in PB Mode,
When the Y(Luminance) signal doesnt appear on the screen in PB Mode, YES Is 5.0V 5.3VA applied to IC301 Pins22, 47, 50, 52, 60, 84? YES Is I2C BUS signal applied to the IC301 Pins73, 74? YES Does the normal RF signal appear at IC301 Pin76? NO Is the V.H.S/W signal applied to IC301 Pin80? YES YES Is the V.H.S/W H about 3.4V at the IC301 Pin80? YES Does the Y(Luminance) RF signal appear at IC301 pin79? Clean the Drum. NO Check the IC301. NO Check the System Circuit. (IC501 Pin23) NO Refer to SYSTEM I2C BUS CHECK Trouble Shooting. NO Check the line of the 5.0V 5.3V Line. (Power Circuit)
NO
Check the V.H.S/W level. (Check R342)
3-12

4-3. When the C(Color) signal doesnt appear on the screen in PB Mode,
When the C(Color) signal doesnt appear on the screen in PB Mode, YES Is 5.0V 5.3VA applied to the IC301 Pins24, 42, 55, 72, 81. YES Does the waveform RF signal appear at IC301 pin76? YES Does the Color signal appear at IC301 Pin25? NO Does the X301 (4.43MHz) osxillate? YES Does the Color signal appear at IC301 Pin48? NO NO NO Check the line of the 5.0V 5.3VA Line. (Power Circuit)
Replace the IC301.
Replace the X301.
NO
Check the Color Pass.
YES
YES
Replace the IC301.
Replace the IC301.
3-13

4-4. When the Video signal doesnt appear on the screen in REC Mode,
When the Video signal doesnt appear on the screen in REC Mode, YES Is the EE signal normal? YES Is 5.0V 5.3VA applied to the IC301 Pins22, 41, 47, 50, 52, 60, 84? YES Does PB Mode operate nomally? YES Does the RF signal appear at the IC301 Pin76? NO Is the REC H signal (about 4V) applied to the Q307? YES Check REC Luminace pass & Color pass. YES Does the REC RF signal appear at the IC301 Pins88, 89, 94, 95? YES Check the Drum & Drum Connector NO Replace the IC301. NO Check the System of REC H.(the IC501 Pin27) NO NO
Check EE Mode.
NO
Check the line of the 5.0V 5.3VA line. (Power Circuit)
Check PB Mode.
NO
Check the circuit of the IC301 Pin85, 86.
YES
3-14

5. Hi-Fi CIRCUIT
5-1. No Sound(EE Mode)
No Sound.
YES Check the TU Audio of IC801 Pins2, 3. NO Check the IC401 Pins106, 107.
Check the DVD Audio of IC801 Pins4, 5.
NO
Check the IC402 Pins14, 15.
Check the AV1 Audio of IC801 Pins6, 7.
NO
Check the Scart1 Jack. (JK905 Scart1 Audio in Pin2, 6).
Check the AV2 Audio of IC801 Pins8, 9.
NO
Check the Scart2 Jack. (JK905 Scart2 Audio in Pin2, 6).
Check the AV3 Audio of IC801 Pins10, 11. YES
NO
Check the front Jack.
Check the Vcc of IC801 Pins34, 40, IC901 Pins14, 30. YES Check the IIC Clock and DATA at IC801 Pins42, 43. YES Check the Audio of IC801 Pins16, 17. YES Check the IC401 Pins120, 121. YES Check the Digital Audio path between IC401 and DVD Board.
NO
Check the Power 5.0V, 12V.
NO
Check the IC501 Pins17, 18.
NO
Replace IC801.
NO
Check the Pcb Pattern between IC801 Pin16, 17 and IC401 Pins120, 121.
3-15

5-2. Hi-Fi Playback
PB mode YES No Sound. YES Check the Vcc of IC801 (Pins34, 40) YES Check the Hi-Fi Selection switch. (IC801 Pin41) and the Tape quality. YES Is the RF Envelope at IC801 Pin44 over 2Vp-p? YES Check IC801 Pin42(Data), Pin43 (Clock) YES Do Audio Signals appear at IC801 Pin16(L-CH), 17(R-CH)? YES Do Audio Signals appear at IC901 Pins37, 38. NO Check the 2C 402 Pins14, 15. YES YES Check the IC901 Pins11, 12. NO Check the DVD Board Audio path NO Check the parts of -COM (IC501 Pins17, 18) NO NO Check Power 5.0V, 12V.
NO
Check IC501 Pin26 (A.H/SW)
NO
Check the Connection at P3D01 Pins7, 9.
Do Audio Signals appear at JK901, JK905?
NO
Check the Jack (JK901,JK905)
3-16

5-3. Hi-Fi REC.
Hi-Fi REC. YES It cant be recorded Hi-Fi Audio signal. YES Check Vcc of IC801. (Pins34. 40) YES Check IC801 Pin42(Data), Pin43(CLOCK). YES Do Audio signals appear at IC801 Pins16, 17? YES Do FM Audio signals appear at IC801 Pin36? YES Check the Contact Point of Drum Connector if good then Replace the Drum. NO NO Check Audio input signal of IC801 Pins2, 3(TU.A.), 4, 5(DVD.A.), 6, 7(AV1.A), 10, 11(AV3.A). NO Check ports of -COM. (IC501 pins 17, 18) NO Check Power 5V, 12V.
Replace IC801.
3-17

6. TUNER/IF CIRCUIT
6-1. No Picture on the TV screen
No Picture on the TV screen YES Does the Video signal appear at TU701 Pin18. NO Is 33V applied to TU701 Pin16? YES Is +5V applied to TU701 Pin4? YES YES Does the Clock signal appear at TU701 Pin11? YES Does the data signal appear at TU701 Pin12? YES Check the Connection at P3D01 Pins7, 9. Does the video signal appear at IC901 Pin7. YES Does the Video signal at the IC901 Pin42. YES Does the Video signal at the IC301 Pin15. YES Does the Video signal at the IC802 Pin 29. YES Does the video signal at the IC401 Pin29. YES Does the Video signal at the IC901 Pin15. YES Does the Video signal at the IC901 Pin39. YES Check the Pattern between IC901 Pin39 with JK905 Pin19
NO
Check 33V line.
NO
Check 5V line.
NO
Check the llC Clock Signal of -COM Pin18.
Check the llC Data Signal of -COM Pin17.
NO
Check the Pattern between TU701 Pin18 and IC901 Pin7.
NO
Replace the IC901.
NO
Check the Pattern between IC901 Pin42 and IC301 Pin15.
NO
Replace the IC301.
NO
Check the DVD Board Video Path.(Check the PMI01, PMI02)
NO
Replace the IC802.
NO
Replace the IC901.
3-18

6-2. No Sound
No Sound YES Check the Vcc(D1.8V) of IC401 Pins3, 18, 48, 69... YES Check the Vcc(D3.3V) of 2C401 Pins5, 59, 67... YES Check the Tuner SiF signal at IC404 Pin33. YES Check the oscillator of IC404 Pins53, 54. YES Check the I2C at IC401 Pins 44, 45 YES Check the Audio of IC401 Pins106, 107. YES Check the Audio of IC801 Pins16, 17. YES Check the Audio of IC401 Pins120, 121. YES Check the No Sound(EE_mode) NO Check the DVD Board Audio Path. NO Check the IIC Clock and Data at IC801 Pins42, 43. NO Replace IC401 NO I2C(SCL, SDA) at PVM02 Pins31, 32. NO Replace X401 NO Check the Tuner SIF of TU701 Pin15. NO Check D3.3V Line. NO Check D1.8V Line.
3-19
WAVEFORMS
1. AUDIO BLOCK (WHEN 1kHz SIGNWAVE IS OUTPUT)
1 2 3 4
1 2
AOUT_FSYNC
AOUT_SCLK
3 4
AOUT_D0
AOUT_MCLK
3-20
IC1101
5
SPDIF_OUT
6 7
7
A-OUT_R & A-OUT_L
3-21
MEMO
3-22
BLOCK DIAGRAMS
1. POWER (SMPS) BLOCK DIAGRAM
BD101
T101 ! TRANS
C103
SNUBBER BLOCK (D101,C105 C106,R104)
RECTIFIER & SMOOTING BLOCK (D123,C123,C133, L123) RECTIFIER & SMOOTING BLOCK (D122,C122,C132, L122) RECTIFIER & SMOOTING BLOCK (D126,BC102,R126, C126)
5.3VA
Cap Vcc 13.5VA REG12V 34VA
NOISE FILTER BLOCK (C101,L102, C102)
DRIVE & S/W BLOCK (IC101, D102, R105, C104, C108 , C109, C107,ZD102)
!
FUSE (F101)
RECTIFIER & SMOOTING BLOCK (D127,C127,C137, L127)
DVD CTL H 3.3V REG BLOCK (IC153,C152,R153) 2.5V REG BLOCK (D156,IC154,R154, C154) 5V REG BLOCK (IC156,C156,R156) 3.3V
2.5V 5.0V 5.0VL 12VL
RECTIFIER & SMOOTING BLOCK (D128,C128) RECTIFIER & SMOOTING BLOCK (D124,C124,L124,C134)
!
Y-CAP C110
PHOTO COUPLER (IC102)
12V REG BLOCK (IC155,R155,C155) R160
!
Y-CAP C111
!
ERROR AMP (IC103)
BR BL (BK)(WH)
FEED-BACK BLOCK (R141,R142, C143,R143. R144.R145 R146)
FAN Vcc
Fan option
3-23
3-24
2. TUNER BLOCK DIAGRAM
3-25
3-26
3. Y/C BLOCK DIAGRAM
IIC DATA
IIC CLK
S/W VIDEO AV3 VIDEO DVD CVBS
2V 15PIN 29PIN
BUFFER
2V
1V
AVCP VIDEO IC501 MICOM IC201 LA70100 SECAM

TU AV1 AV2 DVD CVBS
DVD CVBS
17PIN
IC301 AVCP
MICOM VIDEO
SEC/MES DET H
19PIN 19PIN
82PIN SEC.REC.COLOR IIC DATA IIC CLK
DEC/ENC VIDEO SYSTEM (DMN8603 + SAA7138)
77PIN
FRONT I/O JACK
IC901 MM1763XJ 6dB AMP CANAL
JK901 SCART JACK
V.OUT
3-27
3-28
4. HI-FI BLOCK DIAGRAM
SIF OUT OUT
SCART1 AV1
IN
SCART2 AV2
IN
FRONT JACK AV3
TUNER
TUNER AUDIO
DVD AUDIO
VCR Hi-Fi AMP KARAOKE BOARD

WITH RCA
TUNER TUNER / Hi-Fi Hi-Fi
WITH RCA
CANAL IC
OUT
VCR AUDIO
3-29
3-30
5. SYSTEM BLOCK DIAGRAM

TO/FROM DECK TO/FROM AVCP
5.3VA
MODE S/W
MS501
GND MODE S1 MODE S2 MODE S3 MODE S4
20
33
34 74 75
65 67 21
19
82 23 24 96
CTL (+)
CAP_PWM DRUM_PWM
CAP_REV ' H'
L/M_CTL
V. ENV
DPG/FG
V.H. SW
DV.SYNC
C.KILLER
CFG
I_LIMIT 89 MODE S1
88 MODE S2 87 MODE S3 86 MODE S4
CTL (-)
C.V IN2 50 C.V IN 49 REC' H' 27 FROM KARAOKE BOARD

DIS501 DISPLAY
SEC_DET' H' 84 MIC_DET' H' 98 XLINK_DATA_OUT 16 LED_ENA 28 XLINK_CLK 14 SUPER_DET' H' 61 RGB_OUT' H' 59 A_MUTE' H' 58 AV1' H' 60 V_MUTE' L' 62 D.CON2 93 C+_DET' H' 57 D.CON3 94 RGB_SW' H' 97 VCR' H' 8 A_ENV 83 A_H/SW 26 A_MUTE' H' 58 IIC_CLK 18 IIC_DATA 17 AFT 81
IC506
10 DVD ENA
To/FROM DVD
12 DATA(DVD->VCR) 13 DATA(DVD->VCR) 11 DVD CLK
TO/FROM SCART/SWITCH TO/F
X501
14MHz OSC
38 OSCI 37 OSCO 40 XI 41 XO 6 TOP_SENSOR
TO/FROM I / O
5V
T-UP END
ES501
32.768KHz
X502
OSC
IC501 MN101D10X
ES502
LD501 DECK IR LED
85 END_SENSOR
TO/FROM AUDIO(Hi-Fi)
RS501
SUP END
R564
C535
3 T/UP_REEL
IIC_CLK 18 IIC_DATA 17 MODULATOR_4' L' 7 TU_SECAM_VL' H' 63 TU_SECAM' H' 64 P/FAIL 4 VCC (OSD) VCC (MAIN)
T-UP REEL
A. VCC (servo, A/D)
TO/ FROM TU/IF
RS502
2 SUP_REEL
SUP REEL
IC504
25
32 CST_SW 5
73
51
36
RESET + + C501 Q503 5.3VA Q504
Vcc
1
GND
2
CST.SW/REC TAP
5.3VA CS501
R/CIN C500 RM501
IC505
3
Vcc
1
GND
2
5V
L501
VCR+DVD REC SCART+RCA

3-31
3-32
6. SCART & SWITCH BLOCK DIAGRAM
AV3
DVD_CVBS
DVD_CVBS
REC / P B BLOCK
AVCP_VID EO
DVD BOARD
Y C
R G B Y C S/ W video
MODULATO MO DULATOR
Y C CVBS
CVBS
6dB Amp & 75 Drive Dr
AV1 JACK JA
RCA (Pr) SCART (R)
TV SET
R/Pr
Tuner AV1 AV2 B/Pb DVD_CVBS AV2 RCA (Pb) SCART (B) SCART "H" RGB_MUTE "H" G/Y RCA (Y) SCART (G)
AV1 SCART SC
Pin8 Pin16
DVD_CVBS AV1
AV2 JACK
DECODE DECO DER BO BOX
C+DET "H"
VCR MICOM
RGB_OUT "H" SPI_interface
3-33
3-34
IMPORTANT SAFETY
NOTE : FOR EASY IDENTIFICATION. THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER FROM THE ACTUAL CIRCUIT USED. THIS WAY, IMPLEMENTATION OF THE LATEST SAFETY AND PERFORMANCE IMPROVEMENT CHANGES INTO THE SET IS NOT DELAYED UNTIL THE NEW SERVICE LITERATURE IS PRINTED. 1. Shaded( ) parts are critical for safety. Replace only with specified part number. 2. Voltages are DC-measured with a digital voltmeter during Play mode.
CIRCUIT DIAGRAMS
1. POWER (SMPS) CIRCUIT DIAGRAM
WHEN SERVICING THIS CHASSIS, UNDER NO CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE MODIFIED OR ALTERED WITHOUT PERMISSION FROM THE LG CORPORATION. ALL COMPONENTS SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL COMPONENTS ARE SHADED ON THE SCHEMATIC
5.3VA No Power D123 is Defective No Power BD101,R101 are Defective
13VA No Power D122 is Defective
33V No Power D126 is Defective S/W Error IC101,IC104 are Defective 3.8VA No Power D127 is Defective
3.3V No Power IC153 is Defective
No Power D102 is Defective
5.5VA No Power D128 is Defective
2.5V NoPower IC154,D156 are Defective 13VA No Power D124 is Defective No Power F101 is Defective 12V No Power IC155 is Defective
5V No Power IC156 is Defective
Switching Error IC102,IC103 are Defective
3-35
3-36
2. TUNER CIRCUIT DIAGRAM
3-37
3-38
3. A/V CIRCUIT DIAGRAM

WAVEFORMS
IC301 Oscilloscope Waveform
1
14 11 10 13
IC301 Pins 8, 9 PB mode 500mvp-p
IC301 Pins 15, 17, 19, 21 Video in 1Vp-p
12
IC301 Pin 31 PB/REC mode 4.0Vp-p
IC301 Pin 98 REC mode 1.1Vp-p
5
5
IC301 Pin 94 REC mode 2.0Vp-p
IC301 Pin 29 PB mode 2.02Vp-p
6 3
IC301 Pin 57 PB mode 400mVp-p IC301 Pin 63 PB mode 400mVp-p
10
IC301 Pin 73 PB/REC mode 5Vp-p
IC301 Pin 74 PB/REC mode 5Vp-p
11
12
13
14
IC301 Pin 77 REC mode 340mVp-p
IC301 Pin 42 PB mode 300mVp-p
IC301 Pin 53 PB mode 400mVp-p
IC301 Pin 80 PB mode 3.6Vp-p
3-39
3-40
4. HI-FI CIRCUIT DIAGRAM
3-41
3-42
5. SYSTEM CIRCUIT DIAGRAM
WAVEFORMS
IC501 Waveform Photographs
5 1 2 7
V.HSW (IC501 Pin 23) 1V/10mS REC/PB MODE
DV.SYNC (IC501 PIN 24) 1V/100uS QUE/REV MODE
CTL(+) (IC501 Pin 74) 1V/10mS
CTL(-) (IC501 Pin 75) 1V/10mS
DFG/DFG (IC501 PIN 65) 1V/10mS REC/PB MODE
CFG (IC501 Pin 67) 1V/10mS
V.IN (IC501 Pin 49) 500mV/20uS
3-43
3-44
6. I/O JACK CIRCUIT DIAGRAM
3-45
3-46
7. HDMI CIRCUIT DIAGRAM (HDMI MODEL ONLY)
3-47
3-48
8. KARAOKE CIRCUIT DIAGRAM (KARAOKE MODEL ONLY)
3-49
3-50
9. VIDEO/AUDIO CODEC, MSP CIRCUIT DIAGRAM
3-51
3-52
10. KEY CIRCUIT DIAGRAM

10-1. 8 TOOL
3-53
3-54
10-2. 9 TOOL
3-55
3-56
CIRCUIT VOLTAGE CHART

MODE EE PLAY PIN NO. IC301 (HA118725)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 20m 20m 20m 1.95V 1.94V 2.6V 2.8V 2.5V 2.04V 1.8V 2V 1.6V 0V 1.26V 3.04V 0V 2.38V 1.88V 3.02V 0V 2.38V 4.88V 2.64V 0V 2.08V 3.08V 0V 150m 3.88V 2.08V 4.74V 2.08V 2.42V 1.58V 3.3V 2.5V 3.1V 2.6V 1.4V 2.3V 1.08V 1.82V 2.04V 0V 2.88V 2V 4.82V 120mV 3.48V 4.78V 2.08V 100m 100m 100m 4.88V 1.88V 3.12V 2.74V 1.7V 1.3V 1.88V 1.8V 0.72V 0V 1.3V 3.36V 4.78V 2.32V 2.84V 2.94V 0V 2.34V 4.82V 2.24V 0V 2.14V 2.66V 0V 140m 3.18V 2.74V 4.72m 2.12V 2.26V 1.54V 3.36V 2.32V 3.18V 2.28V 1.42V 2.16V 1.58V 1.84V 2.28V 0V 3.04V 2.98V 4.78V 2.4V 1.94V 4.74V 1.98V
TR
MODE PIN NO.
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
MODE PIN NO.

