ROV Intervention Catalogue

ROV Intervention Tooling Catalogue
Technical Solutions Group
The Subsea 7 IRT Technical Solutions group is a leader in innovative intervention technology, providing specialist engineering expertise that guarantees support to our remotely operated vehicle (ROV) services and construction/IRM activities. The group has pioneered the design and operation of intervention systems and has long recognised that simply replacing a diver by an ROV fitted with a manipulator is not the optimum solution to underwater intervention. This recognition has resulted in the development of a range of tooling packages and interfaces, many of which have become industry standards, adopted by operators in a wide variety of locations across the full range of water depths. With a wide range of skills and expertise, the capability of the group can be summarised as follows: Project management and multi-disciplined engineering teams covering: - Mechanical design - Electrical/electronic design - Software design and development - Structural design for diverless connection systems Remote systems design, manufacture and operation including: - Remotely operated vehicles and launch systems - Standard tooling systems and interfaces (API 17D and 17H) - Control systems - Diverless pipeline repair systems - Diverless connection systems - Component replacement systems - Diverless pig/launcher receiver systems - Stabplates Dedicated fully equipped onshore bases support the company's varied underwater activities and are also the manufacturing and servicing centres. The latest in subsea technology is applied to the design, build and maintenance of remotely operated equipment. There now exists a wide range of standard and specialised intervention systems for performing almost every subsea task that previously could only have been undertaken by divers. The Subsea 7 IRT Technical Solutions group is a leader in the development and application of these systems. As a result, we are able to offer a range of products and solutions to meet the requirements and specifications of our clients, from straightforward interface components to more complex installation systems, for safe, cost effective diverless operations in a range of water depths.
Contents
1.
Remote Intervention Systems a. Component change-out tool b. Tool deployment unit, dual point c. Tool deployment unit, single point d. ROV tooling skid e. Drill cuttings removal system f. Production sampling skid Valve Override Tooling a. Rotary torque tools (17H) I. Low torque tool II. Medium torque tool III. High torque tool IV. Torque analyser (17H) b. Rotary docking torque tools (17D) I. Class 1-2 torque tool II. Class 3-4 torque tool III. Class 5 torque tool IV. Torque analyser (17D) c. Torque tool hydraulic control panel d. Torque tool electronic control and feedback system e. Linear valve actuator override tool Hydraulic Intervention Tooling a. Hydraulic hotstab b. Dual port hotstab c. Hot tap tool d. Overshot tool e. Hydraulic power unit (mineral and control fluids) f. Hydraulic power unit (multi fluid) g. Hydraulic intensifier panel Drill rig support tooling a. Regan latch release tool b. Rovjet / Subjet water jetting tools c. Wellhead cleaning tool d. Wellhead flushing and gauge tool e. AX gasket installation / removal tool Remote Subsea Products a. ROV deployed umbilical stabplates b. Emergency disconnect unit c. Valve position indicators
2.
3.
4.
5.
1.
Remote Intervention Systems a. Component change-out tool b. Tool deployment unit, dual point c. Tool deployment unit, single point d. ROV tooling skid e. Drill cuttings removal system f. Production sampling skid
REMOTE TECHNOLOGY SERIES
component change-out tool
The Component Change-Out Tool (CCOT) provides a means of replacing ROV retrievable components (e.g. control pods, insert chokes) and can be deployed on guidelines or as a fly-to-place tool. As a fly-to-place system it is deployed to the seabed in a basket. The ROV c/w interface skid will then dock onto the CCOT, activate hydraulically operated latches to secure itself and then deploy an electro-hydraulic stabplate connector to establish control of the CCOT functions. The ROV will then unlock the tool from the basket, fly it to place and dock it onto the subsea structure. To remain neutrally buoyant during ROV fly-to-place excursions, the tool deploys and retrieves exchange weights on the structure interface to an equivalent weight of the component. The ROV Interface Skid consists of a neutrally buoyant aluminium alloy space frame containing a hydraulic motor/pump transfer unit, 12 litre over-pressure compensated oil reservoir, interface skid to CCOT docking latches, docking latch Emergency Disconnect and Release System (EDRS) and multi-port electro-hydraulic stabplate upper half. The interface skid is fitted with sufficient buoyancy to make it neutrally buoyant in sea water rated for 600msw. The tooling control pod is located in the CCOT structure and linked to the main ROV pod via the electro-hydraulic stabplate. This multiplexer pod manages all the signals to and from the CCOT.
SPECIFICATIONS
component change-out tool

Tool dimensions (in fly-to-place mode) Overall height Overall length Overall breadth Weight in air Weight in sea water 2.95m 2.6m (across buoyancy) 2.6m (across buoyancy) 6000kg 50kg Interface skid specification Overall height Overall length Overall breadth Weight in air Weight in sea water SWL Design load 0.5m 2.0m 2.0m 960kg 0kg 6 tonne 12 tonne
Environmental conditions Maximum sea state (fly-to-place mode) depends on ROV launch system capability (sea state 6 maximum) Maximum seabed current (fly-to-place) 0.75 knots Maximum system operating depth 600msw Subsea structure interface requirements As per ISO 13628-8 (ST001 standard interface). ROV interface requirements An industry standard workclass ROV will be required to operate the CCOT, typically this will have a minimum 100hp HPU and be capable of generating 5kN of axial thrust both fore/aft and laterally. The interface skid has a flat top suitable for bolting directly to the underside of a workclass ROV or by using an adapter frame. The host ROV must have a minimum of five spare solenoid valves in its tooling valve pack. Component specification The CCOT system is compatible with components that fall inside the specification set out in ISO standard 13628-8. This specifies that components should fall within the following dimensional constraints: Maximum height (to base of lifting mandrel) 1700mm Maximum plan dimensions 1100 x 1100mm In addition to this the CCOT is designed for component weights as follows: Maximum component weight (in air) 1500kg Maximum component weight (in sea water) 1100kg Vertical carriage maximum force 35kN
For further information see www.subsea7.com or contact your regional office.

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tool deployment unit (tdu), dual point
Recognising that simply replacing the diver by an ROV fitted with a manipulator was not the optimum solution to underwater intervention, Subsea 7 developed the Tool Deployment Unit (TDU). Deployed from a Workclass ROV, the system has been designed to afford an ROV operator with little experience of intervention the best chance of completing a task quickly and efficiently. Using docking probes, rather than attaching with a grabber or suction pad, the system is able to locate and stabilise the ROV in a known position and precisely deploy a dedicated tool via an XYZ mechanism. The Tool Deployment Unit is self contained, being equipped with a dedicated buoyancy module and control system. Interfacing to the ROV is through mounting brackets, two hydraulic lines and one electrical cable. The ROV and Tool Deployment Unit are deployed using a conventional ROV Launch System.
SPECIFICATIONS
tool deployment unit (tdu), dual point

