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Sheave Blocks
A sheave block refers to a block in which the side plates are fixed around the sheave or sheaves and the rope cannot be placed into the block at any point along its length. Sheave blocks, except snatch blocks, can only be reeved by feeding the end of the rope through the block. This type of block is most commonly used with wire rope in crane fall blocks. Sheave blocks and crane fall blocks often have numerous sheaves depending on the crane configuration.
Snatch Blocks
A snatch block usually only has one or two sheaves and is used more as a lifting accessory with wire rope slings or as a means of increasing line pull in a winching application as opposed to an integral part of a crane as is often the case with sheave blocks. The main feature common to snatch blocks is that the side plates open to allow the block to be placed on a wire rope at any point in a winching application or to allow wire rope slings to be placed into the block as in most circumstances it is impractical to feed a wire rope sling through a sheave block.
90
To determine the stress on a hook, multiply the pull on the lead line by a suitable factor from the following table adding 10% for friction. Angle 5 10 15 20 25 30 35 40 45 50 55 60 Factor 1.998 1.99 1.98 1.97 1.95 1.93 1.9 1.87 1.84 1.81 1.77 1.73 Angle 65 70 75 80 85 90 95 100 105 110 115 120 Factor 1.69 1.64 1.58 1.53 1.47 1.41 1.35 1.29 1.22 1.15 1.07 1.00
(Eg.) 'S' when L =1.6t at 60 = 1.6t x 1.73+10% friction. 1 Part of Line 2 Parts of Line 3 Parts of Line 4 Parts of Line 5 Parts of Line 'S' = 3.04t (ie. stress on hook). Ordering When ordering sheave blocks or snatch blocks always specify the following information: 1. 2. 3. WLL of Sheave Block (2N + 1) PR Ks Without Becket 2N PR Ks Where: N = number of sheaves PR = minimum breaking load of rope in kilonewtons Ks = safety factor of rope 4. 5. 6. 7. 8. 9. Sheave size. Block number (Stock Code). Number of sheaves. Type of bearing: (BB) Bronze Bushed, (RB) Roller Bearing. Type of head fitting, Hook, Shackle or Toggle Block. Wire rope diameter. WLL per rope fall, or on head fitting. Swivel, or fixed head fitting required. If becket required.
General Information
Working Load Limit (WLL) is the maximum load, which may be applied to the head fitting in normal conditions of use as defined in Australian Standard 1418. This shall be not greater than the value determined by means of the appropriate formula. Working Load Limit Type of Sheave Block With Becket
10. State class of crane or nature of duty. 11. Is block required to swivel under load? 12. Surface finish (if not plated).
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Axle Sheave
The pre-use inspection for a snatch or sheave block should include the following: 1. The head fitting nut must be checked to ensure it is properly engaged into its retaining nut to the full depth, the thread is locked and the R clip is fitted correctly. 2. Look for wear on pins, axles, rope grooves, side plates, bushes/bearings and fittings. Excessive wear may be a cause to replace parts or remove the block from service, 10% wear is the maximum permissible. 3. Look for deformation and distortion in side plates, pins and axles, fitting attachment points, trunnions etc. Deformation can be caused by abusive service, overload, heat or improper modification. Deformation is cause for further inspection and will most likely require that the block be removed from service. 4. Look for wobble or misalignment in sheaves. These symptoms may mean that bearings require replacement or axles are damaged and are cause for further inspection. Also look and listen for grinding when the sheave is rotated. 5. Always ensure that all nuts bolts, scotch keys, cotter pins, keeper plates, R clips and other locking methods are secure. Particularly after any disassembly for inspection. 6. Check that the sheave axle does not turn. This may mean the axle bearing has seized or been damaged and/or the keeping method is damaged or loose. 7. Check for excessive free play between the eyebolt (or hook shank) and the bow. Check for radial and longitudinal free play. Excessive free-play is a sign of wear. 8. Look for deformation or corrosion in threads and look for cracks or corrosion in welds as these may dangerously weaken the block - any crack is cause to withdraw a block from service. 9. Check the hook and latch for any sign of deformation. Deformed hooks are a sign of overloading which may weaken the hook. Replacement latches are available.
Maintenance
Sheave blocks and snatch blocks must be regularly inspected and maintained for peak efficiency and extended usefulness. As with all lifting equipment sheave and snatch blocks should be inspected before each use. The frequency of lubrication is dependent upon frequency and periods of use, environmental conditions and the user's good judgment. Lubrication The frequency of lubrication depends upon the frequency and period of product use as well as environmental conditions. Assuming normal product use the following greasing schedule is suggested. Sheave Bearings: Ball bearings - every 24hrs continuous operation or every 14 days intermittent operation. Double row roller bearings - every 40 hours of continuous operation or every 30 days of intermittent operation. Bronze and GARMAX bushes - Bronze bushes every 8 hours of continuous operation or 14 days of intermittent operation. Most Nobles blocks are fitted with superior GARMAX bushes, which are self-lubricating at low loads. Where grease nipples are fitted these bushes should be greased at the same rate as for bronze bushes. Head fitting bearings: Roller or ball thrust bearings - Every 14 days for frequent swiveling or 45 days for infrequent swiveling. Bronze thrust washers - Every 16 hours of use or 21 days if rarely swiveling. Sheave block maintenance also depends upon proper block selection, reeving and consideration of loading and adverse conditions.