52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 1 2
EE
4.8V 2.6V 0V 1.3V 0V 2.08V 1.78V 4.6V 4.62V 3.82V 2.2V 2.32V 1.62V 1.62V 2.3V 0V 1.12V 2.3V 0.82V 2.2V 100m 4.96V 4.96V 2.56V 2.34V 2.68V 0V 0V 2.16V 4.06V 0V 120m 2.76V 2.114V 2.04V 2.04V 0V 2.14V 2.14V 2.14V 4.88V 300m 2.48V 2.48V 2.06V 0V 2.30V 0V 2.48V 0V 4.52V
PLAY
4.7V 2.8V 0V 1.48V 0V 2.18V 2.14V 4.62V 4.62V 0V 2.08V 2.32V 1.64V 2.28V 1.68V 0V 1.14V 2.38V 0.82V 2.18V 2.42V 4.98V 4.98V 2.54V 2.18V 2.64V 4.72 0V 2.68V 20m 0V 2.72V 4.74V 2.42V 2.08V 2.08V 0V 2.08V 2.08V 2.08V 4.89V 260m 2.4V 1.86V 1.86V 0V 2.46V 20m 2.42V 0V 4.82V
EE
4.84V 4.64V 4.56V 80m 0V 4.98V 4.98V 4.8V 4.82V 4.72V 4.92V 5.02V 0V 4.98V 5.04V 4.98V 2.46V 3.36V 0V 0V 4.96V 120m 4.94V 4.92V 20m 5.02V 4.98V 4.84V 5V 0V 4.98V 0V 5.02V 3.16V 5.7V 0V 520m 4.84V 4.83V 4.86V 0V 5.02V 0V 3.94V 2.88V 0V 0.98V 1.84V 0.98V 3.28V 2.38V 2.52V
PLAY
4.84V 4.58V 4.56V 60m 0V 4.98V 5.3V 4.8V 4.82V 4.82V 4.92V 5.02V 0V 4.98V 5.04V 9.98V 2.46V 3.36V 0V 0V 4.96V 140m 4.94V 4.92V 20m 5.02 4.98V 4.84V 5V 0V 4.94V 5V 0V 4.94V Da/Clk(5.5) 5.7V 0V 520m Da/Clk(5.62) 4.86V 0V 5V 0V 3.94V 2.88V 0V 2.94V 1.94V 4.78V 3.28V 2.38V 2.54V
MODE PIN NO.

55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 1 2 3 4 5
EE
1.88V 0V 0V 120m 4.92V 4.92V 0V 4.82V 3.98V 0V 2.36V 0V 4.68V 0V 2.48V 2.48V 0V 2.48V 4.92V 0V 2.52V 2.42V 80m 0V 4.02V 4.96V 2.8V 1V 120m 0V 0V 4.98V 4.98V 5V 0V 4.88V 0V 0V 5.04V 4.88V 4.98V 0V 0V 4.98V 20m 0V 3.28V 3.28V 3.32V 3.28V 3.28V
PLAY
1.88V 0V 0V 120m 4.92V 4.92V 0V 4.82V 3.98V 0V 2.63V 0V 9.68V 0V 2.48V 2.48V 0V 4.98V 4.92V 0V 2.42V 2.48V 80m 0V 4.96V 4.96V 280m 2.62V 3.24V 1.96V 0V 4.9V 4.98V 5V 0V 4.88V 0V 0V 5.04V 0V 4.98V 0V 0V 4.98V 4.98V 0V 3.24V 3.28V 3.26V 3.92V 3.92V
MODE PIN NO.

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
EE
3.28V 3.28V 3.28V 3.28V 3.28V 3.28V 0V 3.78V 0V 0V 5.82V 5.82V 0V 6.28V 6.28V 4.46V 3.28V 3.62V 3.74V 3.74V 0.1V 0V 3.7V 3.66V 0.7V 3.72V 3.74V 3.62V 13.4V 3.62V 13.4V 580m. 0V 0V 4.7V 0V 5V 5V 20m
PLAY
3.26 3.74V 3.24V 3.24V 3.24V 3.26V 0V 4.52V 0V 640m 6.64V 6.68V 620m 6.66V 6.72V 4.42V 4.02V 3.68V 4.12V 3.76V 640m 0V 3.68V 3.64V 680m 3.72V 4.08V 3.68V 13.32V 520m 520V 520V 0V 20m 4.76V 1.68V 5.04V 4.96 3.38
LOCA. NO.
SPEC
E .000V .000V 5.090V .000V 5.100V 2.810V 2.700V .000V .000V 2.790 0.000 4.940 0.000 0.000 0.000 4.910 2.890 5.000 11.630 34.700 0.000 0.001 4.944 0.001 0.001 .000V .000V .000V .000V .000V 5.160V 2.330V .000V 5.090V .000V .000V .000V .000V
POWER ON C .020V .020V 5.070V .023V 5.040V .000V .000V 5.050V .000V 0.000 0.110 0.140 4.920 0.000 0.000 4.890 0.000 5.100 14.150 34.400 0.011 0.004 4.931 0.030 0.004 5.180V .000V .000V .027V .027V 5.150V .000V .000V 4.990V .000V .000V .000V .000V
B 4.740V 4.750V 4.400V .680V 4.370V 2.150V 1.970V .000V 4.995V 2.400 0.110 4.940 0.043 0.690 0.700 0.043 2.040 5.730 12.230 34.000 0.630 0.699 4.211 4.158 0.700 4.470V .690V .698V 3.980V 3.980V 4.470V 1.670V .725V 4.960V .695V .695V .725V .726V
E .000V .000V 5.070V 0.000 5.070V 3.020 2.960 0.000 0.000 3.020 0.000 4.930 0.000 0.000 0.000 4.880 3.020 5.000 11.620 34.300 0.000 0.001 4.916 0.001 0.001 .000V .000V .000V .000V .000V 5.160V 2.330V .000V 6.530V .000V .000V .000V .000V
PB C 4.900V 4.930V 5.050V 0.023 4.980V 0.000 0.000 6.900 0.000 0.000 0.140 0.160 4.920 0.000 0.000 4.870 0.000 5.130 13.750 34.100 0.010 0.004 4.903 0.032 0.004 5.170V .000V .000V .056V .055V 5.170V .000V .000V 4.930V .000V .000V .000V .000V
B 4.740V 4.770V 4.370V 0.680 4.320V 2.360 2.360 0.000 4.950 2.380 0.140 4.920 0.037 0.690 0.700 0.037 2.360 5.750 12.230 33.600 0.630 0.701 4.182 4.138 0.702 4.450V .694V .694V 2.250V 2.250V 4.460V 1.680V .721V 5.050V .690V .690V .721V .722V
REMARKS
PART : SYSTEM
Q501 Q502 Q503 Q504 Q508 Q509 Q510 Q661 Q662 Q201 Q301 Q302 Q303 Q305 Q306 Q307 Q310 Q801 Q802 Q803 Q804 Q8K1 Q8K2 Q8K3 Q8K4 Q901 Q902 Q903 Q904 Q906 Q907 Q908 Q909 Q910 Q911 Q912 Q913 Q914 KRC103S-T1 KRC103S-T1 KTA1273 KTC3875S KTA1273 A1504 A1504 KTC3875S KRC103S-T1 KTA1504 KTC3203 STB1277 KTC103S KTC3875S KTC3875S KRA103S KTA1504 STD1862LY STD1862LY KTA1268 KTC3198 KTC3875 KTA1504 KRC103S KTC3875 KTA1504 KTC3875S KTC3875S KRC103S KRC103S KTA1504 KTA1504 KTC3875S KTC3875S KTC3875S KTC3875S KTC3875S KTC3875S
PART : AVCP
PART : HI-FI/F.JACK/AMP
W/Karaoke W/Karaoke W/Karaoke W/Karaoke
PART : JACK
IC801 (TDA9505H)
IC501 (MM01D10X)
3-57
3-58
CAPACITOR
LOCA. NO. SPEC POWER ON PB VOLTAGE(+) VOLTAGE(-) VOLTAGE(+) VOLTAGE(-) REMARKS LOCA. NO. C406 C435 C443 C454 C468 C470 C474 C942 C943 C806 C807 C808 C809 C812 C814 C815 C816 C817 C818 C820 C822 C825 C827 C834 C835 C848 C850 C853 C853 C855 C855 C858 C859 C863 C864 C865 C866 C867 C868 C875 C878 C885 C8K1 C8K6 C8K7 C8K8 C901 C902 C904 C905 C907 C908 SPEC 47u/6.3V 47u/6.3V 47u/6.3V 47u/6.3V 47u/6.3V 10u/16V 47u/6.3V 47u/6.3V 10u/16V 10uF/16V 0.47uF/50V 10uF/16V 10uF/16V 10uF/16V 47uF/16V 10uF/16V 10uF/16V 10uF/16V 47uF/16V 10uF/16V 47uF/16V 47uF/6.3V 47u/6.3V 10uF/16V 10uF/16V 47uF/16V 22uF/16V 22uF/16V 22uF/16V 22uF/16V 22uF/16V 22uF/16V 22uF/16V 220uF/6.3V 10uF/50V 4.7uF/50V 4.7uF/50V 22uF/16V 22uF/16V 220uF/6.3V 10uF/16V 100u/6.3V 10u/16V 10u/16V 10u/16V 10u/16V 47u/16V 47u/16V 10u/16V 10u/16V 10u/16V 10u/16V POWER ON PB VOLTAGE(+) VOLTAGE(-) VOLTAGE(+) VOLTAGE(-) REMARKS 3.23 1.79 1.77 3.19 3.19 1.60 3.19 4.89 2.42 .009V .092V 6.090V 6.080V 3.860V 3.880V .796V 3.860V .800V 3.880V 3.850V 11.530V 4.890V 3.200V 6.890V 6.880V 11.560V 5.780V 5.780V 5.988V 5.780V 5.987V 5.790V 5.780V 5.000V 11.610V 5.760V 12.220V 1.615V 1.612V 1.270V 1.790V 4.950V 5.967V 5.963V 5.985V 5.987V 4.940V 11.480V 1.050V 1.050V 6.900V 6.880V 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 .008V .008V .014V .014V .080V .007V .008V .008V .008V .007V .008V .008V .008V .000V 6.080V 6.080V .000V .000V 1.590V 2.350V 1.590V 2.370V .000V .000V .000V .000V .000V .000V 1.300V 1.410V .000V .000V .000V .004V .005V .004V .004V 3.19 1.79 1.77 3.19 3.19 1.58 3.19 4.89 2.42 .008V .750V 6.090V 6.090V 3.850V 3.880V .790V 3.870V 0.79 3.870V 3.820V 11.510V 4.880V 3.200V 6.800V 6.790V 11.570V 5.790V 5.790V 5.986V 5.780V 5.987V 5.780V 5.780V 4.990V 11.590V 5.750V 12.210V 1.610V 1.610V 1.270V 1.790V 4.950V 5.977V 5.976V 5.990V 5.990V 4.870V 11.530V 1.030V 1.030V 6.770V 6.780V 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 .008V .009V .009V .009V .008V .008V .008V .008V 0.008 .008V .008V .009V .009V .000V 6.080V 6.080V .000V .000V 1.590V 2.360V 1.588V 2.359V .000V .000V .000V .000V .000V .000V 1.300V 1.390V .000V .000V .000V .004V .004V .005V .004V .000V .000V .007V .007V 5.700V 5.630V LOCA. NO. C929 C930 C938 C940 C946 C959 C961 C962 C963 C964 C965 C966 C967 C968 C969 C970 C984 C703 C710 C7A1 C7N1 C7N2 C7N3 C7N4 C7S1 C7S2 C1727 C1728 C1729 C1730 SPEC 10u/16V 10u/16V 10u/16V 10u/16V 22u/16V 470u/6.3V 220u/6.3V 470u/6.3V 470u/6.3V 220u/6.3V 10u/16V 10u/16V 470u/6.3V 10u/16V 10u/16V 470u/6.3V 10u/16V 470u/10V 4.7u/50V 47u/16V 10uF/16V 10uF/16V 10uF/16V 10uF/16V 220u/6.3V 10u/16V 10uF/10V(T) 10uF/10V(T) 22uF/10V(T) 22uF/10V(T) POWER ON PB VOLTAGE(+) VOLTAGE(-) VOLTAGE(+) VOLTAGE(-) REMARKS 6.880V 6.880V 1.410V 1.400V 2.370V 2.440V 2.450V 2.460V 1.860V 2.440V 6.330V 6.340V 3.300V 6.340V 6.340V 1.870V 1.670V 4.790V 34.700V 5.110V .550V 1.290V .025V .057V 4.770V 4.770V 3.15 3.15 1.76 3.15 .000V .000V .430V .430V .000V .011V .011V .011V 1.760V 2.340V 4.900V 5.000V 3.200V .009V .009V 1.480V .007V .009V .009V .009V .640V .024V .000V .000V .005V .009V 6.780V 6.760V 1.460V 1.460V 2.330V 2.410V 2.410V 2.420V 2.000V 2.400V 6.240V 6.240V 2.000V 6.250V 6.250V 2.000V 1.680V 4.780V 34.200V 5.080V .528V .650V .048V .046V 4.760V 4.760V 3.15 3.15 1.76 3.15 .000V .000V .500V .500V .000V .011V .010V .010V 1.890V 2.300V 4.700V 4.800V 1.880V .010V .010V 1.610V .007V .008V .009V .009V .580V .640V .000V .000V .048V .009V 0.00 0.00 0.00 0.00
PART : SYSTEM
C502 C507 C515 C521 C523 C524 C533 C534 C542 C544 C546 C547 C554 C555 C556 C691 C693 C203 C204 C207 C210 C213 C215 C301 C303 C305 C308 C309 C310 C314 C317 C319 C327 C328 C329 C331 C337 C339 C340 C343 C350 C353 C355 C358 C359 C361 C364 C366 C375 C401 C402 47uF/50V 47uF/25V 4.7uF/50V 47uF/6.3V 0.047uF/6.3V 470uF/6.3V 1000uF/6.3V 10uF/16V 47uF/6.3V 1uF/50V 33uF/16V 10uF/16V 22uF/16V 22uF/16V 100uF/16V 47uF/6.3V 47uF/6.3V 1.0u/50V 1.0u/50V 0.47u/50V 0.47u/50V 2.2u/50V 47u/16V 47u/6.3V 0.33u/50V 4.7u/50V 4.7u/50V 22u/16V 22u/16V 47u/16V 10u/16V 10u/16V 2.2u/50V 47u/6.3V 1.0u/50V 1.0u/50V 0.1u/50V 3.3u/50V 10u/16V 47u/6.3V 47u/6.3V 3.3u/50V 2.2u/50V 1.0u/50V 4.7u/50V 1.0u/50V 0.33u/50V 47u/6.3V 1u/16V 47u/6.3V 47u/6.3V 14.170V 14.180V 4.120V 5.160V 5.090V 5.090V 4.970V 4.800V 5.090V 2.790V 2.800V 4.870V 2.560V 2.560V 2.560V 3.270V 5.100V 3.55 0.41 2.88 1.67 2.28 4.72 4.98 0.36 2.49 2.23 2.52 2.58 0.14 2.13 2.83 2.06 4.95 2.81 2.80 2.39 1.49 3.37 4.91 4.92 2.90 2.87 0.97 2.65 2.81 4.63 4.86 2.77 3.21 1.79 -.035V -.035V .000V .008V .000V .000V .000V .008V .000V 2.370V 1.690V .000V .000V 2.560V .000V .000V .000V 13.730V 13.740V .120V 5.090V 5.040V 5.050V 4.730V 4.740V 5.030V 2.980V 3.020V 4.850V 2.550V 2.550V 2.550V 3.270V 5.070V 3.55 3.72 1.77 2.40 1.94 4.69 4.94 0.37 2.49 2.56 2.52 2.58 0.16 2.11 2.84 1.90 4.92 2.81 2.69 2.31 1.46 3.01 4.88 4.89 3.18 3.18 0.96 2.81 2.65 4.61 4.85 2.80 3.17 1.79 -.013V -.013V .000V .000V .000V .000V .000V .000V .000V 2.470V 1.910V .000V .000V 2.550V .000V .000V .000V 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.02 0.02 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2.18 1.84 0.00 2.10 0.00 0.00 0.00 0.00 0.00 0.51 0.00 0.00 0.00 0.96 0.00 0.00
DAC DAC
PART : HI-FI/F.JACK/AMP
PART : TUNER & VPS
PART : AVCP
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.02 0.02 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2.26 2.09 0.00 2.09 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.96 0.00 0.00
S Model S Model
PART : HDMI
DAC related DAC related 0.00 0.00 0.00 0.00
CE
(INPUT : 230V)
SPEC REC P/OFF VOLTAGE(+) VOLTAGE(-) VOLTAGE(+) VOLTAGE(-) REMARKS
LOCA. NO.
PART : POWER
C103 C109 C122 C123 C124 C126 C127 C128 C132 C133 C137 C152 C154 C155 C156 68u/450 33u/35 1000u/25 2200u/16 1000u/25 47u/50 2200u/16 1000u/16 470u/25 1000u/10 1000u/10 220u/6.3 220u/6.3 100u/16 100u/16 284.00 17.00 13.74 5.25 14.04 34.30 3.74 5.71 13.74 5.20 3.70 3.26 2.43 11.92 4.97 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 289.00 17.00 13.64 5.27 16.41 38.60 5.47 7.03 16.22 5.26 5.48 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 LGE Internal Use Only
W/ W/ W/ W/
Karaoke Karaoke Karaoke Karaoke
PART : JACK
.000V .000V .007V .007V 6.840V 5.850V
PART : AV DECODER
3-59
3-60
PRINTED CIRCUIT BOARD DIAGRAMS

