Beruflich Dokumente
Kultur Dokumente
olp_horn_on olp_horn_time
olp_lim prew_horn_on
prew_horn_time
SELECT
Fig. 3
1
0
7
0
-
3
8
4
Parameter: olp_lim
Access: Service Min: 50 Max: 150
current value:
100
new value:
130_
SELECT
Fig. 4
8 2000-12-20
SPACE 3000, Service Manual 3 Delivery settings
1 2000-12-20
SPACE 3000, Service Manual 4.1 Troubleshooting methods
4.1 Troubleshooting methods
Contents
General......................................................................................... 3
Troubleshooting organization ............................................. 4
Reading out errors on Standard box ....................... 5
2 2000-12-20
SPACE 3000, Service Manual 4.1 Troubleshooting methods
3 2000-12-20
SPACE 3000, Service Manual 4.1 Troubleshooting methods
GENERAL GENERAL GENERAL GENERAL GENERAL
This section covers SPACE system troubleshooting. It
gives information how the troubleshooting is carried out
and what measures are to be taken before the crane is
returned to the customer.
1
0
7
0
-
3
4
0
4 2000-12-20
SPACE 3000, Service Manual 4.1 Troubleshooting methods
T TT TTroubleshooting roubleshooting roubleshooting roubleshooting roubleshooting
organization organization organization organization organization
To determine in which of the systems the error lies:
1. Checking of error codes 1. Checking of error codes 1. Checking of error codes 1. Checking of error codes 1. Checking of error codes
Connect the terminal/handheld PC to the Standard
box.
Select ERRS/Errors ERRS/Errors ERRS/Errors ERRS/Errors ERRS/Errors on main menu.
Are any error codes stored in SPACE?
Yes: Perform troubleshooting according to given error
code. Continue with final crane check.
No: Proceed to step 2.
NOTE! NOTE! NOTE! NOTE! NOTE!
All troubleshooting is to be carried out with All troubleshooting is to be carried out with All troubleshooting is to be carried out with All troubleshooting is to be carried out with All troubleshooting is to be carried out with
SP SP SP SP SPACE active. ACE active. ACE active. ACE active. ACE active.
Most of the errors are reset automatically when the
faulty condition disappears, but some errors require to
be reset manually.
A manual reset can be done by selecting CLEAR/ CLEAR/ CLEAR/ CLEAR/ CLEAR/
Clear Errors Clear Errors Clear Errors Clear Errors Clear Errors on terminal/handheld PC or by switching
the SPACE power off and on.
2. Hydraulic system check 2. Hydraulic system check 2. Hydraulic system check 2. Hydraulic system check 2. Hydraulic system check
Try to operate the crane by using the levers on valve
unit.
Does the crane work?
Yes: Proceed to step 3.
No: Check the crane hydraulic system according to
the relevant Crane Info manual.
3. Intermittent error check 3. Intermittent error check 3. Intermittent error check 3. Intermittent error check 3. Intermittent error check
Operate all crane functions to end position. At the
same time, check if the red error LED on User
interface is on.
Is the error LED on?
Yes: Perform troubleshooting according to given error
code. Continue with step 6.
No: Proceed to step 4.
4. No error is found 4. No error is found 4. No error is found 4. No error is found 4. No error is found
Select COUNT/Error Count. COUNT/Error Count. COUNT/Error Count. COUNT/Error Count. COUNT/Error Count. Reset error counter in
right column by selecting RESET/Reset RESET/Reset RESET/Reset RESET/Reset RESET/Reset.
Ask the customer to come back if the error symptom
occurs again.
5. Customer comes back and no 5. Customer comes back and no 5. Customer comes back and no 5. Customer comes back and no 5. Customer comes back and no
error code is stored in SP error code is stored in SP error code is stored in SP error code is stored in SP error code is stored in SPACE: ACE: ACE: ACE: ACE:
Select ERRS/Errors ERRS/Errors ERRS/Errors ERRS/Errors ERRS/Errors on main menu.
Select COUNT/Error Count. COUNT/Error Count. COUNT/Error Count. COUNT/Error Count. COUNT/Error Count. Check in the right
column what kind of errors that has occurred since
last time this crane was in a workshop. The error -s
are now inactive.
Perform troubleshooting according to given error
code.
Check especially:
connectors for bad contact, contact resistance and
oxidation
cables to sensors, indicators and boxes for damage.
6. Final check of crane 6. Final check of crane 6. Final check of crane 6. Final check of crane 6. Final check of crane
After a crane is repaired, it shall be tested before
delivery to the customer.
Connect the terminal/handheld PC to the Standard
box.
Select ERRS/Errors ERRS/Errors ERRS/Errors ERRS/Errors ERRS/Errors on main menu.
Select COUNT/Error Count. COUNT/Error Count. COUNT/Error Count. COUNT/Error Count. COUNT/Error Count.
Reset error counter by selecting RESET/Reset RESET/Reset RESET/Reset RESET/Reset RESET/Reset.
Check that current crane function works perfectly
Select COUNT/Error Count. COUNT/Error Count. COUNT/Error Count. COUNT/Error Count. COUNT/Error Count. Check in the right
column that no error has occurred during the test run
of crane.
Deliver crane to customer.
5 2000-12-20
SPACE 3000, Service Manual 4.1 Troubleshooting methods
A
B
Fig. 1
Reading out errors on Reading out errors on Reading out errors on Reading out errors on Reading out errors on
Standard box Standard box Standard box Standard box Standard box
NOTE! NOTE! NOTE! NOTE! NOTE!
If more than one error code is stored in If more than one error code is stored in If more than one error code is stored in If more than one error code is stored in If more than one error code is stored in
SP SP SP SP SPACE the code with the lowest number ACE the code with the lowest number ACE the code with the lowest number ACE the code with the lowest number ACE the code with the lowest number
will be displayed first. will be displayed first. will be displayed first. will be displayed first. will be displayed first.
When the fault creating the first error code When the fault creating the first error code When the fault creating the first error code When the fault creating the first error code When the fault creating the first error code
is repaired SP is repaired SP is repaired SP is repaired SP is repaired SPACE displays the next error ACE displays the next error ACE displays the next error ACE displays the next error ACE displays the next error
code. code. code. code. code.
1 Unscrew the cover. The two digit indicator (A)
show, in turn, the number and type of error.
Example: The digit 4 and a dot, followed by 03
without a dot indicates that there are four errors
and the lowest number of these is no. 03.
2 Look in the error list to identify the error.
3 Perform troubleshooting according to given error
code.
4 If more than one error code is displayed,
continue troubleshooting procedures.
5 Continue with Final check of crane.
6 2000-12-20
SPACE 3000, Service Manual 4.1 Troubleshooting methods
1 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
4.2 Troubleshooting
Contents
How to use troubleshooting.......................................................... 4
E0: Supply voltage to Standard box too low ................................. 6
E1: Voltage feed to sensors too low............................................. 8
E2: Voltage feed to dump valve too low...................................... 12
E3: Emergency button pushed in............................................... 14
E4: Error in dump valve circuit ................................................... 18
E5: Error in emergency chain .................................................... 20
E6: Supply voltage to Column box too low................................. 24
E7: Supply voltage to terminal too low........................................ 36
E8: Supply voltage to CAN-bus too low...................................... 38
E9: Voltage feed to horn too low................................................. 44
E10: Extended box error ............................................................ 46
E11, E20, E27, E28, E29, E30: Internal error ............................. 50
E12, E13, E14, E15: Spool sensor signal too low or to high ...... 52
E16, E17: Spool sensor signal too low or too high ..................... 54
E18, E19: Spool sensor signal too low or too high ..................... 56
E20: Inner boom fixed platform angle indicator,
signal too low or too high .................................................... 58
E21: Winch box, signal too low or too high ................................ 62
E22: Inner boom tilt indicator, signal too low or too high............. 66
E23: Outer boom tilt indicator, signal too low or too high............ 70
E23: Outer boom tilt indicator, signal too low or too high............ 72
E24: Outer boom pressure sensor, signal too low or too high ... 74
E25: Inner boom pressure sensor, signal too low or too high .... 78
E31: Slewing sector 1, faulty signal ........................................... 82
E32: Slewing sector 2, faulty signal ........................................... 84
E33: Slewing sector 3, faulty signal ........................................... 86
E34: Winch, indicator error ........................................................ 88
2 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
E35: Standard box, parameter error........................................... 90
E36: Levers not centered at start up.......................................... 92
E37: Inner boom pressure sensor, faulty signal ......................... 94
E38: Outer boom pressure sensor, faulty signal ........................ 96
E39: User interface 1, error........................................................ 98
E40: User interface 2, error...................................................... 104
E41: User interface 3, error.......................................................110
E42: User interface 4, error.......................................................116
E43: ADS valve error................................................................ 122
E44: ADS pressure sensor 1 error........................................... 124
E45: ADS pressure sensor 2 error........................................... 130
E46: MSC valve error ............................................................... 134
E47: Dump 2 valve error .......................................................... 138
E48: Program stop................................................................... 140
E49: Service............................................................................. 142
3 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
4 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
HOW TO USE TROUBLESHOOTING CHARTS
1
2
2 22 22
1 11 11
3 33 33
4 44 44
5 55 55
6 66 66 7 77 77
8 88 88
9 99 99
10 10 10 10 10
Finish
User interface 1
Disconnect wire from P2.5.
Test for min. 15,0 V between P2.5
and P2.6
Connect wire to P2.5
User interface 2
Disconnect wire/strapping from
P2.5
Test for min. 15,0 V between P2.5
and P2.6.
Connect wire/strapping to P2.5
To be continued on next page
Make sure that stop buttons are
not pushed in
Voltage is below 15,0 V.
Check and replace defective
cable to Standard box.
Replace User interface 1 if no
error is found
Voltage is below 15,0 V.
Check and replace defective
cable to User interface 1.
Replace User interface 2 if no
error is found
E3: Emergency button pushed in E3: Emergency button pushed in E3: Emergency button pushed in E3: Emergency button pushed in E3: Emergency button pushed in
Condition: Condition: Condition: Condition: Condition:
E3 is set when the Standard box records that there is no voltage on connection P7.6 in Standard box.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Stop button pushed in
- Emergency stop chain is broken or shorted to ground
- Defective User interface
- Contact resistance in connections
5 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1. Error code headline 1. Error code headline 1. Error code headline 1. Error code headline 1. Error code headline
Gives information about error code number, compo-
nent and signal status
2. 2. 2. 2. 2. Condition Condition Condition Condition Condition
Gives information under which conditions that
SPACE sets an error code.
3. 3. 3. 3. 3. Error reasons Error reasons Error reasons Error reasons Error reasons
Gives information about possible error reasons. The
most likely is placed first.
4. Rectangle 4. Rectangle 4. Rectangle 4. Rectangle 4. Rectangle
A rectangle gives information about what to check,
disconnect, measure etc.
5. C 5. C 5. C 5. C 5. Circle with a number ircle with a number ircle with a number ircle with a number ircle with a number
A picture on the opposite page with the same
number shows exactly where to measure in boxes
etc.
6. Thick 6. Thick 6. Thick 6. Thick 6. Thick arrow arrow arrow arrow arrow
A thick arrow shows the flow if measuring values etc.
are correct in the square.
Some troubleshootings will be continued on next
page.
7. Broken 7. Broken 7. Broken 7. Broken 7. Broken line arrow line arrow line arrow line arrow line arrow
A broken line arrow shows the flow if measuring
values etc. are incorrect in the square.
8. Rectangle with rounded corners 8. Rectangle with rounded corners 8. Rectangle with rounded corners 8. Rectangle with rounded corners 8. Rectangle with rounded corners
A rectangle with rounded corners gives information
about what action that has to be taken.
9. Thin 9. Thin 9. Thin 9. Thin 9. Thin arrow arrow arrow arrow arrow
A thin arrow shows the flow when an action has been
taken and the error is corrected.
10. H 10. H 10. H 10. H 10. Hexagon exagon exagon exagon exagon
The hexagon is the end of the troubleshooting.
Check crane according to 6 Final check of crane in
section 4.1 Troubleshooting organization.
Description of troubleshooting Description of troubleshooting Description of troubleshooting Description of troubleshooting Description of troubleshooting
charts charts charts charts charts
6 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
2
Finish
Voltage is below 16,0 V.
Check fuse holder for oxidation
Standard box
Test for min. 16,0 V between
P10.1 and P10.2
Standard box
Remove fuse.
Test for min. 16,0 V in fuse holder
Replace fuse
Voltage is below 16,0 V.
Rectify power supply problem on
truck
Condition: Condition: Condition: Condition: Condition:
E0 is set when the Standard box records a supply voltage below 16,0 V.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Vehicle battery voltage too low
- Contact resistance in connections or fuse holder
E0: Supply voltage to Standard box too low E0: Supply voltage to Standard box too low E0: Supply voltage to Standard box too low E0: Supply voltage to Standard box too low E0: Supply voltage to Standard box too low
7 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1 2
P10.1
P10.2
Location Location Location Location Location
8 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
2
Finish
Standard box
Disconnect wire from P2.2.
Clear errors
Check if E1 is still active.
Connect wire to P2.2
Standard box
Disconnect wire from P1.2.
Clear errors.
Check if E1 is still active.
Connect wire to P1.2
To be continued on next page
E2 is not active
Replace spool sensor no.
1-4 (P1)
E2 is not active
Replace spool sensor no.
5-6 (P2)
Condition: Condition: Condition: Condition: Condition:
E1 is set when the Standard box records that voltage to sensors (connection P1, P2, P4 or P6 ) is below 15,0 V.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Voltage wire to a sensor shorted to ground
- Defective spool sensor
- Defective indicator on control platform
- Defective slewing sector indicator
E1: V E1: V E1: V E1: V E1: Voltage feed to sensors too low oltage feed to sensors too low oltage feed to sensors too low oltage feed to sensors too low oltage feed to sensors too low
9 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1 2
P1.2
P2.2
Location Location Location Location Location
10 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
3
4
E1: V E1: V E1: V E1: V E1: Voltage feed to sensors too low oltage feed to sensors too low oltage feed to sensors too low oltage feed to sensors too low oltage feed to sensors too low
Finish
Standard box
Disconnect wire from P4.2.
Clear errors
Check if E1 is still active.
Connect wire to P4.2
Disconnect slewing sector indica-
tors one by one from connection
box.
Clear errors before disconnecting
the next sensor.
Check if E1 is active.
Connect cables to connecton box
E1 is not active.
Disconnect control platform
sensor.
Clear errors.
Check if E1 is still active.
Replace cable if E1 is active.
