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AYT
An Organization for the customers and by the customers. Is there anything to think beyond them ?
Dubai, UAE
AYT International L.L.C P .O. Box: 181 398 Dubai, UAE Tel: +971 4 3804 755 Fax:+971 4 3804 756
Doha, Qatar
AYT International W.L.L P .O. Box: 10161 Doha, Qatar Tel: +974 44660758 Fax:+974 44660739
Riyadh, KSA
AYT Electrical Co. Ltd. Post Box 15861 Riyadh 11454, KSA Tel: 00966-1-2938011 Fax:00966-1-2938077
Gurgaon, India
AYT Engineering Pvt. Ltd. Plot-95 Sec-27, Gurgaon Haryana -122002 - India Tel: +91 124 257 6077/79 Fax:+91 124 257 6076
Contact us - sales@aytme.com
Copyright 2012 AYT, All Rights Reserved
AYT
INTRODUCTION
AYT was conceived in the year 2001. AYT started its operations from Dubai, United Arab Emirates - the business hub of the Middle East. Since then it has grown multi fold from a commissioning & testing company to an EPC organization within a decade. The vision of AYT is to be a respected organization for its employees, its customers and its stake holders. Its mission is to introduce New Technology Products, Services, provide equipment and to bring knowledge to the customers. The customer needs to be equipped with the best products, they need to have world class services at their disposal and they should be continuously updated with knowledge. In order to achieve its mission, AYT has set up three Strategic Business Units (SBUs) addressing each of its three pillars, namely International Trade, Engineering Services and Training.
Engineering Services Division was formed to support the customer from the conception of a project to its final stage and remains associated with them till its life cycle.
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That is, from base engineering, procurement, installation and commissioning to operation and maintenance of the plant. It is committed to its customers to support them to increase the reliability and availability of their plants and enables them to get maximum return on their investment. This combination of providing the right mix of tools and expertise to the customer, right from the conception to the final stage of the project, is the key differentiator of AYT from its competitors in the field. It has proven its capability in the field of Engineering, Project Management/Construction Management, so much as to have its full fledged EPC division established to look into the needs of its customer. AYT through its associates has capability of Primary and Secondary Engineering. AYT can undertake engineering works related to substations up to 400KV including primary and secondary engineering interface. AYT has the capability to do the Systems studies and interface engineering. AYT, over last ten years, has acquired competency in condition based or predictive maintenance of Electrical and Mechanical equipment. They have the latest state-of-the-art testing and measuring equipments to assess the condition or health of the electrical equipments. AYT so far has made more than one million USD investments in acquisition of testing equipments and replenishes its portfolio to provide latest technology products to the customers. Engineers and technicians are trained by experts in the field and in the class rooms to support the customers. AYT is the pioneer in the Middle East to bring the concept of ELECTRICAL TESTING ON WHEELS. Mobile electrical diagnostic vans which will be working 24x7 to support the customers and to address their problems related to electrical equipment. AYT is committed to acquiring the knowhow in the field of diagnostic testing of electrical/mechanical equipments which helps to assess the condition of the equipments.
SBU - Training
AYT strongly believes in empowerment through knowledge and hence strives to impart knowledge to managers, engineers and technicians, thus, enabling them to be more efficient and effective in their job. We train the managers, engineers and technicians on the right usage of the equipment and to understand the collected data from the field, and equip them to make the right decision in order to enhance the reliability and availability of the plants. Moreover, AYT considers as its social responsibility to impart knowledge through training to the customers and to the citizens of the countries, wherever applicable. To fulfill this responsibility, AYT entered in the field of technical and professional training and has trained several engineers and technicians. AYT is in continuous pursuit of excellence through knowledge. AYT is committed to invest on the training of its Engineers and Technicians and it is also committed to acquiring the best tools in the industry to cater to the needs of the customers.
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ENGINEERING SERVICES
Diagnostic Testing for Condition Assessment of Electrical Equipment.