Blocks & Swivels
Care In Use
Ratings or Working Load Limits (WLL) shown in Nobles literature and stamped onto sheave blocks apply to new or as new condition products. The WLL can be affected by intentional alterations, damage, corrosion, misuse and special conditions of use. Always have your block regularly inspected by a competent person who may suggest repairs or condemn your blocks.
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This fall block for an offshore crane was designed, manufactured and tested to marine specifications and was Lloyd's certified.
This crane fall block was for a special application in a smelter and is used for handling hot metal.
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E D
A mm 50 68 68 68 68 68 68
D mm 17 25 25 25 25 25 25
E mm 27 34 34 34 34 34 34
F mm 78 80 80 80 80 124 164
Sheave Overall Diameter 100 150 203 250 150 150 150
Note: For Stock Codes of NMD blocks with a Hook head fitting the E on the end of the stock code is replaced with a H.
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WARNING
A potential hazard exists when lifting or dragging heavy loads with sheave block assemblies. Failure to design and use sheave block systems properly may cause a load to slip or fall - the result could be serious injury or death. A sheave block system should be rigged by a suitably qualified person. Do not side load sheave blocks. Instruct workers to be alert and to wear proper safety gear in areas where loads are moved or supported by sheave block systems. Use only genuine Nobles parts as replacement. Read, understand, and follow instructions to select, use and maintain sheave block systems.
Does my Block have a Head Fitting that can swivel under load?
Many blocks have head fittings that can swivel. The standard issue head fitting in most cases is not fitted with a thrust bearing of any kind. These swivel head fittings are designed to allow alignment and proper positioning of blocks during take up only. Do not intentionally swivel a load about a head fitting without a proper bearing, the result will increase wear and possible unscrewing and detaching of the head fitting under load. To check for the presence of a thrust bearing simply look between the bow and the head fitting nut. A roller bearing should be obvious if a bearing is present. If you are in any doubt call Nobles quoting the test number and we can make a determination based on our records.
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NHC Series
Stock Code NBNHC120S NBNHC126S NBNHC130S NBNHC135S NBNHC140S NBNHC145S NBNHC150S NBNHC160S NBNHC126SX NBNHC130SX NBNHC135SX NBNHC140SX NBNHC145SX NBNHC150SX NBNHC160SX NBNHC175SX NBNHC130SXX NBNHC135SXX NBNHC140SXX NBNHC145SXX NBNHC150SXX NBNHC160SXX NBNHC175SXX WLL tonnes 17 17 17 17 17 17 17 17 25 25 25 25 25 25 25 25 35 35 35 35 35 35 35 Sheave Diameter mm 200 260 300 350 400 450 500 600 260 300 350 400 450 500 600 750 300 350 400 450 500 600 750 Suits Wire Rope mm 24-26 24-26 26-28 26-28 26-28 28-32 28-32 28-32 24-26 26-28 26-28 26-28 28-32 28-32 28-32 36 26-28 26-28 26-28 28-32 28-32 28-32 36 A mm 382 382 382 382 382 382 382 382 453 453 453 453 453 453 453 453 540 540 540 540 540 540 540 B mm 305 385 430 480 530 580 630 730 385 430 480 530 580 630 730 878 430 480 530 580 630 730 878 C mm 38 38 38 38 38 38 38 38 45 45 45 45 45 45 45 45 50 50 50 50 50 50 50 D mm 99 99 99 99 99 99 99 99 126 126 126 126 126 126 126 126 138 138 138 138 138 138 138 E mm 108 108 108 108 108 108 108 108 127 127 127 127 127 127 127 127 137 137 137 137 137 137 137 F mm 76 76 76 76 76 76 76 76 92 92 92 92 92 92 92 92 116 116 116 116 116 116 116 G mm 81 81 81 81 81 81 81 81 83 83 83 83 83 83 83 83 76 76 76 76 76 76 76
Blocks & Swivels
Note: The S in the Stock Code denotes a Shackle head fitting, use H for Hook head fitting or T for Toggle block (no head fitting)
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WARNING
Standard head fittings are not designed to swivel under load. Roller thrust bearings must be specified for head fittings, which are required to swivel under load. Tilt wall lifting is a demanding application for sheave blocks. Always refer to AS 3850 when designing and rigging a tilt wall lift. Proper axial loading of blocks is essential. Always ensure no load is placed on a block until it is fully in line with the load. The security of the head fitting, axle nuts and their locking devices must be checked at least daily. Proper fitment of the snatch pin must be checked prior to each lift. Inspect the head fitting by ensuring the nut is fully threaded on and the threads locked.