1. VCR P.C.BOARD
(TOP VIEW)
3-61
3-62
VCR P.C.BOARD
(BOTTOM VIEW)
3-63
3-64
2. SMPS P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)
3. KARAOKE P.C.BOARD (KARAOKE MODEL ONLY)

3-65
3-66
4. KEY P.C.BOARD
4-1. 8 TOOL
4-2. 9 TOOL
3-67
3-68
MEMO
MEMO
3-69
3-70
VDR PART
VDR ELECTRICAL TROUBLESHOOTING GUIDE
1. NO COMPONENT VIDEO SIGNAL WHEN PLAYING DISC
Component : No Y Signal YES Component : No Pb Signal YES Component : No Pr Signal YES Check the YES Comp-mute H signal. (Q909, Q913, Q914) NO NO NO NO Replace Q909, Q913, Q914
R905
YES
R904
YES
R903
IC901 - Pin19 Check input NO
YES
IC901 Pin21 Check input NO
YES
IC901 Pin22 Check input NO
YES
IC901 Pins24, 25, 26. signal check. YES Check Connection of the Connector (PVM02)
Check the PVM02 Pin44
YES
YES
YES
YES
Check the PVM02 Pin42. L1313 Check Signal in DVD Board NO
YES
Repalce PMV01, PVM02
Check IC1101 Power and Other Circuits
3-71

2. NO COMPOSITE/S-VIDEO SIGNAL WHEN PLAYING DISC
COMPOSITE : No Signal YES S-VIDEO : No Y Signal YES S-VIDEO : No C Signal YES
R911
YES
L913
YES
L912
NO
NO
NO
IC901 Pins36, 39 No Signal YES
YES
IC901 Pin15 Check input
YES
YES
YES
NO
NO
NO
IC901 Replace
C938
C940
C939
NO
NO
NO
Check Connection of the PMV01, PVM02
YES
Check TP1 on DVD Board. NO
Check TP3 and TP5 on DVD Board.
IC901 Pins29(C), 27(Y). Signal Check
NO
NO
IC901 Replace
3-72

3. NO TV, EXTERNAL INPUT VIDEO SIGNAL
No : TV signal YES TU701 Pins1-19 Check signal And circuit YES Check Sihnal 2C901 Pin7(Input), Pin42(Output) YES No : AV1 signal YES IC901 Pin1 YES IC901 Pin42 Check output YES NO No : AV2 signal YES IC901 Pin4 YES NO AV3 YES IC301 Pin17
IC301 Pin15 (Input) YES
IC301 Pin29 Check (Output) YES Q310 Collector Sgnal, Power 12V YES Check Signal of the IC401 Pin29 NO IC401 Pin51 : HIGH/ RST_VDEC YES Check the I2C Signal(SDA/ SCL) of the 2C401 Pins44, 45 YES YES Check IC401 Pin72 (VI_CLK) YES Check IC401 Pins57, 58,... (VI_D0~VI_D7) YES <When playing DISC, no COMPONENT, COMPOSIT/S-VIDEO Signal> Check NO Check X401 Clock Oscillated. NO Replace X401 X-TAL NO
NO
Check IC1101 (Power and other Circuits)
NO
Check IC401 Power and other Circuits.
3-73

4. WHEN PLAYING DISC, NO AUDIO OUTPUT (IN VCR BOARD)
When playing disc, no audio output (In vcr board)
IC402 Pins14, 15 (Audio_ out R/L) : Is there a Signal? YES
NO
Check IC402 Pins2~4 (SPI) : Pins5~8(I2S) : Pin10(reset) : Pin7, 8(I2C): YES
NO
Check Q403, Q404, Q901~904 Q906, Q907, Q911, Q912
NO
IC402 Pins1, 16(Z_mute H): IC501 Pin58(A_mute H): IC501 Pin56 (D_mute H):
Check IC402 Pin11 (Vcc) YES
YES
Replace IC402
IC901 Pins37, 38 : Is there a Signal? YES L905, L906 : Is there a Signal? YES Check Cable connection & TV Audio mute
NO
Check IC901 Pins11, 12 Check IC901 Power and Other Circuit.
Check IC1101 AR1105 (AO_DO, AO_MCLK, AO_SCLK, AO_FSYNC) : . YES Check PMI01, PVM02 PMI01 : Pins22, 23, 24, 26 PVM02 : Pins25, 27, 28, 29
NO
IC1101 Defect
NO
Replace PMI01, PVM02
3-74

5. NO OPTICAL/DIGITAL OUTPUT
No Optical/Digital Output
R1105 :
NO
Check IC1101 Power and Other Circuit
NO
IC1101 Defect
YES
Check PMI01 Pin25 (SPDIF)
Check R923 : YES
NO
Check PCB Pattern between PVM02 Pin26 and R923
Check Vcc(T5.0V) of the JK902 YES
Check L920 :
Check JK902 & JK901 Cable Connection
3-75

6. SYSTEM CIRCUIT PART (DISPLAY HELLOW ON THE WINDOW)
SYSTEM CIRCUIT PART (Display HELLOW on the Window) YES Check Powers on DVD L1105 --> 1.25V L1141 --> 2.5V L1104 --> 3.3V L1110 --> 5V
NO
Check PMS01 Pin2,3 --> 1.25V Pin4 --> 2.5V Pin5, 6 --> 3.3V Pin9 --> 5V YES
NO
Check SMPS Circuit
YES Check PCB Pattern between L1105, L1141, L1104, L1110 and PMS01 Check IC1301 Pin11, 12, 26, 28 Pin11 --> Flash_WE Pin12 --> SYS_RST Pin26 --> Flash_CS Pin28 --> Flash_OE
NO
Check X-tal X1101 : 13.5MHz YES Check R1303 : E5_RST --> H YES
NO
Replace X1101
NO
Check IC501 Pin10 is H on VCR Board? YES
NO
Check IC501 Circuit on VCR
Check PCB Pattern between L1105, L1141, L1104, L1110 and PMS01 Check SDRAM_CLK : About 162MHz --> Yes About 80MHz --> NO YES Check IC1302(Pin2~23) BA Signal and Pin25(E5_ALE) YES Check IC1301 Pin29~45 HD Signal NO Replace IC1301 NO NO
YES
Replace IC1302
Check IC1201 Pin45, 46. (SDRAM_CLK) The Frequency is about 162MHz? YES Check the Loader Part
NO
Replace IC1101
3-76
WAVEFORMS
1. SYSTEM BLOCK
1
Frequency=13.5MHz
1
Main Clock
Frequency=162MHz
2
Pins45, 46
DDR RAM Clock
3-77
DDR Bank Address
4 5 6 5 4 3
Pins26, 27 Pin21 Pin22
Pin23
DDR RAS & CAS
DDR Write Enable
3-78
2. DV BLOCK (TPA, TPB)
4 2
3 1
1 2
3 4
3-79
3. USB BLOCK (D)

1
1 2
3-80
BLOCK DIAGRAMS
1. VDR SET TOTAL BLOCK DIAGRAM
AV1_IN V_CVBS 3 2 R/G/ B A_R/L
AV2 _ IN SW_V_C VBS IN _ R/G /B Y/C Y/C YPbPr / RGB Coaxial Optical TU_AV_in SIF HDMI _ CEC TX_SIGNAL DSCL/D SDA 2 3
SCART 1
ONT JACK CK BOARD OARD FRONT AV3_IN

2
V3_IN A3_IN
3 2
SCART 2
VCR BOARD
DV USB
4 3 TP USB VCC,PO/M O
S_Jack YPbPr COAXIAL OPTICAL TUNER HDMI
REAR JAC RE ACK

4 TP(1395 Signal) 3 USB Signal 8 Vi _ D[0 :7] VDEC _ RST VCEC IRQ VI _ CLK DVD IR E5_ CVBS E5_ Y/ Pb/PrRGB
MIC_DET MIC_IN 2
AO _ I 2S (Audio)
AI _ I2S (Audio)
VO _ D[ 0:7]
UART(TX/ RX)
I2C ( SCL/SDA)
DVD_reset
HDMI CEC
E5_ Y/ C 2
VO _ CLK
HDMI _ RST HDMI IRQ
IEC958
SPI 4
KARAOKE BOARD
DVD
DVD RW DRIVE
ATA_RESET ATA_address[4:0] ATA_data[ 15:0] DIOR / DIOW / DMAACK ATA_INT / IORDY / DMAR Q
HDMI_ CEC HDMI _ IRQ HDMI _ SCL SDA
HDMI BOARD
3-81
3-82
2. VDR MAIN H/W BLOCK DIAGRAM
U-COM
13.5MHz AUDIO DAC (PCM1780)
DVD_RESET SPI_CS0 SPI_MISO SPI_MOSI SPI_CLK CLKI CLKO AO_D0 AO_MCLK AO_SCLK AO_FSYNC SPI_CS1
UART2_TX UART2_RX
S/W Debug Port
40
DDR Interface
DDR SDRAM 32M x 16 x 162MHz DDR SDRAM 32M x 16 x 162MHz
40
BA[1:5,22] HD[0:15] ATAPI_DATA[0:15] ATAPI_CONTROL

16 12
Flash Memory Latch DSP(MN103SC7G) <FrontEnd>
DECORDER (SAA7138)
8
AI_FSYN AI_SCLK AI_MCLK AI_DO VI_CLK VI_D[2:9] /VDEC_RST /VDEC_IRQ SCL SDA
BIO_PHY_DATA [0:7] BIO_PHY_CONTROL
8 7
PHY(TSB41AB)
1394 DV Input USB Input

3
USB_0 Interface CVBS_OUT Y/C_OUT Y/Pb/Pr_OUT DVD_IR JTAG Interface

5
Protect Circuit CVBS Output S-VIDEO Output COPONENT Output IR Output
HDMI
8
/HDMI_RST /HDMI_IRQ VO_CLK VO_D[0:7] AO_IEC958
2 3
Optical Audio Output
DMN8603
3-83
DVD
3-84
VCR
3. DVD POWER BLOCK DIAGRAM
2.5V PMS01
2 3 4 5 6 8 9
IC1101 DMN8603 1.25V

VDD_CORE AVDD33_DACD AVDD33_DAC AVDD33_USB VDD33_IO AVDD33_VIDPLL AVDD33_DCXO AVDD33_VREF BIAS_5V VDD_DRAM SDRAM_VREF
E5_1V25
3V3D
3.3V +1.2VD
LIC201 MN103SC7G VDD 1.2V
VDD VPPEX DRAMVDD AVDD_TX AVDD_RX AVDD VDD VHALF
+3.3V
+5V
E5_1V25 2.5V 3V3D +3.3V 1.8V E5_5VD +5V 5VD +12V
3.3V
LIC601 AP1122EA
3.3V
5V 2.5V
5V
10
PMH01
1 2 25 26 28 29 30
5VD 3V3D 1.8V
IC1203 G2995F1UF
1.25V VTT VREF
1.25V
E5 _5VD
3.3V 5V
LIC101 AN22117A
VCC VCC VHALF SVREF STMD STMDN HDVREF CORF
IC1201,1202 HYB25D512160CE IC1601 TSB41AB1PHP

DVDD AVDD PLLVDD
VHALF
V33PHY
HDVREF
LPM101
20 26 44
+5V
+12V
VHALF
LIC301 BD7776
VC DVCC AVM VCC LDVM SLVM SPVM
IC1301 MX29LV320CTTC IC1302 74LV16373ADGG
VHALF
5V 12V
3-85
3-86
4. AUDIO IN/OUT BLOCK DIAGRAM
Analog og Circui t
SAA7138
C421 SIF R853 33
DMN8603 SSIF PROCESSOR

45 44 CE AR1106 100 99 AI_DO AI_SCLK AI_FSYNC AI_MCLKI AR1105 AO_DO AO_SCLK AO_FSYNC AO_MCLKO R670 R1105 AO_IEC958 SCL, SDA IDC_CLK/DAT
TU_A_L_OUT TU_A_R_O UT R854 C439 VCR_A_L_IN VCR_A_R_IN C441
106 107
121 120
AUDI AUDIO ADC
98 95
C853 DVD_A_L_OUT DVD_A_R_OUT Z_MUTE_L Z_MUTE_R Q404 Q403 C855 15 14 1 16
AUDI AUDIO DAC PCM1780 PCM178
7 8 5
HDMI BOARD BO ARD

IEC958 MIC_IN_L MIC_IN_R MIC_DET
DVD BOARD OARD

MIC_IN_L MIC_IN_R MIC_DET
VCR BOARD
KARAOKE BOARD BO ARD
3-87
3-88
5. VIDEO IN/OUT BLOCK DIAGRAM
VCR BOARD
19 27 33 41 25 39 49 17
SAA7138
/VDEC_IRQ R1550 63
DMN8603
AR1701 VO_D[3 :0] GPIO2 AR1702 AR1703 AR1704 R1701 VO_CLK VI_D[9 :6] VI_D[5 :2] RR1501 VI_CLK R1520 DAC1 DAC2 DAC3 DAC4 DAC5 DAC6 VO_D[7 :4] IDC_CLK/DAT VO_D[11 :8] VO_D[15 :12] VI_D[7 :4] 97 96 95 94
SUPER_Y SUPER_C MIXED_V_O UT
L1515 L1516 L1517 L1514 L1520 L1519 L1518 L1521
MIXER MI XER
CE
59 60 SCL, SDA R1458 64
GPIO5
HDMI BOARD BO ARD
VCR_V_IN R_IN G_IN B_IN RGB_SYNC
VI VIDEO DECODER
VI_D[3 :0] RR1502 93 88 87 86 VI_CLK 108
E5_DVD_V _OUT E5_Y_OUT E5_C_OUT E5_G/Y_OUT E5_B/P b_OUT E5_R/Pr_OUT
L1308 L1309 L1310 L1311 L1312 L1313
3-89
3-90
6. DV1394, USB BLOCK DIAGRAM
TP_ATP_A+ TP_BTP_B+ UBS_BDPO UBS_BDMO UBS_VCC
TP_A1TP_A1+ TP_B1TP_B1+ UBS_BDPO UBS_BDMO UBS_VCC
TP_A1TP_A1+ TP_B1TP_B1+ UBS_BDPO UBS_BDMO
IC1803 1803 (TPS2051A) (TPS2051A
USB_PO_O USB_CO_O
VCR R
DVD
3-91
3-92
CIRCUIT DIAGRAMS
1. MPEG CIRCUIT DIAGRAM
3-93
3-94
2. DDR, LATCH, FLASH, RESET CIRCUIT DIAGRAM
3-95
3-96
3. DV1394, INTERFACE CON CIRCUIT DIAGRAM
3-97
3-98
4. RF IC, MOTOR DRIVE IC CIRCUIT DIAGRAM
3-99
3-100
5. DSP CIRCUIT DIAGRAM
3-101
3-102
CIRCUIT VOLTAGE CHART

POWER ON LOCA. NO. SPEC VOLTAGE(+) VOLTAGE(-) PB VOLTAGE(+) VOLTAGE(-) REMARKS
CAPACITOR
Tantal Cap
C1114 C1121 C1128 C1208 C1217 C1226 C1227 C1706 C1147 C1705 LC414 LC751 10uF/16V 20% 22uF/10V 20% 22uF/10V 20% 22uF/10V 20% 22uF/10V 20% 22uF/10V 20% 22uF/10V 20% 22uF/10V 20% 220uF/6.3V 20% 220uF/6.3V 20% 100uF/16V 20% 100uF/16V 20% 3.168V 1.210V 2.388V 2.391V 2.390V 1.195V 1.195V 1.809V 3.168V 4.925V 12.160V 3.152V .018V .018V .018V .018V .018V .018V .018V .018V 3.156V 1.209V 2.367V 2.371V 2.371V 1.187V 1.186V 1.809V 3.160V 4.874V 12.121V 3.145V .020V .020V .020V .020V .020V .020V .020V .020V .020V .020V .020V .020V
AL Cap
.018V .018V .018V .018V
3-103
3-104
PRINTED CIRCUIT BOARD DIAGRAMS

1. VDR & LOADER P.C.BOARD
3-105
3-106
MEMO
MEMO
3-107
3-108
SECTION 4 MECHANISM OF VCR PART(D-37)

CONTENTS
DECK MECHANISM PARTS LOCATIONS
Top View...................................................4-2 Bottom View ............................................4-2
DECK MECHANISM ADJUSTMENT

Fixtures and tools for service..............4-13 1. Mechanism Assembly Mode Check........4-14 2. Previous Preparation for Deck Adjustment .....................................4-15 3. Torque Measuring ...................................4-15 4. Guide Roller Height Adjustment..............4-16 4-1. Prior Adjustment ..............................4-16 4-2. Fine Adjustment ...............................4-16 5. Audio/Control (A/C) Head Adjustment ....4-17 5-1. Prior Adjustment ..............................4-17 5-2. Tape Path Check between Pinch Roller and Take-up Guide................4-18 5-3. Fine Adjustment (Azimuth Adjustment).......................4-18 6. X-distance Adjustment ............................4-18 7. Adjustment after Drum Assembly (Video Heads) .........................................4-19 8. Check of Traveling Device after Deck Assembly.................................................4-19 8-1. Audio, RF Normalization Time (Locking Time) Check in Play after CUE or REV ............................4-19 8-2. Check of Tape Curl and Jam Status.......................................4-19
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