There are many maintenance strategies in practice in various industries. Condition Based Maintenance (CBM) is proactive predictive maintenance (PDM) strategy. CBM helps the plant or asset owners to increase the Reliability and Availability of the plant thereby increasing the return on investment. Condition Assessment of Electrical and Mechanical assets through Diagnostic Testing is a prerequisite to implementing the CBM. It is important to use the right tools to carry out tests and then interpret the test results for correct assessment of the health of the equipments. AYT has acquired both, the best tools and the expertise required for Diagnostic Testing on all Electrical and Mechanical Testing equipments. AYT has the capability to carry out Diagnostic Testing on the following electrical and mechanical equipments in line with IEEE and IEC relevant standards
Power Cable
The life of a cable depends on the insulation of the cable. There are many reasons for damage or ageing of the insulation of the cable. Insulation is mechanically damaged during installation due to non compliance of the installation procedures. Cable insulation passes through thermal and electrical stress under load condition. The ageing process is enhanced in the presence of water. The water-tree which is the result of moisture ingress is converted into an electrical-tree under electrical stress. Ultimately the cable fails. It has been found and reported that application of DC HIPOT on XLPE and PVC leaves residual charges on the insulations. When the cable is charged for normal operation, the electrical stress increases at the place of residual charges and the insulation gets damaged and Partial Discharge(PD) activities starts at that location which causes the failure of the cable over a period of time. In order to avoid catastrophic failure and to prevent the loss of revenue due to unplanned shutdown, AYT has capability to do the following Diagnostic Testing on the Power Cable. 1. Insulation Resistance & Polarization Index 2. Very Low Frequency (VLF) Testing: 3. Dissipation Factor (DF) or Tan Delta (TD)
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4. Partial Discharge (PD) Measurement (Online/Offline) 5. Thermal Imaging 6. Time Domain Reflectometer.
Transformer
Transformer is very important and common electrical equipment in the transmission and distribution network. At the same time, it is also complex from the point of view of Insulation. Transformer has different Insulation materials. They have both Liquid and Solid Insulation. Solid insulation consists of paper and wood. Cellulose material love water and it attracts moisture. Condition Based Maintenance (CBM) is the only way to increase the reliability and availability of the Transformer in the network. There are various types of Diagnostic Testing proven in the field which can be utilized in a logical manner to assess the health of the Transformer. Cost benefit analysis of the tests should also be undertaken before selection of Diagnostic Testing. AYT has the capability in terms of Tools and Expertise to carry out the following Diagnostic Testing in the field and to give recommendations for corrective action:
Online Testing
1. Oil & DGA 2. Thermography 3. Partial Discharge Measurement and Localization
Offline Testing
1. Insulation Resistance and Polarization Index (IRAPI) 2. Leakage Impedance 3. Winding Resistance Test 4. Magnetic Balance Test 5. Turns Ratio 6. Tan Delta & Capacitance Measurement of Transformers and Bushings 7. Sweep Frequency Response Analysis (SFRA) 8. Dielectric Frequency Response Analysis (DFRA)
Switchgear
Switchgear is an important part of a distribution and transmission network. Their healthiness is of utmost important since their main function is to protect and isolate expensive and costly equipments like Motors, Generators, Transformers and Cables. There are various kinds of Switchgears. They are mainly Air Insulated and Gas Insulated Switchgears and it consists of Current Transformer (CT), Potential Transformer (PT), Circuit Breakers (CB), Earthing Switches, Meters, Transducers, Control Components and Protection Relays. Unlike many electrical types of equipment, there are very few Diagnostic
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Testing on Switchgears. AYT recommends the following diagnostic testing : 1. Online Partial Discharge Measurement 2. Thermography (Online) 3. Circuit Breaker Analysis 4. Contact Resistance Measurement 5. VLF HIPOT Testing Outdoor Circuit Breakers, Current Transformers, Potential Transformers, Surge Arrestors and Line Insulators etc are separate in the case of an Outdoor Switchyard and hence this equipment could be tested separately and Diagnostic Testing is performed which is listed below: 1. Insulation Resistance and Polarization Index (IRAPI) 2. Winding Resistance & Turns Ratio (for CT/PT) 3. Tan Delta and Tip Up test 4. Online/offline Partial Discharge Measurement (Wherever possible, Offline testing is recommended)
From the above, it is clear that 51-52% problems are related to bearing and the rotor and 26-37% problems are with stators. It means 78-88% problems are related to bearings, rotor and the stator of the motor. It means that our diagnostic test should address first on priority for the highest problematic area. Any Condition Based Maintenance (CBM) or Predictive Maintenance (PM) Strategy should take the above fact into consideration. The Diagnostic Tests taken should be adopted so that it provides information for 78-88% of the problems and it should also take into account various others factors such as
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criticality of the motors, budget and the time for which the motors can be taken under shutdown. Diagnostic Testing could be done ONLINE or OFFLINE. But it is important to note that if the complete assessment of the condition of the motor is to be done, both type of testing could be essential. Only Online or Offline Diagnostic Testing cannot provide the full information about the health of the motor. Secondly, the cost and time of testing should also be considered. AYT, based on various experience and research of the best practices and cost of conducting test activities, recommends doing the following tests on motors. We have in-house capability to do these tests in terms of equipments and manpower.