Materials Frame - aluminium alloy Pressure vessels - aluminium alloy Buoyancy - syntactic foam Hydraulic supply Supply fluid Tooling Additional features Depth rating Weight in air Weight in seawater Interfaces Deployment Ancillary equipment 140 BAR min continuous from ROV Flow: 30 l/min (7.92 gal/min) max. Mineral oil The system is readily adaptable to a range of standard and non - standard tools Compliant tool mounts Docking probes fitted with failsafe release mechanisms 1000 msw (3280 ft) & 3000msw optional 320kg (704 lb) (without tools) Neutrally buoyant ISO 13628-8 compatible Can be deployed by most workclass ROVs Topside control console Combined storage and workshop container Dedicated spares packages HPU for testing and onshore trials

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tool deployment unit (tdu), single-docking
The single-docking Tool Deployment Unit (TDU) is used to locate and stabilise the ROV during subsea intervention tasks. The single-docking TDU can be configured for numerous intervention tasks using either standard or purpose-built tooling. The tool is light-weight and simple to interface with most workclass ROVs. It requires a minimum of three hydraulic control functions from the host ROV. A hydraulic control panel is supplied with the system. This accurately sets pressure and flow requirements for the X-Y carriage, docking probe and the fitted intervention tooling as required for the task. The docking probe has a fail-safe release feature which will automatically release and allow recovery of the ROV in a power failure situation.
SPECIFICATIONS
tool deployment unit (tdu), single-docking

Materials Hydraulic supply fluid Hydraulic controls Tooling Additional features Depth rating Weight in air Weight in seawater Interfaces Deployment Frame - aluminium alloy Carriage stainless steel Mineral oil From ROV valve pack via control panel The system is readily adaptable to accept most intervention tooling Docking probe is fitted with over-pull and failsafe release mechanisms ROV dependant 35 Kg (77 lb) without tools 22 Kg (48 lb) without tools ISO 13628-8 compatible Workclass ROV

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rov tooling skid
The Subsea 7 standard tooling skid is designed to package all the intervention tooling that may be considered 'standard' on a typical deepwater project. The skid is fitted with a 5,000 Psi multi fluid hydraulic power unit (HPU) (8,000Psi option available) and reservoir system capable of pumping mineral oil, subsea control fluid, corrosion inhibitors or seawater. Mounted at the front of the skid is a flying lead orientation tool fitted with a 17D latching torque tool (classes 1 to 4 available) to facilitate both 'fly to place' control umbilical and valve override operations during the same dive. Also fitted is the Subsea 7 torque tool control system, complete with torque and turns readback, and buoyancy blocks to ensure the entire package is neutral in water.
SPECIFICATIONS
rov tooling skid

Lightweight aluminium construction Neutral in seawater (carries own buoyancy) Time efficient post and pin securing system to host ROV Electrical and hydraulic interfaces as per standard TDU system Skid contents: Multi fluid HPU system Reservoir capacity, up to 4 x 24ltr (6.34 US gall) Flying lead orientation tool Torque tool control system 17D torque tool, classes 1 to 4 as required. Torque tool torque and turns feedback system

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drill cuttings removal system
A new platform based drill cuttings recovery system has been developed and tested by Subsea 7 on BP's NW Hutton. The system involves the deployment of a 130 kW dredge pump system and 4" OD recovery hose back to the topside processing plant. A workclass ROV with a specially configured skid unit is then used in multiple roles - not only does it hook up the delivery and suction hoses to the dredge pump, it can travel within the radius of the suction hose (45m for this application) to the work site. The ROV manipulates the dredge head within the cuttings pile using its camera and sonar systems. An eyeball ROV, whilst not essential, is an invaluable aid to guiding the operators. In this particular application, the system is designed to recover up to 100 m3/hr to match the re-injection capacity on the platform. Solids ratio was up to 1:6 but a reasonable average would be 10%. The system was specifically designed to be installed on the NW Hutton platform. However it has a modular format, which would allow relatively simple adjustment for use on the older platforms where the volume of cuttings is a significant concern.
SPECIFICATIONS
drill cuttings removal system

Workclass ROV, umbilical and control system ROV complete with underslung skid for suction hose connection and additional system hydraulics. Dredge head The dredge head can have a simple suction head or an interchangeable rotating cutter for harder conditions. Deployment system A-frame or telescopic crane Delivery rate 75 - 100 m3/hr to the processing plant 70 m above sea level. Note the flow rate can be readily adjusted using a variable speed drive to the dredge pump. Dredge pump/motor 130kW motor driving a Warman International 4/3 centrifugal pump - power supplied through stand-alone umbilical winch. Drill cuttings material This is variable but the system can readily cut up to 25 -30 kPa cohesive material, although generally cuttings tend to be relatively free flowing silty sands. Maximum particle size to pass through the suction mouth and pump is 38mm. The design of the dredge head copes well with seabed debris, minimising pump blockages.

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production sampling skid
This ROV deployed subsea Sampling Skid is designed to take hydrocarbon samples from a live subsea production system with zero emissions to the environment. Fluid samples are required in order to determine fluid chemistry from individual wells and to enable calibration of the subsea flowmetre. The sampling system is mounted in a skid that interfaces to the underside of a workclass ROV, the Sampling Skid is fitted with 2 x 5 litre sample bottles which store the hydrocarbon fluid as it is tapped from the manifold and delivers it to topside at well pressure. Subsea 7's standard Tooling Deployment Unit (TDU) is fitted to the front of the ROV and is used to actuate isolation needle valves and deploy the sampling hotstab. The sampling system makes use of existing tried and tested equipment wherever possible. The system has the potential for use in other applications, such as hydraulic fluid sampling, injection water sampling and pipeline fluid sampling.
SPECIFICATIONS
production sampling skid

Materials Working pressure Supply fluid Design temperature Depth rating Sample bottle volume Available sample bottles Weight of skid Deployment Ancillary equipment Skid Aluminium tube Standard ROV operating pressure Mineral oils or water based fluids -30 - +120C 100msw (with standard buoyancy) 5 litres six In air 470kg (1036lb) Remotely Operated Vehicle (ROV) Subsea 7s proprietary Tool Deployment Unit (TDU) In seawater -40kg (-88lb) Sample bottles Duplex stainless steel

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2.
Valve Override Tooling a. Rotary torque tools (17H) b. Rotary docking torque tools (17D) c. Torque tool hydraulic control panel d. Torque tool electronic control and feedback system e. Linear valve actuator override tool
low torque tool
The Low Torque Tool provides a means to develop up to 70Nm (52 ft/lb) torque for actuation of ball and needle valves, clamps, etc. throughout a subsea production system. The tool consists of a hydraulic motor coupled, via a gear box, to a profiled socket suitable for T-bar or paddle actuation. Due to the low torque figures, no local torque reaction is required. Signals from a turns counter are relayed to a surface readout. Different levels of torque can be manually pre-set at the surface and selected from the topside control console. Alternatively, torque control can be achieved through a closed loop control system. The gear unit is housed in an aluminium casing for corrosion and environmental protection. Hydraulic control is achieved either from an ROV intervention system or separate panel.
SPECIFICATIONS
low torque tool