Blocks & Swivels
WLL tonnes 10 10 10 10 25 25
Note: The 'S' on the end of the stock code denotes a Shackle head fitting, Use 'H' for Hook head fitting
NMD Blocks are also available in double or treble configuration NDS Block with Hook Head Fitting
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F B WLL tonnes 55 Specifications Bearings: Surface Finish: Sheaves: Becket: Head Fitting: Garmax PTFE Composite Blue Painted 3 Lug Type Fixed Shackle Sheave Diameter mm 350 Suits Wire Rope mm 26 A mm 1058 B mm 320 C mm 184 D mm 63 E mm 50.5 F mm 25 G mm 81.5 Mass kg 225
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WLL (tonnes) 5 10
Tare (kg) 47 65
D (mm) 30 300
F (mm) 73 83
G (mm) 71 66
M (mm) 47 49
O (mm) 48 58
W (mm) 32 16
X (mm) 120 -
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HEADACHE BALLS
Nobles Headache Balls
The NYAB18 18kg Swivelling Headache Ball complies with AS 2318 and has a 5:1 factor of safety. The NYHAB05 3kg Headache Ball is usually used with a Grade T 7-8mm Swivel Latch Hook. These Headache Balls are commonly used on drill rigs, have a special white painted surface finish and are proof load tested at manufacture. Stock Code NYHAB18 NYHAB05 Type 18 kg Headache Ball 3 kg Headache Ball WLL 3.5 tonne 750 kg
Blocks & Swivels
CAUTION
Nobles Headache Balls are designed to attach to the crane wire rope with a standard wire rope connection. AS 1418 prohibits the use of Headache Balls that bolt onto the wire rope and stipulates that Headache Balls shall be connected with a standard wire rope termination. 3 kg Headache Ball
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F A E G
Rim Hub
Taper Roller Bearings Taper Roller Bearings are required for faster line speeds and more frequent use at greater loads.
Shaft
1. Dimensions: A - Outside Diameter F - Pitch Circle Diameter (PCD) C - Rim Width E - Bore for Centre pin or axle D - Hub Width G - Hub Diameter 2. Diameter & Type of Rope: Fibre or Wire Rope. For minimum sheave root diameters refer to AS 2089.
Blocks & Swivels
Rim
Bearing Width
Double Row Cylindrical Roller Bearings These are specially designed for sheave applications having good load bearing ratings and stability. Other Anti friction bearings such as tapered roller bearings and deep groove ball bearings can be supplied.
3. Sheave Grooves Sheaves should be grooved to the nominal rope diameter plus an allowance of between 7% and 15% to allow for rope manufacturing tolerances and should be re-machined when worn to nominal diameter plus 3%. Sheaves must also be free from score marks, run freely and be true. 4. Types of Bushing Plain Bores Nobles Plain Bore Sheaves can be equipped with bushings or bearings at an optional charge. Cast Steel, Cast Iron, Machined Steel Plate and Nylon sheaves are all available. Plain Bore Sheaves can be used for very low line speeds and very infrequent use (high bearing friction). PTFE Lined Bushes These bearings have a high load capacity (140 Mpa) and low wear rates as well as excellent lubricating properties. The bearings have a composite structure consisting of epoxy encapsulated wound glass fibres impregnated with PTFE. They can be used at surface velocities to 500 Sfpm (2.5 m/s). Other bearing types can also be supplied where required.
Bore
Rim Hub
240
14
16
18
20
22.4
25
28
14.5
16
18
20
22
24.4
27
30
Sheave Material
SG Iron (Nodular or Ductile Iron) AS 1831 Standard grade supplied has tensile equal to C3 steel. Wear and load carrying capacity is superior to cast iron but slightly less than steel. Cast Steel AS 2074 Unless otherwise specified C3 grade supplied. Steel Plate AS 3678 - Grade 250 Grade 350 available in some thicknesses - 16mm to 300mm thick.
Minimum Ratio Of Sheave Pitch Diameter To Wire Rope Diameter (AS 1418.1)
Classification of Mechanism M1 M2 M3 M4 M5 M6 M7 M8 Sheaves (hs) 12.5 14 16 18 20 22.4 25 28 Rope Equalizer Sheaves (hs) 11.2 12.5 12.5 14 14 16 16 18
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No mandatory sheave groove depth applies for crane application sheaves (AS 1418) and a groove depth of 1.5 rope diameter times is considered a minimum.