AYT
Engineering Procurement, Installation & Commissioning (EPIC)
AYT has proven its capability in the field of Engineering, Project Management/Construction Management, Erection, Installation, Testing & Commissioning of Electrical and Mechanical Equipment
AYT
AYT has rendered its services to ABB for Testing and Commissioning of MV Switchgears, 132/11KV, 35/45MVA, Power Transformers and 132KV Shunt Reactors and Earthing Transformers at China Town, Dubai. AYT has also provided the testing services for 11KV and 22 KV Testing of Switchgears to ABB for their projects in Dubai and Abu Dhabi. AREVA Doha Qatar, hired the services of AYT for Commissioning Testing of Protection Relays and checking of their schemes in four substations of KAHRAMAA, Qatar. Thus AYT has been recognized as one of the companies which has the complete capability for all types of electrical testing. AYT looked after the construction and commissioning of the following Substations in UAE 1. 220/33KV GIS Substation Hamariyah Sharjah (SEWA/ABB) 2. 132/11KV GIS Substation Al Nahda, Sharjah (SEWA/ABB) 3. 132/11KV GIS Substation, Sajja, Sharjah (SEWA/ABB) 4. 132/11KV GIS Substation, Mirdif, Dubai (DEWA/Siemens) 5. Modification of Sports Centre, Sharjah (SEWA/ABB) 6. Testing and Commissioning of 132/11KV Substations DIP6, DIP7, DLC1 and DLC2 (DEWA/Siemens). The scope was limited up to 11KV, LV, Battery, IDT and Auxiliary Transformer, Shunt Reactors, Capacitor Banks and 11KV Cables
AYT
Transformer Oil Treatment
Transformer oil gets contaminated during operation. The primary contaminants are water and solid particles. In addition to it, there are soluble and insoluble contaminants in the oil which is produced during the operation of the Transformer. There are two techniques to remove these contaminants from the oil: 1. Transformer Oil Reconditioning: It is a process which eliminates or reduces the physical contamination by physical processes such as filtration, dehumidification gasification [IEC60422-2005] 2. Transformer Oil Reclamation (Regeneration): This is the process which removes the soluble and insoluble polar contaminants from the oil through Chemical and Physical processing [IEC60422-2005]. This is also known as Oil Regeneration. AYT has the capability of Oil Reconditioning and Reclamation. AYT has acquired 6000LPH Oil Reclamation/ Regeneration machine using reactivation technology from REDRAGON, Canada. This machine has the capability to regenerate/reclaim the aged or contaminated oil while the transformer is in operation or energized. This reduces the shut down time of the transformer. During the past decade, many transformers and reactors around the world have failed due to corrosive sulfide (cu2s). Transformer oil contains sulfur in elemental and/or in compound form. Some of the compounds and elements of sulfur are corrosive especially Dibenzyle Disulfide (DBDS). It discolors the copper and forms a conductive path .This reduces the dielectric strength of the oil which causes failure of transformer. AYT uses the reactivated absorbent to remove the DBDS and adds the antioxidant inhibiter like DBPC and passivator like (Irgamet-39) to increase the oxidation, stabilize the transformer oil and to reduce the attack of DBDS on copper conductors. or de-
Power Quality
Electrical power is an important raw material for all commercial operations and like any other raw material, the quality of supply is very important. Any interruption, however short, can cause a production line to stop or data processing operations to fail. It is estimated that power quality problems cost industry and commerce in the EU about 10 Billion EURO per annum while expenditure on preventative measures is less than 5 % of this [Leonardo da Vinci].
AYT is very much concerned about the Quality of power. AYT has the capability to provide Power Quality survey, measurement, analysis and recommendation to reduce the Power Quality Problems.