Materials Hydraulic supply Housing - aluminium alloy Socket - stainless steel 100 BAR continuous 125 BAR intermittent Flow: 10 l/min (2.64 gal/min) Max. Supply fluid Torque output Output speed Turns counter Depth rating Weight in air Weight in seawater Interfaces Deployment Ancillary equipment Mineral oil 6 to 70Nm intermittent (4.4 to 52 ft/lbs) Up to 30 rev/min @ 10 l/min (2.64 gal/min) Accurate to 0.25 turn Oil filled tool housing compensated from host ROV giving the same depth rating as the ROV 2.5 kg (13.75 lbs) 1.8 kg (3.96 lbs) ISO 13628-8 figure 12 compatible Using Subsea 7s Tool Deployment Unit (TDU) or by manipulator Manual torque calibration assembly available

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medium torque tool
The Hydraulic Torque Tool provides a means to develop up to 450Nm (332ft-lbs) torque for actuation of valves, lockdown, clamps, etc., throughout a subsea production system. Higher torque versions are available as special builds. The tool consists of a hydraulic motor close coupled to a gear unit which is in turn connected to a profiled 35mm (1 3 /8 ") AF square socket. Torque is reacted locally within the front end of the tool. Signals from a torque transducer and turns counter are related back to a surface readout. Different levels of torque can be manually pre-set at the surface and selected from the topside control console. Alternatively, torque control can be achieved through a closed loop control system. The entire tool is housed in aluminium housing for corrosion and environmental protection. Hydraulic control is achieved either from an ROV intervention system, a hydraulics manifold or a separate panel. A conical nose option is available to ease deployment by ROV manipulator.
SPECIFICATIONS
medium torque tool

Materials Hydraulic supply Housing - aluminium alloy Socket - super duplex stainless steel 100 bar continuous operation 140 bar intermittent operation Flow: 30 1/min (7.92 gal/min) maximum Supply fluid Torque output Output speed Turns counter Torque feed-back Depth rating Weight in air Weight in seawater Interfaces Deployment Ancillary equipment Mineral oil TT 30 to 450 Nm (22 to 332 ft-lbs) TT 8 rpm @ 4 lpm (1 gal/min) Accurate to +0.1 turn Continuous Oil filled tool housing compensated from host ROV giving the same depth rating as the ROV 25kg (55lb) 18kg (39.6lb) ISO 13628-8 (figure 13) compatible Using Subsea 7s Tool Deployment Unit or by manipulator Torque analyser available, conical or short nose option available

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high torque tool
The Hydraulic Torque Tool provides a means to develop up to 2040Nm (1500 ft/lbs) torque for actuation of valves, lockdown, clamps, etc. throughout a subsea production system. Higher torque versions are available as special builds. The tool consists of a hydraulic motor, close coupled to a gear unit which is in turn connected to a profiled 35mm (1 3 /8 ") AF square socket. Torque is reacted locally within the front end of the tool. Signals from a torque transducer and turns counter are related back to a surface readout. Different levels of torque can be manually pre-set at the surface and selected from the topside control console. Alternatively, torque control can be achieved through a closed loop control system. The entire tool is housed within an aluminium casing for corrosion and environmental protection. Hydraulic control is achieved either from an ROV intervention system, a hydraulics manifold or a separate panel. The conical nose option can ease deployment by ROV manipulator.
SPECIFICATIONS
high torque tool

Materials Hydraulic supply Housing - Aluminium alloy Socket - Super duplex stainless steel 100 bar continuous operation 140 bar intermittent operation Flow: 30 l/min (7.92 gal/min) maximum Supply fluid Torque output Output speed Turns counter Torque feed-back Depth rating Weight in air Weight in seawater Interfaces Deployment Ancillary equipment Mineral oil HTT 150 to 2040Nm (110 to 1500 ft/lbs) HTT 4rpm @ 15 lpm (4 gal/min) Accurate to 0.1 turn Continuous Oil filled tool housing compensated from host ROV giving unlimited depth rating 25kg (55lb) 18kg (39.6lb) ISO 13628-8 (figure 13) compatible Using Subsea 7s Tool Deployment Unit (TDU) or by manipulator Torque Analyser available, conical or short nose option

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Caspian Tel: +994 12 929000 Fax: +994 12 929016
17h torque analyser
The Torque Analyser is a hand-held stalling device used to determine/set the output static torque of suitable hydraulic torque tools during pre-dive checks. The torque is displayed on a freestanding electronic display console in ft-lb or Nm. The standard unit comprises a steel reaction housing, ISO 13628-8 rotary docking or high torque compatible tool interface and interchangeable shafts bolted to an annular strain gauge. This strain gauge is connected to the portable display. The steel components are coated for corrosion protection; electrical cable and connections are splash proof for use in an offshore environment. Power for the unit is via an internal rechargeable battery pack.
SPECIFICATIONS
17h torque analyser

Materials Electrical supply Torque tool interface options Carbon steel, coated Display unit housed in weatherproof case 240v/110v A.C. (for battery charging) Rotary high torque (up to 1500ft-lb/2000Nm) Class 1 to 4 (up to 2000 ft-lb/2700Nm)) Class 5 (up to 5000 ft-lb/6750Nm)) Class 6 (up to 10,000 ft-lb/13,500Nm)) Weight in air Weight in seawater Interfaces Deployment Ancillary equipment 6kg approximately (13.2 lb) Not immersed ISO 13628-8 (API 17H) Rotary Docking class 1 to 6 and high torque interfaces available Hand held stalling device connected to electronic display Carrying case

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rotary docking class 1 & 2 torque tool
The Rotary Docking Torque Tool provides a means of developing torque for actuation of valves, lockdown clamps etc, throughout a subsea production system. The torque reaction lugs on each side of the tool include an integral latching mechanism which anchors the tool into the ISO 13628-8 interface. This provides a means of stabilising the ROV during valve operations and allows for secure handling of 'fly to place' electro-hydraulic flying leads. Torque is produced from a hydraulic motor close-coupled to a torque multiplier, which is in turn connected to interchangeable profiled drive sockets. Torque is reacted locally within the front end effecter of the tool. Signals from a torque transducer and turns counter can be relayed back to a continuous surface readout via the ROV umbilical. The tool assembly is contained in aluminium housing for corrosion and environmental protection. Hydraulic control is achieved from the ROV through a hydraulics manifold or a separate Hydraulic Control Panel. Torque output levels can be manually pre-set at the surface and selected from the topside control console. Alternatively torque control can be achieved through a closed loop proportional control system providing infinitely variable torque control (within the range of the tool) from a surface Control Console.
SPECIFICATIONS

Materials Hydraulic supply Supply fluid Torque output Output speed Turns counter Torque feed-back Depth rating Weight in air Weight in seawater Interfaces Deployment Ancillary equipment Housing - aluminium alloy Socket - super duplex stainless steel 100 BAR continuous operation 140 BAR intermittent operation Mineral oil 15 to 200 ft-lb 20 rpm @ 4 lpm (1 gal/min) Accurate to 0.125 turns Continuous Limited to ROV hydraulic compensation system. 36 kg (79 lb) 25 kg (55 lb) ISO 13628-8 (figure 17) Rotary Docking Class 1 and 2 compatible Subsea 7`s Alignment Tool, Tool Deployment Unit (TDU) or by manipulator Surface calibration Torque Analyser unit available