Replace sensor if E1 is not
active
E1 is not active.
Replace defective slewing
sector sensor.
Replace cable between
Standard box P6 and slewing
sensors if E1 is still active
when all slewing sectors are
disconnected
11 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
3 4
P4.2
Location Location Location Location Location
12 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
Finish
E2: V E2: V E2: V E2: V E2: Voltage feed to dump valve too low oltage feed to dump valve too low oltage feed to dump valve too low oltage feed to dump valve too low oltage feed to dump valve too low
Disconnect dump valve.
Check if E2 is active.
Connect dump valve
E2 is not active.
Replace dump valve.
E2 is active.
Check if P9.2 in Standard box is
shorted to ground.
Replace cable to dump valve if
no eror is found
Condition: Condition: Condition: Condition: Condition:
E2 is set when the Standard box records that voltage to dump valve is below 15,0 V.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Voltage wire to dump valve shorted to ground
- Contact resistance in connections
- Defective dump valve
13 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
P 9.2
Location Location Location Location Location
14 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
2
Finish
User interface 1
Disconnect wire from P2.5.
Test for min. 15,0 V between P2.5
and P2.6
Connect wire to P2.5
User interface 2
Disconnect wire/strapping from
P2.5
Test for min. 15,0 V between P2.5
and P2.6.
Connect wire/strapping to P2.5
To be continued on next page
Make sure that stop buttons are
not pushed in
Voltage is below 15,0 V.
Check and replace defective
cable to Standard box.
Replace User interface 1 if no
error is found
Voltage is below 15,0 V.
Check and replace defective
cable to User interface 1.
Replace User interface 2 if no
error is found
E3: Emergency button pushed in E3: Emergency button pushed in E3: Emergency button pushed in E3: Emergency button pushed in E3: Emergency button pushed in
Condition: Condition: Condition: Condition: Condition:
E3 is set when the Standard box records that there is no voltage on connection P7.6 in Standard box.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Stop button pushed in
- Emergency stop chain is broken or shorted to ground
- Defective User interface
- Contact resistance in connections
15 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1 2
P2.5
P2.6
P2.5
P2.6
Location Location Location Location Location
16 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
3
4
Extended box (if present)
Disconnect strapping from P7.5.
Test for min. 16,0 V between P7.5
and P7.6.
Connect strapping to P7.5
Finish
User interface 3 (if present)
Disconnect wire/strapping from
P2.5.
Test for min. 15,0 V between P2.5
and P2.6.
Connect wire/strapping to P2.5
Voltage is below 15,0 V.
Check and replace defective
cable to User interface 2.
Replace User interface 3 if no
error is found
Voltage is below 15,0 V.
Check and replace defective
cable to User interface 3
Replace Extended box if no
error is found
E3: Emergency button pushed in E3: Emergency button pushed in E3: Emergency button pushed in E3: Emergency button pushed in E3: Emergency button pushed in
17 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
3 4
P2.5
P2.6
P7.6
P7.5
Location Location Location Location Location
18 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
2
Finish
Disconnect dump valve.
Mesure resistance in dump valve.
Should be 20-100 .
Connect dump valve
Standard box
Disconnect wire from P9.2.
Measure resistance between the
wire and P9.1
Should be 20-100 .
Connect wire to P9.2.
Resistance is incorrect.
Replace dump valve
Resistance is incorrect.
Replace cable to dump valve
E4: Error in dump valve circuit E4: Error in dump valve circuit E4: Error in dump valve circuit E4: Error in dump valve circuit E4: Error in dump valve circuit
Condition: Condition: Condition: Condition: Condition:
E4 is set when the Standard box records dump valve to be disconnected or active when it should not be.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Interruption in ground cable and/or voltage cable between Standard box and dump valve
- Defective dump valve
- Contact resistance in connections
- Dump valve relay in Standard box is jammed
19 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
2
P9.1
1
9.2
Location Location Location Location Location
20 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
2
Finish
User interface 1
Push in the emergency stop.
Disconnect wire from P2.6.
Test for max. 1,0 V between P1.1
and P1.6
Connect wire to P2.6.
Pull out the emergency stop
User interface 2
Push in the emergency stop.
Disconnect wire/strapping from
P2.6
Test for max. 1,0 V between P1.1
and P1.6.
Connect wire/strapping to P2.6.
Pull out the emergency stop
To be continued on next page
Voltage is above 1,0 V.
Check and replace defective
cable to Standard box.
Replace User interface 1 if no
error is found
Voltage is above 1,0 V.
Check and replace defective
cable to User interface 1
Replace User interface 2 if no
error is found
E5: Error in emergency chain E5: Error in emergency chain E5: Error in emergency chain E5: Error in emergency chain E5: Error in emergency chain
Condition: Condition: Condition: Condition: Condition:
E5 is set when the Standard box records that one of the emergency buttons is pushed in and there still is voltage
on connection P7.6 in Standard box.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Emergency stop chain is shorted to voltage
- Defective User interface
21 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1 2
P2.6 P1.6 P1.1 P2.6 P1.6 P1.1
Location Location Location Location Location
22 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
3
4
Finish
User interface 3 (if present)
Push in the emergency stop.
Disconnect wire/strapping from
P2.6.
Test for max. 1,0 V between P1.1
and P1.6.
Connect wire/strapping to P2.6.
Pull out the emergency stop
Extended box (if present)
Push in one emergency stop.
Disconnect strapping from P7.5.
Test for max. 1,0 V between P7.5
and P7.6.
Connect strapping to P7.5
Pull out the emergency stop
Voltage is above 1,0 V.
Check and replace defective
cable to User interface 1
Replace User interface 3 if no
error is found
Voltage is above 1,0 V.
Check and repalce defective
cable to User interface.
Replace E xtended box if no
error is found
E5: Error in emergency chain E5: Error in emergency chain E5: Error in emergency chain E5: Error in emergency chain E5: Error in emergency chain
23 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
3 4
P2.6 P1.6 P1.1
P7.6
P7.5
Location Location Location Location Location
24 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
2
1
Finish
Column box
Disconnect wire from P4.1.
Clear errors.
Check if E6 is still active.
Connect wire to P4.1
Column box
Disconnect wire from P1.2.
Clear errors.
Check if E6 is still active.
Connect wire to P1.2
To be continued on next page
E6 is active.
Check if P5.2 in Standard box is
shorted to ground.
Replace cable to Column box if
no error is found
E6 is not active.
Disconnect pressure sensor,
inner boom.
Clear errors.
Check if E6 is still active.
Replace cable if E6 is active.
Replace sensor if E6 is not
active
Condition: Condition: Condition: Condition: Condition:
E6 is set when the Standard box records voltage to Column box being below 15,0 V.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Voltage cable to a boom sensor shorted to ground
- Defective pressure sensor
- Defective tilt indicator
- Defective winch sensor
- Defective hydraulic in indicator
- Defective fixed platform angle sensor
- Defective connection box
E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low
25 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1 2
P1.2
P4.1
Location Location Location Location Location
26 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
4
3
Finish
Column box
Disconnect wire from P4.3.
Clear errors
Check if E6 is still active.
Connect wire to P4.3
Column box
Disconnect wire from P4.5.
Clear errors.
Check if E6 is still active.
Connect wire to P4.5
To be continued on next page
E6 is not active.
Disconnect pressure sensor,
outer boom.
Clear errors.
Check if E6 is still active.
Replace cable if E6 is active.
Replace sensor if E6 is not
active
E6 is not active.
Disconnect tilt indicator, outer
boom.
Clear errors.
Check if E6 is still active.
Replace cable if E6 is active.
Replace indicator if E6 is not
active
E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low
27 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
3 4
P4.5 P4.3
Location Location Location Location Location
28 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
5
Finish
Column box
Disconnect wire from P4.7.
Clear errors.
Check if E6 is still active.
Connect wire to P4.7
E6 is not active.
Disconnect tilt indicator, inner
boom.
Clear errors.
Check if E6 is still active.
Replace cable if E6 is active.
Replace tilt indicator if E6 is
not active
To be continued on next page
E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low
29 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
Location
5
P4.7
Location Location Location Location Location
30 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
6
Finish
Column box
Disconnect wire from P2.2.
Clear errors.
Check if E6 is still active.
Connect wire to P2.2
E6 is not active.
Disconnect wire from P1.2 in
winch box.
Clear errors.
Check if E6 is still active.
Connect wire to P1.2
E6 is still active.
Replace cable betwen winch
box and Column box
E6 is not active.
Disconnect voltage supply
from P2.2 and winch indicators
one by one form P2.2, 3.2, 4.2
and 5.2 in winch box.
Clear errors before
disconnecting next indicator.
Check if E6 is still active.
E6 is not active.
Error cables to (Rotzler)
connection box, connection box or
indicator.
Troubleshoot according to
Crane Info 15.
E6 is still active.
Replace winch box
To be continued on next page
E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low
31 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
Location
6
P2.2
Location Location Location Location Location
32 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
8
7
Finish
Column box
Disconnect wire from P2.5.
Clear errors.
Check if E6 is still active.
Connect wire to P2.5
E6 is not active.
Disconnect outer boom fixed
platform angle indicator.
Clear errors.
Check if E6 is still active.
Replace cable if E6 is active.
Replace indicator if E6 is not
active
E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low
To be continued on next page
Column box
Disconnect wire from P3.2.
Clear errors.
Check if E6 is still active.
Connect wire to P3.2
E6 is not active.
Disconnect inner boom fixed
platform angle indicator.
Clear errors.
Check if E6 is still active.
Replace cable if E6 is active.
Replace indicator if E6 is not
active
33 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
Location
7 8
P2.5
P3.2
Location Location Location Location Location
34 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
9
Finish
E6 is not active.
Disconnect hydraulic extension
in indicator..
Clear errors.
Check if E6 is still active.
Replace cable if E6 is active.
Replace indicator if E6 is not
active
E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low E6: Supply voltage to Column box too low
Column box
Disconnect wire from P3.5.
Clear errors.
Check if E6 is still active.
Connect wire to P3.5
35 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
Location
9
P3.5
Location Location Location Location Location
36 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
Finish
Connect terminal/handheld
computer.
Switch system off and on again
Check if E7 is still active by
looking at the display in standard
box
E7 is active.
Error is in terminal/handheld
computer, interface or in
connection cables.
Disconnect terminal/handheld
computer.
Switch system off and on again
Check if E7 is still active by
looking at the display in standard
box
E7 is active.
Check that wires connected to
P3 are properly fixed and that
there is no dirt in terminal
connector.
Replace cable if no error is
found
E7: Supply voltage to terminal too low E7: Supply voltage to terminal too low E7: Supply voltage to terminal too low E7: Supply voltage to terminal too low E7: Supply voltage to terminal too low
Condition: Condition: Condition: Condition: Condition:
E7 is set when the Standard box records voltage to the terminal being below 15,0 V.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Voltage cable to terminal shorted to ground
- Error in terminal/handheld computer, interface or in connection cables
37 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
38 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
2
3
E8 is active.
Replace Standard box
E8 is active.
Replace cable to Standard box
Finish
Standard box
Disconnect wire from P7.3 and
P7.4.
Clear errors.
Check if E8 is still active.
Connect wires to P7.3 and P7.4
User interface 1
Disconnect wire from P1.3 and
P1.4.
Clear errors.
Check if E8 is still active.
Connect wires to P1.3 and P1.4
E8 is active.
Replace User interface 1
To be continued on next page
User interface 1
Disconnect wire from P2.3 and
P2.4.
Clear errors.
Check if E8 is still active.
Connect wires to P2.3 and P2.4
E8: Supply voltage to CAN-bus too low E8: Supply voltage to CAN-bus too low E8: Supply voltage to CAN-bus too low E8: Supply voltage to CAN-bus too low E8: Supply voltage to CAN-bus too low
Condition: Condition: Condition: Condition: Condition:
E8 is set when the Standard box records voltage in CAN-bus being below 4,0 V.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Contact resistance in connections
- Defective CAN-cable.
- Defective User interface, Standard box or Extended box
39 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1 2
3
P7.4
P7.3
P1.3
P1.4
P2.3
P2.4
Location Location Location Location Location
40 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
4
5
6
E8 is active.
Replace cable to User interface
1
E8 is active.
Replace User interface 2
Finish
User interface 2
Disconnect wire from P1.3 and
P1.4.
Clear errors.
Check if E8 is still active.
Connect wires to P1.3 and P1.4
User interface 2
Disconnect wire from P2.3 and
P2.4.
Clear errors.
Check if E8 is still active.
Connect wires to P2.3 and P2.4
E8 is active.
Replace cable to User interface
2
To be continued on next page
User interface 3 (if present)
Disconnect wire from P1.3 and
P1.4.
Clear errors.
Check if E8 is still active.
Connect wires to P1.3 and P1.4
E8: Supply voltage to CAN-bus too low E8: Supply voltage to CAN-bus too low E8: Supply voltage to CAN-bus too low E8: Supply voltage to CAN-bus too low E8: Supply voltage to CAN-bus too low
41 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
4 5
P1.3
P1.4
6
P1.3
P1.4
P2.3
P2.4
Location Location Location Location Location
42 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
7
8
Finish
User interface 3 (if present)
Disconnect wire from P2.3 and
P2.4.
Clear errors.
Check if E8 is still active.
Connect wires to P2.3 and P2.4
Extended box (if present)
Disconnect wire from P6.3 and
P6.4.
Clear errors.
Check if E8 is still active.
Connect wires to P6.3 and P6.4
E8 is active.
Replace User interface 3
E8 is active.
Replace cable to User interface.
E8 is not active.
Replace Extended box
E8: Supply voltage to CAN-bus too low E8: Supply voltage to CAN-bus too low E8: Supply voltage to CAN-bus too low E8: Supply voltage to CAN-bus too low E8: Supply voltage to CAN-bus too low
43 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
7 8
P2.3
P2.4
P6.3
P6.4
Location Location Location Location Location
44 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
2
Finish
Standard box
Test for min. 16,0 V between
P10.1 and P10.2
Disconnect horn.
Check if E9 is active.
Connect horn.
Voltage is below 16,0 V.
Check voltage supply from
vehicle to Standard box
according to E0
E9 is not active.
Replace horn.
E9 is active.
Check if P8.2 in Standard box is
shorted to ground.
Replace cable to horn if no error
is found
E9: V E9: V E9: V E9: V E9: Voltage feed to horn too low oltage feed to horn too low oltage feed to horn too low oltage feed to horn too low oltage feed to horn too low
Condition: Condition: Condition: Condition: Condition:
E9 is set when the Standard box records that voltage to horn is below 15,0 V.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Voltage cable to horn shorted to ground
- Vehicle battery voltage too low
- Defective horn
45 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1 2
P10.1
P10.2
P8.2
Location Location Location Location Location
46 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
2
Finish
Should Extended box be present in
the system?