AYT
INTERNATIONAL TRADE DIVISION - PRODUCTS
In order to fulfill its mission to bring state-of-the-art products to its customers, AYT is always in search of such companies and organizations to partner with, which has introduced the best products in its industry. AYT has representation and
marketing rights of leading and reputed organizations in their respective industry. Presently, AYT has a decade association with more than a dozen companies. They are Phenix Technology Inc. USA; ISA, Italy; Vanguard Instruments Inc. USA; IRISYS, UK; HVDSA, Switzerland; Unipower Sweden, InterEng GmbH, Germany; C&S, India; NDB Technology Inc. Canada; REDRAGON, Canada; DVPower, Sweden; ISOFARAD, Hungary. AYT is committed to adding every year new reliable and specialized equipment to its product
portfolio and hence for updated list refer to our website. AYT has a wide range of product portfolio to meet the customer requirements of the Electrical Type, Routine Commissioning and Diagnostic testing needs of the Electrical equipments. AYT has capability, in association with its principals, to supply testing equipments rated for MV (Million Volt) and MW (Mega Watt). AYT has supplied the biggest Mobile Resonant Test System to test 400KV Cable of 10KM length. AYT has a wide reference to provide testing equipment for:
1. Protection, Meters and Transducers 2. Current Transformers and Potential Transformers 3. Power and Distribution Transformers 4. Switchgears (Air Insulated and Gas Insulated) 5. Motors and Generators 6. Power and Control Cables 7. Battery and Battery Chargers 8. Electrical Safety
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TRAINING DIVISION
AYT provides Technical and Professional Training to enhance the capability of its customers and its own work force. Knowledge empowers and liberates humans. It increases the efficiency and productivity of the human resources. Development through knowledge is well accepted and proven. AYT strives to bring the best training courses for its customers to fill in the gap. AYT is providing following trainings; 1. Fundamentals of Maintenance of Electrical Equipment. 2. Thermography Level I and Level II 3. Condition Based Maintenance of Motors and Generators 4. Condition Based Maintenance of Transformer. 5. Condition Assessment of Power Cable 6. Cable Fault Location 7. Diagnostic Testing of Electrical Equipment
AYT
The greatest Asset to AYT is Human Capital. AYT tries to hire good talent, develop & make all efforts to retain the best talent. The key to success of a service company fully relies on the competency and satisfaction of the employee. AYT spends a substantial amount of its revenue on the training and development of its employees.
AYT
AYT is on the way to implementing a documented Integrated Management System (IMS) incorporating Safety, Health and Environment (SHE) policies. AYT follows international quality control, quality assurance, system service standards and established as per ISO 9001: 2008.
Value System
The primary endeavor of the management and its entire staff is to hold high standards in ethics, morals on technocommercial fronts. AYT will ensure adherence to International Standards on manpower policies, engineering principles, contracting practices and accounting.
INFRASTRUCTURES
AYT Group companies have proper infrastructure for the management of the company and for implementation of its projects effectively and professionally. The offices of AYT are well equipped with all modern automated communication systems, like wireless internet connectivity, office automation equipment like printers, scanners, fax machine. All the engineers are equipped with their own laptops with Microsoft software. The offices are approved by the local authorities. Our technicians are provided with best accommodation and entertainment facilities.
BUSINESS ASSOCIATES
AYT has business associates around the world. These associates are specialized in their respective fields. When needed, AYT takes the specialists services from their business associates.
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Dubai, UAE
AYT International L.L.C P .O. Box: 181 398 Dubai, UAE Tel: +971 4 3804 755 Fax:+971 4 3804 756
Doha, Qatar
AYT International W.L.L P .O. Box: 10161 Doha, Qatar Tel: +974 44660758 Fax:+974 44660739
Riyadh, KSA
AYT Electrical Co. Ltd. Post Box 15861 Riyadh 11454, KSA Tel: 00966-1-2938011 Fax:00966-1-2938077
Gurgaon, India
AYT Engineering Pvt. Ltd. Plot-95 Sec-27, Gurgaon Haryana -122002 - India Tel: +91 124 257 6077/79 Fax:+91 124 257 6076
Contact us - sales@aytme.com
Copyright 2012 AYT, All Rights Reserved