Fax +55 21 2622 9191
Caspian Tel: +994 12 929000 Fax: +994 12 929016
The Rotary Docking Torque Tool provides a means of developing torque for actuation of valves, lockdown clamps etc, throughout a subsea production system. The torque reaction lugs on each side of the tool include an integral latching mechanism which anchors the tool into the ISO 13628-8 figure 17 interface. This provides a means of stabilising the ROV during valve operations and allows for secure handling of 'fly to place' electro-hydraulic flying leads. Torque is produced from a hydraulic motor close-coupled to a torque multiplier, which is in turn connected to interchangeable profiled drive sockets. Torque is reacted locally within the front end effecter of the tool. Signals from a torque transducer and turns counter can be relayed back to a continuous surface readout via the ROV umbilical. The tool assembly is contained in aluminium housing for corrosion and environmental protection. Hydraulic control is achieved from the ROV through a hydraulics manifold or a separate Hydraulic Control Panel. Torque output levels can be manually pre-set at the surface and selected from the topside control console. Alternatively torque control can be achieved through a closed loop proportional control system providing infinitely variable torque control (within the range of the tool) from a Surface Control Console.
SPECIFICATIONS

Materials Hydraulic supply Supply fluid Torque output Output speed Turns counter Torque feed-back Depth rating Weight in air Weight in seawater Interfaces Deployment Ancillary equipment Housing - aluminium alloy Socket - super duplex stainless steel 85 BAR for maximum tool output Mineral oil 200 to 2000 ft-lb 8 rpm @ 24 lpm (6.34 gal/min) Accurate to 0.125 turns Continuous Limited to ROV hydraulic compensation system. 42 kg (93 lb) 30 kg (66 lb) ISO 13628-8 figure 17 Rotary Docking Class 3&4 compatible Subsea 7`s Alignment Tool, Tool Deployment Unit (TDU) or by manipulator Surface calibration Torque Analyser unit available

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Caspian Tel: +994 12 929000 Fax: +994 12 929016
rotary docking class 5 torque tool
The Rotary Docking Torque Tool provides a means of developing torque for actuation of valves, lockdown clamps etc, throughout a subsea production system. The torque reaction lugs on each side of the tool include an integral latching mechanism which anchors the tool into the ISO-13628-8, figure 17 interface. This provides a means of stabilising the ROV during valve operations and allows for secure handling of 'fly to place' electro-hydraulic flying leads. Torque is produced from a hydraulic motor close-coupled to a torque multiplier, which is in turn connected to interchangeable profiled drive sockets. Torque is reacted locally within the front end effecter of the tool. Signals from a torque transducer and turns counter can be relayed back to a continuous surface readout via the ROV umbilical. The tool assembly is contained in aluminium housing for corrosion and environmental protection. Hydraulic control is achieved from the ROV through a hydraulics manifold or a separate Hydraulic Control Panel. Torque output levels can be manually pre-set at the surface and selected from the topside control console. Alternatively torque control can be achieved through a closed loop proportional control system providing infinitely variable torque control (within the range of the tool) from a Surface Control Console.
SPECIFICATIONS
rotary docking class 5 torque tool

Materials Hydraulic supply Supply fluid Torque output Output speed Turns counter Torque feed-back Depth rating Weight in air Weight in seawater Interfaces Deployment Ancillary equipment Housing - aluminium alloy Socket - super duplex stainless steel 100 bar continuous operation 140 bar intermittent operation Mineral oil 500 to 5000 ft-lb 4 rpm @ 24 lpm (6.34 gal/min) Accurate to 0.125 turns Continuous Limited to ROV compensation system 84 kg (185 lb) 61.5 kg (136 lb) ISO 13628-8 (figure 17) Rotary Docking Class 5 compatible Subsea 7`s Alignment Tool, Tool Deployment Unit (TDU) or by manipulator. Surface calibration Torque Analyser Unit available

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Caspian Tel: +994 12 929000 Fax: +994 12 929016
17d torque analyser
The Torque Analyser is a hand-held stalling device used to determine/set the output static torque of suitable hydraulic torque tools during pre-dive checks. The torque is displayed on a freestanding electronic display console in ft-lb or Nm. The standard unit comprises a steel reaction housing, ISO 13628-8 rotary docking or high torque compatible tool interface and interchangeable shafts bolted to an annular strain gauge. This strain gauge is connected to the portable display. The steel components are coated for corrosion protection; electrical cable and connections are splash proof for use in an offshore environment. Power for the unit is via an internal rechargeable battery pack.
SPECIFICATIONS
17d torque analyser

Materials Electrical supply Torque tool interface options Carbon steel, coated Display unit housed in weatherproof case 240v/110v A.C. (for battery charging) Rotary high torque (up to 1500ft-lb/2000Nm) Class 1 to 4 (up to 2000 ft-lb/2700Nm)) Class 5 (up to 5000 ft-lb/6750Nm)) Class 6 (up to 10,000 ft-lb/13,500Nm)) Weight in air Weight in seawater Interfaces Deployment Ancillary equipment 6kg approximately (13.2 lb) Not immersed ISO 13628-8 (API 17H) Rotary Docking class 1 to 6 and high torque interfaces available Hand held stalling device connected to electronic display Carrying case

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Caspian Tel: +994 12 929000 Fax: +994 12 929016
hydraulic control panel
The Hydraulic Control Panel, when coupled to a torque tool, provides a means of accurately and predictably controlling the torque and speed output of that tool. It is used in conjunction with a Remotely Operated Vehicle (ROV) hydraulic system. It requires hydraulic solenoid valves from the host vehicle to switch the functions on the control panel. There are three different torque settings available, which are selectable from the surface during the dive without retrieving the ROV. There are additional function controls on the panel which can control the pressure and flow available to three double-acting hydraulic cylinders or actuators. These are designed to control the Single Point Docking System (SPDS) but can be used for other applications. An intensifier is included which will provide an output pressure of up to 10,000 psi. Again, there is a facility for three surface-selectable pressure outputs from the intensifier circuit. The intensifier is isolated by a ball valve when not in use.
SPECIFICATIONS
hydraulic control panel

Materials Mounting plate - aluminium alloy Fittings and tubing - stainless steel Hydraulic components - epoxy coated steel Hydraulic supply 140 bar minimum 207 bar maximum 55 litres/min (14.5 gal/min) Minimum of two solenoid valves required from host ROV (up to five for all available functions) Supply fluid Depth rating Weight in air Weight in seawater Mineral oil Same depth rating as host ROV 26kg (57.2lbs) 21kg (46.2lbs)