1. Disassembly of Drum assembly ...............4-3 2. Disassembly of Plate top disassembly .....4-5 3. Holder Assembly CST...............................4-5 4. Disassembly of Gear Assembly Rack F/L....................................................4-5 5. Opener Door .............................................4-5 6. Arm Assembly F/L.....................................4-5 7. Lever Assembly S/W.................................4-5 8. Motor Assembly L/D..................................4-6 9. Gear Wheel...............................................4-6 10. Arm Assembly Cleaner .............................4-6 11. Head F/E...................................................4-6 12. Base Assembly A/C Head.........................4-6 13. Brake Assembly T .....................................4-7 14. Arm Assembly Tension..............................4-7 15. Reel S / Reel T .........................................4-7 16. Base Assembly P4 ....................................4-8 17. Opener Lid ................................................4-8 18. Arm Assembly Pinch .................................4-8 19. Arm T/up ...................................................4-8 20. Supporter, Capstan ...................................4-9 21. Belt Capstan/Motor Capstan.....................4-9 22. Lever F/R ..................................................4-9 23. Clutch Assembly D37................................4-9 24. Gear Drive/Gear Cam .............................4-10 25. Gear Sector.............................................4-10 26. Brake Assembly Capstan........................4-10 27. Plate Slider..............................................4-10 28. Lever Tension..........................................4-10 29. Lever Spring............................................4-10 30. Lever Brake.............................................4-10 31. Gear Assembly P2/Gear Assembly P3 ...4-11 32. Base Assembly P2/Base Assembly P3 ...4-11 33. Base Loading ..........................................4-11 34. Base Tension ..........................................4-12 35. Arm Assembly Idler Jog ..........................4-12
PROTECTION, MAINTENANCE AND CHECK OF VIDEO FUNCTION

1. 2. 3. 4. 5. Checking Points before Repair ...............4-20 Essential Check and Repair ...................4-21 Regular Check and Repair .....................4-21 Tools for Check and Repair ....................4-21 Maintenance Process .............................4-21 5-1. Removal of Foreign Materials..........4-21 5-2. Grease Application...........................4-22
TROUBLESHOOTING GUIDE
1. Deck Mechanism ....................................4-24 2. Front Loading Mechanism ......................4-27
EXPLODED VIEWS
1. Front Loading Mechanism Section .........4-29 2. Moving Mechanism Section(1)................4-30 3. Moving Mechanism Section(2)................4-31
4-1
DECK MECHANISM PARTS LOCATIONS

Top View
Procedure
Starting No.
Part
Fixing Type
Ref. Posi Draw- tion ings
2 2,3 2,3,4 2,3,4,5

2 4 3 6 5 10 8 12 11 1 33 14 15 18 16 17 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
2,3 2,3 2,3,13,14
17 17 17,18
13 7 35 15
21, 22
Bottom View
20 32 31 31 32 21 24 23 22 30 26 25 34 28 27 29
21 24
21 21,22,23, 24,2526 21,22,23, 24,2526,27 21,22,23, 24,2526,27 21,22,23, 24,2526,27 25 2, 3, 14, 25, 31 25, 31 2,3,14
3 screws 2 hooks 6 chasses 1 hook Chassis Hole Chassis Hole Chassis Hole, 1 hook Motor Assembly L/D 1 screw Gear Wheel 2 hooks Arm Assembly Cleaner Chassis Embossing Head F/E Chassis Embossing Base Assembly A/C Head 1 screw Brake Assembly T 1 hook Arm Assembly Tension 1 hook Reel S / Reel T Shaft Base Assembly P4 Chassis Embossing Opener Lid Chassis Embossing Arm Assembly Pinch Shaft Arm T/up 1 hook Supporter, capstan Chassis Hole Belt Capstan/Motor Capstan 3 screws Lever F/R Locking Tab Clutch Assembly D37 Washer Gear Drive/Gear Cam Washer/Hook Gear Sector Hook Brake Assembly Capstan Chassis Hole Plate Slider Chassis Guide 1 Hook 1 Hook 1 Hook Bass 6 Chasses 3 Hooks Chassis Embossing Locking Tab
Drum Assembly Plate Top Holder Assembly CST Gear Assembly Rack F/L Opener Door Arm Assembly F/L Lever Assembly S/W
A-1 A-2 A-2 A-2 A-2 A-2 A-2 A-3 A-3 A-3 A-3 A-3 A-4 A-4 A-4 A-5 A-5 A-5 A-5 A-6 A-6 A-6 A-6 A-7 A-7 A-7 A-7 A7 A-7 A-7 A-8 A-8 A-8 A-9 A-9
T T T T T T T T T T T T T T T T T T T B B B B B B B B B B B B B B T T
28 Lever Tension 29 Lever Spring 30 Lever Brake 31 Gear Assembly P2/ Gear Assembly P3 32 Base Assembly P2 /Base Assembly P3 33 Base Loading 34 Base Tension 35 Arm Assembly Idler Jog
T:Top, B:Bottom
NOTE : When reassembling, perform the procedure in the reverse order.

(1) When reassembling, confirm Mechanism and Mode Switch Alignment Position (2) When disassembling, the Parts in the "Starting No." column should be removed first."
4-2
Drum Assembly
Flat Cable
(S1) (S1) (S1) Cap, FPC H2 H1
Holder FPC
Fig. A-1
Cautions in assembly of FPC
1. Disassembly of Drum Assembly (Figure A-1)

1) Separate the flat cable from the Drum FPC and the Capstan Motor. 2) Release 3 screws (S1) on the bottom side of the chassis, and separate the drum assembly. 3) Release the hooks (H1, H2) and separate both the holder FPC and the Cap FPC (disassemble if necessary).
Holder FPC Cap FPC
Drum FPC
Assembly shape seen in the reverse direction
4-3
Plate Top
(Fig. A-2-1)
(B')
(C)
(B)
Holder Assembly CST
(Fig. A-2-2)
(E) Arm Assembly F/L
(Fig. A-2-5)
Lever Assembly S/W (H4)
(Fig. A-2-6)
(E)
Opener Door
(Fig. A-2-4)
(H3)
Gear Assembly Rack F/L
(A)
(Fig. A-2-3)
(B)
Fig. A-2
4-4

2. Disassembly of Plate Top (Fig. A-2-1)
1) Separate the right part while leaning back the (B) part of the plate top toward the arrow direction. 2) Separate the left part while leaning back the (B) part of the plate top toward the arrow direction. (Tool used: Tool such as (-) driver, auger, etc with pointed or flat end)
4. Disassembly of Gear Assembly Rack F/L (Fig. A-2-3)

1) Separate the hook (H3) while bending hook (3) after moving the gear assembly rack F/L toward the arrow (A) direction. 2) Separate the gear assembly rack F/L toward the arrow (B) direction.
CAUTIONS
Assemble while pressing the (C), (C) part after positioning them as in drawing.
CAUTIONS
For re-assembly, mate the gear part of gear assembly rack F/L to the gear drive.
Gear Rack F/L
(C') (C) (B') (B)
Gear Drive
5. Opener Door (Fig. A-2-4) 3. Holder Assembly CST (Fig. A-2-2)

1) First, separate the left part from the groove on the (D) part of chassis while moving the holder assembly CST toward the arrow direction.
Holder Assembly CST (D) Chassis
1) Separate the opener door from the guide hole of chassis while turning it clockwise.
6. Arm Assembly F/L (Fig. A-2-5)

1) First, separate the left part of the arm assembly F/L from the groove of chassis while pushing the arm assembly F/L toward the arrow direction. 2) Separate the right part from the groove of chassis.
7. Lever Assembly S/W (Fig. A-2-6)

1) Separate the lever assembly S/W while pushing it toward the arrow direction after removing the hook (4) on the left side of chassis.
Chassis
2) Separate the right part from each groove of chassis.
CAUTIONS
Assemble by inserting the left part after inserting the (E) part of the holder assembly CST into the groove on the (E) part of chassis.
(H4)
4-5
Arm Assembly Cleaner
(Fig. A-3-3)
(A) (H5) Gear Wheel
(Fig. A-3-2)
Base Assembly A/C Head
(Fig. A-3-5)
(A)
(S5)
Motor Assembly L/D
(Fig. A-3-1)
Head F/E
(C1)
(Fig. A-3-4)
(S4)
Fig. A-3
8. Motor Assembly L/D (Fig. A-3-1)

1) Take the connector (C1) connected to the Capstan motor PCB out. 2) Remove the screw (S4) from the chassis and lift motor up.
10. Arm Assembly Cleaner (Fig. A-3-3)

1) Separate the (A) part of Fig. A-3-1 from the embossing of chassis, and hold it up while turning it counter-clockwise.
11. Head F/E (Fig. A-3-4)

1) Separate the (A) part of the head F/E from the embossing of chassis, and hold it up while turning it counterclockwise.
9. Gear Wheel (Fig. A-3-2)

1) Release the hook (H5) of the gear wheel and lift it upward.
12. Base Assembly A/C Head (Fig. A-3-5)

1) Release a screw (S5) and disassemble while holding it up.
4-6
Arm Assembly Tension
(Fig. A-4-2)
(H7)
Reel T
(Fig. A-4-3)
Reel S Spring Tension
(Fig. A-4-3)
Spring Tension Brake Assembly T
(Fig. A-4-1)
(H8)
(H6)
Fig. A-4
13. Brake Assembly T (Fig. A-4-1)

1) Release the spring tension from the lever spring hook (H6). 2) Disassemble the brake assembly T while lifting it upward.
15. Reel S/Reel T (Fig. A-4-3)

1) Disassemble the reel S/ reel T while lifting it up (comparison between Reel S and Reel T)
14. Arm Assembly Tension (Fig. A-4-2)

1) Release the spring tension (H7) from the arm assembly tension. 2) After releasing the hook (H8) of the base tension, separate it while lifting it up.
Reel S
Reel T
CAUTIONS
Spring used for both brake assembly T and arm assembly tension is used (2EA used).
4-7

Opener Lid
(Fig. A-5-2)
(B) Arm Assembly Pinch
(Fig. A-5-3)
(C)
Base Assembly P4
(C)
(Fig. A-5-1)
(H9)
(A)
Arm T/up
(Fig. A-5-4)
Chassis
Fig. A-5
16. Base Assembly P4 (Fig. A-5-1)

1) Release the (A) part of the base assembly P4 from the embossing of chassis. 2) Hold the base assembly P4 up while turning it counterclockwise.
18. Arm Assembly Pinch (Fig. A-5-3)

1) Lift the arm assembly pinch up.
19. Arm T/up (Fig. A-5-4)

1) Turn the arm T/up to release the anchor jaw (H9) part of chassis and then lift it upward.
17. Opener Lid (Fig. A-5-2)

1) Release the (B) part of the opener lid from the embossing of chassis. 2) Disassemble the opener lid upward while turning it counter-clockwise.
CAUTIONS
For the assembly, check the (C) part of the arm assembly pinch is assembled as in drawing. - REVERSE THE MECHANISM.
4-8
Suppoter Capstan
(Fig. A-6-1)
Belt Capstan
(Fig. A-6-2)
Motor Capstan
(Fig. A-6-3)
Washer(W1)
Clutch Assembly D37 (L1)
(Fig. A-6-5)
(L1)
Lever F/R
(Fig. A-6-4)
Chassis
(S6)
Fig. A-6
20. Supporter, Capstan (Fig. A-6-1)

1) Turn the supporter and Capstan by 90 deg. clockwise with a driver, for disassembly.
22. Lever F/R (Fig. A-6-4)

1) Release the locking tab (L1) and then disassemble it upward.
21. Belt Capstan (Fig. A-6-2) / Motor Capstan (Fig. A-6-3)

1) Separate the belt Capstan. 2) Undo 3 screws (S6) on the bottom side of chassis and disassemble it upward.
23. Clutch Assembly D37 (Fig. A-6-5)

1) Remove the washer (W1) and then disassemble it upward.
4-9
(H10)
(H11) Gear Cam Gear Sector
(Fig. A-7-2)
(W2) Washer (W2)
(Fig. A-7-3)
Gear Cam Hole(B) Gear Drive Gear Drive Hole(A)
Brake Assembly Capstan (L2)
(Fig. A-7-4)
Plate Slider
(Fig. A-7-1)
(Fig. A-7-5)
Lever Tension
(Fig. A-7-6)
Lever Brack
(Fig. A-7-8)
(B)
Lever spring
(Fig. A-7-7)
Base Loading
Gear Cam Hole(C)
(A)
Chassis
Fig. A-7
24. Gear Drive (Fig. A-7-1)/ Gear Cam (Fig. A-7-2)

1) Remove the washer (W2) and then disassemble the gear drive. 2) Release the hook (H10) of the gear cam and then disassemble it upward.
1) Release the locking tab (L2) on the bottom side of the plate slider and then disassemble it upward.
27. Plate Slider (Fig. A-7-5)

1) Disassemble the plate slider while lifting it up.
28. Lever Tension (Fig. A-7-6)

1) Release the lever tension from the guide (A) of chassis while turning it counter-clockwise. 2) Disassemble the lever tension while lifting it up.
CAUTIONS
For the assembly, adjust both the gear drive hole (A) and the gear cam hole (B) straightly and then line up the gear cam hole (C) to the chassis hole.
29. Lever Spring (Fig. A-7-7)

1) Release the (B) part of the lever spring from the guide (A) of chassis while turning it counter-clockwise. 2) Disassemble the lever tension while lifting it up.
25. Gear Sector (Fig. A-7-3)

1) Release the hook (H11) of the gear sector and then lift the gear sector upward.
26. Brake Assembly Capstan (Fig. A-7-4)

30. Lever Brake (Fig. A-7-8)

1) Disassemble the lever brake while lifting it up.
4-10

Gear assembly P2 Hole Gear assembly P3 Hole
Gear Assembly P3
(Fig. A-8-2)
Gear Assembly P2
(Fig. A-8-1)
(H12) Lever Tension Boss Plate slider Hole(B) (H14) Base Loading (H13)
(Fig. A-8-5)
(B) (A)
Chassis
Base Assembly P3
(Fig. A-8-4)
Base Assembly P2
Fig. A-8
(Fig. A-8-3)
31. Gear Assembly P2 (Fig. A-8-1)/ Gear Assembly P3 (Fig. A-8-2)

1) Lift the gear assembly P2 upward. 2) Lift the gear assembly P3 upward.
32. Base Assembly P2 (Fig. A-8-3)/ Base Assembly P3 (Fig. A-8-4)

1) Disassemble the base assembly P2 downward while moving it toward the arrow (A) direction along with the guide hole of chassis. 2) Disassemble the base assembly P2 downward while moving it toward the arrow (B) direction along with the guide hole of chassis.
CAUTIONS
For the assembly, check that the holes of both the gear assembly P2 and P3 are adjusted straightly, and then line up the gear section groove (A) to the plate slider hole (B).
33. Base Loading (Fig. A-8-5)

1) Release 3 hooks (H12, 13, 14) of the base loading, and then disassemble them upward. - Reverse the mechanism.
4-11
Base Tension
(Fig. A-9-1)
(A)
Arm Assembly Idler Jog
(Fig. A-9-2)
(B)
(C)
(D)
Chassis
Fig. A-9
34. Base Tension (Fig. A-9-1)

1) Release the (A) part of the base tension from the embossing of chassis. 2) Lift the base tension upward while turning it anticlockwise.
35. Arm assembly Idler Jog (Fig. A-9-2)

1) Push both (B), (C) parts in Fig. A-9-2 toward the arrow direction. 2) Disassemble the arm assembly idler upward.
CAUTIONS
Take care to ensure that the (D) part in the drawing is not hung on chassis in disassembly.
4-12

Fixtures and Tools for Service
1. Cassette Torque Meter SRK-VHT-303(Not SVC part) Part No:D00-D006 2. Alignment tape Part No NTSC:DTN-0001 PAL:DTN-0002 3. Torque gauge 600g.Cm ATG Part No:D00-D002
SR K
-V
HT
-S
300
250 200 150
0 50
VID CAS EO S TOR ETTE Q MET UE VHT ER -303
SR
K
-T K- V HT0 SR 50 100 150
200
300
250
4. Torque gauge adaptor Part No:D09-R001
5. Post height adjusting driver Part No:DTL-0005
6. + Type driver (5)
4-13

1. Mechanism Assembly Mode Check
Purpose of adjustment : To make tools normally operate by positioning tools accurately.
Fixtures and tools used Blank Tape (empty tape) VCR (VCP) status Eject Mode (with cassette withdrawn) Checking Position Mechanism and Mode Switch
1) Turn the VCR on and take the tape out by pressing the eject button. 2) Separate both top cover and plate top, and check both the hole (A) of gear cam and the hole (A) of chassis correspond (Fig. C-2). 3) If it is done as in the paragraph 2): Turn the gear cam as in No.2) after dismantling the motor assembly L/D.
4) Undo the screw fixing the deck and the main frame, and separate the deck assembly. Check both the hole (A) of gear cam and the hole (A) of chassis correspond (Fig. C-1). 5) Check the mode S/W on the main P.C. board locates at a proper position as in (B) of the Fig. (C-1). 6) Connect the deck to the main P.C. board and perform all types of test.
CHECK DIAGRAM
Mode S/W
Gear Cam
(C)
(B)
Gear Drive
BOTTOM VIEW Fig. C-1
Correspondence of the gear cam hole (O) and the gear drive hole (O)
Motor Assembly L/D
Gear Cam (A') (A) Chassis Hole Gear Cam Hole
TOP VIEW Fig. C-2
4-14

2. Previous Preparation for Deck Adjustment
(Preparation to load the VCR (VCP) with cassette tape not inserted) 1) 2) 3) 4) Unplug the power cord. Separate the top cover and the plate assembly top. Plug in power cord. Turn the VCR (VCP) on and load the cassette while pushing the lever stopper of the holder assembly CST backward. In this case, clog both holes on the housing rail part of chassis to prevent detection of the end sensor. If doing so, proceeding to the stop mode is done. In this status, input signals of all modes can be received. However, operation of the Rewind and the Review is impossible since the take-up reel remains at stop status and so cannot detect the reel pulse (however, possible for several seconds).
3. Torque Measuring
Purpose of Measuring: To measure and check the reel torque on the take-up part and the supply part that performs basic operation of the VCR (VCP) for smoothly forwarding the tape. Measure and check followings when the tape is not smoothly wound or the tape velocity is abnormally proceeded:
Fixtures and tools used Torque Gauge (600 g.cm ATG) Torque Gauge Adaptor Cassette Torque Meter SRK-VHT-303 VCR (VCP) status Play (FF) or Review (REW) Mode Measuring method Try to operate the VCR (VCP) per mode with the tape not inserted (See 2. Prior Preparation for Deck Adjustment). Measure after adhering and fixing the torque gauge adaptor to the torque gauge (Fig. C-3-1) Read scale of the supply or take-up part of the cassette torque meter (Fig. C-3-2). Reel Measured Take-Up Reel Supply Reel Take-Up Reel Supply Reel Measuring Value More than 400gcm More than 400gcm 40~100gcm 120~210gcm
Item Fast forward Torque Rewind Torque Review Torque NOTE
Mode Fast Forward Rewind Review
Instruments Torque Gauge Torque Gauge VHT-303 VHT-303
Play Take-Up Torque Play
Adhere the torque gauge adaptor to the torque gauge for measuring the value.
Cassette Torque Meter (SRK-VHT-303)
Torque Gauge (600g.cm ATG)
Torque Gauge
-V
HT
-S
300
SR K
250 200 150
Torque Gauge Adaptor Reel Table
0 50
VID CAS EO S TOR ETTE Q MET UE VHT ER -303
SR
K
-T K- V HT0 SR 50 100 150
200
300
250
Fig. C-3-1
Fig. C-3-2
4-15