Extended box
Check that wires connected to P6
are properly fixed
User interface 2
Check that wires connected to P2
are properly fixed
To be continued on next page
No.
Set parameters correctly
Wires are not fixed.
Connect wires
Wires are not fixed.
Connect wires
E10: Extended box error E10: Extended box error E10: Extended box error E10: Extended box error E10: Extended box error
Condition:
E10 is set when channel 6, 7, 17, 18, 23 or 24 are set but the Standard box does not receive any CAN protocol
from the Extended box.
Error reasons:
- Wrong channel parameter settings (channel 6, 7, 17, 18, 23 or 24 is expected from Extended box)
- Interruption in CAN, voltage or ground wires between Extended box and User interface 2
- Contact resistance in connections
- Defective Extended box
47 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1 2
P6
P2
Location Location Location Location Location
48 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
Finish
Check if cable between P6 in
Extended box and P2 in User
interface 2 is broken.
Disconnect connections at both
ends of the cable and measure
resistance in all wires
Resistance should be approx. 0
Resistance is incorrect.
Replace cable between
Extended box and User
interface 2.
Resistance is correct.
Replace Extended box
E10: Extended box error E10: Extended box error E10: Extended box error E10: Extended box error E10: Extended box error
49 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
50 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
Finish
Clear errors.
Run system
Errors will not clear.
Replace Standard box
Turn off system and start again
Condition: Condition: Condition: Condition: Condition:
E11, E20, E27, E28, E29 or E30 is set when the Standard box records an internal problem in processor or
programme.
Error reason: Error reason: Error reason: Error reason: Error reason:
- Error in processor or programme
E1 E1 E1 E1 E11, E20, E27, E28, E29, E30: Internal error 1, E20, E27, E28, E29, E30: Internal error 1, E20, E27, E28, E29, E30: Internal error 1, E20, E27, E28, E29, E30: Internal error 1, E20, E27, E28, E29, E30: Internal error
51 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
52 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
Finish
Standard box
Check that wires connected to
P1.1, 1.2, 1.3, 1.4, 1.5 and 1.6 are
properly fixed
Wires are not fixed.
Connect wires
Clear errors.
Run system
Errors will not clear.
Replace spool sensor
Condition: Condition: Condition: Condition: Condition:
E12, E13, E14 or E15 is set when the Standard box records a signal from one of the spool sensors which is
below 0,3 V or above 4,7 V.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Interruption in signal, ground or voltage wire
- Signal or voltage wire shorted to ground
- Signal wire shorted to voltage
- Defective sensor
- Contact resistance in connections
E12, E13, E14, E15: Spool sensor signal too low or E12, E13, E14, E15: Spool sensor signal too low or E12, E13, E14, E15: Spool sensor signal too low or E12, E13, E14, E15: Spool sensor signal too low or E12, E13, E14, E15: Spool sensor signal too low or
too high too high too high too high too high
53 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
P1.1
P1.2
P1.3
P1.4
P1.5
P1.6
Location Location Location Location Location
54 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
Finish
Wires are not fixed.
Connect wires
Standard box
Check that wires connected to
P2.1, 2.2, 2.3 and 2.4 are properly
fixed
Clear errors.
Run system
Errors will not clear.
Replace spool sensor
E16, E17: Spool sensor signal too low or too high E16, E17: Spool sensor signal too low or too high E16, E17: Spool sensor signal too low or too high E16, E17: Spool sensor signal too low or too high E16, E17: Spool sensor signal too low or too high
Condition: Condition: Condition: Condition: Condition:
E16 or E17 is set when the Standard box records a signal from one of the spool sensors which is below 0,3 V or
above 4,7 V.
E16: Spool sensor 5 (P2.3)
E17: Spool sensor 6 (P2.4)
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Interruption in signal, ground or voltage wire
- Signal or voltage wire shorted to ground
- Signal wire shorted to voltage
- Defective sensor
- Contact resistance in connections
55 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
P2.1
P2.3
P2.2
P2.4
Location Location Location Location Location
56 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
Finish
Wires are not fixed.
Connect wires
Extended box
Check that wires connected to
P5.1, 5.2, 5.3 and 5.4 are properly
fixed
Clear errors.
Run system
Errors will not clear.
Replace spool sensor
E18, E19: Spool sensor signal too low or too high E18, E19: Spool sensor signal too low or too high E18, E19: Spool sensor signal too low or too high E18, E19: Spool sensor signal too low or too high E18, E19: Spool sensor signal too low or too high
Condition:
E18 or E19 is set when the Standard box records a signal from one of the spool sensors which is below 0,3 V
or above 4,7 V.
E18: Spool sensor 7 (P5.3 in extension box)
E19: Spool sensor 8 (P5.4 in extension box)
Error reasons:
- Interruption in signal, ground or voltage wire
- Signal or voltage wire shorted to ground
- Signal wire shorted to voltage
- Defective sensor
- Contact resistance in connections
57 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
P5.2
P5.3
P5.4 P5.1
Location Location Location Location Location
58 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
2
Finish
E6 is set.
Check voltage supply to Column
box according to E6
Check if E6 is set
Disconnect angle indicator.
Test for min. 14,5 V.
Connect tilt indicator
Voltage is min. 14,5 V. Replace
angle indicator
Voltage is min. 14,5 V. Replace
cable to tilt indicator
Column box
Disconnect wire from P3.2.
Test for min. 14,5 V between
P3.2 and P3.3.
Connect cable to P3.2
To be continued on next page
E20: Inner boom fixed platform angle indicator E20: Inner boom fixed platform angle indicator E20: Inner boom fixed platform angle indicator E20: Inner boom fixed platform angle indicator E20: Inner boom fixed platform angle indicator, ,, ,,
signal too low or too high signal too low or too high signal too low or too high signal too low or too high signal too low or too high
Condition: Condition: Condition: Condition: Condition:
E20 is set when the Standard box records a signal from inner boom fixed platform angle indicator, which is
below 0,3 V or above 4,7 V.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Interruption in signal or voltage wire
- Signal or voltage wire shorted to ground
- Signal wire shorted to voltage
- Defective indicator
- Contact resistance in connections
59 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
2 1
P3.2
P3.3
Location Location Location Location Location
60 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
4
3
Finish
Voltage is min. 14,5 V. Replace
Column box
Column box
Disconnect wire from P1.2.
Test for min. 14,5 V between
the wire and P1.8.
Connect wire to P1.2
Standard box
Disconnect wire from P5.2.
Test for min. 14,5 V between
P5.2 and P5.8.
Connect wire to P5.2
Voltage is min. 14,5 V. Replace
cable to Column box
E20: Inner boom fixed platform angle indicator E20: Inner boom fixed platform angle indicator E20: Inner boom fixed platform angle indicator E20: Inner boom fixed platform angle indicator E20: Inner boom fixed platform angle indicator, ,, ,,
signal too low or too high signal too low or too high signal too low or too high signal too low or too high signal too low or too high
61 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
4
P5.2
P5.8
3
P1.2
P1.8
Location Location Location Location Location
62 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
2
Finish
E6 is set.
Check voltage supply to
Column box according to E6
Winch box
Disconnect wire from P1.2.
Test for min. 14,5 V between
the wire and P1.3.
Connect wire to P1.2
Check if E6 is set
V VV VVoltage is min. 14,5 V oltage is min. 14,5 V oltage is min. 14,5 V oltage is min. 14,5 V oltage is min. 14,5 V. .. ..
Replace winch box Replace winch box Replace winch box Replace winch box Replace winch box
To be continued on next page
E21: Winch box, signal too low or too high E21: Winch box, signal too low or too high E21: Winch box, signal too low or too high E21: Winch box, signal too low or too high E21: Winch box, signal too low or too high
Condition: Condition: Condition: Condition: Condition:
E21 is set when the Standard box records a signal from a winch box which is below 0,3 V or above 4,7 V.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Interruption in signal or voltage wire
- Signal or voltage wire shorted to ground
- Signal wire shorted to voltage
- Contact resistance in connections
Voltage is min. 14,5 V.
Replace cable to winch box
Column box
Disconnect wire from P2.2
Test for min. 14,5 V between
P2.2 and 2.3.
Connect wire to P2.2
63 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
Location
1
1.2
P1.3
2
P2.3
P2.2
Location Location Location Location Location
64 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
4
3
Finish
Voltage is min. 14,5 V.
Replace cable to Column box
Column box
Disconnect wire from P1.2.
Test for min. 14,5 V between
the wire and P1.7.
Connect wire to P1.2
Standard box
Disconnect wire from P5.2.
Test for min. 14,5 V between
P5.2 and P5.7.
Connect wire to P5.2
Voltage is min. 14,5 V.
Replace Column box
E21: Winch box, signal too low or too high E21: Winch box, signal too low or too high E21: Winch box, signal too low or too high E21: Winch box, signal too low or too high E21: Winch box, signal too low or too high
65 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
Location
4
P5.2
P5.7
3
P1.7
1.2
Location Location Location Location Location
66 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
2
Finish
E6 is set.
Check voltage supply to Column
box according to E6
Check if E6 is set
Disconnect tilt indicator.
Test for min. 14,5 V.
Connect tilt indicator
Voltage is min. 14,5 V. Replace
tilt indicator
Voltage is min. 14,5 V. Replace
cable to tilt indicator
Column box
Disconnect wire from P4.7.
Test for min. 14,5 V between
P4.7 and 4.8.
Connect wire to P4.7
To be continued on next page
E22: Inner boom tilt indicator E22: Inner boom tilt indicator E22: Inner boom tilt indicator E22: Inner boom tilt indicator E22: Inner boom tilt indicator, signal too low or , signal too low or , signal too low or , signal too low or , signal too low or
too high too high too high too high too high
Condition: Condition: Condition: Condition: Condition:
E22 is set when the Standard box records a signal from tilt indicator, inner boom which is below 0,3 V or above
4,7 V.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Interruption in signal or voltage wire
- Signal or voltage wire shorted to ground
- Signal wire shorted to voltage
- Defective indicator
- Contact resistance in connections
67 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
2 1
P4.8
P4.7
Location Location Location Location Location
68 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
4
3
Finish
Voltage is min. 14,5 V. Replace
Column box
Column box
Disconnect cable from P1.2.
Test for min. 14,5 V between
the wire and P1.6.
Connect wire to P1.2
Standard box
Disconnect wire from P5.2.
Test for min. 14,5 V between
P5.2 and P5.6.
Connect wire to P5.2
Voltage is min. 14,5 V. Replace
cable to Column box
E22: Inner boom tilt indicator E22: Inner boom tilt indicator E22: Inner boom tilt indicator E22: Inner boom tilt indicator E22: Inner boom tilt indicator, signal too low or , signal too low or , signal too low or , signal too low or , signal too low or
too high too high too high too high too high
69 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
P1.8
4
P5.2
P5.8
3
1.2
Location Location Location Location Location
70 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
2
Finish
E6 is set.
Check voltage supply to Column
box according to E6
Check if E6 is set
Disconnect tilt indicator.
Test for min. 14,5 V.
Connect tilt indicator
Voltage is min. 14,5 V. Replace
tilt indicator
E23: Outer boom tilt indicator E23: Outer boom tilt indicator E23: Outer boom tilt indicator E23: Outer boom tilt indicator E23: Outer boom tilt indicator, signal too low or , signal too low or , signal too low or , signal too low or , signal too low or
too high too high too high too high too high
Voltage is min. 14,5 V. Replace
cable to tilt indicator
Column box
Disconnect wire from P4.5.
Test for min. 14,5 V between
P4.5 and P4.6.
Connect wire to P4.5
To be continued on next page
Condition: Condition: Condition: Condition: Condition:
E23 is set when the Standard box records a signal from outer boom tilt indicator which is below 0,3 V or above
4,7 V.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Interruption in signal or voltage wire
- Signal or voltage wire shorted to ground
- Signal wire shorted to voltage
- Defective indicator
- Contact resistance in connections
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SPACE 3000, Service Manual 4.2 Troubleshooting
2 1
P4.6
P4.5
Location Location Location Location Location
72 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
4
3
Finish
Voltage is min. 14,5 V. Replace
Column box
Column box
Disconnect wire from P1.2.
Test for min. 14,5 V between
the wire and P1.5.
Connect wire to P1.2
Standard box
Disconnect wire from P5.2.
Test for min. 14,5 V between
P5.2 and P5.5.
Connect wire to P5.2
Voltage is min. 14,5 V. Replace
cable to Column box
E23: Outer boom tilt indicator E23: Outer boom tilt indicator E23: Outer boom tilt indicator E23: Outer boom tilt indicator E23: Outer boom tilt indicator, signal too low or , signal too low or , signal too low or , signal too low or , signal too low or
too high too high too high too high too high
73 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
P1.5
4
P5.2
P5.5
3
1.2
Location Location Location Location Location
74 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
2
Finish
E6 is set.
Check voltage supply to Column
box according to E6
Check if E6 is set
Disconnect pressure sensor.
Test for min. 14,5 V.
Connect pressure sensor
Voltage is min. 14,5 V. Replace
pressure sensor
E24: Outer boom pressure sensor E24: Outer boom pressure sensor E24: Outer boom pressure sensor E24: Outer boom pressure sensor E24: Outer boom pressure sensor, signal too low , signal too low , signal too low , signal too low , signal too low
or too high or too high or too high or too high or too high
Column box
Disconnect wire from P4.3.
Test for min. 14,5 V between
P4.3 and P4.4.
Connect wire to P4.3
To be continued on next page
Voltage is min. 14,5 V. Replace
cable to pressure sensor
Condition: Condition: Condition: Condition: Condition:
E24 is set when the Standard box records a signal from outer boom pressure sensor which is below 0,3 V or
above 4,7 V.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Interruption in signal or voltage wire
- Signal or voltage wire shorted to ground
- Signal wire shorted to voltage
- Defective sensor
- Contact resistance in connections
75 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
2 1
P4.3
P4.4
Location Location Location Location Location
76 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
4
3
Finish
Voltage is min. 14,5 V. Replace
Column box
Column box
Disconnect wire from P1.2.
Test for min. 14,5 V between
the wire and P1.4.
Connect wire to P1.2
Standard box
Disconnect wire from P5.2.
Test for min. 14,5 V between
P5.2 and P5.4.