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electronic control/feedback system
The Electronic Control/Feedback System shown in the photograph above consists of two assemblies:1. The surface Control Console and feedback display. This allows the applied torque and number of turns from the torque tool in use to be monitored. These are measured by sensors fitted to the torque tool and are 'fed-back' via the DIU interface (see below) and a screened twisted pair in the host vehicle umbilical. 2. The Dedicated Interface Unit (DIU). This is to the left hand side in the photograph. The electronics are contained within housing to withstand the pressure of the seawater at depth. This is mounted into the host vehicle frame and electrically connected by a single interface cable. There are internal vacuum loss and water ingress sensors contained inside the housing. The Control Console and DIU communicate with each other using a dual multiplexer system. They are both of modular design and the basic system shown above includes a keyboard assembly for control of up to 12 solenoid valves and switching/focus control for up to three tooling cameras. The system is also available with proportional torque control.
SPECIFICATIONS
electronic control/feedback system

Materials Control Console: Electronics contained in modular lockable case DIU: Electronics contained within aluminium pressure housing (also available in other materials) Control Console supply DIU supplies DIU depth rating DIU weight in air DIU weight in seawater 240 V or 110 V a.c. configurable. Screened twisted pair for multiplexed communication with DIU 110 V a.c. (Min. 107 V, Max. 127 V) Material dependant (aluminium 1000m) 24 kg (52.8 lb) 8 kg (17.6 lb)

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linear actuator override tool
The Linear Actuator Override Tool (LAOT) is used to transmit axial force to the stem of hydraulically actuated gate valves. The tool consists of a bayonet profile end effecter which locks the tool to the valve interface and activates the axial override force generated by the tool's piston. The LAOT can be deployed by Subsea 7`s Tool Deployment Unit or Alignment Tool. The tool consists of two discrete units, the tool itself and a tool carrier which is used to deploy and retrieve the tool. A rotary actuator within the carrier is used to lock the tool onto the valve interface bayonet profile by rotating the tool through 45 degrees. Once locked, and the valve actuated, the carrier can be detached from the tool for an indefinite time period or until the valve is to be returned to its original status, at which point the carrier is re-deployed and the tool retrieved. Variations of the tools depicted are available to cater for ISO 13628-8 figures 14, 15 and 16. Linear push interfaces type A, B and C in addition to a double action hydraulic 'push-pull' version. The Linear Actuator Lock-Out Tool (LALOT) is a mechanically operated screw thread version of the LAOT; deployed and operated using a Rotary Docking Class 4 Latching Torque Tool.
SPECIFICATIONS
linear actuator override tool

(LALOT) Materials Max output force Working stroke Depth rating Weight in air Weight in seawater (LAOT) Hydraulic supply Supply fluid Materials Max output force Working stroke Depth rating Weight in air Weight in seawater Interfaces Deployment Max 690 BAR Flow: 1.5 l/min (0.4 gal/min) Mineral oil Tool - titanium alloy Carrier - aluminium alloy and plastic 667 kN (166,000 lbf) 190 mm (7.48") Limited to ROV compensation system 37 kg (81.4 lb) 25 kg (55 lb) ISO 13628-8 (figures 14, 15 and 16) types A, B and C compatible. Using Subsea 7's proprietary Tool Deployment Unit (TDU) or Alignment Tool. Titanium alloy, cupro-nickel, 17-4 PH stainless steel 300KN (80,000 lbf) 0 - 180mm (7") Unlimited 55.4 Kg 44.5 Kg

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3.
Hydraulic Intervention Tooling a. Hydraulic hotstab b. Dual port hotstab c. Hot tap tool d. Overshot tool e. Hydraulic power unit (mineral and control fluids) f. Hydraulic power unit (multi fluid) g. Hydraulic intensifier panel
hydraulic hotstab
The Hydraulic Hotstab system, comprising male and female mating halves, is used to provide hydraulic power from the Remotely Operated Vehicle (ROV) to a subsea production system. Typical applications are actuator operations, pressure testing, chemical injection and planned and emergency release. The male stab is connected to a storage reservoir via a flexible hydraulic hose and is deployed by the ROV. The male stab is fitted with protected seals and is loosely secured to the female by two shaped keys into keyhole slots. The male stab is then self-aligning during interface with the female. The female receptacle, permanently mounted to the subsea system, is manufactured from corrosion resistant materials making it suitable for long term immersion in sea water. The receptacle is self sealing and watertight when uncoupled. The stab is available in single and dual port configuration. Sealing systems are available to withstand internal, external or bi-directional pressure.
SPECIFICATIONS
hydraulic hotstab
Materials Seals Working pressure Supply fluid Types Bore Port connections Weight in air Female Male Weight in seawater Female Male Deployment Ancillary equipment Duplex stainless steel and aluminium alloy Bi-directional - Elastomer energised lip seal Uni-directional - Hastelloy spring energised PTFE lip seal 689 BAR working pressure Mineral oils or water based fluids Single or dual port 6mm (0.24 in) NPT female single port 10.00kg (22 lbs) 6.00kg (13.2 lbs) single port 8.50kg (18.7 lbs) 4.75kg (10.45 lbs) dual port 11.5kg (25.3 lbs) 7.00kg (15.4 lbs) dual port 9.50kg (20.9 lbs) 6.00kg (13.2 lbs)
Using Subsea 7s proprietary tooling package or by manipulator (male stab only) ROV mounted Hydraulic Power Unit and reservoir

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dual port hotstab
The Dual Port ROV Hotstab provides the means by which fluid injection may be carried out to a remote piece of subsea equipment. The free plug is carried by the host ROV, it can be deployed by manipulator or Tool Deployment Unit (TDU) and features a compliant handle to aid manipulator deployment or alternatively, a TDU grabber handle can be fitted. The fixed receptacle on the subsea structure can be flange mounted as above or U-bolt mounted. A reservoir and pump is required to affect pressure and flow. For long term immersion a dummy plug is also required. These units are generally installed to override existing systems for the testing of seals, connections and hydraulic actuation of valves.
SPECIFICATIONS
dual port hotstab

Materials Seals Supply fluid Port connections Working pressure Interfaces Super duplex stainless steel and cupro nickel O-ring seal Mineral oils or water based fluids 1/4NPT standard or to client specification 69MPa (10,000 psi) ISO 13628-8 figure 18 male hotstab ISO 13628-8 figure 19 female hotstab Ancillary equipment ROV mounted Hydraulic Power Pack and reservoir

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hot tap tool
The Hot Tap Tool is designed to clamp, crimp, stab and inject hydraulic fluid into a pipe. The version of the hot tap tool shown above is hydraulically operated and provides the means of clamping onto and hot-tapping a 3/8" OD tube. Tools are available for other sizes of tube. An integral spring provides an additional means of generating the sealing force required to hold the tool onto the tubing. The tool is fitted with a quick disconnect unit. These features allow the tool to be left engaged onto the tubing for an extended period of time, without the need for continuous hydraulic pressure being applied via an accumulator circuit. The unit is robustly made from corrosion resistant materials and is specifically designed for long term, maintenance free immersion in seawater, with all moving parts contained in sealed, oil-filled housing. The tool is designed to be manipulator deployed.
SPECIFICATIONS
hot tap tool