4. Guide Roller Height Adjustment
Purpose of adjustment: To ensure that the bottom surface of the tape can travel along with the tape lead line of the lower drum by constantly adjusting and maintaining the height of the tape.
4-1. Prior Adjustment Fixtures and tools used Post Height Adjusting Driver Adjustment Procedure
1) Move the tape and check the bottom surface of the tape travels along with the guide line of the lower drum. 2) If the tape travels toward the lower part of guide line on the lower drum, turn the guide roller height adjusting screw to the left 3) If it travels to the upper part, turn it to the right. 4) Adjust the height of the guide roller to ensure that the tape is guided on the guide line of the lower drum at the inlet/outlet of the drum. (Fig. C-4-1)
VCR (VCP) status Play or Review Mode
Adjustment position The guide roller height adjusting screw on the supply guide roller and the take-up guide roller
ADJUSTMENT DIAGRAM
GUIDE ROLLER HEIGHT ADJUSTMENT SCREW
Fig. C-4-1
4-2. Fine Adjustment Fixtures and tools used Oscilloscope Standard test tape Post height adjusting driver Measuring tools and connection position VCR (VCP) status Adjustment position Guide roller height adjusting screw
CH-1: PB RF Envelope Play the standard test CH-2: NTSC : SW 30Hz tape. PAL : SW 25Hz Waveform Head switching output P2 POST ADJUSTMENT point RF Envelope output point
1) Play the standard test tape after connecting the probe of oscilloscope to the RF envelope output point and the head switching output point. 2) Tracking control (playback): Locate it at the center. (Set the RF output to the maximum value via the tracking control when such adjustment is completed after the drum assembly is replaced.) 3) Height adjusting screw: Flatten the RF waveform. (Fig. C-4-2) 4) Move the tracking control (playback) to the right/left. (Fig. C-4-3) 5) Check that the start and the end of the RF output reduction width are constant.
P3 POST ADJUSTMENT
Fig. C-4-2
Flatten the waveform by lightly turning the guide roller height adjustment screw.
When the tracking control locates at the center.
When turning the tracking control to both sides.
Fig. C-4-2 Connection Diagram

OSCILLOSCOPE
CAUTIONS
There must exist no crumpling and folding of the tape due to excess adjustment or insufficient adjustment.
RF ENVELOPE OUTPUT POINT

CH-1 CH-2
HEAD RF SWITCHING OUTPUT POINT
4-16

5. Audio/Control (A/C) Head Adjustment
Purpose of adjustment : To ensure that audio and control signals can be recorded and played correctly by constantly maintaining distance between tape and head, and tape tension between the P3 post and the P4 post.
5-1. Prior Adjustment (performed only when no audio output appears in play of the standard test tape) Fixtures and tools used Blank Tape (Empty Tape) Driver (+) Type 5 VCR (VCP) status Play the blank tape (empty tape). Adjustment position Tilt adjusting screw (C) Height adjusting screw (B) Azimuth adjusting screw (A)
3) Where the tape bottom is not equal to Fig. C-5-3, Adjust the height by using the height adjusting screw (B) and then readjust it by using the tilt adjusting screw (C).
Adjustment Procedure/Adjustment Diagrams

1) Basically use the A/C head assembly adjusted as in SPEC. 2) Check if there is crumpling and folding of the tape around the A/C head. If it is, Turn and adjust the tilt adjusting screw to ensure that the tape corresponds to the bottom guide of the P4, and recheck the tape path after proceeding play for 4-5 seconds.
CAUTIONS
Always check the height of the A/C head since the most ideal height of the A/C head can be obtained when the bottom part of the tape is away 0.2 ~ 0.25mm from the bottom part of the A/C head.
A/C Head P4
8.3
Tape
Tape 0.2~0.25mm
A/C Head Base Fig. C-5-1

X-Value Adjustment Hole
Fig. C-5-3
Fixed Screw Azimuth Adjustment Screw(A)
Tilt Adjustment Screw(C) Height Adjustment Screw(B)
A/C Head Assembly Fig. C-5-2

4-17

5-2. Tape Path Check between Pinch Roller and Take up Guide (Check in the Rev Mode)
1) Check the tape pass status between the pinch roller and the take-up guide.(Check if there is crumpling of the tape pass and folding of the take-up guide.) (1) When holding of the take-up guide bottom occurs Turn the tilt adjusting screw (C) clockwise and move the tape to ensure there is no crumbling or folding of the tape. (2) When holding of the take-up guide top occurs Turn the tilt adjusting screw (C) counter-clockwise and move the tape to ensure there is no crumbling or folding of the tape. 2) Check if there is folding of the tape at the bottom or top of the take-up guide in cutting-off the REV mode
CAUTIONS
If the RF waveform is changed after adjusting the A/C head, perform fine adjustment to ensure the RF waveform is flattened.
5-3. Fine Adjustment (Azimuth Adjustment) Fixtures and tools used Oscilloscope Standard test tape (only for SP) Driver (+) Type 4 Adjustment Procedure
1) Connect the probe of Oscilloscope to the audio output jack. 2) Ensure that Audio 1KHz, 7KHz output is flattened at the maximization point by adjusting the Azimuth adjusting screw (A).
Connection position Audio Output Jack
VCR (VCP) status Play the standard test Tape, 1KHz, 7KHz.
Adjustment position Azimuth Adjusting Screw (A) Height Adjusting Screw (B)
7KHz
1KHz
A: Maximum
B: Minimum
Fig. C-5-4
6. X-distance Adjustment
Purpose of adjustment: To maintain compatibility with other VCR (VCP).
Fixtures and tools used Oscilloscope Standard test tape (only for SP) Driver (+) Type 4 Connection position VCR (VCP) status Adjustment position
Left Grove of Base A/C
CH-1: PB RF Envelope Play the standard test CH-2: NTSC ; SW 30Hz tape. PAL:SW 25Hz Head switching output point RF Envelope output point
Right
Adjustment Procedure
1) After releasing the auto tracking, lightly turn the fixing screw. Turn the (+) type driver ( 3 ~ 4) on the Xdistance adjusting hole to the right or left. Adjust the RF envelope level to the maximum point and then fix the fixing screws. 2) For the 31mm head, adjust it with the SP tape recorded in the width of 31mm since the head travels on the tape track only for SP with the width of 58mm.
Connection Diagram
X-distance Adjusting Hole Fixing Screw
Azimuth Adjustment Screw(A)
Tilt Adjusting Screw (C) Height Adjusting Screw (B)
Fig. C-6
OSCILLOSCOPE
CH-1
CH-2
4-18

7. Adjustment after Drum Assembly (Video Heads)
Purpose of adjustment : To adjust and stabilize the height change, X-distance change, etc depending on the guide roller after assembling the drum.
Fixtures and tools used Oscilloscope Standard test tape (only for SP) Post Height Adjusting Driver Driver (+) Type 5 Connection position VCR (VCP) status Adjustment position Fine adjustment of guide roller Switching Point Tracking Preset X-distance
CH-1: PB RF Envelope Play the blank tape. CH-2: NTSC : SW 30Hz Play the standard test PAL:SW 25Hz tape. Head switching output point RF Envelope output point
Checking/Adjustment Procedure
1) Play the blank tape (empty tape) and check whether the guide roller crumbles or wrinkles the tape and adjust it if necessary. 2) Check that the RF envelope output waveform is flat, and adjust the height of the guide roller while playing the standard test tape. 3) Adjust the switching point. 4) Check if the RF envelope output is the maximum when the tracking control locates at the center. If not maximum, set up to ensure that RF envelope output becomes the maximum by turning the (+) type driver ( 3 ~ 4) on the base A/C groove.
Connection Diagram
OSCILLOSCOPE
CH-1
CH-2
Waveform
V1/V MAX = 0.7 V1/V MAX = 0.8 V1 RF ENVELOPE OUTPUT
V1
V2
8. Check of Traveling Device after Deck Assembly

8-1. Audio, RF Normalization Time (Locking Time) Check in Play after CUE or REV Fixtures and tools used Oscilloscope 6H 3KHz Color Bar Standard Test tape Stop Watch Checking Procedure
1) Check that the locking time of the RF and Audio waveform has fallen within the measuring standard in conversion of the play mode from the CUE or the REV mode. 2) Perform sections 5 and 6 if it deviates from the standard.
Measuring standard
Connection position
VCR (VCP) status Play the 6H 3KHz Color Bar Standard Test tape.
RF Locking Time: Within CH-1: PB RF Envelope 5 seconds CH-2: Audio output Audio Locking Time: RF Envelope output Within 10 seconds point Audio output jack
8-2. Check of Tape Curl and Jam Status Fixtures and tools used T-160 Tape T-120 Tape Checking Procedure
1) Check that there is no abnormality of traveling post status. 2) There must be no abnormal operation of the counter in
Fixtures and tools used There must be no jam or curl at the first, middle and end position of tape.
Fixtures and tools used Travel the tape at the position of its first and end.
if bottom tape folds. There must be no abnormality of audio signal top tape is damaged. 3) If there is abnormality, perform the adjustment in sections 4 and 5.
4-19

1. Checking Points prior to Repair
Following abnormal phenomena may be repaired by removal of foreign materials and oil supply. Check if oiling is required or cleaning status is required. Determine that necessity of checking and repair.
Phenomena
Checking Points and Cause Pollution of Full-Erase Head
Replacement o
F/E Head
Color beat
S/N, Color Faded
Pollution of Video Head Pollution of Video Head or Tape Transport System Pollution of Audio/Control Head
o
Video Head
Horizontal, Vertical Jitte
o
A/C Head
Fig. C-9-1 TOP VIEW
Poor Sound, Low Sound
No tape wound or tape wound loosely. Pollution of Pinch Roller or FF or REW impossible, Belt Capstan Belt or slow turning Tape loosely wound in REV or Unloading Deterioration of Clutch Assembly D37 Torque Pollution of Drum and Traveling Device
Pinch Roller
Belt Capston
o Fig. C-9-3
Clutch Assembly A37
CAUTIONS
If operation of the position with (O) mark is abnormal even after removing cause, replace it with substitute product since it shows damage or wearing.
Fig. C-9-2 BOTTOM VIEW
* No. (1) ~ (12) shows sequence that the tape moves from the supply reel to the take-up reel.)
(3) F/E Head (6) Base Assembly P3 (7) A/C Head (8) P4 Post (5) Drum Assembly (Video Head) (4) Base Assembly P2 (2) Tension Post (1) Supply Reel (10) Pinch Roller (11) Take-up Guide Post (9) Capstan Shaft (12) Take-up Reel
Fig. C-9-3 Tape Transport System

4-20

2. Essential Check and Repair
Recording density of the video is far higher than the audio. Therefore video parts are very precise so as to allow only error of 1/1000mm or so in order to maintain compatibility with other videos. If one of these parts is polluted or old, same phenomena will appear as they are damaged. To maintain clear screen, regular check, replacement of old and damaged parts and oil supply, etc are essential.
4. Tools for Check and Repair

(1) Grease: Floil G-3114 (KANTO) or equivalent grease (Green) (2) Grease: Kanto G-754, PL-433 (Yellow) (3) Alcohol (Isopropyl Alcohol) (4) Cleaning Patch (cloth)
5. Maintenance Process
5-1) Removal of Foreign Material
(1) Removal of foreign material from video head (Fig. C-9-4) First try to use a cleaning tape. Use a cleaning patch if foreign materials are not removed with the cleaning tape due to severely dirty head. Soak the cleaning patch in alcohol and put it to the head tip. Smoothly turn the drum (turning cylinder) to the right or left (In this case, the cleaning patch must not be moved vertically). After completely drying the head, test the traveling status of the tape. If alcohol (Isopropyl Alcohol) remains at the video head, the tape may be damaged when this solution touches the head surface. Never use a cloth bar (commercial sale) (2) Wipe the tape transport system and the drive system with the cleaning patch soaked in alcohol (Isopropyl Alcohol) when removing foreign materials from them. 1) The part touched with the traveling tape is called the tape transport system. The drive system consists of parts to make the tape travel. 2) Care must be exercised so that unreasonable force to change the pattern will not be applied to the tape transport system during removal of foreign materials.
3. Regular Check and Repair

Check and repair schedule is not constant since they vary depending on method that the consumer uses video and environment where the video is installed at. However, for the video used by common household, good screen will be maintained if regular check and repair per 1,000 hours is performed. The following chart shows relationship between using time and checking time:
Table 1 Time Requiring Checking Average hours used per day One hour Two hours About 1 year About 18 months About 3 years
Three hours
Drum (Turning Cylinder)
Cleaning Patch (Cloth)
Head Tip Smoothly turn the drum (turning cylinder) touching the soft surface to the head tip surface.
Soak alcohol (Isopropyl Alcohol).
Fig. C-9-4
4-21

5-2) Grease Applications
(1) Grease Application Method Apply grease by using a cloth swab or brush. Care must be exercised so that excess quantity should not be used. If the excessive quantity is applied, wipe it with the gauze soaked in alcohol (Isopropyl Alcohol). (2) Regular Grease Application Apply grease to the designated application position every 500 hour.
(1) Inner Side Surface and Top Surface of Loading Path (2) Stable Adhesion Part of Base P2, P3 Coil (3) Gear Cam Shaft (4) Gear Drive Shaft (5) Clutch Shaft Groove (6) Guide Part on the Plate Slider Side Wall (Left) (7) Guide Part on the Plate Slider Side Wall (Right) (1) (2) (3) (4) (5) (6) (7): KG684G (Green)
NOTE: POSITION OF GREASE APPLICATION

(1) Inner Side Surface and Top Surface of Loading Path (2) Stable Adhesion Part of Base P2, P3 (3) Arm Pinch Shaft
2
(4) Gear Wheel Shaft (5) Reel S. T. Shaft (1) (2) (3) (4): KG-684G (Green) (5): PL-433 (Yellow)
4 1 3 3
4 6
Chassis (Bottom)
5
Chassis (TOP)
Gear Part
Cam Part (PL-433.Yellow)
Gear Part (PL-433.Yellow)
Gear Sector
Cam Part Side Application (KG-684G.Green) Gear
Cam
Cam Part (KG-684G , GREEN)
Cam Part (KG-684G , GREEN)
Boss Part Side Wall (PL-433.Yellow)
Gear Rack F/L

Gear Part Side Application (PL-433.Yellow)
Base Loading
Gear Drive
Lever Tension Driving Cam Part Lever, Brake Driving Cam Part Gear Sector Driving Part
Inner Surface of Guide Rail (KG-684G.Green)

Lever F/R Driving Part Side Wall Guide Part Side Wall Guide Part Lever, Spring Driving Part
Chassis (L)
Chassis (R)
Plate Slider
4-22

Lever, F/R, Base, Tension GEAR AY, P2 & P3
PL-433 LEVER, F/R BASE, TENSION
Clutch Contact Part (PL-433, Yellow) Tension Arm Party Hinge Part (PL-433, Yellow)
4-23
MECHANISM TROUBLESHOOTING GUIDE

1. Deck Mechanism
A.
Auto REW doesn't work.
YES
Is the supply to the END sensor END sensor "H"? H: more than 3.5V L: less than 0.7V~1V
NO
Is the Vcc. voltage of End sensor 5V?
YES NO
Check the syscon power.
YES
Replace End sensor.
Is the voltage across IR LED between 0.8~1.5V?
Replace LED.
YES
Check syscon circuit.
B.
No F/R modes.
YES
Is the present mode, F/R Mode?
NO
Is the mode SW assembled correctly (refer to Pages 4-14.)
YES
Does the Capstan Motor rotate?
NO
YES
Does the T/Up, Supply Reel rotate?
Is the normal voltage supplied to the Capstan Motor Vcc1, Vcc2.?
YES
Is terminal voltage (Vctl) of Capstan Motor supply side more than 4V?
NO
Check Servo, Power Circuits.
YES
Check syscon circuit.
YES
Replace the Capstan Motor.
4-24

C.
AUTO STOP. (PLAY/CUE/REV)
Check aligment positions (page 4-14) Check Pinch spring.
In Play/Cue/Rev is the pinch roller in contact with the capstan shaft.
NO NO
Is the output of DFG, DPG OK?
NO
Replace Drum Motor.
YES
Are there T/up and supply reel pulses.
YES
Check Servo, Syscon.
YES
Check the Syscon, -COM. Replace Reel Sensor.
D.
No cassette loading.
Insert the cassette.
YES
Does the lever Assembly S/W work normally.
NO
Check CST Holder Assembly.
YES
Is there variation for CST IN S/W Output? (In Tape with REC Tab Lc" H" L) (In Tape without REC Tab L" H" L" H)
NO
Does the CST IN S/W work normally?
NO
Replace CST IN S/W.
YES
YES
Check Syscon Circuit.
NO
Check Syscon Circuit.
4-25

E.
In PB mode Tape Presence not sensed.
Is the Pinch Roller attached to the Capstan Motor Shaft?
NO
Check Alignment positions (page 4-14)
YES
Does the T/Up Reel turn?
NO
Is the Belt ok?
NO
Replace the Belt.
YES
Does the Capstan Motor turn?
YES
Check the clutch and the Idler Assembly.
YES
Does the Drum Motor turn?
NO
Is the Voltage supplied to the Capstan Motor Vcc1,Vcc2 each?
YES
Are there DPG, DFG Pulses?
YES
Is the terminal voltage of Capstan Motor supplied more than 4V?
NO
Check Servo, Power.
YES
Are the T/Up Supply Reel Sensors ok?
YES
Replace the Capstan Motor.
YES
Check Servo, Syscon.
NO
Is the Vcc voltage of the Drum Motor normal?
NO
Check Syscon, Circuit.
YES
Is the terminal voltage of the Drum Motor more than 2.3V?
NO
Check Syscon, Circuit.
YES
Replace the Drum Motor.
4-26

2. Front Loading Mechanism
A.
Cassette cannot be inserted.
Does the Lever Assembly Switch work?
NO
Is the Lever Assembly Switch Spring damaged or omitted?
NO NO
Replace or add the Lever Assembly Switch Spring.
YES YES
Does the CST IN Switch work normally? Replace CST IN Switch.
YES
Is the Vcc of Main P.C.Board 5V? Check syscon circuit.
YES
NO
Check power circuit.
Is the voltage between cassette switch and GND on Main P.C.Board 5V?
YES
NO
Is there a short circuit between cassette switch and GND on main P.C.Board?
Check Mode switch location and syscon circuit.
YES
NO
Replace CST IN Switch.
Remove the short circuit part or Replace the main P.C.Board.
B.
Cassette will not eject.
Does the L/D motor rotate in reverse?
NO NO NO
Check L/D Motor or Drive IC.
YES
Does the Lever Assembly Switch work? Replace lever Assembly Switch.
YES
Does the F/L Arm Assembly work normally? Replace F/L Arm Assembly .
YES
Does the Door Opener work?
NO
4-27
Replace the Door Opener.