Connect wire to P5.2
Voltage is min. 14,5 V. Replace
cable to Column box
E24: Outer boom pressure sensor E24: Outer boom pressure sensor E24: Outer boom pressure sensor E24: Outer boom pressure sensor E24: Outer boom pressure sensor, signal too low , signal too low , signal too low , signal too low , signal too low
or too high or too high or too high or too high or too high
77 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
P1.4
1.2
4
P5.2
P5.4
3
Location Location Location Location Location
78 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
2
Finish
E6 is set.
Check voltage supply to Column
box according to E6
Check if E6 is set
Disconnect pressure sensor.
Test for min. 14,5 V.
Connect pressure sensor
Voltage is min. 14,5 V. Replace
pressure sensor
Voltage is min. 14,5 V. Replace
cable to pressure sensor
Column box
Disconnect wire from P4.1.
Test for min. 14,5 V between
P4.1 and P4.2.
Connect wire to P4.1
To be continued on next page
E25: Inner boom pressure sensor E25: Inner boom pressure sensor E25: Inner boom pressure sensor E25: Inner boom pressure sensor E25: Inner boom pressure sensor, signal too low , signal too low , signal too low , signal too low , signal too low
or too high or too high or too high or too high or too high
Condition: Condition: Condition: Condition: Condition:
E25 is set when the Standard box records a signal from inner boom pressure sensor which is below 0,3 V or
above 4,7 V.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Interruption in signal or voltage wire
- Signal or voltage wire shorted to ground
- Signal wire shorted to voltage
- Defective sensor
- Contact resistance in connections
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2 1
P4.1
P4.2
Location Location Location Location Location
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4
3
Finish
Voltage is min. 14,5 V. Replace
Column box
Column box
Disconnect wire from P1.2.
Test for min. 14,5 V between
the wire and P1.3.
Connect wire to P1.2
Standard box
Disconnect wire from P5.2.
Test for min. 14,5 V between
P5.2 and P5.3.
Connect wire to P5.2
Voltage is min. 14,5 V. Replace
cable to Column box
E25: Inner boom pressure sensor E25: Inner boom pressure sensor E25: Inner boom pressure sensor E25: Inner boom pressure sensor E25: Inner boom pressure sensor, signal too low , signal too low , signal too low , signal too low , signal too low
or too high or too high or too high or too high or too high
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1.2
4
P5.2
P5.3
P1.3
3
Location Location Location Location Location
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1
Finish
Sector plate is defective/loose.
Adjust/replace sector plate
Check that sector plate is not
defective or loose
Standard box
Check that wires connected to
P6.1, 6.2, 6.3 and 6.4 are properly
fixed
Wires are not fixed.
Connect wires
Clear errors.
Run system
Errors will not clear.
Replace slewing sensors
E31: Slewing sector 1, faulty signal E31: Slewing sector 1, faulty signal E31: Slewing sector 1, faulty signal E31: Slewing sector 1, faulty signal E31: Slewing sector 1, faulty signal
Condition: Condition: Condition: Condition: Condition:
E31 is set when the Standard box records that the signals from the two sensors in slewing sector 1 stop at the
same time. The Standard box will not know from which direction the crane moves into the slewing sector.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Defective or loose sector plates
- Interruption in signal, ground or voltage wires to both slewing sensors
- Signal wires from slewing sensors shorted to each other
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1
P6.1 P6.3
P6.2 P6.4
Location Location Location Location Location
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1
Finish
Sector plate is defective/loose.
Adjust/replace sector plate
Check that sector plate is not
defective or loose
Standard box
Check that wires connected to
P6.1, 6.2, 6.5 and 6.6 are properly
fixed
Wires are not fixed.
Connect wires
E32: Slewing sector 2, faulty signal E32: Slewing sector 2, faulty signal E32: Slewing sector 2, faulty signal E32: Slewing sector 2, faulty signal E32: Slewing sector 2, faulty signal
Condition: Condition: Condition: Condition: Condition:
E32 is set when the Standard box records that the signals from the two sensors in slewing sector 2 stop at the
same time. The Standard box will not know from which direction the crane moves into the slewing sector.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Defective or loose sector plates
- Interruption in signal, ground or voltage wires to both slewing sensors
- Signal wires from slewing sensors shorted to each other
Clear errors.
Run system
Errors will not clear.
Replace slewing sensors
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1
P6.1 P6.5
P6.2 P6.6
Location Location Location Location Location
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Finish
Sector plate is defective/loose.
Adjust/replace sector plate
Check that sector plate is not
defective or loose
Extended box
Check that wires to slewing
sensors are properly fixed
Wires are not fixed.
Connect wires
Clear errors.
Run system
Errors will not clear.
Replace slewing sensors
E33: Slewing sector 3, faulty signal E33: Slewing sector 3, faulty signal E33: Slewing sector 3, faulty signal E33: Slewing sector 3, faulty signal E33: Slewing sector 3, faulty signal
Condition: Condition: Condition: Condition: Condition:
E33 is set when the Standard box records that the signals from the two sensors in slewing sector 3 stop at the
same time. The Standard box will not know from which direction the crane moves into the slewing sector.
Sensors for slewing sector 3 are connected to undefined plinths in Extended box.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Defective or loose sector plates
- Interruption in signal, ground or voltage wires to both slewing sensors
- Signal wires from slewing sensors shorted to each other
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1
2
Finish
Adjust indicator according to
Crane Info 15
The error is probably in the circuit
for the indicator which is not
mechanically activated. Make sure
that indicator is correctly
fitted/adjusted
Winch box
Disconnect not indicator
activated indicator
from P3.3 or P4.3
Check if E34 is still active.
Connect indicator
E34 is not active.
Replace winch box
E34 is not active.
Error in cables to (Rotzler)
connection box, connection box
or indicator.
Troubleshoot according to
Crane Info 15
Winch box
Disconnect wire from P1.3
Check if E34 is still active
Connect wire to P1.3
E34: Winch, indicator error E34: Winch, indicator error E34: Winch, indicator error E34: Winch, indicator error E34: Winch, indicator error
Condition: Condition: Condition: Condition: Condition:
E34 is set when the Standard box receives signals implying that both indicator WTOP (hook at top position) and
indicator WEND (three turns left) are active.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Interruption in voltage or signal wire
- Defective indicator
- Contact resistance in connections
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1 2
Location
P1.3
P3.3 P4.3
Location Location Location Location Location
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Finish
E35 is active.
If message is
Checksum" the error may
appear if voltage to standard
box is broken during setting of
a parameter.
Try again to initialise the same
parameters as when the error
occured
Turn system off and on again.
Clear errors.
Run system.
Check if E35 is active
E35 is active.
Read error message on
terminal, at top of main menu.
Initialize system if message is
Uninitialized
E35 is active.
Change current parameter if
message is Out of range.
Turn system off and on again.
Clear errors.
Run system.
Replace Standard box if E35
is still active
E35: Standard box, parameter error E35: Standard box, parameter error E35: Standard box, parameter error E35: Standard box, parameter error E35: Standard box, parameter error
Condition: Condition: Condition: Condition: Condition:
E35 is set when the Standard box records incorrect parameter values.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Incorrect parameter values have been programmed
- Voltage was turned off during setting of parameters
- Parameters have not been initialised (e.g. new Standard box has been mounted)
- Defective Standard box
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Finish
Levers are correct adjusted.
Calibrate spool sensors
according to section Terminal
Make sure that levers are correct
adjusted, run smoothly and return
to neutral
E36: Levers not centered at start up E36: Levers not centered at start up E36: Levers not centered at start up E36: Levers not centered at start up E36: Levers not centered at start up
Condition: Condition: Condition: Condition: Condition:
E36 is set when the Standard box records a lever not centered when the system is switched ON or when the a
stop button is pulled out.
Error reason: Error reason: Error reason: Error reason: Error reason:
- Something is acting on the control levers
- Control levers stick and do not return to neutral
- Spool sensors incorrectly calibrated
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Finish
Replace pressure sensor
E37: Inner boom pressure sensor E37: Inner boom pressure sensor E37: Inner boom pressure sensor E37: Inner boom pressure sensor E37: Inner boom pressure sensor, faulty signal , faulty signal , faulty signal , faulty signal , faulty signal
Condition: Condition: Condition: Condition: Condition:
E37 is set when the Standard box records no change in signal from inner boom pressure sensor after 30 minutes
seconds of inner boom operation at a speed above 50%.
Error reason: Error reason: Error reason: Error reason: Error reason:
- Defective sensor
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Finish
Replace pressure sensor
E38: Outer boom pressure sensor E38: Outer boom pressure sensor E38: Outer boom pressure sensor E38: Outer boom pressure sensor E38: Outer boom pressure sensor, faulty signal , faulty signal , faulty signal , faulty signal , faulty signal
Condition: Condition: Condition: Condition: Condition:
E38 is set when the Standard box records no change in signal from outer boom pressure sensor after 30 minutes
of outer boom operation at speed above 50%.
Error reason: Error reason: Error reason: Error reason: Error reason:
- Defective sensor
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Finish
E0 is set
Troubleshoot according to E0
Check if E0 is set
Identify User interface 1.
Check that jumper B1 is strapped
J umper B1 is not strapped.
Strap jumper B1
To be continued on next page
E39: User interface 1, error E39: User interface 1, error E39: User interface 1, error E39: User interface 1, error E39: User interface 1, error
Condition: Condition: Condition: Condition: Condition:
E39 is set when the Standard box is strapped so that User interface 1 should be present in the system, but the
Standard box does not receive any CAN-protocols from that User interface.
E39 is also set when voltage supply to User interface 1 is below 12,0 V or if there is a conflict in the emergency
stop chain.
User interface 1 is normally the cover on Standard box.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Vehicle battery voltage too low
- User interface 1 is incorrectly strapped
- Contact resistance in connections
- CAN or voltage wires between Standard box and User interface 1 are broken
- Wires to emergency stop on User interface 1 are incorrectly connected
- Defective User interface 1
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2
3
1
Finish
Voltage is below 12,0 V.
Replace cable to Standard box
User interface 1
Disconnect P2.2
Wait min 15 sec.
Test for min. 12,0 V between P1.1
and P1.2
User interface 1
Test for min. 12,0 V between
P2.1 and P2.2.
Connect P2.2
Voltage is below 12,0 V.
Replace User interface 1
Voltage is above 1,0 V.
Replace User interface 1
User interface 1
Push in emergency stop.
Disconnect wire from P2.5.
Test for max. 1,0 V between P2.1
and P2.5
Connect wire to P2.5.
Pull out emergency stop
To be continued on next page
E39: User interface 1, error E39: User interface 1, error E39: User interface 1, error E39: User interface 1, error E39: User interface 1, error
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3
P2.2 P1.1
P2.1
P2.2 P1.2
P2.1
P2.5
Location Location Location Location Location
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Finish
Resistance is incorrect.
Replace cable between User
interface 1 and Standard box
Resistance is correct.
Replace User interface 1
Check if cable between P1 in user
interface 1 and P7 in Standard box
is broken.
Disconnect connectors at both
ends of the cable and measure
resistance in all wires
Resistance should be approx. 0
E39: User interface 1, error E39: User interface 1, error E39: User interface 1, error E39: User interface 1, error E39: User interface 1, error
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Finish
E0 or E39 is set
Troubleshoot according to E0 or
E39.
Check if E0 or E39 is set
Identify User interface 2. rface 2. rface 2. rface 2. rface 2.
Check if jumper B2 is strapped Check if jumper B2 is strapped Check if jumper B2 is strapped Check if jumper B2 is strapped Check if jumper B2 is strapped
J umper B2 is not strapped.
Strap jumper B2
To be continued on next page
E40: User interface 2, error E40: User interface 2, error E40: User interface 2, error E40: User interface 2, error E40: User interface 2, error
Condition: Condition: Condition: Condition: Condition:
E40 is set when the Standard box is strapped so that User interface 2 should be present in the system, but the
Standard box does not receive any CAN-protocols from that User interface.
E40 is also set when voltage supply to User interface 2 is below 12,0 V or if there is a conflict in the emergency
stop chain.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Vehicle battery voltage too low
- User interface 2 is incorrectly strapped
- Contact resistance in connections
- CAN- or voltage wires between Standard box and User interface 2 is broken
- Wires to emergency stop on User interface 2 are incorrectly connected
- Defective User interface 2
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3
1
Finish
Voltage is below 12,0 V.
Replace cable to User interface
1
User interface 2
Disconnect P2.2
Wait min 15 sec.
Test for min. 12,0 V between P1.1
and P1.2
User interface 2
Test for min. 12,0 V between
P2.1 and P2.2.
Connect P2.2
Voltage is not min. 12,0 V.
Replace User interface 2
To be continued on next page
E40: User interface 2, error E40: User interface 2, error E40: User interface 2, error E40: User interface 2, error E40: User interface 2, error
User interface 2
Push in emergency stop.
Disconnect wire from P2.5.
Test for max. 1,0 V between P2.1
and P2.5
Connect wire to P2.5.
Pull out emergency stop
Voltage is above 1,0 V.
Replace User interface 2
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3
P2.2 P1.1
P2.1
P2.2 P1.2
P2.1
P2.5
Location Location Location Location Location
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Finish
Resistance is incorrect.
Replace cable between user
interface 1 and 2
Resistance is correct.
Replace User interface 2
Check if cable between P1 in User
interface 2 and P2 in User interface
1 is broken.
Disconnect connectors at both
ends of the cable and measure
resistance in all wires
Resistance should be approx. 0
E40: User interface 2, error E40: User interface 2, error E40: User interface 2, error E40: User interface 2, error E40: User interface 2, error
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Finish
E0, E39 or E40 is set
Troubleshoot according to E0,
E39 or E40
Check if E0, E39 or E40 is set
Identify User interface 3.
Check that jumper B3 is strapped
J umper B3 is not strapped.
Strap jumper B3
User interface 3 should not be
present in system
Unstrap jumper B3
Standard box
Should it be three User interfaces
in the system?
To be continued on next page
E41: User interface 3, error E41: User interface 3, error E41: User interface 3, error E41: User interface 3, error E41: User interface 3, error
Condition: Condition: Condition: Condition: Condition:
E41 is set when the Standard box is strapped so that User interface 3 should be present in the system, but the
Standard box does not receive any CAN-protocols from that User interface.
E41 is also set when voltage supply to User interface 3 is below 12,0 V or if there is a conflict in the emergency
stop chain.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Vehicle battery voltage too low
- Standard box is incorrectly strapped
- User interface 3 is incorrectly strapped
- Contact resistance in connections
- CAN- or voltage wires between Standard box and User interface 3 are broken
- Wires to emergency stop on User interface 3 are incorrectly connected
- Defective User interface 3
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3
2
1
Finish
Voltage is below 12,0 V.