Materials Working pressure Port 1 2 3 4 5 6 Supply fluid Weight of tool Deployment Ancillary equipment Function clamp extend crimp piston and clamp retract crimp piston extend stab retract stab extend oil injection Mineral oils or water based fluids In air 11.25kg (24.8lbs) Manipulator ROV mounted hydraulic panel and cameras In seawater 10kg (22lbs) Maximum pressure 65 - 70 BAR 65 - 70 BAR 207 BAR 65 - 70 BAR 65 - 70 BAR 310 BAR Stainless steel 316

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overshot tool
The Overshot Tool provides a remote means for mechanical and hydraulic connection to hydraulic pipework. It has been used successfully in instances where broken pipework from an accumulator to tree has had to be re-established by a jumper connection assembly. The tool has also been used to pressurise pipes to test the integrity of subsea hydraulic systems. In each case the supply to the overshot tool was via a Remotely Operated Vehicle (ROV) compatible hotstab arrangement which allows for a re-entry connection to top up control fluids. The tool requires hydraulic power to actuate two functions, the first of which grips the tube using a spring applied hydraulically released mechanism which must be pressurised before connection. The second (optional mechanical mechanism), provides a hydraulic seal to the pipe with a one-shot seal function. After connection the tool will maintain this hydraulic seal when disconnected from the ROV. The tool can be manipulator deployed by a workclass ROV; which will require a fluid transfer unit to test the integrity of the connection prior to any further connections. A cutting tool is also required prior to connection to ensure a swarf free sealing face. The unit is robustly made from corrosion resistant materials and is specifically designed for an unlimited depth rating and long term, maintenance-free immersion in seawater, with all moving parts contained in sealed, oil filled housing.
SPECIFICATIONS
overshot tool
Primary materials Working pressure Pressure tested Cyclic test Stainless steel 3000psi (207Bar) to 4500psi (310Bar) to 3000psi for 250,000 cycles (simulated 25 year working life) Tube diameter 0.375OD (existing design) can be configured for other pipe diameters Required length of exposed pipe Supply fluid System depth rating Weight In air 6.7kg (14.7lb) In seawater 110mm (4.3) Mineral oils or water based fluids Unlimited 5.5kg (12.1lb) Deployment Ancillary equipment Manipulator Subsea 7s Grinding Tool and Fluid transfer unit Pipe gauge (if exposed pipe length unknown) ROV compatible hydraulic connection (hotstab)

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hydraulic power unit and reservoir
The Remotely Operated Vehicle (ROV) mounted Hydraulic Power Unit (HPU) comprises a low speed high torque motor, driven by the ROV hydraulic supply, close-coupled to a fixed displacement piston type pump. The system is suitable for injecting mineral oil, corrosion inhibitor, methanol, and water glycol control fluid. Fluid is drawn from the ROV mounted reservoir and discharged via a flexible hydraulic hose to an output port, usually a male hotstab. The motor/pump unit is functioned via a valve pack and controlled from a topside control console. The output pressure(s) is pre-set at the surface. Units are available with the option of three selectable pressure settings from surface.
SPECIFICATIONS
hydraulic power unit and reservoir

Materials Hydraulic supply Various components 140 bar min 210 bar max Flow: 55 l/min (14.5 gal/min) max. Supply fluid Reservoir options Fluid options Depth rating Weight in air Weight in seawater Ancillary equipment Mineral oil 24 ltr (6.34 U.S. gall) or multiples thereof Bespoke units on demand Mineral oil, HW540 control fluid, methanol, corrosion inhibitor ROV dependant 105.5 kg (232 lb) 48.5 kg (106.7 lb) ISO 13628-8 (API 17H) or Subsea 7 proprietary single, dual or triple port Hot Stabs for fluid delivery.

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multi fluid hydraulic power unit
The Remotely Operated Vehicle (ROV) mounted multi fluid Hydraulic Power Unit (HPU) comprises a hydraulic motor, driven by the ROV hydraulic supply, closely coupled to a fixed displacement piston type pump. The pump is suitable for pumping mineral oil, corrosion inhibitor, filtered seawater, and filtered freshwater. Fluid is drawn from either an ROV mounted reservoir, or the surrounding water, and discharged via a flexible hydraulic hose to an output port, usually a male hotstab. The motor/pump unit is controlled via the ROV valve pack. The output pressure is pre-set at the surface.
SPECIFICATIONS
multi fluid hydraulic power unit

Supply fluid Reservoir options Pump fluid options Depth rating Mineral oil 24ltr (6.34 U.S. gall) or multiple thereof Mineral oil, Glycol, seawater, corrosion inhibitor ROV dependant
Hydraulic specification HPU type one Hydraulic input Hydraulic output 3000 Psi @ 40 lpm 5000 Psi @ 15 lpm
HPU type two Hydraulic input Hydraulic output 3000 Psi @ 60 lpm 5750 Psi @ 25 lpm

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hydraulic intensifier panel
The Hydraulic Intensifier Panel is a compact lightweight unit designed to fit easily to a host Remotely Operated Vehicle (ROV), or to be used in conjunction with an intervention tooling system, where high pressure hydraulics are required. It is used to convert low input pressures from the host system (e.g. ROV or intervention tooling valve pack) up to 690Bar (10,000Psi). The standard unit comprises a 6.25:1 intensifier, LP input relief valve and HP output relief valve fitted to an aluminium mounting plate with the steel components coated for corrosion protection. Typical application for this panel would be, for example, to drive a high pressure linear actuator override tooling system.
SPECIFICATIONS
hydraulic intensifier panel
Materials
Mounting plate - aluminium alloy. Fittings and tubing - stainless steel. Hydraulic components - Epoxy coated steel.
Hydraulic supply Hydraulic output Supply fluid Depth rating Weight in air Weight in water
110Bar max, 1.5Lpm max 700Bar max, 165ml/min Mineral oil / HW540 control fluid Same as host ROV 5Kg 4.5Kg

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4.
Drill rig support tooling a. Regan latch release tool b. Rovjet / Subjet water jetting tools c. Wellhead cleaning tool d. Wellhead flushing and gauge tool e. AX gasket installation / removal tool
regan latch release tool
The Regan Latch Release Tool provides the means to disconnect the guidewire from the Regan Latch should the guideline break. The tool is stabilised on the latch by gussets which allow the operation to be carried out regardless of the guideline position and location of the break. The tool consists of two shaped plates, the lower to locate itself in the latch gussets, the upper to actuate the latch release mechanism. They are brought together by a hydraulic function. After the tool is positioned around the Regan Latch, hydraulic power supplied by the Remotely Operated Vehicle (ROV) pushes the top plate into the latch, thus releasing the guidewire. The tool is manipulator deployed by a workclass ROV. For best results the manipulator gripper is replaced with the tool and the resultant spare hydraulic function is used to actuate the tool, avoiding the need for a separate hydraulic supply. The unit is robustly made from corrosion resistant materials and has been developed for ease of use.
SPECIFICATIONS
regan latch release tool
Primary materials Working pressure Latch type Latch actuation force Stroke Supply fluid System depth rating Weight Deployment
Aluminium ROV working pressure Regan type GL-4, 8-5/8 diameter 8,000kgf (17, 637lbsf) 79mm (3) Mineral oils or water based fluids Unlimited In air 17kg (37.5lb) Manipulator In seawater 10.7kg (23.5lb)