C.
Cassette will not load.
Does the CST insert?
YES
Does the CST insert?
YES
NO
Does the F/L Gear Rack work?
Replace the Lid Opener.
YES
NO
Does the Door Opener work?
Replace the F/L Rear Rack.
YES
NO
Does the F/L Arm Assembly work?
Is the Door opener assembled correctly?
YES
NO
Does the L/D Motor work?
Replace the F/L Arm Assembly.
YES
NO
Does the Cassette Holder Assembly move the F/L Arm Assembly?
Check the power of L/D Motor.
YES
NO
Replace the Front Loading Mechanism Assembly.
Is the Cassette Holder Assembly assembled correctly?
4-28
EXPLODED VIEWS
1. Front Loading Mechanism Section
A22
054A
A21
107
A23
100
106
102
105
112
113
114
A24
103
110
4-29
116
115
032
109
054
EXPLODED VIEWS
2. Moving Mechanism Section (1)
OPTIONAL PART
029
026
028
021
027
015
A03
014
007
013
409
009
006
016
405
031
008
004
A01
003
022
012
011
017
4-30
031
079
032
024
406
EXPLODED VIEWS
3. Moving Mechanism Section (2)
078
A12
068
069
070
023
066
067
065
A11
064
061
517
052A
077
032
076
052
056
058
051
080
518
4-31
055
060
410
MEMO
4-32
SECTION 5 RV9 LOADER PART

CONTENTS
ELECTRICAL TROUBLESHOOTING GUIDE .....................................................................................5-2 THE DIFFERENCE OF DVD-R/RW, DVD+R/RW DISCS AND DVD-ROM ..............................5-16
1. 2. 3. 4. RECORDING LAYER ............................................................................................................................5-16 DISC SPECIFICATION ..........................................................................................................................5-17 DISC MATERIALS .................................................................................................................................5-17 ORGANIZATION OF THE INNER DRIVE AREA, OUTER DRIVE AREA, LEAD-IN ZONE AND LEAD-OUT ZONE...............................................................................................5-21
AUTOMATIC OPTICAL POWER SETTING (SET-BASED) ..........................................................5-24 INTERNAL STRUCTURE OF THE PICK-UP ....................................................................................5-25
1. BLOCK DIAGRAM OF THE PICK-UP (HOP-7232TL) ..........................................................................5-25 2. PICK UP PIN ASSIGNMENT.................................................................................................................5-26 3. SIGNAL DETECTION OF THE P/U.......................................................................................................5-27
DESCRIPTION OF CIRCUIT...................................................................................................................5-28
1. ALPC (AUTOMATIC LASER POWER CONTROL) CIRCUIT ...............................................................5-28 2. FOCUS/TRACKING/SLED SERVO CIRCUIT .......................................................................................5-29 3. SPINDLE SERVO CIRCUIT ..................................................................................................................5-30
MAJOR IC INTERNAL BLOCK DIAGRAM AND PIN DESCRIPTION .....................................5-31

1. LIC101 (AN22117A) : FEP(RF) ANALOG SIGNAL PROCESSOR .......................................................5-31 2. LIC201 (MN103SC7G) : ENCODER, DECODER & DSP SINGAL PROCESSOR ...............................5-37 3. LIC301 (BD7776ARFS) : CD-ROM/DVD-ROM 7CH POWER DRIVER ...............................................5-44
BLOCK DIAGRAM .....................................................................................................................................5-45
5-1
ELECTRICAL TROUBLESHOOTING GUIDE

Reset or power check.
Check it after connecting the power cable only on interface cable for NO Reset or Power ON.
Are the pin1 of LPB272+5V, pin4 of LPB272+12V respectively after the power cable connecting?
YES
NO
Check the power (5V/12V) short. Repair the SMPS Block
Does the pin1 (Reset) of LIC401 change 0V to 3.3V at the power supply initial input mode?
YES
NO
Check the LIC401.
Are the LX201 oscillating?

YES
NO
Check the LX201 (16.9MHz). Check the LIC201.
<Power> Is the pin2 of LIC701 3.3V?

YES
NO
Check the LIC701.
<Reference> 1. 65V (VHALF) : Check pin116 of LIC101 2. 2V (HDVREF) : Check pin80 of LIC101
YES
NO
Check the LIC101.
OK
5-2
System check.
Load tray without inserting disc.

YES
Does Tray operate normally?

YES
NO
Go to Tray operating is abnormal
Does Pick-up move to inside or outside?

YES
NO
Go to Sled operating is abnormal
Does Pickup lens move up/down?

YES
NO
Go to Focus Actuator operating is abnormal
Does Laser turn on?

YES
NO
Go to Laser operating is abnormal
After eject tray, Insert CD-ROM Disc and check rotation.

YES
Does Disc rotate continuously and the drive recognize the disc?
YES
NO
Go to Recognition fail Case1 (CD-ROM Disc)
After eject the tray, Insert DVD Disc and check rotation.
YES
YES
NO
Go to Recognition fail Case2 (DVD Disc)
After eject the tray, Insert DVD+R/RW Disc and check rotation.
YES
YES OK
NO
Go to Recognition fail Case3 (Blank DVD+R/RW)
5-3
Tray operating is abnormal.
Tray open doesnt work.

YES
Is the input voltage 0V at LIC201 pin49 when push the EJECT SW?
YES
NO
Check the connction of LIC201 pin49.
Is there Tray control signal input? (LIC301 pin20)

YES
NO
Check the connction of LIC201 pin70. Replace the LIC201. Check the communication line between LIC201.
Is there Tray drive voltage output? (LIC301 pin14, 15)

YES
NO
When LPF303 is open, Is there Tray drive signal output?
NO
Replace the LIC301.
YES
Check the connctor (LPF303)
5-4
Sled operating is abnormal.
Is there Sled control signal output? (LIC201 pin75, 76)

YES
NO
Replace the LIC201.
Is there Sled drive voltage input? (LIC301 pin25, 26)

YES
NO
Check the LR319, LR320.
Is there Sled drive voltage output? (LIC301 pin29, 30, 31, 32)
NO
Is CTL2 signal H? (LIC301 pin17)
NO
Check the connection of LIC101 pin27.
YES YES
YES
Replace the LIC301.
Replace the LIC101.
Is there Sled drive voltage output? (LPM302 pin1, 2, 3, 4)

YES
NO
Replace the Sled Motor.
Check the Connection LPM302.
5-5
Spindle operatingis abnormal
Is there Spindle control DSP output? (LIC201 pin77)

YES
NO
Replace the LIC201.
Is there Spindle drive voltage output? (LIC301 pin35, 36, 37)
NO
Is there FG signal input? (LIC201 pin65)
NO
Check the output of LIC301 pin43. Check the connector LPM301. Replace the LIC301.
YES YES
OK
Is there spindle Motor input voltage? (LPM301 pin1, 2, 3)

YES
NO
Replace the Spindle Motor.
Check the Connection LPM301.
5-6
Focus servo is unstable
Is FE signal output normal in focusing Up/Down? (LIC101 pin22*)
NO
Check Pickup Read Power is 1.3~1.7mW?
NO
Replace the Pick up.
YES YES
Replace the LIC101.
Is FDRV signal output normal in focusing Up/Down? (LIC201 pin 69)

YES
NO
Replace the LIC201.
Go to Focus actuator operating is abnormal
* LIC101 pin22 is MOUT2(FEP Monitor2). After disc recognition action, Monitor port is off. So, please check FE signal during disc recognition.
Focus actuator operating is abnormal.
Is there focus search control signal input? (LIC301 pin6)

YES
NO
Check the connection of LIC201 pin69. Check the communication line between LIC101 and LIC201. Replace the LIC201.
Is there focus search drive voltage output? (LIC301 pin7, 8)

YES
NO
Is CTL2 signal H? (LIC301 pin17)
NO
Check the connection of LIC101 pin127. Replace the LIC101.
YES
Check the connection LPM101 pin5, 6.
Replace the LIC301.
Replace the pick-up.
5-7
Track servo is unstable
Is TE signal output normal in focusing ON and tracking OFF? (LIC101 pin20*)
NO
Is PICK UP (E, F, G, H) output normal? (LPM101 pin35, 38, 39, 42)

YES
NO
Check the PICK UP FFC. Replace the PICK UP.
YES
Replace the LIC101.
Is there TDRV signal output in tracking ON? (LIC201 pin73)

YES
NO
Replace the LIC201.
Check the Drive IC (LIC301) and P/U referring to Focus actuator operating is abnormal.
* LIC101 pin20 is MOUT1(FEP Monitor1). After disc recognition action, Monitor port is off. So, please check TE signal during disc recognition.
5-8
Recognition fail case 1 : CD-ROM fail
Check pick-up Read power was 1.3 ~1.7mW?
NO
Go to LD CHECK.
YES
Does focus servo operate normally?
NO
Go to Focus servo is unstable.
YES
Check pick-up RF signal LIC101(pin83) RFOUT was about 400mV?

YES
NO
Check the pick-up FFC and LPM101. Replace the pick-up.
Check EQOUTP waveform (LIC101 pin65) was about 400mV?

YES
NO
Replace LIC101.
Check after replacing LIC201. It is OK?

YES
NO
Go to Tracking servo is unstable.
OK
5-9
Recognition fail case 2 : DVD Disc
Check pick-up read power was 1.1~1.3mW.

YES
NO
Go to LD CHECK.
Is there RF signal at LIC101 pin78?
NO
Replace the Pickup.
YES
Is there RF signal at LIC101 pin88(RFP) and pin87(RFN)?

YES
NO
Replace the LIC101.
Check again after the replace LIC101 It is OK?

YES
NO
Replace the LIC201.
OK
Recognition fail case 3 : Blank DVD+R/RW
Is there WBL (LIC101 pin63) Signal?

YES
NO
Is there WBL (LIC201 pin63) Signal?

YES
NO
Replace LIC201.
Replace LIC101.
Check the connection between LIC101 and LIC201.
5-10
In case of writing fail.
Normal case
Check the media DVD R/RW?
NO
Check disc label.
YES
Does the disc have any dust, scratch, fingerprint ...?
YES
Remove the dust, fingerprint and if the disc has long width scratch, change it.
Finalized disc?
NO
Eject disc.
YES
If DVD If DVD
R disc,use new DVD R disc. RW disc,erase the disc.
Go to Writing part check.
5-11
Writing Part Check
Load tray with DVD
R/RW disc.
Press the REC key.
Does writing finish without any error?

YES
NO
Is the written file read normally?
NO
Eject tray.
Go to LD CHECK.
YES
Is the re-written file read normally?

YES YES
Check and replace LIC201, LIC101.
OK
5-12
LD CHECK (Laser operating is abnormal)
Perform 6. Optical power setting parameter check from How to use Test tool.
Is ALPC parameters valid?
YES
Execute C.Laser power setup of How to use test tool
NO
Perform 5. Optical Power Setting
OFF level
OK
N.G
Check reference voltage.
W1SET level & FPD

OK
N.G
W2SET level & FPD

OK
N.G
W3SET level & FPD

OK
N.G
OK
5-13
CD/DVD?
DVD
CD
Select Mode : CD, Test and perform Test from 4. LD Test of How to use Test tool
Select Mode : DVD, Test and perform Test from 4. LD Test of How to use Test tool
Check the input of CD/DVD. (pin10 of LPM 101)
Check the input of CD/DVD. (pin10 of LPM101)
Check the input of W1SET. (pin12 of LPM101)
Check the input of FPD. (pin123 of LIC101)
END
5-14
Check the input of recording pulse. (pin19, 20, 21, 22, 23, 24 of LPM101)
Check the input of recording pulse. (pin19, 20, 21, 22, 23, 24 of LPM101)
END
END
5-15
THE DIFFERENCE OF DVD-R/RW, DVD+R/RW DISCS AND DVD-ROM

1. RECORDING LAYER
DVD-ROM (Read Only Disc)
4 0.7
3T
0.4 um
um
DVD+R/RW Disc
5-16
2. DISC SPECIFICATION
3. DISC MATERIALS
1) DVD-ROM
5-17
2) Recording format using organic dye material (DVD-R / DVD+R)

The format that records data through the creation of recorded marks by changing the organic dye material with a laser beam.
Disc structure
Recording principles
[ Recording ] Recording is done by changing the organic dye layer and the substrate with a laser. When a strong laser is applied to a disc, the temperature of the organic dye material goes up, the dye is decomposed and the substrate changes at the same time. At this time, a durable bit is created as is the case with a CDROM. [ Playback ] Signals are read with the differences of the reflection of a laser from pits.
5-18
3) Recording format using phase-change recording material (DVD-RW / DVD+RW)

Data is recorded by changing the recording layer from the amorphous status to the crystalline status, and played back by reading the difference of the reflection coefficient. Amorphous: Non-crystalline.
Disc structure
Recording principles
[ Recording ] When a high-power laser is applied to the recording material, it melts and then becomes amorphous with a low reflection coefficient when it quickly cools off. When a mid-power laser is applied to heat gradually the recording material and then gradually cools it off, it becomes crystal with a high reflection coefficient. [ Playback ] A low-power laser is used for playback. The amount of reflected light depends on the status (amorphous or crystalline) of the recording material. This is detected by an optical sensor.
5-19
To make recordings, it is necessary to modulate the write pulse, which is called Write Strategy. There can be many types in Write Strategy. Typically Write Strategy for DVD R has NMP(Non Multi-Pulse) type and MP(Multi-Pulse) type. In NMP type each single mark is created by subsequent separated short pulses. In MP type each single mark is created by one continuous pulse. Write Strategy for DVD RW has Type 1 and Type 2. In Type 1 the mark with nT width is created by one top pulse and (n-2) multi-pulses. Thus mark 3T is made by one top pulse and one multi-pulse. In Type 2 the mark with nT width is created by one top pulse and (n-3) multi-pulses. Thus mark 3T is made by one top pulse only. RV9 uses MP type Write Strategy for DVD R and Type 1 for DVD RW as shown below.
5-20
4. ORGANIZATION OF THE INNER DRIVE AREA, OUTER DRIVE AREA, LEAD-IN ZONE AND LEAD-OUT ZONE
1) Layout of DVD-ROM disc
2) Layout of DVD+R disc
5-21
3) Layout of DVD+RW disc
5-22
4) Layout of DVD-R/RW disc
5-23
AUTOMATIC OPTICAL POWER SETTING (SET-BASED)

The RV9 mounted models are supported by the B/END to automatically execute the optical power setting of the loader at the set condition with the following steps. 1. Use the remote controller to select the mode as Lock position at the Setup menu. 2. Use the remote controller to enter 5 -> 7 -> 2 -> 0 into the set. When they are normally entered, the GUI is displayed as shown at Fig. 1. 3. When you select Yes, the optical power setting is automatically proceeded and it takes about 20 seconds. 4. When setting is finished, OK or NG is displayed on the screen. The OK screen is displayed for the normal termination (Fig. 2) The NG screen is displayed for the abnormal termination (Fig. 3) 5. When you select Yes button, the GUI is cleared and it normally operates.
Fig. 1
Fig. 2
Fig. 3
5-24
INTERNAL STRUCTURE OF THE PICK-UP

1. BLOCK DIAGRAM OF THE PICK-UP (HOP-7232TL)
IC2 FM 1 2 + 3 Out 4 3 2 + Gnd Vcc 1
C17 R14 0
TiltTilt+ TRTR+ AFAF+ Gnd(FM) FM Vref SelCD Vcc(FM) ENBL IR I1 I2 I3 Gnd(LDD) W1DIS W1DISN Vdd(LDD) W2DIS W2DISN Gnd(LDD) W3DIS W3DISN Vdd(LDD) OSCEN OSCENN Gnd(Temp) Temp Gnd(OEIC) RFRF+ Vc(OEIC) E2+F2 C A E1+F1 E4+F4 D B E3+F3 Gnd(OEIC) Vcc(OEIC) GainSw
CD-VR
5 6
In High Out Low Out
4 5
DVD-V R
High Gain High Low Gain Low
SW R15 0
C16 Rd
7 8
6 7 8 9 10 11
Vref
C5 C4 C3 C2
R8 R7 R6 R5 R4
12 13 14 15 16
IC1 LDD
C1
14 13 12 11 10 9
InR InW1 InW2 InW3 NC Vdd1
8
Rdis R3
17 18 7 6 5 4 3 2 1
R1 R2
15 ENBL 16 Vdd2 DVD-LD CD-LD 17 IOut2 18 Gnd 19 IOut1 20 Vdd1 21 OutSel

Aadj2 Aadj1 Fadj2 Fadj1 HFMVdd3
W1dis+ W1disW2dis+ W2disGnd W3dis+ W3disHFM+
19 20 21 22 23 24 25 26
22 23 24 25 26 27 28
R10 R11
R12
27
C15 R16
R9
28 29
C6 C9 C7 FB2 C8 C10 FB1 C11
Thermist
30 31 32
Disc side
EF4 EF1
IC3 OEIC 8 9 10
33 34 35
F4 F3 D
F1 F2 A
7 6 5 4
Gnd Do C18 Vcc C19 Vc Co EF3
36 37 38 39 40 41
Ao Bo EF2 RF+
11
C
12 13 14
B
3
E4 E3
E1 E2
2 1
42
Sw
RF-
43 44 45
Top View
5-25
2. PICK UP PIN ASSIGNMENT