Replace cable to User interface
2
User interface 3
Disconnect P2.2
Wait min 15 sec.
Test for min. 12,0 V between P1.1
and P1.2
User interface 3
Test for min. 12,0 V between
P2.1 and P2.2.
Connect P2.2
Voltage is below 12,0 V.
Replace User interface 3
To be continued on next page
E41: User interface 3, error E41: User interface 3, error E41: User interface 3, error E41: User interface 3, error E41: User interface 3, error
Voltage is above 1,0 V.
Replace User interface 3
User interface 3
Push in emergency stop.
Disconnect wire from P2.5.
Test for max. 1,0 V between P2.1
and P2.5
Connect wire to P2.5.
Pull out emergency stop
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3
P2.2 P1.1
P2.1
P2.2 P1.2
P2.1
P2.5
Location Location Location Location Location
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Finish
Resistance is incorrect.
Replace cable between user
interface 2 and 3
Resistance is correct.
Replace User interface 3
Check if cable between P1 in User
interface 3 and P2 in User interface
2 is broken.
Disconnect connectors at both
ends of the cable and measure
resistance in all wires.
Resistance should be approx. 0
E41: User interface 3, error E41: User interface 3, error E41: User interface 3, error E41: User interface 3, error E41: User interface 3, error
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Finish
E0, E39, E40 or E41 is set.
Troubleshoot according to E0,
E39, E40 or E41
Check if E0, E39, E40 or E41 is
set
Identify User interface 4.
Check that jumper B4 is strapped
J umper B4 is not strapped.
Strap jumper B4
User interface 4 should not be
present in system
Unstrap jumper B4
Standard box
Should it be four User interfaces in
the system?
To be continued on next page
E42: User interface 4, error E42: User interface 4, error E42: User interface 4, error E42: User interface 4, error E42: User interface 4, error
Condition: Condition: Condition: Condition: Condition:
E42 is set when the Standard box is strapped so that User interface 4 should be present in the system, but the
Standard box does not receive any CAN-protocols from that User interface.
E42 is also set when voltage supply to User interface 4 is below 12,0 V or if there is a conflict in the emergency
stop chain.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Vehicle battery voltage too low
- Standard box is incorrectly strapped
- User interface 4 is incorrectly strapped
- Contact resistance in connections
- CAN- or voltage wires between Standard box and User interface 4 are broken
- Wires to emergency stop on User interface 3 are incorrectly connected
- Defective User interface 4
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2
1
Finish
Voltage is below 12,0 V.
Replace cable to User interface
3
User interface 4
Disconnect P2.2
Wait min 15 sec.
Test for min. 12,0 V between P1.1
and P1.2
User interface 4
Test for min. 12,0 V between
P2.1 and P2.2.
Connect P2.2
Voltage is below 12,0 V.
Replace User interface 4
To be continued on next page
E42: User interface 4, error E42: User interface 4, error E42: User interface 4, error E42: User interface 4, error E42: User interface 4, error
Voltage is above 1,0 V.
Replace User interface 4
User interface 4
Push in emergency stop.
Disconnect wire from P2.5.
Test for max. 1,0 V between P2.1
and P2.5
Connect wire to P2.5.
Pull out emergency stop
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3
P2.2 P1.1
P2.1
P2.2 P1.2
P2.1
P2.5
Location Location Location Location Location
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Finish
Check if cable between P1 in User
interface 4 and P2 in User interface
3 is broken.
Disconnect connectors at both
ends of the cable and measure
resistance in all wires
Resistance should be approx. 0
Resistance is incorrect.
Replace cable between user
interface 3 and 4
Resistance is correct.
Replace User interface 4
E42: User interface 4, error E42: User interface 4, error E42: User interface 4, error E42: User interface 4, error E42: User interface 4, error
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1
Finish
E10 is set.
Check error in Extended box
according to E10
Check if E10 is set
Should ADS be present in the
system?
No.
Set parameters correctly
Resistance is incorrect.
Replace ADS valve
Disconnect ADS valve. Measure
resistance in ADS valve.
Should be 15-100 .
Connect ADS valve
To be continued on next page
E43: E43: E43: E43: E43: ADS valve error ADS valve error ADS valve error ADS valve error ADS valve error
Condition: Condition: Condition: Condition: Condition:
E43 is set when the ads_mode ads_mode ads_mode ads_mode ads_mode parameter is set but the Standard box does not receive any signal from
the ADS valve.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Wrong channel parameter setting
- Interruption in CAN, voltage or ground wires between Extended box and User interface 2
- Interruption in ground cable and/or voltage cable between Extended box and ADS valve
- Contact resistance in connections
- Defective ADS valve
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Location Location Location Location Location
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Finish
Resistance is incorrect.
Replace ADS valve
Extended box
Disconnect wire from P1.2
Measure resistance between the
wire and P1.1
Should be 20-100 .
Connect wire to P1.2
E43: E43: E43: E43: E43: ADS valve error ADS valve error ADS valve error ADS valve error ADS valve error
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2
P1.1
1.2
Location Location Location Location Location
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Finish
E10 is set.
Check error in Extended box
according to E10
Check if E10 is set
Should ADS be present in the
system?
No.
Set parameters correctly
Voltage is min. 14,5 V. Replace
pressure sensor 1
Disconnect pressure sensor 1.
Test for min. 14,5 V.
Connect pressure sensor 1
To be continued on next page
E44: E44: E44: E44: E44: ADS pressure sensor 1 error ADS pressure sensor 1 error ADS pressure sensor 1 error ADS pressure sensor 1 error ADS pressure sensor 1 error
Condition: Condition: Condition: Condition: Condition:
E43 is set when the ads_mode ads_mode ads_mode ads_mode ads_mode parameter is set but the Standard box does not receive any signal from
the ADS pressure sensor 1.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Wrong channel parameter setting
- Interruption in CAN, voltage or ground wires between Extended box and User interface 2
- Interruption in signal or voltage wire
- Signal or voltage wire shorted to ground
- Signal wire shorted to voltage
- Contact resistance in connections
- Defective ADS pressure sensor 1
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Location Location Location Location Location
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Finish
Voltage is min. 14,5 V. Replace
cable to pressure sensor 1
Extended box
Disconnect wire from P2.1.
Test for min. 14,5 V between
P2.1 and P2.2.
Connect wire to P2.1
E44: E44: E44: E44: E44: ADS pressure sensor 1 error ADS pressure sensor 1 error ADS pressure sensor 1 error ADS pressure sensor 1 error ADS pressure sensor 1 error
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2
P2.2
P2.1
Location Location Location Location Location
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Finish
E10 is set.
Check error in Extended box
according to E10
Check if E10 is set
Should ADS be present in the
system?
No.
Set parameters correctly
Voltage is min. 14,5 V. Replace
pressure sensor 2
Disconnect pressure sensor 2.
Test for min. 14,5 V.
Connect pressure sensor 2
To be continued on next page
E45: E45: E45: E45: E45: ADS pressure sensor 2 error ADS pressure sensor 2 error ADS pressure sensor 2 error ADS pressure sensor 2 error ADS pressure sensor 2 error
Condition: Condition: Condition: Condition: Condition:
E43 is set when the ads_mode ads_mode ads_mode ads_mode ads_mode parameter is set but the Standard box does not receive any signal from
the ADS pressure sensor 2.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Wrong channel parameter setting
- Interruption in CAN, voltage or ground wires between Extended box and User interface 2
- Interruption in signal or voltage wire
- Signal or voltage wire shorted to ground
- Signal wire shorted to voltage
- Contact resistance in connections
- Defective ADS pressure sensor 2
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1
Location Location Location Location Location
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SPACE 3000, Service Manual 4.2 Troubleshooting
2
E45: E45: E45: E45: E45: ADS pressure sensor 2 error ADS pressure sensor 2 error ADS pressure sensor 2 error ADS pressure sensor 2 error ADS pressure sensor 2 error
Finish
Voltage is min. 14,5 V. Replace
cable to pressure sensor 2
Extended box
Disconnect wire from P3.1.
Test for min. 14,5 V between
P3.1 and P3.2.
Connect wire to P3.1
133 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
2
P3.2
P3.1
Location Location Location Location Location
134 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
Finish
E10 is set.
Check error in Extended box
according to E10
Check if E10 is set
No.
Set parameters correctly
Should MSC be present in the
system?
Resistance is incorrect.
Replace MSC valve
Disconnect MSC valve. Measure
resistance in MSC valve.
Should be 20-100 .
connect MSC valve
To be continued on next page
E46: MSC valve error E46: MSC valve error E46: MSC valve error E46: MSC valve error E46: MSC valve error
Condition: Condition: Condition: Condition: Condition:
E46 is set when the msc_mode msc_mode msc_mode msc_mode msc_mode parameter is set but the Standard box does not receive any signal from
the MSC valve.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Wrong channel parameter setting
- Interruption in CAN, voltage or ground wires between Extended box and User interface 2
- Interruption in ground cable and/or voltage cable between Extended box and MSC valve
- Contact resistance in connections
- Defective MSC valve
135 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
Location Location Location Location Location
136 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
2
Finish
Resistance is incorrect.
Replace cable to MSC valve
Extended box
Disconnect wire from P9.2.
Measure resistance between the
wire and P9.1
Should be 20-100 .
Connect wire to P9.2.
E46: MSC valve error E46: MSC valve error E46: MSC valve error E46: MSC valve error E46: MSC valve error
137 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
2
P9.1
9.2
Location Location Location Location Location
138 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1
2
Finish
Resistance is incorrect.
Replace dump 2 valve
Disconnect dump 2 valve.
Measure resistance in dump 2
valve.
Should be 20-100 .
Connect dump 2 valve
Resistance is incorrect.
Replace cable to dump 2 valve
Extended box
Disconnect wire from P8.2.
Measure resistance between the
wire and P8.1
Should be 20-100 .
Connect wire to P8.2.
E47: Dump 2 valve error E47: Dump 2 valve error E47: Dump 2 valve error E47: Dump 2 valve error E47: Dump 2 valve error
Condition: Condition: Condition: Condition: Condition:
E47 is set when the Standard box records dump 2 valve to be disconnected.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Interruption in ground cable and/or voltage cable between Extended box and dump 2 valve
- Contact resistance in connections
- Defective dump 2 valve
139 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
1 2
P8.1
8.2
Location Location Location Location Location
140 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
E48: Program stop E48: Program stop E48: Program stop E48: Program stop E48: Program stop
Condition: Condition: Condition: Condition: Condition:
E48 is set when the Standard box records the supply voltage being too low or a parameter error at start up.
Program could also be stopped by the terminal program (initiating spool sensors or writing parameters)
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
- Vehicle battery voltage too low
- Contact resistance in connections or fuse holder
- Incorrect parameter values have been programmed
- Voltage was turned off during setting of parameters
- Parameters have not been initialized (e.g. new Standard box has been mounted)
- Defective Standard box
Finish
E0 or E35 is active
Troubleshoot according to E0 or
E35
Check if E0 or E35 is active
To be continued on next page
141 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
E48: Program stop E48: Program stop E48: Program stop E48: Program stop E48: Program stop
Finish
Clear errors.
Run system
Is terminal connected to standard
box when E48 is active?
Turn off system and start again
Terminal is connected.
Disconnect terminal.
Turn off system and start
again.
Clear errors.
Check if E48 is still active.
Replace Standard box if E48 is
active.
Check terminal communication
if E48 is not active
Errors will not clear.
Replace Standard box
142 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
Finish
Reset counters with terminal
according section Terminal
Perform periodical inspection
according to Delivery and periodic
instructions book
E49: Service E49: Service E49: Service E49: Service E49: Service
Condition: Condition: Condition: Condition: Condition:
E49 is set when the Standard box records that one of the service counters (total time, use time or number of lifts)
is full.
Error reasons: Error reasons: Error reasons: Error reasons: Error reasons:
-
1 2000-12-20
SPACE 3000, Service Manual
4.4 Repairs
4.4 Repairs
Contents
Replacing Standard box ............................................................... 3
Settings, Windows CE terminal ......................................... 5
Settings, DOS terminal ...................................................... 6
2 2000-12-20
SPACE 3000, Service Manual 4.4 Repairs
3 2000-12-20
SPACE 3000, Service Manual
4.4 Repairs
REPLACING REPLACING REPLACING REPLACING REPLACING
ST ST ST ST STANDARD BOX ANDARD BOX ANDARD BOX ANDARD BOX ANDARD BOX
1. Unscrew the 4-socket head screws in the front of
the User interface. It is not necessary to completely
remove these screws they are designed to be
retained in the cover, only unscrew until no further
resistance is felt.
2. Carefully remove the User interface. It maybe
necessary to ease the User interface from the
Standard box by placing a screwdriver in the joint
between the two components. Take care not to
damage this joint, it is part of the water protection
seal.
NOTE! NOTE! NOTE! NOTE! NOTE!
Do not allow the User interface to hang on Do not allow the User interface to hang on Do not allow the User interface to hang on Do not allow the User interface to hang on Do not allow the User interface to hang on
wires, always support it while the wiring is wires, always support it while the wiring is wires, always support it while the wiring is wires, always support it while the wiring is wires, always support it while the wiring is
connected. connected. connected. connected. connected.
3. Disconnect all connections from plinth P7 P7 P7 P7 P7 in the
Standard box.
4. Disconnect all connections from plinth P2 P2 P2 P2 P2 on the
User Interface and place in a safe area.
5. Mark up cables in Standard box. Disconnect all
connections to Standard box plinths.
6. Release all clips from cable inlets and carefully
withdraw cables.
7. Remove the 4-socket head mounting screws from
rear of the mounting plate and lift the Standard box
away.
4 2000-12-20
SPACE 3000, Service Manual 4.4 Repairs
8. On the new Standard box all cable inlets are sealed.
Using a suitable tool remove sealing from the
number of cable inlets, you require.
9. Mount and reconnect in reverse order of removal.
NOTE! NOTE! NOTE! NOTE! NOTE!
T TT TTake care that no wires become trapped in ake care that no wires become trapped in ake care that no wires become trapped in ake care that no wires become trapped in ake care that no wires become trapped in
the sealing joint when refitting User the sealing joint when refitting User the sealing joint when refitting User the sealing joint when refitting User the sealing joint when refitting User
interface to Standard Box. interface to Standard Box. interface to Standard Box. interface to Standard Box. interface to Standard Box.
NOTE! NOTE! NOTE! NOTE! NOTE!