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rovjet hp water jetting system
The RovJet is a hydraulically driven high-pressure water jetting system specifically designed for integration with current workclass Remotely Operated Vehicles (ROV) systems. A robust hydraulic gear motor drives a proven industrial 'crank and plunger' style high pressure jetting pump which supplies high pressure seawater to a ceramic rotating jet nozzle. The nozzle spins at high speed directing the concentrated water jet through a 100 degree arc. This motion provides a chiselling action, which removes debris more effectively than normal fixed nozzle systems. The system is designed for ease of use and robustly constructed for corrosion and environmental protection.
SPECIFICATIONS
rovjet hp water jetting system

Primary materials Maximum water delivery pressure Maximum water delivery flow Water filtration progressive wire gauze Anodised aluminium motor, brass pump 210 bar 21 l/min (5.5gal/min) (250 microns) 40 l/min (max) (10.6gal/min) 210 bar (3046psi) 1500 rpm Unlimited due to oil filled pressure compensation Mineral oils or water based fluid In air 30kg (66lb) In seawater 25kg (55lb)
Hydraulic demand flow Hydraulic inlet pressure Pump speed Depth rating Supply fluid Weight Deployment Ancillary equipment
Remotely Operated Vehicle (ROV) Hydraulic interfacing panel

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subjet hp water jetting system
The Subjet jetting unit is designed as a compact electric high pressure pump for use with observation class Remotely Operated Vehicles (ROVs). The Subjet system consists of two main components, an ROV mounted pump and filter unit which are located to the aft of the vehicle and an electrical transformer/control unit located in the vehicle control van. A robust electric motor drives a proven industrial 'crank and plunger' style high pressure jetting pump which supplies high pressure seawater to a ceramic rotating jet nozzle. The nozzle spins at high speed directing the concentrated water jet through a 100 degree arc. This motion provides a chiselling action which removes debris more effectively than normal fixed nozzle systems. Each unit is packed in a heavy transport case measuring 500 mm x 500 mm x 350 mm. Each unit comes complete with spares. The control unit provides direct on-line starting, power and insulation monitoring during jetting operations, and voltage step-up for use down long cables. These features allow the safe operation of the Subjet unit and early fault detection. The system is designed for ease of use and robustly constructed for corrosion and environmental protection.
SPECIFICATIONS
subjet hp water jetting system

Primary const. material Primary power source Frequency Power consumption Current Connection required Output pressure Output flow Pumping media Water filtration Pump speed Depth rating Weight Added features Deployment Ancillary equipment In air 32kg (70.5lb) Anodised aluminium motor, brass pump Three phase electric supply 450 volt 60 Hz 5.6 KVA 7.5 amps max. 4 pin Subconn, pin 4 earthed (LPDC4F) 150 bar max. (2,200 psi) 12 l/min Sea water only Progressive wire gauze (250 microns) 1500 rpm Unlimited due to oil filled pressure compensation In seawater 24kg (53lb)
Remote press, gauge Observation class ROV Transformer control unit

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wellhead cleaning tool

rov manipulator deployable
The Wellhead Cleaning tool has been designed to remove any residual gasket coatings, or oxidised scale, from the conical AX/VX seal face of a wellhead prior to the connection procedure, or reestablishment, of the tree assembly. It can also be used in instances where the wellhead flange has an integral tubing hanger which precludes normal access to the seal face for cleaning. The tool can be deployed by a workclass Remotely Operated Vehicle (ROV) either by manipulator or via an optional ROV mountable frame. The operation requires the ROV to dock the wellhead cleaning tool onto the wellhead flange and hold station whilst cleaning takes place. The cleaning head employs brushing and water flushing actions to clean the seal face and tubing hanger (local to the seal face). The system is designed to have interchangeable components, for use on different wellheads. Commonly used heads include; the 18" H4 and STM-15 designs. The system is designed for ease of use and robustly constructed for corrosion and environmental protection.
SPECIFICATIONS
wellhead cleaning tool

rov manipulator deployable
Primary materials Working pressure Supply fluid Cleaning head Rotation Relief valve settings Sea water flushing System depth rating In air Weight Deployment Ancillary equipment 86kg (190lb) Motor speed 7rpm ccw 4l/min (1gal/min) 50 bar (725psi) 2 bar (29psi) @ 200l/min (52.8gal/min) 2000msw In seawater 29kg (64lb) Aluminium lifting frame, acetal body cleaning head, brass cleaning brushes Standard ROV operating pressure Mineral oils or water based fluids
Manipulator (or ROV with optional mounting frame) Hydraulic interfacing panel with pump

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wellhead flushing & guage tool
The tool is designed to flush debris from wellhead annulus and production pockets by means of two nozzles fitted to a low pressure seawater pump. The tool is held by the Remotely Operated Vehicles (ROV) manipulator and placed over the wellhead. Once positioned, three clamps secure the tool. A rotary actuator aligns the nozzles and a hydraulic cylinder extends the nozzles into the hanger pockets. An indicator rod on the extend cylinder tube and a camera/light assembly, fitted to the rotary actuator, can gauge the debris in the pockets.
SPECIFICATIONS
wellhead flushing & gauge tool

Materials Frame Aluminium 6082 Working pressure Standard ROV operating pressure (Flow = 30l/min (8gal/min)) Supply fluid Gauging range Flushing pressure Nozzle extension Mineral oils or water based fluids 0-250mm (0-10.24) 2 bar (seawater) stroke = 260mm (10.24) In air Weight of tool Deployment Ancillary equipment 73kg (160.9lbs) Manipulator (optional ROV mounted frame) ROV mounted hydraulic panel and cameras, side mounted handle available In seawater 40kg (88.2lbs) Reaction faces Acetal

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ax gasket installation / removal tool
The AX Gasket Installation / Removal tool has been developed to remove and install a gasket from or into its position in the wellhead, prior to the connection procedure or re-establishment of the tree assembly. It can also be used in instances where the wellhead flange has an integral tubing hanger which precludes normal access to the seal face. The tool requires hydraulic power to actuate a total of four hydraulic cylinders. Three of these operate the latching fingers (to grip the gasket). The fourth cylinder operates the vertical travel of the latching fingers (to pull or push the gasket from or into position). The tool can be manipulator deployed by a workclass Remotely Operated Vehicle (ROV). This will be required to release the tool onto the wellhead flange and hold station whilst controlling and observing the gasket removal/replacement process. Once done the tool is picked up and can be flown to another wellhead. The system is designed to have an unlimited depth rating and has been developed for ease of use and environmental protection.
SPECIFICATIONS
ax gasket installation / removal tool

Primary materials
Working pressure Aluminium frame, acetal landing seats Standard ROV operating pressure 130 BAR (2000psi) max Supply fluid Removal/Replacement head Stroke System depth rating 150mm (5.9) unlimited In air Weight Deployment Ancillary equipment 29kg (63.9lb) Manipulator Hydraulic Interfacing Panel In seawater 18kg (39.7lb) Mineral oils or water based fluids