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Signal Name TiltTilt+ TRTR+ AFAF+ Gnd(FM) FM Vref SELCD Vcc(FM) ENABLE IR I1 I2 I3 GND(LDD) W1DIS W1DISN VDD(LDD) W2DIS W2DISN Gnd(LDD) W3DIS W3DISN Vdd(LDD) OscEn OscEnN Gnd(TEMP) TEMP Gnd(OEIC) RFRF+ Vc(OEIC) E2+F2 C A E1+F1 E4+F4 D B E3+F3 Gnd(OEIC) Vcc(OEIC) GainSw Signal Description Tilting Actuator drive signal Tilting Actuator drive signal + Tracking Actuator drive signal Tracking Actuator drive signal + Focusing Actuator drive signal Focusing Actuator drive signal + Ground connection for FM FM output FM reference voltage input High:selects CD-LD,CD-VR Low: selects DVD-LD,DVD-VR Power supply for FM (+5 V) Disables output current regardless of **DIS (Low voltage:No Iout) Input current for current amplifier Input current for current amplifier Input current for current amplifier Input current for current amplifier Ground connection for LDD LVDS control for output current (Low active) (LVDS+) LVDS control for output current (LVDS-) Power supply for LDD (+5 V) LVDS control for output current (Low active) (LVDS+) LVDS control for output current (LVDS-) Ground connection for LDD LVDS control for output current (Low active) (LVDS+) LVDS control for output current (LVDS-) Power supply for DD (+5 V) LVDS control for Oscillator (High active) (LVDS+) LVDS control for Oscillator (LVDS-) Ground connection for Thermister Resistance for controlling temperature Ground for OEIC Signal OEIC RF negative differential output Signal OEIC RF positive differential output Reference voltage input for OEIC (+2.1 V) Signal OEIC output EF2 Signal OEIC output C Signal OEIC output A Signal OEIC output EF1 Signal OEIC output EF4 Signal OEIC output D Signal OEIC output B Signal OEIC output EF3 Ground for OEIC Power supply for OEIC (+5 V) OEIC output gain control (High voltage:Low gain , Middle:Middle gain , Low:High gain) 5-26 I/O I I I I I I O I I I I I I I I I I I I I I I O O O O I O O O O O O O O I I
3. SIGNAL DETECTION OF THE P/U
1) Focus Error Signal ==> (A+C)-(B+D)

This signal is generated in RF IC (LIC121 : AN22113A) and controls the pick-ups up and down to focus on Disc.
2) Tracking Error Signal (DPP Method) ==> {(A+D)-(B+C)}- k x {(EF1+EF4)-(EF2+EF3)}

This signal is generated in RF IC (LIC121 : AN22113A) and controls the pick-ups left and right shift to find track on Disc.
3) RF Signal ==> (A+B+C+D)

This signal is converted to DATA signal in DSP IC (LIC201 : MN103SA6G).
5-27
DESCRIPTION OF CIRCUIT
1. ALPC (AUTOMATIC LASER POWER CONTROL) CIRCUIT
1-1. Block Diagram
LPM101
VREFPD Optical Pick-up HOP-7232TL FM 19 124
LIC101
APC
AN22117A
S/H2 S/H3 S/H1
40 41 SH2
Ave
LIC201 MN103SC7G
M P X
LPF
123 FPD
VGA VGA
Erase Space
A/D
LD
PD
42 SH1
Write Strategy S/H Signal
LDD D/A D/A D/A D/A D/A D/A Serial I/F
SH3
ADSC
1-2. ALPC (Automatic Laser Power Control) Circuit Operation

The ALPC block detects the laser output power of the front monitor. The power signal detected with the PD for front monitor detection is input the voltage from the VPD pin(123Pin), the reference signal of the input signal is input from the VREFPD pin(124Pin). The ALPC block generates the singals from the input laser power signals in the following detection systems. This block has four detection paths:All average value path, multi pulse average/peak value detection path, erase/bottom value detection path, space/playback power value detection path.
5-28
2. FOCUS/TRACKING/SLED SERVO CIRCUIT

2-1. Focus, Tracking & Sled Servo Process
Focus, Tracking, Sled Servo
Pick-up E F B C G H A D
A,B,C,D E,F,G,H
LIC101 AN22117A
MPX Block
LIC201 Servo Control MN103SC7G

A,B,C,D E,F,G,H
A,B,C,D
Tracking Focusing Actuator
Focus Error Detector

FE
Track Error Detector

TE
LIC301 BD7776ARFS
10
T-
9
T+
8
F-
7
F+
A/D
FE
FDRV TDRV STEP2 STEP1
A/D
TE
LEVEL SHIFT
LEVEL SHIFT
6 5 25 26 Logic 30 29 31 32 A+ A- B- B+
69 73 76 75
D A C
PARALLEL DIGITAL COMPENSATOR
A/D
SLED COMPENSATOR
SDRV
M
Stepping Motor
5-29
3. SPINDLE SERVO CIRCUIT

3-1. Spindle Servo Process
Pick-up E F B C G H Spindle Motor A D RF SRF
LIC101 AN22117A
Wobble Signal Generator WBLIN
EFM
LIC201 MN103SC7G
SERVO DSP
M
Frequency Controller Level Shift
SPDRV
77 Phase Controller
LIC301 BD7776ARFS
5-30
MAJOR IC INTERNAL BLOCK DIAGRAM AND PIN DESCRIPTION

1. LIC101 (AN22117A) : FEP(RF) ANALOG SIGNAL PROCESSOR
Pin Assignment
VCC21 CWAGC1 CWAGC2 CWBLVGA CRWCMP CRWAGC CWBLCMP CWBLBUF RFB RFA CDRF AIDENV/WBLDIF
CWBLHPF2 CWBLHPF1
RFOUT CLPPHPF CLPPPH HDVREF RFIN1 RFIN2
N.C.
N.C.
96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 65 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33
N.C. N.C.
PAD3 PAD2 PAD1 PAD0 FLTAMP VCC22 EQOUTB EQOUTA
N.C. N.C. N.C. GND2 AIN BIN CIN DIN VCC6 EIN FIN VCC1 GIN HIN GND1 SVREF CPCAPH CPCABH N.C. VHALF CTC2 CTC1 CBDOS CBDOF VCC3 VREF25 VPD VREFPD GND3 PO6 PO5 PO4
97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128
N.C. WBL CLUMPGT LPPS ASENV/LPPM GND4 VCC52 RSDAT RSEN N.C. SDAT SCK SEN CHSEL N.C. TGCHG LSEN LSCK LSDAT VCC4 SH5 FEPIDGT/SH6 SH1 SH2 SH3 WIDGT/SH4 WTGT GND5 BDO OFTR VCC51 TC
AN22117A
(Top View) 128Pin TQFP TQFP-128-P-1414A
N.C.
PIO2 PIO3 PIO4 CXDPH1 CXDPH2 GND6 STMDN STMD VHALF SEO1 SEO2 MOUT0 MOUT1 MOUT2 VCC8 IREAD IWRT1 IWRT2 IWRT3 GND7 CLPCLPF RVREF VCC7 STMOUT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
5-31
Block Diagram
STMD
STMDN
STMOUT
SE01
SE02
CTC1 CTC2 TEC Block
TC
CXDPH1
CXDPH2 MPX SLPOS LPF
SH6
SPLAOUT
INPUT
AIN BIN CIN DIN EIN FIN GIN GIN INPUT Buffer
Block
SAINL SBINL SCINL S/H AAF SDINL SEINL SFINL SGINL SHINL MPX (SE01) M P X M P X
COMP. ENC Block
Input select SW
SLP23
VGA VGA
LPF
COMP.
SLP14
PK ENV PK ENV
LPOS Block
SPLBOUT VGA/Bypass & offset DAC VGA/ Bypass MPX Block SRFMA VGA SRFMD SRFMB VGA SRFMC SDPDTEP DPD TE Dtetction SDPDTEN SPLAOUT SPLBOUT DPD Block MPX (SE01) SLP14 SLP23 S/H S/H
TECENV
MPX
WBL/LPP Block
AGC Bypss AGC Bypss BAL BAL VGA WBL Detection LPP Detection
CRWAGC CRWCMP CWBLCMP CWBLBUF CWBLVGA WBLDIF WBL ASENV/LPPN LPPS CLPPHPP CLPPPH CWAGC2
SRFMA SRFMB SH4 SH1 VREF25 HDVREF GATE VHALF VREF08 VREF To Each Block VREF Block CBDOF CBDOS ALL Sum GATE Block From LOGIC SRFMC SRFMD
COMP.
CWAGC1 SH5 OFTR
TCOP TC/TI Dtetction TCON TIOP TION BDO Block PK ENV SBDOAS Level Shift
TCO MPX TIO
OPC & ASENV Block

VGA LPF
MPX
MPX SEL SH1 LPF/ Bypass
SH2 SH3
AAF AAF ATT COMP. AAF
S/H S/H
MPX COMP.
VGA
VGA
PK ENV PK ENV
VPD ATT SEL FPDM CPCAPH CPCABH VGA
S/H
LPF
APC Block
JLINE Block
SW To Each Block JLINE ITH 5bit DAC RD-scale 16bit DAC From LOGIC RD 11bit DAC LPF
CLPCLPF
IREAD VGA Read Buffer IWRT1 Write Buffer IWRT2 Write Buffer IWRT3 Write Buffer
RFA RFB
RF Gene Block RF Gene Block

P00 P01 P02 P03 P04 P05 P06 From FEP LOGIC To LPC Block BS1 11bit DAC PK1 11bit DAC
RFEQ Block
OFST HPF EQ AMP CLMP LPC LOGIC
LPCDAC Block
SRF/P0/PI0 Block
To Each Block To MFX FEP LOGIC IREF
PK2 11bit DAC
EQOUTA PI01 PI03 PI00 PIo2 PI04
EQOUTB
FLTAMP
RFIN2 RFIN1
RFOUT
BDO
RSEN SDAT SEN LSDAT LSENI GCHG RSDAT SCK SCK
RREF
5-32
Pin Assignment
Pin no.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Pin Name
NC PO3 PO2 PO1 PO0 VCC53 PIO0 PIO1 PIO2 PIO3 PIO4 CXDPH1 CXDPH2 GND6 STMDN STMD VREF08 SEO1 SEO2 MOUT0 MOUT1 MOUT2 VCC8 IREAD IWRT1 IWRT2 IWRT3 GND7 CLPCLPF RVREF VCC7 STMOUT TC VCC51 OFTR BDO GND5 WTGT WIDGT/SH4 SH3
Type
O O O O PS I/O I/O I/O I/O I/O I I PS I I O O O O I/O I/O PS O O O O PS I I PS O O PS O O PS I I I General CMOS output pin
Function
Head Amp/OEIC gain change signal output pin 3. Head Amp/OEIC gain change signal output pin 2. Head Amp/OEIC gain change signal output pin 1. Power supply pin for CMOS I/F & LOGIC. General CMOS Input/Output pin 0. General CMOS Input/Output pin 1. General CMOS Input/Output pin 2. General CMOS Input/Output pin 3. General CMOS Input/Output pin 4. PH capacitor commection pin 1 for LPOS. PH capacitor commection pin 2 for LPOS GND pin for BG. PD input pin for STM. PD input pin for STM. 0.8V reference voltage output pin (APC). Output pin 1 after selection of each error signal. Output pin 2 after selection of each error signal. Analog monitor 0. Analog monitor 1. Analog monitor 2. Power supply pin for LPC (5.0V) DAC electric current output pin for READ. DAC electric current output pin 1 for WRITE. DAC electric current output pin 2 for WRITE. DAC electric current output pin 3 for WRITE. GND pin for LPC. Capacitor connection pin for LPC/DAC LPF. Capacitor connection pin for reference voltage setting. Power supply pin for LPC (3.3V). Encoder circuit comparator output. Track cross signal output. Power supply pin for CMOS I/F & LOGIC(3.3V) OFTR signal output. BDO output. Ground pin for CMOS I/F. Write gate signal input pin (pull-down) VFO through signal input pin. ROPC mark detection sampling signal innput pin (pull-down) PCA average detection, APC space detection/Playback power detection/ Erase detection sample timing signal input pin(pulldown).
5-33
Pin no.
41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77
Pin Name
SH2 SH1 FEPIDGT/SH6 SH5 VCC4 LSDAT LSCK LSEN TGCHG NC CHSEL SEN SCK SDAT NC RSEN RSDAT VCC52 GND4 ASENV/LPPM LPPS CLUMPGT WBL NC EQOUTA EQOUTB VCC22 FLTAMP PAD0 PAD1 PAD2 PAD3 NC NCCWBLHPF1 CWBLHPF2 NC
Type
I I I I PS I/O I I I I I I I/O I I PS PS O O I O O O PS I I I I I I I -
Function
PCA peak/bottom detection, APC space detection/ Playback power detection/Erase detection sample timing signal input pin (pulldown) ROPC space detection, APC space detection/ Playback power detection sample timing signal input pin(pulldown). CAPA through signal input pin/servo sampling signal input pin (pull-down) Sample-and-hold timing signal input pin of wobble S/H at recording (pull-down) Power supply pin for internal LOGIC (5.0V) Serial data input for LPC. Serial clock enable input LPC. Serial enable input for LPC. LPC DAC bank change control signal input pin. Serial MPX channel change data input pin. Serial enable input pin for FEP (pull-down) Serial clock input pin for FEP (pull-up). Serial data input pin for FEP. Serial enable input for RF (pull-down). Serial signal data input for RF Power supply pin for CMOS I/F & internal current source power supply pin2 (3.3V) Ground pin for internal LOGIC ASENV output/LPP mark output pin LPP space output pin RFAGC input bias circuit clamp setting input pin (pulldown) WBL binary output Equalizer filter output pin 1. Equalizer filter output pin 2. Power supply pin for RFEQ/LPP (5.0V) Filter final stage AMP reference voltage stabilization pin. A/D input pin 0 A/D input pin 1 A/D input pin 2 A/D input pin 3 HPF capacitor connection pin for WBLAGC 1. HPF capacitor connection pin for WBLAGC 2. -
5-34
Pin no.
78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117
Pin Name
RFIN2 RFIN1 HDVREF CLPPPH CLPPHPF RFOUT NC AIDENV/WBLDIF CDRF RFA RFB CWBLBUF CWBLCMP CRWAGC CRWCMP CWBLVGA2 CWAGC2 CWAGC1 VCC21 NC NC NC GND2 AIN BIN CIN DIN VCC6 EIN FIN VCC1 GIN HIN GND1 SVREF CPCAPH CPCABH NC VHALF CTC2
Type
I I O I I O O I I I I I I I I I I PS PS I I I I PS I I PS I I PS I I I I O I RFAGC signal input pin 2. RFAGC signal input pin 1.
Function
2.2V reference voltage output pin. Capacitor connection pin for LPP peak hold Capacitor connection pin for LPPHPF RF signal output pin. ASENV binary output/Differential signal output pin for ADIP detection CD RF signal input pin. DVD RF differential input pin 1. DVD RF differential input pin 2. Capacitor connection pin for WBLDIF. Floating Capacitor connection pin for VGA before WBL binary. AGC adjustment capacitor connection pin for +RW. Floating Capacitor connection pin for VGA before WBLDIF AGC. Floating Capacitor connection pin for VGA before SRL. AGC adjustment capacitor connection pin 2 for WBL extraction. AGC adjustment capacitor connection pin 1 for WBL extraction. Power supply pin for RF gene/WBL (5.0V) DVD Tracking input pin 1. DVD Tracking input pin 2. DVD Tracking input pin 3. DVD Tracking input pin 4. Power supply pin for DPD (3.3V) CD main signal input pin 1. CD main signal input pin 2. Power supply pin for INPUT MATRIX/SERVO (5.0V) CD servo signal input pin 1. CD servo signal input pin 2. Ground pin for INPUT MATRIX/SERVO/DPD. OEIC signal reference level input pin. PCA pick hold capacitor connection pin. PCA bottom bold capactior connection pin. Reference voltage output pin 1/2 VCC (3.3V). Floating capacitor connection pin for tracking error binary.
5-35
Pin no.
118 119 120 121 122 123 124 125 126 127 128
Pin Name
CTC1 CBDOS CBDOF VCC3 VREF25 VPD VREFPD GND3 PO6 PO5 PO4
Type
I I I PS O I I PS O O O
Function
Capacitor connection pin for TC HPF. Capacitor connection pin for BDO detecting circuit LPF. Capacitor connection pin for BDO detecting circuit Pick detection. Power supply pin for APC/OPC/ASENV (5.0V). 2.5V reference voltage output pin. DVD front monitor signal input pin. Front light system reference level input pin. Ground pin for APC/OPC/ASENV. Ground CMOS output pin 6. Ground CMOS output pin 5. Ground CMOS output pin 4.
I : Input pin
O: Output pin
I/O : I/O pin
PS : Power supply/Ground pin
N.C: Non Connection
5-36
2. LIC201 (MN103SC7G) : ENCODER, DECODER & DSP SINGAL PROCESSOR