All Standard boxes are supplied as a spare All Standard boxes are supplied as a spare All Standard boxes are supplied as a spare All Standard boxes are supplied as a spare All Standard boxes are supplied as a spare
part with the Classic program, if you are part with the Classic program, if you are part with the Classic program, if you are part with the Classic program, if you are part with the Classic program, if you are
fitting to a Duo or Pro crane refer to section fitting to a Duo or Pro crane refer to section fitting to a Duo or Pro crane refer to section fitting to a Duo or Pro crane refer to section fitting to a Duo or Pro crane refer to section
6.2 for the setting procedure. 6.2 for the setting procedure. 6.2 for the setting procedure. 6.2 for the setting procedure. 6.2 for the setting procedure.
5 2000-12-20
SPACE 3000, Service Manual
4.4 Repairs
Settings, Windows Settings, Windows Settings, Windows Settings, Windows Settings, Windows
CE terminal CE terminal CE terminal CE terminal CE terminal
1. Connect a HP J ornada terminal to
SPACE.
2. Type User Name and Password, click
on OK OK OK OK OK and the Main menu is
displayed.
3. If you have only a Service Service Service Service Service level
password select Diagnostic Diagnostic Diagnostic Diagnostic Diagnostic in the
display box.
4. Select I II IInit nit nit nit nit from Main menu.
5. Select T TT TType ype ype ype ype in Parameter Initialization
screen.
6. Highlight the crane class and type you
require and click on S SS SSelect elect elect elect elect (fig. 1).
The required channels and parameters
are now set. Select B BB BBack ack ack ack ack.
7. Select L LL LLevers evers evers evers evers in Parameter
Initialization screen.
8. Select C CC CCalibrate alibrate alibrate alibrate alibrate and follow screen
instructions (fig. 2).
9. Make any adjustments to the basic
settings by selecting I II IInit nit nit nit nit followed by
A AA AAuto uto uto uto uto (fig. 3). Settings for winch etc.
can be made here.
NOTE! NOTE! NOTE! NOTE! NOTE!
For information about setting For information about setting For information about setting For information about setting For information about setting
accessories refer to section 6.1. accessories refer to section 6.1. accessories refer to section 6.1. accessories refer to section 6.1. accessories refer to section 6.1.
10. Disconnect terminal.
11. Carry out full function test on crane.
Fig. 1
Fig. 3
Fig. 2
265
273
Platf 1 Low
Sector Type:
Slew Sector 1 Slew Sector 2
Sector Type:
OLP
Yes
No
Yes
No
Yes
ADS
Cap (%) Cap (%)
Cap (%)
OB +1%
IB +2%
Winch
Automatic Parameter Initialization
Height Warn
Yes
No
Ext In Indicator
Pressure Settings (bar)
Manual Extension
No
50
60 60
75
OK Cancel
1
0
7
0
-
3
6
5
6 2000-12-20
SPACE 3000, Service Manual 4.4 Repairs
Settings, DOS terminal Settings, DOS terminal Settings, DOS terminal Settings, DOS terminal Settings, DOS terminal
1. Connect a HP 95 terminal or a 200 model of
Handheld PC to SPACE.
2. Type User Name and press ENTER ENTER ENTER ENTER ENTER. Type
Password, press ENTER ENTER ENTER ENTER ENTER and the Main menu is
displayed.
3. If you have only a Service Service Service Service Service level password highlight
with the cursor bar Diagnostic Diagnostic Diagnostic Diagnostic Diagnostic.
4. Press F2 - INIT F2 - INIT F2 - INIT F2 - INIT F2 - INIT from Main menu.
5. Press F1- TYPE F1- TYPE F1- TYPE F1- TYPE F1- TYPE from INIT menu.
6. Highlight the crane class and press ENTER ENTER ENTER ENTER ENTER.
7. Highlight the crane type and press ENTER ENTER ENTER ENTER ENTER.
8. Type Y YY YY at the cursor point if you are satisfied with
the crane shown in the selection line and press
ENTER ENTER ENTER ENTER ENTER.
Type N NN NN if you have made a mistake, press ENTER ENTER ENTER ENTER ENTER
and you will return to the crane class window to
make a new choice.
9. This screen asks if you want to start from Defaults.
Unless you have a special reason to use this facility
type N NN NN and press ENTER ENTER ENTER ENTER ENTER.
10. Type in the serial number of the crane and press
ENTER ENTER ENTER ENTER ENTER.
11. Press F3 - LEVERS F3 - LEVERS F3 - LEVERS F3 - LEVERS F3 - LEVERS and follow the on screen
instructions.
12. Make any adjustments to the basic settings by
selecting F2 - INIT F2 - INIT F2 - INIT F2 - INIT F2 - INIT followed by F5 - AUTO F5 - AUTO F5 - AUTO F5 - AUTO F5 - AUTO.
Settings for winch etc. can be made here.
NOTE! NOTE! NOTE! NOTE! NOTE!
For information about setting accessories For information about setting accessories For information about setting accessories For information about setting accessories For information about setting accessories
refer to section 6.1. refer to section 6.1. refer to section 6.1. refer to section 6.1. refer to section 6.1.
13. Disconnect terminal.
14. Carry out full function test on crane.
1 2000-12-20
SPACE 3000, Service Manual 5.1 Service
5.1 Service
Contents
Service requirements ................................................................... 3
General checks.................................................................. 3
OLP check......................................................................... 4
Stickers / manuals ............................................................. 4
Functional test ................................................................... 4
Resetting counters, Windows CE terminal ........................ 5
Resetting counters, DOS terminal ..................................... 6
2 2000-12-20
SPACE 3000, Service Manual 5.1 Service
3 2000-12-20
SPACE 3000, Service Manual 5.1 Service
SERVICE SERVICE SERVICE SERVICE SERVICE
REQUIREMENTS REQUIREMENTS REQUIREMENTS REQUIREMENTS REQUIREMENTS
General checks General checks General checks General checks General checks
Check all cables for wear, damage, corrosion or
tightness
Check all sensors, indicators and connectors for wear,
damage or corrosion
- pressure sensor, inner boom cylinder
- pressure sensor, outer boom cylinder
- tilt indicator, inner boom
- tilt indicator, outer boom
- fixed platform angle indicators
- slewing sector indicators
- spool sensors
- Cannon connector, winch
- etc.
Check all boxes and cable connections for damage or
corrosion
- Standard box
- Extended box
- Empty box
- Column box
- Winch box
- Cable reel box
- etc.
4 2000-12-20
SPACE 3000, Service Manual 5.1 Service
OLP check OLP check OLP check OLP check OLP check
Check the function of OLP by moving the first and
second boom cylinders to end position.
Stickers / manuals Stickers / manuals Stickers / manuals Stickers / manuals Stickers / manuals
Check that Operators manual and Service manuals
are with truck.
Check that warning plates, load plates, symbol plates
etc. are unbroken.
For information about type and numbers of stickers
see Operators manual.
Functional test Functional test Functional test Functional test Functional test
Check:
- operation of all User interface buttons and warning
LEDs
- crane movements to/from folded/unfolded position
and end positions
By means of a HP terminal, check for any error
messages in F6 - ERRS F6 - ERRS F6 - ERRS F6 - ERRS F6 - ERRS.
Reset after corrective measures.
5 2000-12-20
SPACE 3000, Service Manual 5.1 Service
After completing all service operations as
per the HIAB service documentation, it is
necessary to reset the counters in
SPACE 3000.
1. Connect a HP J ornada terminal to
SPACE.
2. Type User Name and Password, click
on OK OK OK OK OK and the Main menu is
displayed.
3. Select C CC CCounters ounters ounters ounters ounters from Main menu.
4. Select S SS SService ervice ervice ervice ervice from counters menu.
5. On message window Reset Service
counters Click on Y YY YYes es es es es (fig 1).
6. Click on Back Back Back Back Back.
7. Disconnect terminal.
dump_time 23:31
lift_ctr 40
srvc_tot_time_left 1950:12
srvc_use_time_left 986:45
tot_time 56:52
use_time 14:23
Timers and Counters
Service
Back
1
0
7
0
-
3
6
6
Fig. 1
Resetting counters, Resetting counters, Resetting counters, Resetting counters, Resetting counters,
Windows CE terminal Windows CE terminal Windows CE terminal Windows CE terminal Windows CE terminal
6 2000-12-20
SPACE 3000, Service Manual 5.1 Service
Resetting counters, Resetting counters, Resetting counters, Resetting counters, Resetting counters,
DOS terminal DOS terminal DOS terminal DOS terminal DOS terminal
After completing all service operations as per the HIAB
service documentation, it is necessary to reset the
counters in SPACE 3000.
1. Connect a HP 95 terminal or a 200 model of
Handheld PC to SPACE.
2. Type User Name and press ENTER ENTER ENTER ENTER ENTER. Type
Password, press ENTER ENTER ENTER ENTER ENTER and the Main menu is
displayed.
3. Press F9 - F9 - F9 - F9 - F9 - COUNT COUNT COUNT COUNT COUNT from Main menu.
4. Press F8 - SERVICE F8 - SERVICE F8 - SERVICE F8 - SERVICE F8 - SERVICE from count menu.
5. Enter the letter Y YY YY at the flashing cursor, press
ENTER ENTER ENTER ENTER ENTER.
6. Disconnect terminal.
1 2000-10-31
SPACE 3000, Service Manual 6.1 Connecting accessories
6.1 Connecting accessories
Contents
Connecting a winch...................................................................... 3
General .............................................................................. 3
Settings, Windows CE terminal ......................................... 4
Settings, DOS terminal ...................................................... 5
Connecting a fixed platform.......................................................... 6
Description......................................................................... 6
Connection of indicators to Column box ............................ 8
Connection if no hydraulic extension in indicator
is present................................................................ 8
Plinth Description.................................................... 8
Connection if a hydraulic extension in indicator
is present................................................................ 9
Plinth Description.................................................... 9
Connection of indicators to Standard box ........................ 10
Plinth Description...................................................11
Setting fixed platform....................................................... 12
Settings, Windows CE terminal ............................ 12
Settings, DOS terminal ......................................... 14
Connecting ADS ......................................................................... 16
General ............................................................................ 16
Settings, Windows CE terminal ....................................... 17
Settings, DOS terminal .................................................... 18
Connecting a hydraulic extension in indicator ............................ 19
Description....................................................................... 19
Connection of indicator to Column box............................ 20
Plinth Description.................................................. 20
Settings, Windows CE terminal ....................................... 21
Settings, DOS terminal)................................................... 22
2 2000-10-31
SPACE 3000, Service Manual 6.1 Connecting accessories
3 2000-10-31
SPACE 3000, Service Manual 6.1 Connecting accessories
CONNECTING A WINCH
General
NOTE!
The following instructions relate only to the The following instructions relate only to the The following instructions relate only to the The following instructions relate only to the The following instructions relate only to the
electrical connections and adjustments to electrical connections and adjustments to electrical connections and adjustments to electrical connections and adjustments to electrical connections and adjustments to
SP SP SP SP SPACE 3000 that are required when ACE 3000 that are required when ACE 3000 that are required when ACE 3000 that are required when ACE 3000 that are required when
connecting a winch. For all other connecting a winch. For all other connecting a winch. For all other connecting a winch. For all other connecting a winch. For all other
information you must refer to Crane Info 15 information you must refer to Crane Info 15 information you must refer to Crane Info 15 information you must refer to Crane Info 15 information you must refer to Crane Info 15
or the relevant winch manufacturers or the relevant winch manufacturers or the relevant winch manufacturers or the relevant winch manufacturers or the relevant winch manufacturers
installation instructions. installation instructions. installation instructions. installation instructions. installation instructions.
1. As with previous SPACE systems you must mount
a HIAB winch box on the crane.
2. Make the wiring connections as shown in the
connection diagram (Fig. 1).
NOTE!
Wire B (red) and E (brown) are not used and
must be isolated.
NOTE!
The diagram shows the connections to the
winch box for the Rotzler Picargo winches.
Reference must be made to the relevant
manufacturers instructions for any other
make of winch.
Fig. 1
1. Rotzler Picargo connection box
2. Column box
3. Winch box
4. 24 V/ground cable to Rotzler Picargo connection box
5. Signal cable to Winch box
6. Signal cable to Column box
A. White (Signal, WLOAD)
C. Black (24 V, WLOAD)
D. Gray (Signal, WEND)
F. Blue (24 V, WEND)
(+). Red (24 V to Rotzler Picargo connection box)
(-). Brown (Ground from Rotzler Picargo connection box)
B. Red (not used)
E. Brown (not used)
4 2000-10-31
SPACE 3000, Service Manual 6.1 Connecting accessories
Settings, Windows
CE terminal
1. Connect a HP Jornada terminal to
SPACE.
2. Type User Name and Password, click
on OK and the Main menu is
displayed.
3. Select Init from Main menu.
4. Select Auto in Automatic Parameter
Initialization screen.
5. Select Yes in selection box Winch
and click on OK (Fig. 2).
6. A message window The parameters
were successfully set! will be
displayed (Fig 3).
Click on OK and SPACE 3000 will
automatically set the required
parameters and channel.
7. Click on Back once.
8. Select Levers.
9. Select Calibrate (Fig. 4) and follow
the on screen instructions.
10. When calibration is completed click
on OK in message box (Fig. 5) and
check functions
11. Click on Back twice to return to main
menu.
12. Carry out full function and load test
according to Crane Info 7.
265
273
Platf 1 Low
Sector Type:
Slew Sector 1 Slew Sector 2
Sector Type:
OLP
Yes
No
Yes
No
Yes
ADS
Cap (%) Cap (%)
Cap (%)
OB +1%
IB +2%
Winch
Automatic Parameter Initialization
Height Warn
Yes
No
Ext In Indicator
Pressure Settings (bar)
Manual Extension
No
50
60 60
75
OK Cancel
1
0
7
0
-
3
6
5
Fig. 2
265
273
Platf 1 Low
Sector Type:
Slew Sector 1 Slew Sector 2
Sector Type:
OLP
Yes
No
Yes
No
Yes
ADS
Cap (%) Cap (%)
Cap (%)
OB +1%
IB +2%
Winch
Automatic Parameter Initialization
Height Warn
Yes
No
Ext In Indicator
Pressure Settings (bar)
Manual Extension
No
50
60 60
75
OK Cancel
1
0
7
0
-
3
6
9
Ready
The parameters were successfully set !
OK
Fig. 3
Fig. 4
Fig. 5
5 2000-10-31
SPACE 3000, Service Manual 6.1 Connecting accessories
Settings, DOS terminal
1. Connect a HP 95 terminal or a 200 model of
Handheld PC to SPACE.