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Caspian Tel: +994 12 929000 Fax: +994 12 929016
5.
Remote Subsea Products a. ROV deployed umbilical stabplates b. Emergency disconnect unit c. Valve position indicator
rov deployed umbilical stabplates
The stabplate and receptacle central mounting plates are designed to withstand separation loads induced by the hydraulic couplers and house the appropriate hydraulic couplers and electrical connectors arranged as necessary to provide the services required. A fabricated umbilical shroud provides protection for the umbilical jumper tails and transmits any snag loads via the umbilical clamp. The receptacle provides a means of positive engagement of the stabplate assembly and protection for the hydraulic couplers and electrical connectors. The system is designed with integral alignment mechanisms to avoid damage to the mating couplers and connectors during Remotely Operated Vehicle (ROV) make-up and break-out operations. The stabplate locks into its mating receptacle via a centrally located locking mechanism which provides sufficient capacity to overcome make-up loads at full working pressure. Controlled disengagement of connectors and couplers and release of the hub from the receptacle is achieved by `jacking` the assemblies apart by reversing this mechanism. All materials are protected against external and internal corrosion under all service conditions; particular consideration is given to the potential for marine growth and other subsea matter, which have the potential to significantly increase break-out loads over time.
SPECIFICATIONS
rov deployed umbilical stabplates

Materials Couplers Depth rating Interfaces Deployment Ancillary equipment Cathodic protection 316L Stainless steel/or to client choice Subsea 7 proprietary/clients preference Depending on coupler used (up to 3000msw) ISO/DIS 13628-8 compatible Rotary docking class 4 torque tool on Subsea 7s Alignment Tool or Tool Deployment Unit. Subsea 7 Torque Tool control system. Provision has been made for electrical continuity between the fixed stabplate/host structure and the free stabplate/jumper.

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emergency disconnect unit (edu)
The Subsea 7 Emergency Disconnect Unit (EDU) is a field proven design used for emergency disconnection of subsea control functions. Typical applications include work-over systems, control umbilicals or large, basket deployed/underslung Remotely Operated Vehicle (ROV) tool packages and so on. The EDU is a combined docking/multi-stab interface which can be retrieved and re-deployed subsea. The disengage/engage function is hydraulically actuated and in the case of a work-over system utilises two hydraulic control lines from the umbilical. Time delays and sequencing of specific functions can be incorporated into the control system. The design is flexible; the actual number, combination and specification of electro-hydraulic couplers can be varied to suit client preference. Typical connectors include to 1-inch diameter hydraulic connectors and 3 to 12 way wet compatible electrical connectors. The EDU features a combined test and transit frame.
SPECIFICATIONS
emergency disconnect unit (edu)

Materials Connectors Pressure rating Depth rating Weight in air Interfaces Deployment Ancillary equipment Cathodic protection Reference GA numbers 316L stainless steel. To suit client preference. 10, 000 psi std or to suit client request. Dependent on coupler selection. 400 Kg aprx. N/A. The unit is deployed as part of the control umbilical. N/A. Provision has been made to connect both the fixed and free halves to the control umbilical. SSA-0173-230-00, SSA-0291-001-00.

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valve position indicator
The Valve Position Indicator provides an integrated means of operating a rotary valve using a remotely deployed torque tool while additionally providing visual confirmation of the valves status. The indicator disc has a full range of 120 degrees and is internally configurable for valve stem rotation ranges up to 180 turns. A simple front flange mounting provides ample support for the unit and for any extension shaft needed to connect the valve stem to an intervention panel. The unit is robustly made from corrosion resistant materials and is specifically designed for long term, maintenance free immersion in seawater, with all moving parts contained in sealed, pressure compensated housing.
SPECIFICATIONS
valve position indicator

Materials ROV tool interface receptacle/VPI Carbon steel xylan coated Torque shaft - high strength cupro nickel Indicator disc - nylon 2040 Nm (1500 ft-lbs) Up to 180 (open to close) 120 degrees approx.(open to close) Unlimited VPI is fluid filled and pressure compensated 17 kg (37.5lb) 14 kg (30lb) ISO 13628-8 compatible Typically the VPI is attached to the panel via 4 bolts. The VPI shaft can be internally bored or externally machined and located via two pins on the valve shaft. The indicator disc can be any orientation. Tapped holes are provided on the VPI so it can be connected to cathodic protection system at the clients discretion
Maximum torque rating No. of turns Indicator disc rotation Depth rating Weight in air Weight in seawater Interfaces Mounting interface
Cathodic protection

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ROV Intervention Catalogue

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ROV Intervention Tooling Catalogue

Technical Solutions Group

REMOTE TECHNOLOGY SERIES

component change-out tool

component change-out tool

For further information see www.subsea7.com or contact your regional office.

Fax +55 21 2622 9191

Caspian Tel: +994 12 929000 Fax: +994 12 929016

REMOTE TECHNOLOGY SERIES

tool deployment unit (tdu), dual point

tool deployment unit (tdu), dual point

For further information see www.subsea7.com or contact your regional office.

Fax +55 21 2622 9191

Caspian Tel: +994 12 929000 Fax: +994 12 929016

REMOTE TECHNOLOGY SERIES

tool deployment unit (tdu), single-docking

tool deployment unit (tdu), single-docking

For further information see www.subsea7.com or contact your regional office.

Fax +55 21 2622 9191

Caspian Tel: +994 12 929000 Fax: +994 12 929016

REMOTE TECHNOLOGY SERIES

rov tooling skid

rov tooling skid

For further information see www.subsea7.com or contact your regional office.

Fax +55 21 2622 9191

Caspian Tel: +994 12 929000 Fax: +994 12 929016

REMOTE TECHNOLOGY SERIES

drill cuttings removal system

drill cuttings removal system

For further information see www.subsea7.com or contact your regional office.

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Caspian Tel: +994 12 929000 Fax: +994 12 929016

REMOTE TECHNOLOGY SERIES

production sampling skid

production sampling skid

For further information see www.subsea7.com or contact your regional office.

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Caspian Tel: +994 12 929000 Fax: +994 12 929016

REMOTE TECHNOLOGY SERIES

low torque tool

low torque tool

For further information see www.subsea7.com or contact your regional office.

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Caspian Tel: +994 12 929000 Fax: +994 12 929016

REMOTE TECHNOLOGY SERIES

medium torque tool

medium torque tool

For further information see www.subsea7.com or contact your regional office.

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Caspian Tel: +994 12 929000 Fax: +994 12 929016

REMOTE TECHNOLOGY SERIES

high torque tool

high torque tool

For further information see www.subsea7.com or contact your regional office.

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Caspian Tel: +994 12 929000 Fax: +994 12 929016

REMOTE TECHNOLOGY SERIES

17h torque analyser

17h torque analyser

For further information see www.subsea7.com or contact your regional office.

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Caspian Tel: +994 12 929000 Fax: +994 12 929016

REMOTE TECHNOLOGY SERIES