Pin Assignment
144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109
AVDD33DRC EQOUTA EQOUTB REGDRC REFBTM REFTOP CDA1 AVDD33A AVSSA SE01 SE02 AVDD33D1 CPOP1 CPOP2 AVSSD1 RVI VREFH TC OFTR VDD12 VSS VDD3 BDO WTGT WIDGT SH3 SH2 SH1 FEPIDGT SH5 LSDAT LSCK LSEN TGCHG CHSEL VSS
AVSSDRC AIDENV REFMDLA AVDD_RX AVSS_RX AVSS_TX AVDD_TX MSTPOL MASTER NRESET HDD7 HDD8 HDD6 HDD9 VSS VDD3 HDD5 HDD10 HDD4 HDD11 HDD3 HDD12 HDD2 HDD13 VDD3 VSS HDD1 HDD14 HDD0 HDD15 DMARQ NIOWR NIORD IORDY NDMACK INTRQ
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
MN103SC7G TOP VIEW
108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73
NPK3MD PK3MD NPK2MD PK2MD NPKMD PKMD NBSMD BSMD VDD3 P06 VDD5 VDD3 VDD12 VDD18 VSS LDDENA P02 VPPEX SEN P30 SCK NRST SDAT RSEN RSDAT P04 ASENV LPPS VDD12 VDD3 VSS PWM4 PWM3B PWM3A PLM2B PWM2A
NIOCS16 DA1 VDD3 VSS NPDIAG DA0 DA2 NCS1FX NCS3FX NDASP DRAMVDD12D DASPST NEJECT TRYLOAD PVPPDRAM TRCCLK TRCST SCLOCK SDATA P14 P15 FMSW VDD3 OSCO OSCI VSS WBL CLUMPGT FG DRAMVDD3 DRAMVDD12D VHALF PWM0A PWM0B PWM1A PWM1B
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
5-37
Block Diagram (SODC : MN103SC7G)
FEP
DRC CIRC
DVD Formatter
DVD/CD error correction
ATAPI I/F
HOST
DMA bus
LDD
ANALOG CD Write ODC (ECC command) eDRAM I/F
FEP
eDRAM 16 Mbit
SERVO
Internal data memory
System I/F
Clock Generator
16.9 MHz
debugger
On-Chip Debugger
32 bit CPU
Bus control
Flash ROM 2 Mbytes
Resistor bus
Watchdog Timer
Interrupt ion
Timer
GeneralPurpose Ports
PWM
Serial I/F
5-38
Pin Table
Pin Number
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Pin Name
AVSSDRC AIDENV WBLDIF REFMDLA AVDD_RX AVSS_RX AVSS_TX AVDD_TX MSTPOL TRCDATA 1 P17 MASTER P23 NRESET HDD7 HDD8 HDD6 HDD9 VSS VDD3 HDD5 HDD10 HDD4 HDD11 HDD3 HDD12 HDD2 HDD13 VDD3 VSS HDD1 HDD14 HDD0 HDD15 DMARQ NIOWR NIORD IORDY NDMACK
I/O
GND I O Power supply GND GND Power supply I/O I/O I I/O I/O I/O I/O GND Power supply I/O I/O I/O I/O I/O I/O I/O I/O Power supply GND I/O I/O I/O I/O O I/O I/O O I
Connection Target
GND FEP Cap Power supply GND GND Power supply HOST HOST HOST HOST HOST HOST GND Power supply HOST HOST HOST HOST HOST HOST HOST HOST Power supply GND HOST HOST HOST HOST HOST HOST HOST HOST HOST DRC analog Vss TE signal for DVD-RAM
Description
ADIP detector signal input Analog-to-digital converter reference voltage for ADIP Analog power supply (3.3V) Analog ground Analog ground Analog power supply (3.3V) MASTER pin polarity switch Trace data 1 General-purpose I/O (GIO/PWM1) ATAPI master/slave signal General-purpose I/O (GIO/TxD0/PWM0) ATAPI reset signal ATAPI data I/O ATAPI data I/O ATAPI data I/O ATAPI data I/O Digital Vss I/O pad VDD (3.3V) ATAPI data I/O ATAPI data I/O ATAPI data I/O ATAPI data I/O ATAPI data I/O ATAPI data I/O ATAPI data I/O ATAPI data I/O I/O pad VDD (3.3V) Digital Vss ATAPI data I/O ATAPI data I/O ATAPI data I/O ATAPI data I/O DMA request to ATAPI host ATAPI host write signal ATAPI host read signal Ready signal to ATAPI host ATAPI host DMA acknowledge signal
5-39
Pin Number
36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
Pin Name
INTRQ NIOCS16 P22 DA1 VDD3 VSS NPDIAG DA0 DA2 NCS1FX NCS3FX NDASP DASPST TRCDATA0 P16 NEJECT P25 TRYLOAD P26
I/O
O I/O I Power supply GND I/O I I I I I/O
Connection Target
HOST HOST HOST Power supply GND HOST HOST HOST HOST HOST HOST Power supply Mecha Mecha Cap -
Description
ATAPI Interrupt request to ATAPI host ATAPI host bus width select signal General-purpose I/O (GIO) ATAPI host daddress signal input I/O pad VDD (3.3V) Digital Vss Diagnostic signal from ATAPI slave to master ATAPI host address signal ATAPI host address signal ATAPI host chip select signal ATAPI host chip select signal ATAPI host chip select signal DRAM VDD (1.2V) DASP setting Trace data 0 General-purpose I/O (GIO/PWM0) Tray eject signal (SODC external interrupt) General-purpose I/O (GIO) Tray eject signal (SODC external interrupt) General-purpose I/O (GIO) DRAM internal power supply output Trace clock General-purpose I/O (GIO/TxD0/PWM0) Trace status General-purpose I/O (GIO/RxT0/PWM1) Debugger clock Debugger data General-purpose I/O(GIO/SerialCLK0/PWM0/external interrupt 3) Trace data 2 Trigger 1 General-purpose I/O(GIO/RxD0/PWM1/external interrupt 4) Trace data 3 Trigger 2 Power monitor detector multiplier conversion signal General-purpose I/O (GIO) Oscillator output Oscillator input (16.9344 MHz) Digital Vss Wobble binary signal
DRAMVDD12D Power supply I/O I/O I/O
PVPPDRAM Power supply TRCCLK P20 TRCST P21 SCLOCK SDATA P14 TRCDATA2 EXTRIG1 P15 I/O I/O I/O I/O I/O
57 58 60 61 62 63
TRCDATA3 EXTRIG2 FMSW P03 OSCO OSCI VSS WBL
I/O I/O O U GND I
PU Xtal Xtal GND FEP
5-40
Pin Number
64 65 66 67 68 69 70 71 72 73
Pin Name
CLUMPGT FG
I/O
O I
Connection Target
FEP DRIVER Power supply Power supply FEP DRIVER DRIVER DRIVER DRIVER DRIVER Spindle FG input DRAM VDD (3.3V) DRAM VDD (1.2V)
Description
RF AGC bias circuit clamp signal
DRAMVDD3 Power supply DRAMVDD12D Power supply VHALF PWM0A PWM0B P10 PWM1A PWM1B P11 PWM2A P27 PWM2B I/O O I/O I/O O I/O
Drive pin central reference voltage input Focus drive differential PWM+ output, focus drive BSDA output. Focus drive differential PWM- output General-purpose I/O (GIO/TxD0/SerialCLK0/PMW0) Focus 2 (tilt) drive differential PWM+ output, focus 2 drive BSDA output. Focus 3 (tilt) drive differential PWM-output General-purpose I/O (GIO/RxD0/PWM1) Tracking drive differential PWM+ output, tracking drive BSDA output General-purpose I/O (GIO/PWM0)
DRIVER I/O I/O I/O O GND Power supply Power supply I I I/O I/O O I/O I Power supply I/O O HOST DRIVER DRIVER DRIVER GND Power supply Power supply FEP FEP Mache FEP FEP FEP Reset Power supply FEP
Tracking drive differential PWM - output IEC60958-compliant digital output General-purpose I/O (GIO/TxD0) Traverse drive differential PWM+ output, stepper 1 drive output General-purpose I/O (GIO/PWM0) Traverse drive differential PWM- output, stepper 2 drive output General-purpose I/O (GIO/RxD0/PWM1) Spindle drive output Digital Vss I/O pad VDD (3.3V) Internal logic VDD(1.2V) LPP space input ASENV input LPP mark input General-purpose I/O (GIO/TxD0/PWM1/external interrupt 1) Inner limit switch input FEP serial interface data 2 (RF) FEP serial interface enable 2 (RF) FEP serial interface data IC Reset input (power on reset) I/O pad VDD(3.3) General-purpose I/O (GIO/TxD1) FEP serial interface enable
74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90
TX P12 PWM3A P31 PWM3B P31 PWM4 VSS VDD3 VDD12 LPPS ASENV LPPM P04 GENE0 RSDAT RSEN SDAT NRST VDD3 P30 SEN
5-41
Pin Number
91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107
Pin Name
VPPEX P02 NLDERR LDDENA VSS VDD18 VDD12 VDD3 VDD5 P06 HFON VDD3 BSMD NBSMD PKMD NPKMD PK2MD NPK2MD PK3MD SRF1 P00 NPK3MD
I/O
Power supply I/O O GND Power supply Power supply Power supply Power supply I/O Power supply O O O O O O I/O
Connection Target
Power supply PU PU GND Power supply Power supply Power supply Power supply PU Power supply PU PU PU PU PU PU PU -
Description
Flash memory power supply Vpp General-purpose I/O (GIO/RxD0/PWM0/external interrupt 0) Laser error detection signal LDD enable signal Digital Vss Flash memory power supply Vpp Internal logic VDD (1.2V) I/O pad VDD (1.2V) DRAm VDD (5.0V) General-purpose I/O (GIO/RxD0/PWM1/external interrupt 2) External high frequency module (HFM) ON/OFF I/O pad VDD (1.2V) BIAS modulation signal differential current output NBIAS modulation signal differential current output PEAK1 modulation signal differential current output NPEAK1 modulation signal differential current output PEAK2 modulation signal differential current output NPEAK2 modulation signal differential current output PEAK3 modulation signal differential current output OEIC gain switching timing adjustment 1 (when using external WTST) General-purpose I/O (GIO/TxD0/PWM0) NPEAK3 modulation signal differential current output OEIC gain switching timing adjustment 2 (when using external WTST) General-purpose I/O (GIO/RxD0/PWM1) Digital Vss Serial MPX channel conversion data output signal Test mode selection signal(Do not connect to a pull-up resistor or similar part.) Write power switch signal General-purpose I/O (GIO) LDD serial interface enable LDD serial interface clock LDD serial interface data Write WOBBLE sample and hold sampling signal CAPA punch out signal Servo S/H sample signal General-purpose I/O (GIO/SerialCLK1)
108
SRF2 P01
I/O
PU -
109 110
VSS CHSEL MMOD
GND I/O
GND FEP -
111 112 113 114 115 116
TGCHG P05 LSEN LSCK LSDAT SH5 FEPIDGT SH6 P07
I/O O O I/O I/O I/O
FEP PU PU PU FEP FEP -
5-42
Pin Number
117 118 119
Pin Name
SH1 SH2 SH3 WIDGT
I/O
I/O I/O I/O
Connection Target
FEP FEP FEP
Description
Sample timing signal for ROPC space detection, APC space detection, and read power detection Sample timing signal for PCA peak, bottom detection, APC peak detection, and mean valuer detection Sample timing signal for PCA mean value detection, APC space detection, and read power detection, and erase detection VFO punch out signal
120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
SH4 P24 WTGT BDO VDD3 VSS VDD12 OFTR TC VREFH RVI AVSSD1 CPOP2 CPOP1 AVDD33DI SE02 SE01 AVSSA AVDD33A CDA1 REFTOP REFBTM REGDRC EQOUTB EQOUTA
I/O O I Power supply GND Power supply I I I I/O GND I/O I/O Power supply I I GND Power supply O O O O I I
FEP FEP FEP Power supply GND Power supply FEP FEP FEP Res. GND Cap. Res. Cap. Res. Power supply FEP FEP E GND Power supply Cap Cap Cap Cap FEP FEP Power supply
ROPC mark detection sampling signal General-purpose I/O (GIO/TxD1) Write gate Dropout signal input I/O pad VDD (3.3V) Digital Vss Internal logic VDD (1.2V) Off track signal input Track crossing signal input 2.2V reference voltage input Fixed current source for LVDS, WBL, and analog blocks WOBBLE analog Vss Filter connection pin for wobble PLL Filter connection pin for wobble PLL WOBBLE analog VDD (3.3V) Error signal output after selection, analog input rror signal output after selection, analog input Servo analog-to-digital converter analog Vss Servo analog-to-digital converter analog VDD (3.3V) Smoothing capacitance for DRC-VCO Analog-to-digital converter reference voltage for DRC (TOP) Analog-to-digital converter reference voltage for DRC (BOTTOM) DRC analog-to-digital converter analog VDD (1.2V) Internal regurator output RF differential signal (NEG) RF differential signal (POS) DRC analog-to-digital converter analog VDD (3.3 V)
AVDD33DRC Power supply
5-43
3. LIC301 (BD7776ARFS) : CD-ROM/DVD-ROM 7CH POWER DRIVER

Block Diagram
PRTFLG PRTRST 21 24 VC AGND LDVM FCO+ LDO+ TKO+ TLO+ FCOTKODVcc LDOTLOCTL2 CTL1 FCIN LDIN TKIN GND AVM TLIN Vcc
Pin Function
No Pin name 1 GND 2 DVcc 3 TLIN 4 AVM 5 TKIN 6 FCIN 7 FCO+ 8 FCO9 TKO+ 10 TKO11 TLO+ 12 TLO13 AGND 14 LDO+ 15 LDO16 CTL1 17 CTL2 18 LDVM 19 Vcc 20 LDIN 21 PRTRST 22 PRTFLG Description GND PWM block control power supply Tilt motor driver input Actuator driver block power supply Tracking driver input Focus driver input Focus driver inverted output Focus driver non-inverted output Tilt driver inverted output Tilt driver non-inverted output Tracking driver inverted output Tracking driver non-inverted output BTL driver GND Loading driver inverted output Loading driver non-inverted output Loading driver control input Loading driver control input Loading driver power supply Power supply Loading driver input Protect input Protect flag output No Pin name 23 SLVM 24 VC 25 SLIN2 26 SLIN1 27 LRPM 28 SLLIM 29 SLO230 SLO2+ 31 SLO132 SLO1+ 33 SLGND 34 SPGND 35 V 36 W 37 U 38 SPLIM 39 SPIN 40 C_COM 41 C_OUT 42 COM 43 FG 44 SPVM Description Motor driver power supply Reference voltage input Motor driver input2 Motor driver input1 Low speed rotational motor transfer terminal Input terminal for slide current limit Motor driver 2 non-inverted output Motor driver 2 inverted output Motor driver 1 non-inverted output Motor driver 1 inverted output Motor driver power supply GND Spindle driver power supply GND Spindle driver output V Spindle driver output W Spindle driver output U Input terminal for spindle current limit Spindle control voltage input Condenser connection terminal (com) Condenser connection terminal (OUT) Motor coil input terminal FG signal output Spindle driver Power supply
22 23 SLVM
20 25 SLIN2
CURRENT SENSE CURRENT SENSE
19 26 SLIN1
LRPM
18 27 LRPM
17 28 SLLIM
STBY BRAKE CONTROL LEVEL SHIFT LEVEL SHIFT LEVEL SHIFT LEVEL SHIFT
16
FF
PRE LOGIC
15 30 SLO2+
14
FF
PRE LOGIC
13 32
TSD
12
OSC
LOGIC BEMF DETECTER
11
10
PROTECT
CURRENT SENSE
31
43
29 SLO2-
33
34
35
36 W
37
38
39
40 C_COM
41 C_OUT
42
44
FG
SLO1-
SLO1+
SLGND
5-44
SPGND
SPLIM
SPIN
COM
SPVM
SODC MN103SC7G FEP AN22117

16M TCTI DPD RF-EQ,AGC SERVO ODC CD-ENC 16x WTST DEC ENC +R/RW WBL OPC WBL LPP
LPC(LASER POWER)
-eDRAM 32b CPU ATAPI SYSCON RAM 16x

Host
Spindle motor
Servo MTX DRC ECC/CIRC
Optical pick-up
Sled motor
BLOCK DIAGRAM
5-45
1chip Sensor-less Motor driv e (Rohm BD7776)
16Mbit Flash Memory

Serial
Regulator 3.3v /1.20v
Embedded Flash ROM & SDRAM
MEMO
5-46

LG RC389H

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LG RC389H

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Internal Use Only Website http://biz.lgservice.

VCR+DVD RECORDER SERVICE MANUAL

LGE Internal Use Only

LGE Internal Use Only

PRODUCT SAFETY SERVICING GUIDELINES FOR VCR+DVD RECORDER PRODUCTS

FIRE AND SHOCK HAZARD

LGE Internal Use Only

LGE Internal Use Only

THE STEPS FOR CHANGE THE OPTION CODE

Select DVD MODE at the set use remocon or timer keyborad

Push REC+ PLAY at timer keyboard

Use remocon and push ENTER

Use Direction Key at remocon (UP/DOWN) for change the option

After finish edit code of option push ENTER at remocon

LGE Internal Use Only

LGE Internal Use Only

DVD UPGRADE INSTRUCTION FORMAT NO 1

LGE Internal Use Only

LGE Internal Use Only

SECTION 2 CABINET & MAIN CHASSIS

EXPLODED VIEWS .....................................................................................................................................2-2

LGE Internal Use Only

1. CABINET AND MAIN FRAME SECTION

LGE Internal Use Only

KARAOKE OPTIONAL PART

HDMI OPTIONAL PART

320 260 465 472 469

B DVD & LOADER BOARD CABLE4 CABLE6

330 300 469

2. DECK MECHANISM SECTION [RV9(DR-11A)]

A002 1437 1025

DR-11A : IN, SH ONLY

1018 A005 1044 1042

1046 1047 1439

LGE Internal Use Only

3. DECK MECHANISM SECTION (D37(N))

LGE Internal Use Only

3-2. Moving mechanism section (1)

LGE Internal Use Only

3-3. Moving mechanism section (2)

LGE Internal Use Only

4. PACKING ACCESSORY SECTION

810 CABLE ASS'Y RF

811 PLUG ASS'Y 1WAY

812 PLUG ASS'Y 2WAY

821 SCART CABLE

801 INSTRUCTION ASSEMBLY

804 BAG 803 PACKING 803 PACKING

802 BOX CARTON

LGE Internal Use Only

LGE Internal Use Only

3. KARAOKE P.C.BOARD (KARAOKE MODEL ONLY) ........................3-65 4. KEY P.C.BOARD .......................................3-67

VCR ELECTRICAL TROUBLESHOOTING GUIDE ....................3-4

WAVEFORMS .................................................3-77 BLOCK DIAGRAMS .....................................3-23

BLOCK DIAGRAMS .....................................3-81

CIRCUIT DIAGRAMS ..................................3-35

CIRCUIT DIAGRAMS ..................................3-92

PRINTED CIRCUIT BOARD DIAGRAMS .....................................................3-62

PRINTED CIRCUIT BOARD DIAGRAMS ...................................................3-105

LGE Internal Use Only

LGE Internal Use Only

OVERALL WIRING DIAGRAM

HF PB B HF REC HF PB A EP PB A EP REC EP PB B SP PB B SP REC SP PB A