2. Type User Name and press ENTER. Type
Password, press ENTER and the Main menu is
displayed.
3. Press F2 - INIT from Main menu.
4. Press F5- AUTO from INIT menu.
5. Using arrow keys scroll the cursor bar down to the
Winch line in Automatic Parameter Initialization
menu.
6.Press ENTER and the display will change to YES.
7. Press F10- Exit once.
8. Press F3-Levs and follow the on screen
instructions.
9. When the programme returns to the Parameter
intialization screen Press F10-Exit. The main menu
is displayed. The winch function is now set.
10. Disconnect terminal.
11. Carry out full functon and load testing according to
Crane Info 7.
6 2000-10-31
SPACE 3000, Service Manual 6.1 Connecting accessories
CONNECTING A FIXED
PLATFORM
NOTE!
These instructions do not include mounting
details for the mechanical components of a
fixed platform.
Description
When a crane is fitted with a fixed platform, it is
necessary to stop crane operation when there is a
possibility the operator may be struck by the boom
assembly.
To facilitate this HIAB have introduced logic into
SPACE 3000 system that will not permit the crane to
operate in the area over the platform.
The logic for the fixed platform is controlled by:
an indicator mounted under the platform to inform
SPACE if an operator is on the platform
indicators mounted at the base of the column
indicating the slew position
additional angle indicators that can be mounted on
both the inner and outer booms to provide the means
to stop the crane depending on boom position, in
addition to the slewing position.
7 2000-10-31
SPACE 3000, Service Manual 6.1 Connecting accessories
When fitting the fixed platform to a crane fitted with
cross controls and you wish to retain these controls, it
will be necessary to fit an additional Empty box and
User interface by the control levers with an additional
empty box and user interface fitted to the platform
control panel. (Empty box may not be required if
Extended box is already present)
Function
Slewing sector indicator
Inner boom fixed platform angle indicator
Outer boom fixed platform angle indicator
Number Type
On platform indicator 1
2
1
1
Normally closed
Normally open
Normally open
Normally open
Proximity switches are used as indicators. In table
below you can see the number of indicators that are
needed for each function and what signal the indicator
gives in normal mode.
8 2000-10-31
SPACE 3000, Service Manual 6.1 Connecting accessories
Connection of indicators to
Column box
The inner and outer boom indicators should be con-
nected to the Column box.
The connection in the Column box has to be done in
two different ways depending on if a hydraulic exten-
sion in indicator is mounted or not.
Connection if no hydraulic
extension in indicator is
present
If no hydraulic extension in indicator is mounted, the
fixed platform indicators should be connected to the
Column box as shown in fig. 6, which is the most
common connection.
Plinth Description
P2.4-6 Outer boom fixed platform angle
indicator
P2.4 Ground (brown)
P2.5 24 V (red)
P2.6 Signal (orange, 0/24 V)
P3.1-3 Inner boom fixed platform angle
indicator
P3.1 Ground (brown)
P3.2 24 V (red)
P3.3 Signal (orange, 0/24 V)
NOTE!
A jumper must always be fitted between
plinth P3.5 and P3.6.
P3
P4
P2
P1
1 2 3 5 6
6
5
4
1
1
1
1
0
7
0
-
3
7
4
Fig. 6
9 2000-10-31
SPACE 3000, Service Manual 6.1 Connecting accessories
C CC CConnection if a hydraulic
extension in indicator is
present
If a hydraulic extension in indicator is mounted, the
fixed platform indicators should be connected to the
Column box as shown in fig. 7.
The hydraulic extension in indicator has to be
connected to plinth P2.4-6.
If an outer boom angle indicator is used it has to be
connected to P3.4-6 instead.
Plinth Description
P2.4-6 Hydraulic extension in indicator
P3.1-3 Inner boom fixed platform angle
indicator
P3.1 Ground (brown)
P3.2 24 V (red)
P3.3 Signal (orange, 0/24 V)
P3.4-6 Outer boom fixed platform angle
indicator
P3.4 Ground (brown)
P3.5 24 V (red)
P3.6 Signal (orange, 0/24 V)
NOTE!
A jumper must always be fitted between
plinth P3.5 and P3.6 when only a inner
boom angle indicator is connected to plinth
P3.
Remove jumper when connecting an outer
boom indicator.
P3
P4
P2
P1
1 2 3 5 4 6
1
1
1
1
0
7
0
-
3
7
5
Fig. 7
10 2000-10-31
SPACE 3000, Service Manual 6.1 Connecting accessories
Connection of indicators to
Standard box
(Fig. 8)
The On platform indicator and slewing sector indicators
should to be connected to the Standard box.
NOTE!
Only connections for On platform indicator
and slewing sector indicators used for fixed
platform are illustrated. All other compo-
nent connections have been removed for
clarity.
NOTE!
Ensure that there is a jumper placed in the
User interface 3 between plinth P2.5 and
P2.6.
1
0
7
0
-
3
7
3
1 2
3
4
5
6
7 8
Fig. 8
1. User interface 2
2. User interface 1
3. User interface 3
4. Empty box (placed on platform)
5. Slewing sector indicators
6. On platform indicator
7. Standard box
8. Extended box or Empty box (placed on tank side)
11 2000-10-31
SPACE 3000, Service Manual 6.1 Connecting accessories
Plinth Description
(Fig. 9)
P4 On platform indicator
P4.1 Ground (brown)
P4.2 24 V (red)
P4.3 Signal (orange, 0/24 V)
P6.1-4 Slewing sector indicator
P6.1 Ground (brown)
P6.2 24 V (red)
P6.3 Signal from indicator 1,
positive (orange, 0/24 V)
P6.4 Signal from indicator 1,
negative (orange, 0/24 V)
HIAB AB, Control Systems recommend that the User
Interfaces are located in the following positions:
User interface Position
1 By the main hydraulic control valve
2 On opposite side of the crane by
the cross control levers or
3 On the fixed platform above the
control levers
4 For use by additional control valve
levers
1
0
7
0
-
3
7
8
Fig. 9
12 2000-10-31
SPACE 3000, Service Manual 6.1 Connecting accessories
Settings, Windows CE terminal
1. Connect a HP Jornada terminal to SPACE.
2. Type User Name and Password, click on OK and
the Main menu is displayed.
3. Select Init from Main menu.
4. Select Auto in Automatic Parameter Initialization
screen.
5. The fixed platform slewing sector indicators should
always be set in the Slew Sector 1 menu box. The
Slew sector 1 window displays information relating
to plinths P6.3 and P6.4 in the Standard box.
Always ensure that the signal wires from the
indicators are connected to these plinths.
If the crane is equipped with stability slewing sector
indicators they should be set in the Slew Sector 2
menu box.
Setting fixed platform
The table below shows the different indicator combina-
tions for the different fixed platform settings.
The Slewing sector indicators and On platform
indicator are present in all options.
NOTE!
Never fit just the outer boom indicator on
its own, it must be fitted together with an
inner boom indicator.
Slewing
sector
indicators
On
platform
indicator
Inner boom
fixed platform
angle indicator
Outer boom
fixed platform
angle indicator
Hydraulic
extension
in indicator
Platf 1
Platf 2
Platf 0
Platf 2S
13 2000-10-31
SPACE 3000, Service Manual 6.1 Connecting accessories
265
273
Platf 1 Low
Sector Type:
Slew Sector 1 Slew Sector 2
Sector Type:
OLP
Yes
No
Yes
No
Yes
ADS
Cap (%) Cap (%)
Cap (%)
OB +1%
IB +2%
Winch
Automatic Parameter Initialization
Height Warn
Yes
No
Ext In Indicator
Pressure Settings (bar)
Manual Extension
No
50
60 60
75
OK Cancel
1
0
7
0
-
3
6
5
Fig. 10
6. Click on the drop down menu box
arrow and select the correct sector
type for your installation and click on
OK (Fig. 10).
Platf 0 Low:
No tilt indicators fitted to the boom
system.
Platf 1 Low:
One tilt indicator fitted on the inner
boom.
Platf 2 Low:
Tilt indicators fitted to both inner and
outer booms with the inner boom
indicator connected to plinth P3 and
outer boom indicator connected to plinth
P2.
Platf 2S Low:
Tilt indicators fitted to both inner and
outer boom and both connected to plinth
P3 in the column box.
7. A message window The parameters
were successfully set! will be
displayed (Fig. 11).
Click on OK and SPACE 3000 will
automatically set the required
parameters and channels.
8. Click on Back twice.
9. Disconnect terminal.
10. Carry out function test of fixed
platform functions. Make any final
adjustments to boom angle indicator
settings that may be required.
265
273
Platf 1 Low
Sector Type:
Slew Sector 1 Slew Sector 2
Sector Type:
OLP
Yes
No
Yes
No
Yes
ADS
Cap (%) Cap (%)
Cap (%)
OB +1%
IB +2%
Winch
Automatic Parameter Initialization
Height Warn
Yes
No
Ext In Indicator
Pressure Settings (bar)
Manual Extension
No
50
60 60
75
OK Cancel
1
0
7
0
-
3
6
9
Ready
The parameters were successfully set !
OK
Fig. 11
14 2000-10-31
SPACE 3000, Service Manual 6.1 Connecting accessories
Settings, DOS terminal
1. Connect a HP 95 terminal or a 200 model of
Handheld PC to SPACE.
2. Type User Name and press ENTER. Type
Password, press ENTER and the Main menu is
displayed.
3. Press F2 - INIT from Main menu.
4. Press F5- AUTO from INIT menu.
5. Using the arrow keys scroll the cursor bar down to
the Slewing Sectors line in Automatic Parameter
Initialization menu.
6. The fixed platform slewing sector indicators should
always be set in the left column, which displays
information relating to plinths P6.3 and P6.4 in the
Standard box. Always ensure that the signal wires
from the indicators are connected to these plinths.
If the crane is equipped with stability slewing sector
indicators they should be set in the right column.
7. Press ENTER until the connection option you want
appears.
The options will scroll through in the following order:
OLP (not used in this application)
STOP (not used in this application)
PLATF0:
No tilt indicators fitted to the boom system.
PLATF1:
One tilt Indicator fitted on the inner boom.
PLATF2S:
Tilt indicators fitted to both inner and outer boom and
both connected to plinth P3 in the Column box.
PLATF2:
Tilt indicators fitted to both inner and outer booms with
the inner boom indicator connected to plinth P3 and
outer boom indicator connected to plinth P2.
15 2000-10-31
SPACE 3000, Service Manual 6.1 Connecting accessories
8. Press F10 - EXIT twice and the Main menu will be
displayed.
Fixed platform function is now set.
9. Disconnect terminal.
10. Carry out function test of fixed platform functions.
Make any final adjustments to boom angle
indicator settings that may be required.
16 2000-10-31
SPACE 3000, Service Manual 6.1 Connecting accessories
CONNECTING ADS
General
NOTE!
Refer to separate instruction sheet for
installation of hydraulic components.
To install ADS it is necessary (if not already installed)
to fit an Extended box to the SPACE 3000 system.
Remove existing Empty box from User interface 2
position and mount Extended box. Mount all compo-
nents in the ADS kit of parts using separate instruc-
tions supplied with kit. Make wiring connections as
shown in Fig.12.
1
0
7
0
-
3
7
6
1
2
3
4
5
6
Fig. 12
1. User interface 2
2. User interface 1
3. Standard box
4. Pressure sensor ADS
5. Valve ADS
6. Extended box
NOTE!
The illustration shows only basic
connection details for ADS, all other
component connections have been
removed for clarity.
NOTE!
When replacing an Empty box with
Extended box, ensure that there is a jumper
placed in the Extended box between plinth
P7.5 and P7.6.
17 2000-10-31
SPACE 3000, Service Manual 6.1 Connecting accessories
Settings, Windows
CE terminal
1. Connect a suitable terminal to SPACE
and enter the main menu.
2. Type User Name and Password, click
on OK and the Main menu is
displayed.
3. Select Init from Main menu.
4. Select Auto in Automatic Parameter
Initialization screen.
5. Select Yes in selection box ADS box
and click on OK (Fig. 13).
6. A message window The parameters
were successfully set! will be
displayed (Fig 14).
Click on OK and SPACE 3000 will
automatically set the required
parameters and channel.
7. Click on Back twice.
8. Disconnect terminal.
9. Carry out function test of the ADS
function.
NOTE!
If you wish to confirm that an
item is recognised by SPACE,
select System Overview from
the Parameter Initilization
menu and view the item status
in this window.
265
273
Platf 1 Low
Sector Type:
Slew Sector 1 Slew Sector 2
Sector Type:
OLP
Yes
No
Yes
No
Yes
ADS
Cap (%) Cap (%)
Cap (%)
OB +1%
IB +2%
Winch
Automatic Parameter Initialization
Height Warn
Yes
No
Ext In Indicator
Pressure Settings (bar)
Manual Extension
No
50
60 60
75
OK Cancel
1
0
7
0
-
3
6
5
Fig. 13
265
273
Platf 1 Low
Sector Type:
Slew Sector 1 Slew Sector 2
Sector Type:
OLP
Yes
No
Yes
No
Yes
ADS
Cap (%) Cap (%)
Cap (%)
OB +1%
IB +2%
Winch
Automatic Parameter Initialization
Height Warn
Yes
No
Ext In Indicator
Pressure Settings (bar)
Manual Extension
No
50
60 60
75
OK Cancel
1
0
7
0
-
3
6
9
Ready
The parameters were successfully set !
OK
Fig. 14
18 2000-10-31
SPACE 3000, Service Manual 6.1 Connecting accessories
Settings, DOS terminal
1. Connect a HP 95 terminal or a 200 model of
Handheld PC to SPACE.
2. Type User Name and press ENTER. Type
Password, press ENTER and the Main menu is
displayed.
3. Press F2 - INIT from Main menu.
4. Press F5- AUTO from INIT menu.
5. Using arrow keys scroll the cursor bar down to the
ADS line in Automatic Parameter Initialization
menu.
6. Press ENTER and the display will change to YES.
7. Press F10 - EXIT twice and the Main menu will be
displayed.
The ADS function is now set.
8. Disconnect terminal.
9. Carry out function test of the ADS function.
19 2000-10-31
SPACE 3000, Service Manual 6.1 Connecting accessories
CONNECTING A
HYDRAULIC
EXTENSION IN
INDICATOR
Description
The hydraulic extension in indicator makes it possible
to control the lifting capacity of a crane when using
manual extensions. By using a signal from a suitable
indicator mounted approximately at the centre position
along the length of the outer boom, SPACE 3000
reduces the inner boom lifting capacity to pre-set limits
depending on the position of the hydraulic extension.
