WELDING PROCEDURE SPECIFICATION(W.P.

S)
Doc No: BK5TQ4 248 094 Company Name ALSTOM INDIA LIMITED EB0-002991/WPS/003 Date : 15/7/2013

Welding Procedure Specification no: Revision No Supporting P.Q.R No (s) Welding Process JOINTS(QW-402) Joint Design V Groove Weld Joint SMAW 0

EB0-002991/PQR/003

Type(s)

MANUAL

(Automatic, Manual, Machine, Semi Auto) DETAILS 75 +/-5

Backing (Yes/No)

NO
T 1.6 mm

1.6 To 2.5 mm Backing Material(Type) N /A

BASE METALS(QW-403) P.No: 8 Group No 1 to P. No 8 Group No 1

OR Specification type & grade To Specification type & grade Thickness Range Base Metal 4.0 MM TO 10.0 MM

SA 240 Type 316 SA 240 Type 316

GROOVE

Single "V"

Deposited Weld Metal Thk. Range 5 MM TO 12 MM GROOVE Single "V"

FILLER METALS(QW-404) Specification No (SFA) AWS No ( Class ) F. No A. No Size of Filler Metal Electrode - Flux(Class) Flux Trade Name Consumable inert Rutox-MO E316-16 5 8 Dia 2.5 MM, 3.15 MM 5.4

EB0-002991/WPS/003 Positions of Groove(QW-405) Positions of Groove Welding Progression 6G (All Positions) UP HILL POSTWELD HEAT TREATMENT(QW-407) Heating Temp : Soaking period : Cooling Temp : PREHEAT(QW-406) Preheat Temp Min. Interpass Temp Max. -----200 Deg C Shielding Backing ELECTRICAL CHARACTERISTICS (QW-409) Current (AC/DC) Amps (Range) DC 60 - 180 N/A Polarity Volts ( Range ) Straight/Reverse 70 O.C.V (Pure Tungsten 2 % Thoriated) GAS (QW-408) Gas(es) . --Mixture . --Flow rate .. --N/A N/A N/A

Tungsten electrode Size & Type TECHNIQUE (QW-410)

Clean the Weld areas and adjacent areas of oil , grease, rust etc. Assemble components as per contract drawing. Tack weld by SMAW Process ensuring that the tacks become an acceptable part of the root run. Complete root run by SMAW Process. Complete welding to the required dimension by SMAW process using specified electrodes. Dress slightly high spot obtain a good profile. Carry out DP test the weld soundness. String or Weave Bead Initial & Interpass cleaning Method of back gouging Multiple or Single pass(Per Side) Multiple or Single Electrode Travel Speed Range STRAIGHT/WEAVE BEAD BRUSHING, GRINDING & CHIPPING N/A MULTIPLE MULTIPLE 40 - 60 mm / min. Filler Metal Weld Layer(s)
ROOT FILL UP FINAL SMAW SMAW SMAW

Current Type Amps Range

60 - 80 60 - 110 60 - 110

Travel Volt Range

17-18 18 - 25 18 - 25

Process Class E316(L)-17 E316(L)-17 E316(L)-17 Dia

2.5 MM 3.15 MM 3.15 MM

Speed
Range MM/Min

Remarks

Polar
REVERSE REVERSE REVERSE

40 - 50 50 - 60 50 - 60

Sayantan Banerjee Prepared By

Binay Patra Approved By