Dia A
Dia E
Dia D
B mm 22 32 32 32
C mm 27 34 34 34
E mm 41 78 78 78
B mm 53 53 53 53 53 53
C mm 56 56 56 56 56 56
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Section View
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RD (mm) 200 250 315 350 400 500 630 710 800 864 900 1000 1102
OD (mm) 255 320 395 440 470 610 730 800 920 984 1020 1120 1240
D (mm) 150 180 230 360 360 440 380 460 490 570 570 560 560
E (mm) 130 150 160 220 220 240 280 320 340 380 380 290 290
H (mm) 175 215 270 315 315 390 455 495 540 532 590 716 716
L (mm) 230 280 330 450 450 570 760 840 930 1030 1030 1250 1250
d (mm) 23 23 27 33 33 33 33 33 33 39 39 39 39
N Qty 4 4 4 4 4 4 8 8 8 8 8 10 10
S (mm) 10 10 12 12 12 16 16 16 16 20 20 25 25
T (mm) 16 16 16 16 16 20 25 25 25 20 28 50 50
W (mm) 190 220 240 300 300 320 360 400 420 460 460 400 400
Mass (kg) 23 50 53 87 88 164 246 330 440 590 590 770 960
ANCHOR FAIRLEADERS
Nobles Anchor Fairleaders are made of high quality materials and are built tough to withstand the breaking load of the nominated rope at all orientations. Specifications including base plates and surface finish can be altered to suit installation requirements. We can custom design anchor fairleaders to suit any normal rope diameter. Nobles Anchor Fairleaders feature: Handling lug for easy installation Galvanised sheaves that can be hardened on request SL04 sealed sheave bearings Pivoting head with hardened side plates Rounded lip bead to ensure longer rope life Sealed greased housing with heavy duty tapered roller bearings Horizontal Lead Sheaves are also available upon request. Specifications to be advised at time of enquiry.
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General Cautions
Ratings or Working Load Limits (WLL) shown in Nobles literature and stamped onto swivels apply only to new or as new condition products. The working load limit can be affected by intentional alterations, damage, corrosion, misuse and special conditions of use. Always have your swivels regularly inspected by a competent person who may suggest repairs or condemn your swivels. Shock loading can greatly increase the actual loads placed on a swivel and must be taken into account when selecting swivel systems. The WLL that applies to any Nobles swivel is only for the use of the device for general purpose lifts as defined in AS 1418 (M3 classification) in accordance with safe practice and Nobles recommendations. For all uses of swivels a risk assessment should be performed to analyse potential hazards. Where users intend using swivels for unconventional tasks these should be assessed in detail by a competent person. For each lift always assess the strength and integrity of the load itself. Attention must be paid to the balance and security of the load. Never weld any part of a swivel without consulting Nobles. Special steels are commonly used and special welding procedures and precautions may be necessary.
Care in Use
SBS Swivels form an important component in lifting systems where loads must be swivelled under load. They are also used where parts of a lifting system must be protected from induced torques by being able to freely rotate. SBS Swivels are for use in lifting situations appropriate to the AS 2318. They are not for use in high speed or continuous rotation applications such as being in-line with rotating machinery. The recommended duty cycle of SBS Swivels should be considered equivalent to M3 classification. Custom designs can be produced for heavy duty applications.
WARNING
Never exceed the Working Load Limit. Always ensure that the correct sling angles and sizes are used. Never hoist loads over or near people. Always operate, inspect and maintain the swivel in accordance with relevant safety standards. Always check the security of the load before lifting. If you are ever in doubt how to safely use this product contact your NEAREST Nobles branch for advice. Improper use of this product could result in serious injury or death.
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NOBLES SEALED BEARING SWIVELS SBS SERIES Stock Code NJSBS030XX NJSBS050XX NJSBS085XX NJSBS100XX NJSBS160XX NJSBS250XX NJSBS350XX NJSBS450XX Note: XX Jaw & Hook Jaw & Jaw Jaw & Eye Eye & Eye Eye & Hook = JH = JJ = JE = EE = EH Jaw & Jaw SBS Swivel
G
WLL tonnes 3.0 5.0 8.5 10.0 16.0 25.0 35.0 45.0 Jaw & Eye SBS Swivel
G K J O H N
T
Q G Q O R S N H N E D M B C M G K J O H G K J T R S
S L R R J K T Q P F L
Q F
D 225 275 347 445 481 537 537 641 718 822
H 19 22 30 38 38 52 52 59 65 83
J 19 25 40 44 44 51 51 64 64 77
L 35 45 53 53 65 87 120 120 -
M 34 42 52 52 57 92 108 108 -
O 25 29 35 44 44 60 60 76 85 123
P 35 46 66 66 76 93 129 129 -
Q 19 25 32 43 49 57 57 64 102 110
R 23 32 36 43 52 59 59 64 75 87
T 25 32 38 48 54 60 60 76 110 104
Dimensions in mm
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