The logic for this facility is activated when the manual
extension button is pressed on the User interface.
NOTE!
HIAB do not supply any indicator kit for this
function.
20 2000-10-31
SPACE 3000, Service Manual 6.1 Connecting accessories
Connection of indicator to
Column box
A normally open type proximity switch must be used
as the indicator for this function.
It should be connected to plinth P2.4-6 in Column box
as shown in fig. 15.
NOTE!
If the crane is fitted with a fixed platform
with angle indicators on the inner and outer
booms, refer to Connecting fixed platform
in this section before proceeding with
connection.
Plinth Description
P2.4-6 Hydraulic extension in indicator
P2.4 Ground (blue)
P2.5 24 V (brown)
P2.6 Signal (black, 0/24 V)
P3
P4
P2
P1
6
5
4
1
1
1
1
1
0
7
0
-
3
7
7
Fig. 15
21 2000-10-31
SPACE 3000, Service Manual 6.1 Connecting accessories
Settings, Windows
CE terminal
1. Connect a HP Jornada terminal to
SPACE.
2. Type User Name and Password, click
on OK and the Main menu is
displayed.
3. Select Init from Main menu.
4. Select Auto in Automatic Parameter
Initialization screen.
5. Select Yes in selection box Ext In
Indicator and click on OK (Fig. 16).
6. In Manual Extension box enter the
figure that you want to reduce the
crane capacity by in percentage in
and click OK.
NOTE!
The figure entered in the left-
hand box must always be
lower than the figure in the
right-hand box. The default
figures of 50% and 75% are
recommended.
7. A message window The parameters
were successfully set! will be
displayed (Fig 17).
Click on OK and SPACE 3000 will
automatically set the required
parameters and channel
8. Click on Back twice.
9. Disconnect terminal.
10. Carry out function test of The
hydraulic extension-in function.
Make any final adjustments to
hydraulic extension in indicator that
may be required.
265
273
Platf 1 Low
Sector Type:
Slew Sector 1 Slew Sector 2
Sector Type:
OLP
Yes
No
Yes
No
Yes
ADS
Cap (%) Cap (%)
Cap (%)
OB +1%
IB +2%
Winch
Automatic Parameter Initialization
Height Warn
Yes
No
Ext In Indicator
Pressure Settings (bar)
Manual Extension
No
50
60 60
75
OK Cancel
1
0
7
0
-
3
6
5
Fig. 16
265
273
Platf 1 Low
Sector Type:
Slew Sector 1 Slew Sector 2
Sector Type:
OLP
Yes
No
Yes
No
Yes
ADS
Cap (%) Cap (%)
Cap (%)
OB +1%
IB +2%
Winch
Automatic Parameter Initialization
Height Warn
Yes
No
Ext In Indicator
Pressure Settings (bar)
Manual Extension
No
50
60 60
75
OK Cancel
1
0
7
0
-
3
6
9
Ready
The parameters were successfully set !
OK
Fig. 17
22 2000-10-31
SPACE 3000, Service Manual 6.1 Connecting accessories
Settings, DOS terminal
1. Connect a HP 95 terminal or a 200 model of
Handheld PC to SPACE.
2. Type User Name and press ENTER. Type
Password, press ENTER and the Main menu is
displayed.
3. Press F2 - INIT from Main menu.
4. Press F5- AUTO from INIT menu.
5. Using arrow keys scroll the cursor bar down to the
Ext-In Indicator line in Automatic Parameter
Initialization menu.
6. Press ENTER and the display will change to YES.
7. The Man Ext Capacity above will now display 50%
and 75%.
If you want to change these values, using the arrow
keys move the cursor bar to the value you want to
change and type in a new value.
NOTE!
The lower value must always appear in the
left-hand column. Under no circumstances
attempt to enter a higher value in this
column than is shown in the right-hand
column.
8. Press F10 - EXIT twice and the Main menu will be
displayed.
The hydraulic extension-in function is now set.
9. Disconnect terminal.
10. Carry out function test of The hydraulic extension-
in function.
Make any final adjustments to hydraulic extension
in indicator that may be required.
1 2000-12-20
SPACE 3000, Service Manual
6.2 Settings
6.2 Settings
Contents
Settings introduction..................................................................... 3
Operating systems ............................................................ 3
Conventions used.............................................................. 4
Setting ADC function.................................................................... 5
Windows CE terminal ........................................................ 5
DOS terminal ..................................................................... 7
Setting MSC function.................................................................... 8
Windows CE terminal ........................................................ 8
DOS terminal ................................................................... 10
2 2000-12-20
SPACE 3000, Service Manual 6.2 Settings
3 2000-12-20
SPACE 3000, Service Manual
6.2 Settings
SETTINGS SETTINGS SETTINGS SETTINGS SETTINGS
INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION
We understand that not all service engineers work with
our products everyday, and this can make it difficult to
remember exactly which display to use or which
button to press when presented with a specific task,
when using one of the terminal units that are available.
With the introduction also of the new Windows CE
based programs the choices and options have
increased.
The purpose of this section is to provide the service
engineer with a step by step guide, to making changes
to the basic settings of the SPACE 3000 system.
Following the introduction of the new HP J ornada range
of handheld PC's into the list of suitable terminal units,
for use with the SPACE control systems, we have
provided instructions for both types of operating
systems now available.
Operating systems Operating systems Operating systems Operating systems Operating systems
Desktop and laptop PC's in conjunction with the PC
interface use the DOS based program.
HP 95 and 200 handheld PC's use the DOS based
programs.
HP 680/690 and 720 handheld PC's use the Windows
CE based program.
4 2000-12-20
SPACE 3000, Service Manual 6.2 Settings
Conventions used Conventions used Conventions used Conventions used Conventions used
(Fig. 1) Throughout the instructions you
will find different types of text used, the
meanings are listed below, please take a
few minutes to read these it will help you
to understand the instructions more
clearly.
All windows within the main display are
discussed in plain text (1).
Where text is written in bold bold bold bold bold (2), this
represents the text you will find on the
command or option buttons on the
Windows CE display.
The texts on the buttons will always
display in normal text; bold is used
only as a guide to help you find the
command button quickly.
Where the instructions tell you to
check an option button, simply touch
the screen with your pointer on the
button the centre will turn Black or
White depending on its status. Option
buttons with a black dot mean that the
function described at the side of the
button is selected.
When text is written in bold Italics bold Italics bold Italics bold Italics bold Italics (3),
this is to indicate that you will find the
text in one of the windows.
Change Par Value
1
0
7
0
-
3
7
2
1
3
2
Parameter Parameter Value
Fig. 1
5 2000-12-20
SPACE 3000, Service Manual
6.2 Settings
SETTING SETTING SETTING SETTING SETTING ADC ADC ADC ADC ADC
FUNCTION FUNCTION FUNCTION FUNCTION FUNCTION
When a new SPACE 3000 Standard box
is supplied as a spare part, only the
Classic crane program is present. If you
have a DUO or PRO crane, you must
enable the logic in SPACE. To carry out
this operation it is necessary for your
service responsible to obtain a special
password from product support
department at HIAB AB.
Windows CE Windows CE Windows CE Windows CE Windows CE
terminal terminal terminal terminal terminal
1. Connect a HP J ornada terminal to
SPACE.
2. Type User Name and Password, click
on OK OK OK OK OK and the Main menu is
displayed.
3. If you have only a Service Service Service Service Service level
password select Diagnostic Diagnostic Diagnostic Diagnostic Diagnostic in the
display box.
4. Select P PP PParameters arameters arameters arameters arameters from Main menu.
5. Select V VV VVarious arious arious arious arious In the Class window.
6. Select password password password password password In the Parameter
window (Fig. 2).
7. Click on C CC CChange Par V hange Par V hange Par V hange Par V hange Par Value alue alue alue alue.
8. In the New Value window type in the
special password obtained from HIAB
AB.
9. Click on OK OK OK OK OK and the display will return
to the previous screen.
Change Par Value
1
0
7
0
-
3
7
1
Parameter Parameter Value
Fig. 2
6 2000-12-20
SPACE 3000, Service Manual 6.2 Settings
10. Select ADC ADC ADC ADC ADC in the Class window.
11. Select multi_mode multi_mode multi_mode multi_mode multi_mode In the Parameter
window and click on C CC CChange Par hange Par hange Par hange Par hange Par
V VV VVal ue al ue al ue al ue al ue.
12. In the New Value window, type 1 11 11,
click on OK OK OK OK OK and the display returns
to previous display.
13. Click on Back Back Back Back Back and the display
returns to the Main menu window
and the ADC function is now active.
If you would like to confirm the function
has been activated before starting the
crane follow the operations below.
1. Select I II IInit nit nit nit nit from the Main menu.
2. Click on S SS SSystem Overview ystem Overview ystem Overview ystem Overview ystem Overview.
3. If function is acitve Y YY YYes es es es es will be present
in info column opposite ADC (Fig 3).
4. Click on B BB BBack ack ack ack ack twice.
5. Disconnect terminal.
6. Carry out full crane function test.
Fig. 3
7 2000-12-20
SPACE 3000, Service Manual
6.2 Settings
DOS terminal DOS terminal DOS terminal DOS terminal DOS terminal
1. Connect a HP 95 terminal or a 200 model of
Handheld PC to SPACE.
2. Type User Name and press ENTER ENTER ENTER ENTER ENTER. Type
Password, press ENTER ENTER ENTER ENTER ENTER and the Main menu is
displayed.
3. If you have only a Service Service Service Service Service level password highlight
with the cursor bar Diagnostic Diagnostic Diagnostic Diagnostic Diagnostic.
4. Press F3 - P F3 - P F3 - P F3 - P F3 - PARS ARS ARS ARS ARS from Main menu.
5. Highlight Various Various Various Various Various using the arrow keys and press
ENTER ENTER ENTER ENTER ENTER.
6. Highlight password password password password password using the arrow keys and
press ENTER ENTER ENTER ENTER ENTER.
7. In the New Value window type in the special
password obtained from HIAB AB.
8. Press ENTER ENTER ENTER ENTER ENTER and then F10 - EXIT F10 - EXIT F10 - EXIT F10 - EXIT F10 - EXIT and the display
will return to the previous screen.
9. Select ADC ADC ADC ADC ADC using the arrow keys and press
ENTER ENTER ENTER ENTER ENTER.
10. Highlight multi_mode multi_mode multi_mode multi_mode multi_mode using the arrow keys and
press ENTER ENTER ENTER ENTER ENTER.
11. Type 1 11 11 under New Value, press ENTER ENTER ENTER ENTER ENTER and the
display returns to previous display.
12. Press F10 - EXIT F10 - EXIT F10 - EXIT F10 - EXIT F10 - EXIT twice and the display returns to
the Main menu window and the ADC function is
now active.
13. Disconnect terminal.
14. Carry out full crane function test.
8 2000-12-20
SPACE 3000, Service Manual 6.2 Settings
SETTING MSC SETTING MSC SETTING MSC SETTING MSC SETTING MSC
FUNCTION FUNCTION FUNCTION FUNCTION FUNCTION
When a new SPACE 3000 Standard box
is supplied as a spare part, only the
Classic crane program is present. If you
have a crane fitted with the MSC function,
you must enable the logic in SPACE. To
carry out this operation it is necessary for
your service responsible to obtain a
special password from product support at
HIAB AB.
Windows CE Windows CE Windows CE Windows CE Windows CE
terminal terminal terminal terminal terminal
1. Connect a HP J ornada terminal to
SPACE.
2. Type User Name and Password, click
on OK and the Main menu is
displayed.
3. If you have only a Service level
password select Diagnostic in the
display box.
4. Select Parameters from Main menu.
5. Select Various In the Class window.
6. Select password In the Parameter
window (Fig. 4).
7. Click on Change Par Value.
8. In the New Value window type in the
special password obtained from HIAB
AB.
9. Click on OK and the display will return
to the previous screen.
Change Par Value
1
0
7
0
-
3
7
1
Parameter Parameter Value
Fig. 4
9 2000-12-20
SPACE 3000, Service Manual
6.2 Settings
10. Select MSC in the Class window.
11. Select msc_mode in the Parameter
window and click on Change Par
Value.
12. In the New Value window, type 1,
click on OK and the display returns
to previous display.
13. Click on Back and the display
returns to the Main menu window
and the MSC function is now active.
If you would like to confirm the function
has been activated before starting the
crane follow the operations below.
1. Select Init from the Main menu.
2. Click on System Overview.
3. If function is acitve Yes will be present
in info column opposite ADC (Fig 5).
4. Click on Back twice.
5. Carry out full crane function test.
Fig. 5
10 2000-12-20
SPACE 3000, Service Manual 6.2 Settings
DOS terminal DOS terminal DOS terminal DOS terminal DOS terminal
1. Connect a HP 95 terminal or a 200 model of
Handheld PC to SPACE.
2. Type User Name and press ENTER ENTER ENTER ENTER ENTER. Type
Password, press ENTER ENTER ENTER ENTER ENTER and the Main menu is
displayed.
3. If you have only a Service Service Service Service Service level password highlight
with the cursor bar Diagnostic Diagnostic Diagnostic Diagnostic Diagnostic.
4. Press F3 - P F3 - P F3 - P F3 - P F3 - PARS ARS ARS ARS ARS from Main menu.
5. Highlight Various Various Various Various Various using the arrow keys and press
ENTER ENTER ENTER ENTER ENTER.
6. Highlight password password password password password using the arrow keys and press
ENTER ENTER ENTER ENTER ENTER.
7. In the New Value window type in the special
password obtained from HIAB AB.
8. Press ENTER ENTER ENTER ENTER ENTER and then F10 - EXIT F10 - EXIT F10 - EXIT F10 - EXIT F10 - EXIT and the display
will return to the previous screen.
9. Select MSC MSC MSC MSC MSC using the arrow keys and press
ENTER ENTER ENTER ENTER ENTER.
10. Highlight msc_mode msc_mode msc_mode msc_mode msc_mode using arrow keys and press
ENTER ENTER ENTER ENTER ENTER.
11. Type 1 11 11 under New Value, press ENTER ENTER ENTER ENTER ENTER and the
display returns to previous display.
12. Press F10 - EXIT F10 - EXIT F10 - EXIT F10 - EXIT F10 - EXIT twice and the display returns to
the Main menu window and the MSC function is
now active.
13. Disconnect terminal.
14. Carry out full crane function test.
1 2000-10-31
SPACE 3000, Service Manual 6.3 Special applications (PLC)
6.3 Special applications (PLC)
Contents